Juki M0-2000N, S057, S058, MOR-2500N, S097 User Manual

...
Swing Type Gathering Device F Q R
A-1
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fJ
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u
S159•S160•
PARTS LI
1.
S159 S160
SAFETY
1
OVERLOCK
:;t-
:.--
7-
r
STITCH
a
STITCH
~-
Cl
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..
, 7 ffl.r{ 7'
7 ffl
S161
ST
MACHINE
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7'
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MACHINE
Jv:i!t!ll!h:r\
I
- 1
I
29·30
WITH
PEDAL
liTH
PEDAL
33
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I
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I
1 I
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---
----
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---------------------~
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HOTf. 101
"o
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:t
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10
--~--IQ:I_
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II 12 13 14
..lL........ 110·23702
16 17 18 19 20 21
22 23 24
zr,
26 27 28 29 30 31 32 33 34
35
36 37 38 39 40 41 42 43
44
45
46 47 48 49 50 51 52 53 54
55 SS·8l!0520·TP
56 57 58 59 60 61
62
63
64
Gr,
66 67 68 69
_1.0
71 72 73 74
75
76
77
78 79 80 81 82 83 84
ar;
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86 87
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7
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102
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HAS·I59000AO HA
S- I
uOOOOAO HAS·I07010AO HAS·I07MOOO
:iH:.Uli8:iQ13.:..
HAS·I070IOOO INS WI'-OH!i0002·SC HH-6080600-SH
90114533-SC HAS·I07010CO HAS
- 10702000 110·23751 SS
-9151540-
B3431·552·000·A 110·23801
110·24403 HAS-10501000 WP-0740516-SP SS-9681610-TP SS-9151210-TP HAS
· I0503000 S0
-0550501-SP SS-9151210-TP HAS-10502000 I EYER HAS-10504000 HAS-10703000 P0
-0201000·00 HAS·159010AO HAS·!OOO!OAO MAS-15901000 HAS-15902000 HAS-15903000 MAS-15904000
HAS
-15905000 MAS-15908000 HAS-15909000 HAS-15910000 HAS-15011000 HAS-051
08000
HAS-05208000
HAS-0521200~
HAS-05205000 B3105-804·000 83116-125·000 B3120·125·000 HAS-05202000 HAS-05714000
CS-0790811-SP HS-61
60520-SP WP-0480856-SP WZ-0850302-KO
SS-6090650-SP
SS-6110650-TP SS-8110520-TP
SS-6110710-TP
SS-4090715-SP SS-8090410-SP
SS-7110710-SP
SS·7l10720·SP SS-7110910-SP HAS·159060AO HAS-15906000 HAS-15907000 MAS-15915000 HAL-12115000 MAL-12116000 S0-0600352-SP NS·6l10350·SP HK-6050001-SP WZ-0640312-KO SS-7110340­KAS·159120AO HAS-15912000 HAS·159130AO HAS-15914000 KAS-12512000 HAS·057180AO
KAS.:ll.5.1l9.0.0.Q.
KAS
-05720000
NS
-6090310-SP
NS-6
110310-
SS-0000640-SP
!!-J!0
.8.40:.sJ' .....
SS-7110710-SP SS-6151040-SP
Note I
itli!
TUCKING TUCK I HG KHF.E Rlli.T
~t;IU:~HILL=:!ll_
WASIIER HilT SCKEW
KIIELPRESS.
KOil KNEE !'kESS
SK
SCRF.W KHEE
KNEE KHEE RUBBER LEVER WASHER 7.4XI1.8X0 SCREW SCREW
SPRING IIIHGE SCREW
PIH CONHECTI SPLIT PEDAL PEDAl PRESSER SWING BRACKET
ARM SHAFT LIFTING LIFTING LIFTING SPRING !HTERHIUEHT INTERMITTENT PIPING SPRING TENSION TENSION ROTATING
SCREW PIH
THRUST HUT WASHER WAVED SCREW SCREW SCREW SCREW SCREW SCREW SCREW SCREW
SCREW SCREW LIFTING LIFTING HAHUAI MANUAL ARM ARM HINGE NUT HUT WAVED
SP
SCREW WIRE WIRE WIRE WIRE WIRE WIRE llfiiH!i WIRE HUT
SP
HUT
SCREW
~CKEW
SCREW SCREW
1101
....
102
....
103
....
104
....
105
....
DESCRIPTION DEVICE
OF.V
ICE
OPERATIIIG
TAI.I.IHli
I'I.ATI:
8.5XI8XI.6
H8
H8
L=45
P.LJ\tLASH. ____
PLATE
15/6-1·28
PRESS
PLATE
PRESLlliTE PRESS
PLATE INSTALLING 0/32·28 I =16
15/64·28 L=l2
SCRE~
15/64·28
NG
ROO PIN
1.8XIO
SIIIRRING
SHIRRING
PLATF.
BASE
LEVER SHAFT COLLAR
SHIRR I UG SHIRRING
HOUHTIHG
POST HilT
STOI'PER
COLLAR
1/4.:.2.4.__
4.8X8 .
4X0
WASHER
8.5Xt2.
9/64·40 11/64·40 11/64-40 11/64·40 11/64·40
9/64·40
9/64·40
11/64-10 I
11/64·40
ARH
ASH
ARH
IEYER
A~
LEVER
FIXED
PLATE
FIXED
PLATE
SCREW !1164·40 H5
WASHER
11/64·40
STOPPER
ARH STOPPER ASH
. TUBE ADJUSTING SUPPORT
ASH
I.EYER STOPPER 9/64-40
11/64-40
9/64·40 1.=6 11/64-40
11/64·40
15/64·28
FOR
St5D
fOR
SIGO
fOR
SEHI·SUHKEH
!FOR
EXPORT!
fOR
SEHI·SUNXEN
FOR
FULLY-SUNKEN
ASH
.
ASH
.
Of.V
II:
f.
ASH.
___ . _____
ASH.
L=15
COH:K IIOI.OF.R BASE
.5
E:-
5. 5
H=~
L=12
ATTACIIHEHT ATTACHMENT
BASE
PRESSER PLATE
BLOCK
0=7.
94
W=8
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5X0
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1.=
4 5
L=
4.5
L=
6.5
L=7
L=
3. 5
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L=7
.
STOPPER
STOPPER
1.=
3.2
.
STUD
.
CONNECTOR
L=7
e
L=7 L=IO
TYPE
TYPE
}YPE
ASH ASH
SPRING
___
TABI.E TABLE
TABLE
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9/64·40
11/64·40
1
1/64·40
11/64·40 L=4.5
11/64·40
9/64·40
9/64·40
11/64-40 I 11/64-40 11/64·40 m1
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11/64-:!2_ H5XO
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2 8
L=
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L=3
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n"f
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> I I 1
4XIIX0
L=
40
L•7
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111
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Ill Ill Ill Ill Ill
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Ill Ill Ill II l
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t
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WITH
MANUAL
MANUAL
TVPF.
TYPE
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3
_________
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/ ' '
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PART
REF.
HO
HOTE n01
n02
4
uo:1
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6 7
64 66
67 68 60
49 50 51 52 53 54
55
56 57 58 59 60
61 62 63
65
IO
II
12 13 14 1'1 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 JB 39 40 41 42 43 44 4'1 46 47 48
n04 n04
0
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~~
HO.
HAS·IOIOOOAO HAS·I02000AO HAS·I07010AO HAS-10704000
HAS-10701000
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110·23751 SS-9151540-SR
83431·552·000-A
110·23.702
110-23801
110·24403 HAS-10501000
VP-0740516-SP SS-9681610-TP SS-9151210-TP
HAS-10503000 S0-0550501-SP SS-9151210-TP HAS-10502000 I EYER
HAS-10504000 HAS
· 1
0703000 PD-0201000·00 HAS
· 1
61010AO HAS-162010AO
MAS-15901000 HAS•15902000 MAS-15903 HAS-15904000 HAS-15905000 HAS-15911000 MAS-05108000 HAS-05208000 MAS-05212000 HAS-05205000 B3105·804·000 B3116·125·000 B3120·125·000 HAS-05202000 CS·0790811·SP HS-6160520-SP VP-0480856-SP WZ-0850302-KO SS-6090650-SP
SS-6110650-TP SS-8110520-TP SS-8110520-TP SS-6110710-TP SS-4090715-SP SS-7110710-SP SS-7110720-SP MAS-159060AO HAS-15906000 HAS-15007000 HAS·1'i915000. HAL-12115000 HAL-12116000 SD-0600352-SP SD-0790801-SP HS·G110350·SP HH-6050001-SP WZ-0640312-KO SS-7110340-SP ss:7!10840·SP
~ute
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i£6.!
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DESCRIPTION
TUCKING
DEVICE
TUCKING
DEVICE
KHEE
OPERATING
BOLT
H8 I =30
IHSTAI.I.IHG
WASIIER
H.5X18XI.O
HUT
H8
SCREV
H8
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JUG
FIXED FIXED
N
fiE
11/64· H5
FOR S16 FOR FOR
I
FOR
FOR
PRESS PRF.SS PRESS
PRESS PRESS
ER ET
1/4·24
FOR
WASUER 11/64·40 I
11/64·40 11/64·40 11/64·40 0/64·40
SCRlW SCREW
VASHER 11/64·40
L=45
15/64·28
IHSTALLIHG
9/32·
15/64·28
SCREW 15/64·28
PIH SHIRRING SHIRRING
PLATE
HOUHTIHG
POST HUT
STOPPER
COl
4.8X8.4X0.8 9/64·40
11/64·40 I 11/64·40
ARM ARM
LEVER
Sl62 SEN I ·Sil!IKF.H
EXPORTI
SEH I
f lli.I.Y·S
KHEE ROO KNEe SCREW KHEE KHEE KH RUBBER LEVER \lASHER 7.4XII.8X0.5 SCRE\1 SCREW SPRING IIIHGE SCREW
PIH COHHECTIHG SPLIT PEDAL PEPAI PRESS S\IIHG BASE BRACK ARM SHAfT SPRING IHTERHITTEHT 1HTERMITTEHT PIPING SPRING TEHSIOH
TEHS10H ROTATING SCREV THRUST
HUT
WASHER
VAVEO SCREW SCREV SCREW SCREW SCREW SCRE\1 SCREV SCREW LIFTING LIFT HAHUAL MANUAl I EYER ARM ARM HI HIHGE HUT HUT VAVED SCREW 11! 64·40 SCREW
....
....
....
ASH. ASH. DEVICE
PLATE
PI
ATE
ASil.
PLATE
ASH
L=15
PLATE
COVER PLATE PLATE
HOLDER
BASE 28 I =16
L=l1.8
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1.8XIO ATTACHMENT ATTACHHEHT
BASE
SUIRRIHG SUI
RR I HG BLOCK
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P=7
94
8.5X12.5XO.J L=6
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L=
4. 5
L=
6.5
L=7
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L=7
ASH.
ARM.
PLAT PLATE
_
E STOP
PER
STOPPER SPRING
0=7.94
H=8
1.=
3. 2 .,,L
1.=7.8
l
TYPE TABLf
·SUHKEH TVI
UHKEIJ TYI'I'
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PRESSER PLATE
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for further
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act
:
"'::.(1)1\-':J
*The
•::(J)J\-':J~:AH<I.I993~101'11Jlli(J)J!Iiliilf±lll'l:'liUII·
*This
~:A
t--l<llll.lii~Jll(J)I:~~l!itJ:<
descriplion covered
parts list
is
edoted
and
on
thos
parts list
pronted
on
;:ll!"r·l>lflf.J•if!iOll:T.
os
subject to change for improvement of the commodoty wi!hout notice
EOI!~t.,/:'I;(J)Z:'r.
accordance
woth
the product specificatoons as of October t993
Swing-type gathering device
FOR
a.IUK
5159. 51
61 . 516.2
51
60
INSTRUCTION MANUAL
Preface
Congratulations on your applicable to Please
M0-3900E Series arc the auachmcnts for guthcring.
read this Instruction Manual carefully before using it. We hope you will enjoy using it
1. Name
Swing-type gathering device I(
St59
: Swing-type S161: Swing-type gatheri St60
: Swing-type gathering device for ovcrlock machines (pedal-operated) Sl62:
Swing-type gathering device for ovcrlock machines (lcvcr-opemlcd)
2.
Applicable models
M0-3904E­M0-3914E-BD6 M0-3912E-DF6 M0-3916E-DD4 M0-3916E-DF6 M0-3916E-RH6
OE6
purch11Sc
g<Jthcrin
ofu
JUKI
g11thcring
Jr the
M0-39<XlE
g device for safety stitch machines (pedal-operated)
ng
device for safety stitch machines (lever-operated)
device. S159, S 160, S
Series
of
ovcrlock/s:Jicty stitch machine
M0-3904E-OF6 M0-3914E-BE6
M0-3916E­M0-3916E-FF6 M0-3943E-FBD6
DE4
161
and S 162 models
of
gathering devices which arc
for.
a long time.
3.
Specifications
Application
Sewing speed
Differential
feed ratio
Lift
of
the
presser foot
4. Parts
For continuous knits and broadcloth.
7,000 s.p.m.
Up to
Overlock machines (Adjust appropriately in accordance with the type
Overlock machine: 6 mm Safety-stitch machine: 6 mm (5 mm only for RH6)
to
be
gather ing and partial shirring on light-weight materials including kniued fabric, light-weight
I
:3
Safety stitch machines I :3
of
material
to
be used.)
replaced when the gathering device
safety stitch machine
To operate an ovcrlock/safety slitch machine
be
components need to
changed accordingly . Choose the llpproprimc parts from among those listed in the table below .
(1) Safety stitch machines (M0-3916E or 3943E) S159 or
~zc
e
Presser joint Main feed dog Differential feed dog 12172904
Throat plate
Gathering foot
0))4
12154654 12154654 12154753 12154852 12170700 12170700 12170809 12170908 12170908 11884806
R4508JODDOB R4508JOEDOB R4608JOFDOA
- - -
in
combination with the
DE4 DF6 FF6
12172904 12173407 12173407
St59, St60,
R4612JOFDOA R461750HDOA R4612JODE02
* Usc the gathcnng foot only when the RH6 gauge set1s used.
is
used with the oyerlock/
S161
or
St62
gathering device, the gauge
S161
RH6
12154951
12173407
• MAS0510800A
FBD6
11975950
11885902
-
(2) Overlock machines (M0-3904E, -3912E or -3914E) 5160 or 5162
~c
e
joint
Presser
Main feed
Differential feed
Titroat
5.
Adjusting the gathering foot
dog
dog
plate
OE6
11878857 11974250 11883402 12171807 12171807
R4300JOEEOR R4300JOFEOA
OF6
11883402
806
11879350 11883402 11883402 11886603 12171807
R4305JODEOA
RE6
11879350
12171807 12171906
R4305JOEEOA R4308JOFEOO
DF6(3912) ,
11974052
,
Good
Not good
Gathering foot
\
' Throat plate I
The gathering foot comes parallel contact with the throat plate.
Adjust the gathering foot by pressing down section
Adjust the gathering foot by pressing
up
section
C.
in
C.
(1
)Adjust the gathering foot so that it comes
In
parallel contact with the top surface of the throat plate over the length. ·
a.
Temporarily
lclism
b.
After
between
the
completi
tighten
the
screw
G,loosen
gathering
on
of sewing, tighten
foot
and
screw
the
throat plate.
screw
@),and
C)
adjust
and
screw
the
paral·
e.
(2)Adjustlng the vertical position and the lateral
position of the gathering foot
a.
Loosen
two
screws
Ci)
and
~rew
0
in
the
position of
3
mm
spaced
the
from
gathering
the
edge of the
foot,
the thrust collar,
in
the
lateral direction,
feed
dog
.
and
so
adjust
that
it
is
Throat plate
Gathering fool
[When the with the feed
Two
Main feed dog Differential feed dog
6.
Adjusting the lifting amount of the gathering foot(S159, 5160)
differential feed
pijch set to 2.2 mm]
or
three teeth (overlock machine)
~
3~~
Is
maximized
Gathering foot
rc1
=:::==::::=J
Throat plate
gathering foot
As
the
standard longitudinal position of
ering
foot
of
the
overlock machine or
safety stitch machine
ing
t~ction
The
size
of
forth
. Adjust
dance
with
(4)Adjusting the pressure of the gathering foot
a.
Swndurd the
dance
ing
<1
.
Loosen
by
mm.
pressure of
gmhering
with
knob
screw
moving
(3)Adjusting
the
must
reach
.
gathers
the
longi
the
material
foot,
the material
0.)
0,
4D
up
or
longitudinal
the
2nd
or
3rd
the
1st or
when
the
differential
is
changed
the
is
1.5 kg. However, adjust it properly
and
down
by
tudinnl
position
to
be
used.
gathering
to
be
used.
adjust
the
. The standard lift of the gathering
position
the
gathering
tooth of the differential
2nd
tooth
of
the
feed
dog
moving
lifting amount
of
the
foot,
as measured at
(Adjust
the
gathering foot
gathering
the
pressure
of
the
of
foot,
the feed
feed
dog
completes
foot
in
the
top
in
using
gathering
foot
the
gath-
dog
of
feed-
back
accor-
end accor-
adjust-
foot
is
the
or
of
3
7.
Modifying the table (fully-sunken type)
When
using
(nvn)
the S 159
dimensions of the
table
or S
as
160
with
indicated
a fully-sunken
in
the figure
type
on
the
table,
lefL
modify
the
I
8.
Installing the knee lifter
(1}Attach the knee lifter installing plate
A
Side view
of section A
in
place as illustrated below.
(2)Attach the knee lifter unit to the knee lifter lever
installing plate.
base
I)
Attach
knee
screw 0 and
2)
Put
shart
3)
Put
knee
feed
adjusting lever from
the
hole 0 in
rod will not
4)
Proper
I y position
knee
lifter with
screw
0.
lifter lever
washer
0 into
lifter connecting
the
come
knee
lever
off.
knee
ease.
base 0 to
0.
lifter lever
rod
this
and
secure
pad
t@
Then
the
frame
0.
and
tighten
(i) into
the
hole in
side
, insert
one
it with cotter pin 0
to allow
fix
the
the
operator
pad
at that position
support plate
screw
0.
the
differential
end
of
the
rod
so
to
operate
that
using
into
the
the
using
To
order
or
for further infonnation, please
Please
do
not
hesrtote
* The description
without notice.
to
con10ct
our di
Stributors
covered
In this Instruction manual Is subfect
contact
or
agents
in
your
area lor
further information
to
change
for
when
necessary
Improvement
.
of
the commodHy
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