Juki LZ-582, LZ-583, LZ-586 User Manual

No.
0049-00
®
model
~il-*~t*~T-,~~
Single
Zigzag
model
~il-*~t*~T-,~*I(i21~
Single
Zigzag
Industrial
z
Needle
Industrial
Needle
Sewing
~-;"/
Lockstitch
Sewing
Machine
Z-586
'J
1-;f)
Lockstitch
Machine
with
Reverse
1977·
BE5820TOPJA
/
~-;"/
4
/
Feed
PART
BOOK
.I
II
I
II
T
Ill
CO
.•
LTD
.
-----
HOW
TO
MAKE
1.
As
a basic principle, this parts
The
part numbers
2.
3.
Explanation
1)
(j) @ 001,
2)
Codes
<D
@
@ When D.(obsoleted)
(Example) Ref. Note
No.
1-1
of
(:
mark .............. means this
•02
on
the A.10/74 D.1/75
............... Obsoleted from January,
D.12/74) A.12/74
@)
When previous parts (Obsoleted
In this case, even obsoleted parts(D.) can place
(:
B1401-10Q.OOO
(:
B1401-1 00-000-A
@ In case when previous parts
In this case part number:
(Example) Ref.
Note
No.
B
11
USE
OF THIS PARTS BOOK
book
is
divided
of
parts shown in
codes
........... refer
"E.
C.
(Engineering change)"
............ Added from October,
and
your
orders.
Part No.
a
""
the
new part
Part No.
a
""
05-200-000
the
figure indicate the corresponding numbers(Ref.No.) shown
part
is
to
"Note"
A.(added) are indicated together
changed
explanation
pard
Description
Needle Needle
and
new
number
Description
Frame cover
into
various sections according
from
the
previous parts book.
at
bottom
of column 1974
1975
and
new
parts (Added parts) are
be
ordered
bar bar
part
are
interchangeable with each
is
replaced
on
the
page.
with
the
".H.~
(Japanese"
to
the functions of respective parts.
by
not
obsoleted
interchangeable with each part
number, so select
E.C.
~!il!~fl
;o~12/1-4:
L~,..1.~U~J
other:
column
of
the
previous parts, so please
E.C.
lll:J!~fl
r------
:
D.12/74
-,
B
1
the
Index.
a
""
"IJ
~-
"IJ
~-
11
05-300-000
other:
the
parts with changed
~
order
dates
by
and
Amt.
Req.
~ ·
the
new
Amt. Req.
tt
B
11
05-300-000
®
C.3/75
.............. This indicates
(Example)
Ref.
No.
Note
ii.lc
Part No.
oHo
I 811 05-500-000
+
Correct No.
@
M.5/75
.•.••..••.••••
3)
Codes
on
(j) @
@-
@ (1) ..................... Indicates
(Example) Ref.
No.
10 11
12
the
2 ....................... Indicates
2.0
.................... Indicates length in meters.
...................... Indicates parts obsoleted
Note
ii.
IC
81105-900-0AO 81105-900.000
55-8110310-SP
"Amt.
Part No.
a
""
The
Please
note
number
The
amount new
Req."
column
Assembly
Frame cover
error
that
in
is
shown in
Description
Frame cover
required
amount
required
amount
required
sub
parts which
part
is
shown as.''asm."
Description
Frame coverlasm.l Frame cover
Screw
was discovered in March, this case,
the
11/64-40
the
from
is
shown
is
2.
(unit
is
the
construct
L=2.8
corrected
March,
in
the
meter) parts
book.
the
assembly part.
and
11
column, so please
"Amt.
! in Japanese, in
".Ho~(Japanese"
is
changed
from
1975
part
1975
and
number
Req."
so it was
is
shown
corrected
order
E.c.
~J!~FJ
C.3/75
column.
the
"Description"
E.C.
i!J!~FJ
to
a new
in
the
part
by
number
the
correct
a
""
:S"l
wt!l
Wrong No.
column.
oHo
7
L.--A.:f.J.I~-111!
71.--A.:f.J.I~-
1-
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part
number.
column
part
number.
see
~J:ro:=
t
~
~
11/64-40 L =2.8
and
I
the wrong
part
Amt.
Req.
Ill.
Amt.
Req.
lit
rrlil
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.:.
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(1Jtl)
Ref.
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81.
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Ref. No.
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Description
Frame Frame
Screw
IJ
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11
i?.li'
L L •
L
!l
T.
L'
~h.
9=!-fi(l.!".,>trNh
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coverlasm.l cover
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~
CONTENTS
El
*
1. FRAME & MISCELLANEOUS COVER COMPONENTS (1)
illi:$·*~001*(1)
2.
FRAME & MISCELLANEOUS COVER COMPONENTS (2)
illi:$·*~1U11*(
3.
MAIN
4. PRESSER FOOT & KNEE
5.
NEEDLE BAR FRAME COMPONENTS
6.
FEED MECHANISM COMPONENTS
7.
OIL
8.
FEED MECHANISM COMPONENTS (FOR LZ-586)
9. LOWER
10.
OIL
11. GAUGE PARTS COMPONENTS
SHAFT
J:.·dl·
~tt,IUI1*
fiJI
I •
1:::
~tt,ti
~
IJ
001*
LUBRICATION
mft~m001*
1
~
J
001*(
SHAFT
""F
flh·
ii'f
RESERVOIR & KNEE
~m
~M·
1:::
If
-::;
1. GAUGE PARTS FOR LZ-582 & 586
& NEEDLE
-If
J:.lf
!lib
-E1'
IUI1*
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
LZ-586Jf.l)...............................................
IUI1*
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
-If J:.lf
IUI1*
.
................................................
2 ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
BAR
COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LIFTER
IUI1*
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 o
COMPONENTS
& HOOK COMPONENTS
LIFTER
IUI1*.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
COMPONENTS
LZ-582·586/f-::;mH*......................................
2.
GAUGE PARTS FOR LZ-583
LZ-586'i-:/IUI1* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
12.
BELT
13.
THREAD
ATTACHMENT
14.
NUMERICAL
15.
COVER &
-"JL-
~
i.J-'
STAND
*11:~1UIUI1*(~ZIJ~i:3t$~)
7
~
-~
-=J-
1.
0002,003
2.
0010
3.
M001 LACE
~
~I..........................................................
THREAD
' - •
*~~IUIUI1*(
UNIT
COMPONENTS
Jl
:,.,-
~
IUI1*
TOPSTITCHING
Q002 • 003
PIN
Q01
MOO
""?';I
TUCK
0 t:
';/
~
1 v -
.A
INDEX
WINDER COMPONENTS (SPECIAL ORDER PARTS)
COMPONENTS (SPECIAL ORDER PARTS)
IJ
@ 7
ATTACHMENT
-~
7 7
HOLDER
;F
JL-
~·-7 ~
OF PARTS
~ZIHi:3t$~).
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ATTACHMENT
~
·~
-=f-
;l
':/ ~ ....................
~
-~
-=J-
;l
';/ ~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ATTACHMENT
·~
-=J-
;l
':/ ~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2
15
18
22
· · . · · · · · · · 24
27
1.
FRAME & MISCELLANEOUS COVER COMPONENTS (1)
12
10
II
-1
-
1. FRAME & MISCELLANEOUS
Ref. N t No.
;ue
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
17
18 19 20 21 22 23 24 25
26
27 28 29 30 31
32
33
34
35 36 37
38 39
40 41 42
43
44
45
46
Part No.
o e
.!!.
B B SS-4091 B B B 81531·581-000 B B
0
01
B
0
01
81119·125·000
0
01
SS-7110910-SP 83520-586-000
0 01 0
01
0
02
0
02
B NS-6150310-SP B
0
02 02
SS-6080320-SP
SD-0380552-SL
0
02
SS-7110810-SP
02
RE-0500000-KO
0 0
02
0
02
0
02 B 1622·541·000
0
02
81618·581-000 821 82111·581·000 SS-5110810-SP
0
03
82120-582·000 SS-7060310-SP
0
04
82120·583·000 B SS-809071 B SS-609061 0-SP
001
81126·552-000
001 SS-3090610-SP
81157-581-000 SS-4090610-SP
1121·581·000 1122
-581 ·
000
01
0-SP 1159·581-000 1180-541-000 1530-581·000
1532-581-000 1529-581·000 1118·125-000
81115-586-000 81175-581-000 81177-581-000
1113·581-000
1114·581·000
81176-581-000
83148-123·000 83149·123-AOO
81115-581-000 61116·581·000
81532·581·000 81619-581·000
01-581·000
1119-581·000
1126·581·000
0~'5P
Face
plate .................................... ..........
Face plate ..........................................................................
Screw9/64·40L= 10.0 Rubber
plug
Rubber
plug
bar
Presser Spring
Gasket ..... ....................... .......................... ...........................
Guide
Side plate ............................................. ...................... ........... <
Side plate gasket ............................................. .. ................... <
Screw11/64·40L=8 Oil Top Silicon Sili Thread guide Nut Thread guide Holder Screw
Tension disc .......................... .. ..........................................
Tension spring .....................................................................
Hingescrew0=3.80H=5.5 Top Top Screw Snap ring
Gasket .................................................................................
Push Spring Push
Frame ......................................... ........................ ................
Gasket .............. ........ ...................................................... .....
Screw Zigzag
Screw
Zigzag Take­Screw Take-up
Screw
Framethreadguide(A)
Screw
Oil
Screw
lilting
......................................... ................................. .......
.............. .......................................... .................
window .......... .................................................................
cover ...................... ................ .. ........... .........................
oil
con
.............. ............ ................................................... .
oil
felt ........... .. ..................................................... ...
15/64·28
................................................................................ .
1/8-44
cover .. ........................................................................ . ::; " -
cover gasket .................................................................. ::; " -
11/64-40
5.0
button
guide ........................................................ .......
............................................. ...................... ..............
stud
.......................... ................................ ....................
11/64-40
scale ....... ...................................................... ..............
3/32·56
scale ........................................................................
up
thread guide ............................................................ 'T
9/64-40
oil
splasher ............................................................ 'T
9/64-40
9/64-40
shield .................. .................. ..........................................
9/64-40
COVER
Description
.......................................................... ..............
(B) ..................................................................
pin .... .... ............... ..................................
COMPONENTS (1)
....
................... ......
..............................
....
...
.......................
.......
..
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pin
....... .......................... ........................... ...... 1 ~ 7'
............ ......................... ................. ..................
plate ............................................................... 1 ~ 7'
L=
2.5
.................... ........................................
................................................ ?":.-;?-::;
L= 8.0 ......................................................... <
...................... - ... - ........................................... E :h'?
L=
8.0
........................................................ ~ 7
L=
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....
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L=
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11
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40 L =8
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11/64-40 L =8
32-56 L =3
................................................
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-1
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64-40 L =5
64-40 L =6 7 ?
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........................................ 1
L=6
.5 ................. 4
..............
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LZ
NoteO:Eii!) o 01
o
02
v
03
o
04
.........
.........
.........
.........
For
LZ-586
For
LZ-582. 583
For LZ-
For
LZ-583
582.
586
- 586ffl
LZ-582·583ffl LZ
-582·586ffl
LZ-583ffl
- 2 -
2.
FRAME &
MISCELLANEOUS
COVER COMPONENTS (2)
fift$·9i-~IV1f~(
2)
- 3 -
2.
FRAME & MISCELLANEOUS COVER COMPONENTS (2)
Rei. N N
0.
1 2
3 4 5
6 7 8
9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 83121-541-0AO 24 B3121-541-000 25 26 B3128-012-000 27 B3124-541-000 28 29 B3132-012-000 30 31 32 33
34
35
36
37
38
39 40 41
42
NoteCUi!) o01
Part No.
1
oe
;Ui!
.H.
B
1158-581-000
B1164-012·000
1123-
B
SS-3090610-SP
B1131-581·
TA
-0691001-
B
1128-522· SS-809071 B
1159-581-000 B 1118-581-000 SS
-809071
8
11
08-581-000
02
B1109-582-MOO
0
01 B 11
09-582-FOO
B1110-581-0AO B 1111-012-000 SS
-606021 SS-2090710-SP B 1166-552-000-A B1172-581-000
SS-8150750-5P
B3127-581-0AO
SS
-8090670-SP
B3126-012-000
B3129-012-AOO B3120-125-000 B3116-125-000 B
1171-581-000
SS
-7110540-5P B 1151-581-000 B 1150-581-000
1184-581-000
B
SS-7091110-5P
B
1104-581-000
B 1154-581-000
B1153-581-000 SS·5110810-5P
0
581-000
000
000
0-SP
O.SP
0-SP
.........
02
.........
RO
Description
Rubber plug Rubber plug Thread take-
Screw
Rubber Plug6.9x7.5L Three hole thread eyelet
9/64-40
Screw
Rubber
Needle bar thread eyelet ..................................................... "
Screw
9/64-40
Bed
plate ............................................................................. "
Throat Throat Bed
slide asm.
Spring ................................................................................
Screw
3/32-56
Screw9/64-40L=7.0
Rubber
Chamber Screw 15/64-28 L= 7.0
Tension release Tension post Tension post socket
9/64-40
Screw
Take-up spring Tension stud
Tension disc .................................................................... 1
Tension disc Tension spring (A) Tension disc stopper Tension Machine bed Screw
11/64-40
Gasket ................................................................................
Hook
oil
Presser plate .............
Screw
9/64-40
Machine bed screw stud .............................. ............... ........
Gasket Chambercover(A) Screw11/64-40L=8.0
For
LZ-586
For
LZ-582. 583
............................................. ..........................
.................... .... ...
up
lever
oil
9/64-40
plate (M) ................................................................. "
plate (F) ............................... .................................. "
lA)
L=
plug .......................................................................... 7'
plug ......................... ............. ................................. 7'
plug
oil
nut
reservoir
6.0
, 10.0 ........................................................
L= 7.0
L= 7.0 ........................................................
..
.................................................................. ~ ..-..:
L=
1.9 ...........................................................
...........................................................
sight
gauge
pin
asm.
asm
.......
.......................................................... .
L= 5.5
holder
....................................... ....................... 1
...................................... .................. ................
oil
shield ..............................................
L= 5.0 ............................................. ........... 7
..
..
................... ...........
..
L= 10.5 .......................... ........................... ..,
..........................................................................
...........................................
LZ
-586ffl
LZ
-582·583ffl
.... ..
guard ..................
...... .... .............................................. ..,
.. .................................................
........................... ......... .......... ..........
.....................................................
......................................
....
......................
.............
..
.................... ......
....
...............
7'1'
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7 ............................................ ..
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Amt Req.
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4
1
1
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1
3
1
- 4 -
3.
MAIN
SHAFT & NEEDLE
38
j
~-10
BA~
COMPONENTS
42
~
J
----
-----
I
4)~r
31~
I!
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I
33 1
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1
~
1
:
I
33
1
:
Q I
V'~!
----------1
- 5 -
___....
3.
Ref. No
10
11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
29 30 31 32 33
34
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
55 56 57
MAIN
Now
.
1
2 3 4 5 6 7 8 9
0
0
ii
02
01
•03
02
01
RC
SHAFT & NEEDLE BAR COMPONENTS
Po1rt No. D!!scription
,fi,
:II!=
81901 541 ·0AO 8 1902-541 ·
81904 C0-3030000·00 SS·8151150-SP B 1209-582­B 1905-541 · B
1906-581 . B 1206-581 · SS -86807 30· SS.8660610-TP SS-7681750-TP SS
-666111 0­TA B 120 1-581 ­B 1202-581­SS·8151150·SP B
1430 SS-8660810·TP CS-1471218-SH SS-8660530-TP B
1203 81411-581 -0AO SS-7110720-SP 81401-581-000 B 1440­SS
-7080510-SP 01440-583-HOO 81418-227-TOO MDP­B 1404-581-0AO
1404-581-000
B 81407-581-000 B
1405-581-000 Crank rod .....................
B 1406-581­B 1439-581­B 1903-552­B 1408-581 -
B 1414-581-000 WP-0371 026-S D SS
-509061
81415-581-000
SS-7111110-TP
B
1443-
SS-7090410-
1301-581-
B SS
-8681650-TP
B
1305-581·000
B 1302-581-0BO
SS
-815071
B
1204-581-0A 0 SS-8151150· R0-4453001-00 R0
-1482402-00 B 1227-581-000 SS
-8151550-SP
81222
541 -0AO
0620301-
-581 -
-581 ·
581-000
58081400
O.SP
581-000
000
O.SP
-161-000
000
000
AOO QQO 000
000 000
0A
000
000 000 000 AOO
Thmad takl!· Thread take· Hi
ngl!studasm ...
Oil wick ........ ......................................................
Screw 15/64-28 L= 10.5 ..................
Ne!!dle bar crank ............
Needle bushi
Thrust washer ............. ...............
Counterweoght
SP
Screw9/32-28L
Screw
Screw(9
SP
Screw1/4-40L
MO
Plug6.2x6.6L
Main shaft .. Main shaft bushing, Screw
0 Bevelgearasm . ...... .............................................................
Screw Thrustcollarasm ... Screw Main shaft bush ing, i Needle bar connecting stud asm. Screw11/64·40L
Needle bar ...................
Needle thread guide .................................... ........................ "
Screw
Needle thread guide .......................................................
Needle thread guide (T) ....
NeedleDPX58 Needlebarcrankrodasm Upper
Pin ............... ...................... ....
Lower
Screw ......................................................................... ........... "
End screw
Washer(A) ......................
Slide Washer3.7x7.0x
Screw
Position bracket ................................................................
Screw11/64-40L=10 Oil
wick
Screw
SP
Sprocket Screw
Timing Sprocket, Screw Main shaft bushing, rear asm. Screw
SP
Rubber Rubber Hand wheel asm.
Screw15/64-28L=15.0 .................
Hand wheel
up
I!!VN
asm. ..
UI>
crank ........................................ ... ....
................................................ ................... 'T:--1::':.-
....
ng
.........................
....
.......................................
1/4-40
15/64-28
1/4·40
1/4-40
1/8-44
rod ...........................................................................
rod ............
block ...........................................................................
9/64-40
9/64-40
(B)
belt ........................................................................ 9 1
15/64-28
15/64-28
ring ............................................................ ............ 0
ring ... ..................................................................... 0
- 7.0 ...... , ........
L 6,0 ....
/32 -
28L
= 16.
= 11.0 .............
= 2.5 .........................................................
....
..................................................................... ? '7 .;; 7 ...................
front
L - 10.5 ........................
L= 8,0
L= 4.5 .......... ....................................
ntermed
= 7.0 .....................................................
L= 4.5 ...............
14 ......................................................
..............
left
................... ............ ................................ ......
1.0 ...................................
L= 6.0 .......................... ...............................
holder
.................................................................... .
L= 3.5 .......... ....................................
, large ...................................
9/32-28
(SMALL)
L= 16.0 ...................................................
asm
L= 7.0 ............ .........................................
L= 10.5 ......................................................
..
................................................................
.............
.......................................... ........ "
..........
5)
......................................................
......
....
...........
....................
iate
....
....
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.....
....
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......
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....
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......................
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.... ..
...
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....
..
................................
................
.... ..
.......
.... ..........................
....
............................. ? '7 .;; 7 7 I
.............................
.........
....
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....
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....
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7 7
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1
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7' .................................... 2
A 7 A
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1
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3228
1/ 4-
40 L =6
91
3228
14
40
6.
15/64-28
3-
1/ 4-
1/ 4-
9'
~ 7 ~
L=11
2X6.6
;l
9 iv
f-"
-
40
L=8 ............................ ... (2)
0=14.72 40 L =4
:tJ
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9 iv ..................................
..
11/64-40
.........................................
1
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7 ......................................
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44
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1
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7 o .,
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9/64-
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71
11/64-40
7':..-719'1
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9/32-
28
""'i" ~ ...........
(~"
?)
15/64-28
;l
9
15/64-28
....
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15/64-28
.....................
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.................. .... 1
-/7
7~
....
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L=10
.5 ....
.....................
if
:fi
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L=7
............................ .
.............................. .
L=16
.........................
L=2
.5 ....................
..
.......... .......................
..
........
.......................... 1
L=10
.5 ...................... 2
:!J"t"7'iv7
W=12
.5 ........................... (2)
..................................... 1
L=7
L=4
.5 .................
................... ............
7~
r:
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r:
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L=10
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L =
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16
........................... 2
......
............
7 ~ ................
L=7 ........................... (2)
JL-
7 ~ ..
L=10
.5 ..................... .
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......
L=15 ..........
..............
Amt R!!q.
ft
..
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7~
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(0.5)
(
(
(
2
.
a
1)
1)
1)
1)
2)
1
part
LZ-586ffl
LZ-582·583ffl
~~IJiiX!l6.!!.
- 6 -
Note{ii:l
c) o01 .........
002 .........
•03
.......
For
LZ-586
For
LZ-582. 583
..
Special order
Loading...
+ 25 hidden pages