Juki LZ-2280 User Manual

LIUKI
Higil·
with an Automatic Thread Trimmer
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Speed, 1 -Needle, Zigzag Lockstitch Machine
LZ-22ao·
Series
notice.
29105806
No.0817-00
HOW
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CONTENTS
1.
lACHINE
i.IS
2.
lACHINE
i.IS
3.
lAIN
J:.flll·tttfM~
4.
NEEDLE
tt•IJ
5.
NEEDLE
tt•IJ
6.
PRESSER
jlpa;tf'·~IJ-IPM~
7.
FEED
~IJ••·:J/r/7..~~~-~
8.
FEED
FRAIE & MISCELLANEOUS
~~IMHl
(
1)
FRAIE & MISCELLANEOUS
~
~M~
SHAFT • NEEDLE
< 2 )
BAR
COMPONENTS
VIBRATOR & ADJUSTMENT
illiiOO~
< 1 )
VIBRATOR & ADJUSTMENT
iiiPDU~
BAR & FEED
MECHANISM & CONDENSE
JECHANISM
<
2)
REGULATOR
COMPONENTS······················~············
COMPONENTS
..........................•...................
13
COMPONENTS
COMPONENTS
~
(1)
............................
(2)
............................
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
COMPONENTS
COMPONENTS
COMPONENTS
(1)
.............................
(2)
.............................
........................•......
1
3
7
9
11
13
1
t"
~IJ-~
9.
HOOI
DRIVING
rflll·5iM~
10.
LUBRICATION
~ill!-~
11.
THREAD
*WIJIMI~(LZ-2280-7$ffl$~)
12.
UPPER
J:.*&IJW~~-M~(LZ-2280-7$ffl$~)
13.
AUTOMATIC
~-~~~M~(LZ-2280-7~ffl$~)
14.
IIPER
?-f,~-110~
15.
THREAD
*lt
TRIMMER
THREAD
MECBANISMUCT
STAND
-c~--~
SHAFT & HOOI
COMPONENTS
MECHANISMUCT
FEEDER
REVERSE
COMPONENTS
FEED
COMPONENTS
(LZ-2280-7Wffl$~)
COMPONENTS
COMPONENTS
.........................•...•...................
COMPONENTS
(FOR
MECHANISMUCT
(FOR
LZ-2280-7)
(1)..........
( 1 )
...................................
(FOR
LZ-2280-7)
LZ-2280-7)
COMPONENTS
....•.•...•...•.••.......
(FOR
............•.............
.
............................
...••.•..•.......
LZ-2280-7)
.........
..
. . .
17
19
21
23
25
27
29
CONTENTS
16.
THREAD
*.ll:-c~inOO~
17.
BELT
~Jv
18.
OIL
mill
19.
TABLE
8111
20.
ACCESSORIE
Hiji~MJ!J~
21.
EXCLUSl
LZ-2286:WIH$~
22.
EXCLUSIVE
L z - 2 2 8 5
23.
EXCLUSIVE
STAND
COIIPONENTS(2)
<
COVER
t-
RESERVOIR & KNEE
!$!.
UfHi
COIIPONENTS
:h''-M{;f.
Jl&J:IfOO~
COIIPONENTS
PART
VE
PARTS
PARTS
:wm
PARTS
EJ
....•...........••.....•..•...••.••...........
;;.:
2)
• . . . . . • . . . . . . . . . . . . . . . • . . . .
LIFTER
..•.......••..........•••..•..•..••..••.••••••••.......
COIIPONENTS
FOil
LZ-2286
FOR
LZ-2285(1)
aB~
FOR
LZ-2285
COIIPONENTS
•••..•.....•..••••......•...•.....•..........
•..••..••••..••.•••••.••.••••.••••....••..••
.••...•••.••••..•••.•.••••••..•••........
.•.•.•••...•••••••••..••••.•.....
c 1 )
(2)
•••••.••••..••••••••••••••••••••.........
.•••••.•...••.........
30
31
32
33
35
37
39
H
L
z-
2 2 8 5
24.
EXCLUSIVE
LZ-2287:WJO$~
NUIIERICAL
PARTS
INDEX
*~'
:wmflB.ro
FOR
OF
c
LZ-2287
PARTS
2)
.•••••..•••••.•••.•••..•••••••••••••••••.•...•.
••.•••....••••••••••.•••••••••••••••••..•••.
43
45
4
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2!5
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REF
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PART
NO.
D E S C R I P T I 0 N
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.
1 2 225-01209 3 225-01357 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
40 41 42 43 44 45 46 47 48 49 50 51 52 53
.. 100-05650
54
· 100-05916 55 56 57 58 59
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61 62" 225-29002
63
. 225-29101
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67
68 69 70 71 72
225-01159
225-01506 225-01605 225-01704 225-02009 225-02108 225-02207 225-02603 225-02702 225-02801 225-02900 225-03007
100-00206
TA-1050604-RO
100-01709 110-70901 110-00619 110-46604 Oil. H0-43601 TA-0800504-RO TA-1050604-RO TA-0750404-RO
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SS-7080410-SP
SD-0640751-SP
Vl-0641510-KP
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SS-4110915-SP
SS-2090710-SP
SS-4120615-SP
SS-6120620-TP
TA-0900707-RO
TA-1250705-RO
TA-1100604-RO
TA-0750704-RO
TA-0750704-RO
SS-4121015-SP
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PLATE GASKET TENSION
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WASHER 3/16-28 L=i4 11/64-40 1/8-44 SCRE\1 VASHER 6.4X11X0.3
6.5X11X1 11/64-40 9/64-40 3/16-28
SCREW RUBBER
RUBBER
PLUG
PLUG PLUG RUBBER RUBBER SCREW RUBBER SCREW CABLE CORP CABLE SCRE\1 SCREW THREAD THREAD THREAD TAKE-UP TENSION
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3/16-28
RING
9/64-40 L=3.5
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TENSION
TENSION
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POST FELT TENSION TENSION TENSION ROTATING TENSION
THREAD SUPPORT SUPPORT MOUNTING
DISC
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Note
C
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l!01
•••
FOR
LZ-2280-7,LZ-2286-7 LZ-2280-7,LZ-2286-7 ~
-2-
2.
lACHINE iJU16
FRAIE & IISCELLANEOUS
~liiMHl
<
2)
COMPONENTS
(2)
-3-
REF.HO
NOTE
PART
NO.
D E S C R I P T I 0 H
AMI.
1
2 3
4
5
6
7
8
9
10 11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
225-01803 225-01951 225-01902 101-00410 HS-6700320-SP 225-45008 100-04208 100-04307 110-01609 SS-4110515-SP 100-37307
100-37406
#01
225-52400
#01
110-44504 SS-4111215-SP SS-2090820-TP SS-2090820-TP SS-6060210-SP
TA-0950806-RO
1102
146094-350-MI.
100-31805
100-31904
100-32001 SS-4110915-SP
#OJ
SS-4121015-SP
SS-4110915-SP
Note (
~i[!
l110l.
SUPPORT
HELICAL HELICAL BED NUT FEEDER BED BED
BED SCREW
OIL OIL
HELICAL GROUND SCREW SCREW SCREW SCREW
RUBBER
PUMP
HELICAL
GASKET
NYLON SCREW
SCREW SCREW
..
1102
...
PLATE
GEAR
BOX
GEAR
BOX
SCREW
STUD
5/16-24
PLATE
SLIDE
SLIDE
SHIELD SHIELD
SPRING
11/64-40 L
PLATE
RUBBER
BEVEL
WIRE
11/64-40 9/64-40 9/64-40
3/32-56
GEAR
ASH.
L=12 L=8 L=8
L=
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PLUG
BASE
BEVEL
GEAR
CAP
11/64-40 3/16-28
11/64-40
FOR
LZ-2280-7,LZ-2286-7
FOR
LZ-2280-7
L=9
L=IO
l.=!l
COVER COVER
______
BOX
1.9
BOX
ASH.
COVER
COVER
~-7~-~~-~-~
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5/16-24
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11/64-40 I
9/64-40 9/64-40
3/32-56
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L=1.9
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n·?~/
ftJ7"
,,,,.
11/64-40 3/16-28
11/64-40
L=9
L=1Q_____
L=9
ijf
ffl
____
1
1 (ll C2l (4)
1
1
1
1
--Ja.2_ 1
1
l
2
2 2
l
1
1
1 3
_l__
4
-4-
3.
lAIN
SHAFT • NEEDLE
_tfdl•tttfllfi
BAR
COMPONENTS
~71
5~~-
J.~46
1
~------------------~
L---17
3
...
..
37
1
I
.1
-5-
REF.NO
NOTE
PART NO. D E S C R I P T I 0 N
1:
/
:/.
1
ANT.
1 225-05101 2 3 4
~------~S~SL-~86~6~0~61~0~-TuP
225-05259 225-05200 SB-1200001-00
6 225-05309 OIL 7
8
9
10
11 12 13 14 15 16 17 18 19 20
21 22 23
24
25
26 27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
~'--------~22~5L-~07~5~03~--~N~E~ED~L~E~R~O~D~----------------~~~~~t
46
47
48
49
50
51
52
53
54
55
56 57 58 59 60 61 62
63
64
65
66
67
68
69
70
71
225-05408 225-05507
225-06109
100-08100 B1203-227-000-A 81208-552-000-A OIL 100-08407 100-08506 100-08605 100-08753 100-09009 100-35608 PIN fJ•J:t"'Jl:)/ B1810-552-000 OIL \liCK R0-0291801-00 SS-8151150-SP SS-7151120-SP R0-4372002-00 SS-8151550-SP SS-8660610-TP SS-7681650-TP R0-0442401-00 SS-8680730-SP SS-9661230-CP SS-8660610-TP SS-1090930-SP
CS-147121A-SH 102 225-51568 102 225-51550 102 H4007-110-0AB 102 M4007-110-0AA
SS-8151550-SP 102 SS-6111210-SP 102 VP-0450801-SD 102 110-32562 102 106-04809
225-07156
225-07305 225-07404
100-10304 100-10502
101
B1905-541-AOO
101
B1905-541-BOO 101 101
B 1905-541
B1905-541-DOO
-coo
MC-1918F07-50
SS-7080520-SP
SS-7090910-TP
SS-4110915-SP
SS-4110715-SP
SS-7060310-SP
225-09152
225-09103
225-09202 SHAfT
100-13019
100-13118
PS-0400202-KH
110-10907 225-09400 225-09509
100-13407
100-13803 SS-8120740-SP CQ
- 2020000-00
R0-0481901-00
I~AIN
SHAFT THRUST THRUST BEARING
__
~S~CRwE~W~1~/~4-~4~0~!~=~6
COLLAR COLLAR
SEAL
ASH.
D=20X47
______ . ______
COLLAR
SPROCKET HAND
WHEEL BALANCE MAIN
SHAFT
MAIN
SHAFT
BUSHING. BUSHING,
FRONT
1NTERHEDIA
SEAL COUNTERWEIGHT COUNTERWEIGHT TAKE-UP TIMING TIMING
BELT BELT
PROTECTING
COUNTERVEIGHT
PLATE
ASH.
RUBBER R lNG SCREW SCREW
15/64-28
15/64-28
L=10.5
L=11 RUBBER R lNG SCREV SCREV SCREW RUBBER SCREW SCREW SCREV SCREW THRUST HAND HAND
MAGNET MAGNET SCREW SCREW \lASHER
GENERATOR
15/64-28
1/4-40 I =6
9/32-28
RING 9/32-28
1/4-40
1/4-40
9/64-40
COLLAR
WHEEL
ASM.
WHEEL
COMPL. FITTING FITTING
15/64-28
11/64-40
4.5X10.0XC.8 STARTER
L=15
L=l6
L=7
L=12
1.=6 L=8.6
ASH.D=14.72
BASE 8 ASH. BASE A ASH
L=15
L=12
ASH.
11=12
.
SCREW
NEEDLE NEEDLE THREAD
GUIDE CRANK NEEDLE BALANCE NEED! E BEARI NEEDLE NEEDLE SCREW SCREW SCREW SCREW SCREW
NEEDLE
NEEDLE NEEDLE
NEEDLE
SPRING FEED HEED! E BAR
BAR
CRANK
BAR
CONNECTION
RACK
BLOCK ROD
GUIDE
BEARING
NEEDLE
BEARING
(SY1965
1/8-44
9/64-40
11/64-40
11/64-40
3/32-56
BAR BAR
BAR
BUSH
BAR
BUSHING.
PIN
ROCKER
ROD
ASM.
BEARING
N:~G
______________
751
L=4
. 9 <a.l:'if:)"
L=
8.5
1.=9 L=7
L=3
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ASH
.
YOKE
lNG,
UPPER
D=7.
LOWER
D=7.
4X20
SHAFT
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BUSHING
PRESSER
SCREW
GUIDE
PIN SHAFT SCREW
Oil
WICK
RUBBER
BUSHING,
3/16-28 RING
REAR L=7
fJ'1:t"'J
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9/32-28 9/32-28 1/4-40 I =6
9/64-40
D=14.72
L=l0
L=ll
L=15
1.=6 L=16 1
L=7
1/4-40
L=12 1
L=8.6 3
11=12
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1
1 2 2
1 1
1
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B 1 A
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4.5X10X0.8 2 7s
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1
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7
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2
1
2
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111J;t."'J;,;,·~·1'
11 11
111Jt"-::.t~'
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11/64-40 I =9
1
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1
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1
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1
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11/64-40
1
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1
J/'J"
75 1/8-44 9/64-40
L=4. 9 1
L=8
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L=7
3/32-56
~-1'
L=3
C
'J•
l 1
;,·7
fJl
D=7. 24
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D=7.24
4X20
t'J•J:;,"'J:.iU
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1
11
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1
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3/16-28
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7!1t1':J"'J 1
f];,a::.t~...
L=7
1 1
1 1
2
1
(
ll
Cll
( 1l (ll Ill
1 1 1
1
Note
( itac )101
•••
W02 •••
SELECTIVE FOR
PART
LZ-2280-7,LZ-2286-7
-6-
~tfUIS~
LZ-2280-7,LZ-2286-7
Jij
4.
NEEDLE
ftll ~ IUiiDO§ < 1 )
VIBRATOR l ADJUSTMENT
COMPONENTS
(1)
::
:I II
;1
8
~----------------·
~----------------------~
,,·s:r
'
10
'
',
1
22
32
I
L-20
I
'
'
'
~~
'
'
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I I I
I I
<
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29
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'
'
REf.NO
NOTE
PART
NO.
D E S C R I P T I 0 N
AHT.
10
11
12 13 14 15 16 17 18 19 20 21
22
23 24 25 26 27 28 29 30 31 32
33
34 35 36 37 38 39 40
41 42 43
1
2 3
4
5
6 7
8
9
1101 1101
pot
1101
1101 1101 1101
pOl
1101 1101 1101 1101
1101
1101 1101
1101
225-09756 225-09707 225-13105 225-12909 225-13006 225-13204 225-09657 225-09608 SS-7121410-TP
WP-0510516-SD 100-16608 100-12904 100-12607 100-12706 100-12805
CS-0790720-TH SS-7110910-TP SS-9090610-TP SS-7110910-TP
225-10051
225-10002
225-10101
225-10200 SS-2110920-TP
100-11005
100-11104
100-11203
100-11302 100-11500 100-i2201 100-12409 100-12508 100-11807 100-11906 100-12003 100-12102 SS-8660610-TP SS-8660970-TP
R0-0691801-00
CS-1031210-SH
CS-103121B-SH SS-8150710--SP SS-8150410-SP
DRIVE
LINK
DRIVE
LINK LINK SHAFT SHAFT SHAFT SHAFT
CONNECTION SHAFT
CONNECTION SCREW
3/16-28
WASHER
5.1X7.5X0.5
LINK
PIN
D
PIN
PIN
B
FIN C
THRUST SCREW SCREW SCREW NEEDLE NEEDLE
NEEDLE CAM SCREW SCREW SCREW SCREW SCREW
COLLAR
11/64-40
9/64-40
11/64-40
YIBRATIHG VIBRATING VIBRATING
COVER
11/64-40 GEAR GEAR GEAR
GEAR
SHAFT
BUSHING DRIVE
LINK
DRIVE
LINK
PIN PIN
B
PIN
C
PIN
D SCREW SCREW
RUBBER
THRUST THRUST SCREW SCREW
1/4-40
1/4-40 RING COLLAR
COLLAR
15/64-28 15/64-28
ASM.
L=14
ASH.
L=
L=5.5
L=
L=8.5 A B C D
GUIDE GUIDE
L=6
L=
ASH. ASH.
L=7 L=4
ASH.
8.5
8.5 CAM CAM
ROD
A B
8.5 0=10.32
D=10.32
ASH.
W=1 W=1
111}71J'H-..,
111}71} "]I}
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3/16-28
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1
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11/64-40
9/64-40
11/64-40
wu
1JJ.
7
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11/64-40 l=8.5
1
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c
D
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c
L=6 L=8.5
J\1}71}1JJ.
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1/4-40
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1/4-40
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15/64-28
~~*:1"
15/64-28
,.,
L=l4
)
0
A
B
:;
c
L=8.5 L=5.5
L=8.5
V=12 W=12 L=7
L=4
5
A
B
'J!
1
I
( 1
(ll
Ill
(])
( 1 )
I 1 I
lll
I 1 I
I 1 I
I 1 )
I 1 I
I
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(II
(]I
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I 1 I
121
Ill
1
( 1 I
Ill Ill
121
1
1
1
1
1
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1 1
1
1
1
1
2
2
'J
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1
1
1
1
1
Note
(
~ic
)1101
...
SELECTIVE
PART
-8-
ii~i!S~
5.
NEEDLE
ttll
VIBRATOR & ADJUSTMENT
~
ltlliiJJU~
( 2 )
COMPONENTS
(2)
1-i
I I
-9-
REF.NO
1 2 3 4
5
6 7 8 9
1Q
11
12 13 14
15
16 17 18 19
2Q
21 22 23 24
25
26 27 28 29
30
31 32 33 34
35
36
37 38 39
40
41 42 43 44
45
46 47 48 49
50
51 52
NOTE
1101 1101 1101 1101
PART
NO.
225-12057 225-12008 225-12701 100-17317
1QQ-16Q12
100-16517 100-16210 100-16319 100-16418
1
QQ-111
68
100-18000 100-18109 100-15360 100-17408
lOQ-)1606
B2608-761-000
WZ-0850302-KO NS-6150310-SP SS-6090620-SP
we-1020616-SD
WZ-1052010-KP
RC-0100001-KP
NS-6150310-SP
RE-0200000-KO
RE-Q~QQOQO-KO
SS-6090520-SP SD-0800402-TP
225-12156
225-12107
lQ0-15901
SS-4090610-SP
WP-0371016-SD
225-12206
225-12354
225-l2JQ5
225-12453
SS-6080320-SP
225-12552
225-12503
225-12602
100-15907
SS-7090410-SP
\IP-0371016-SD 100-15105
1QO-l1105
SS-4121015-SP SS-7090910-TP SS-7620750-SP
WP-1021016-SD
WZ-lQ52Q1Q-Ke
WP-1020616-SD
IIP-0371036-SD
BASE BASE
SHAFT
NEEDLE
ARM
SHAFT
SHAFT SHAFT SHAFT
SIOeeER
NUT NUT LEVER SPRING
Q
II.
HAND WAVED
NUT
SCREW
WASHER
\lAVED
SNAP
NUT E-RING
E-SUAeED
SCREII HINGE KNOB KNOB
LE~E&
SCREW \lASHER LEVER SCALE
SCALE
SCALE SCREW
LEVER
LEVER
KHQB
LEVER
SCREW
\lASHER KEY
SeRIHG
SCRE\1 SCREW
SCREW WASHER
WA~ED
WASHER \lASHER
0 E S C R I P T I 0 N
ASM.
MOUNTING
POSITION
PLATE
ADJUSTING
ASH.
STOPPER
ASM.
SUI
El.D
STOP
CRANK
SHAPT
WASHER
8.5X12.5X0.3
15/64-28
9/64-40
L=6
WASHER
RING
M10
15/64-28
SHAe
RIHG
9/64-40 SCREW
D=
L=
8
!~MMl
5.0 H=
ASM.
SIOeeER
9/64-40
3.7X8X1
PLATE
L=6
ASM
.
eLAIE
MOUNTING
1/8-44
ASH.
STOPPER
9/64-40
3.7X8X1
3/16-28
9/64-40
3/16-32
BASE L=
L=
3.5
L=10 L=
8.5
L=
ASM.
2.5
6.5
\!ASHER
3.7X6X1
BASE
BALL
4
AMT.
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9/64-40
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Et·~~~'1
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9/64-40
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15/64-28
L=6
9.3 2
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H=4
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ll.f
L=lO
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24
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REF.NO
NOTE
PART
NO.
D E S C R I P T I 0 N
AHT.
1
2
3
4
5 6 7
8
9
10
11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33
34
_35
36 37 38
39 40
41
dOl dOl
225-45362 225-45354 225-45305 225-45206 100-21103 B1525-582-000 SS-6090810-SP 225-45404 225-15357 100-22408
B1516-552-000 110-07101 110-06905 B3414-555-000 83416-555-000 B3416-552-000 100-22010 100-22309 110-71602 81510-227-000 B1505-227-000-A B1502-541-000 110-71800 B1521-555-000 83431-581-000 B1517-552-000 B1523-226-000 100-22606 GAK-33041000 GAK-33042000 RE-0500000-KO SD-0630301-SP SS-7090910-SP SS-8150710-SP
R0-0371801-00
SD-0630275-SP
NS-6620310-SP RE-0600000-KO
SS-8151720-SP
SS-8150510-TP
SS-7111110-TP
PRESSER PRESSER PRESSER PRESSER PRESSER
FOOT FOOT FOOT FOOT
PIN SPRING SCREW SAFETY HAND !.IEIING LIFTING HINGE LIFTING LIFTING
9/64-40
COVER
LIFTER
LEVER
LEVER
SCREW
LEVER
LEVER
CAM
SWIVEL CONNECTING
PRESSER PRESSER PRESSER PRESSER PRESSER PRESSER HAND
LIFTER
ROD BAR BAR
GUIDE SPRING GUIDE SPRING BAR
BUSHING,
SCREW LIFTING
HINGE SNAP CONNECTING
KNEE
KNEE
LEVER
PIN
RING
ROD, LIFTING LIFTING
E-RING HINGE
SCREW SCREW SCREV
9/64-40
15/64-28 RUBBER HINGE NUT E-SHAPED
RING
SCREW
3/16-32
SNAP
D=
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SCREV
15/64-28 11/64-40
ASH. ASH.
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LINK
ARM
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D=6.35
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8.5
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9/64-40
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D=6.35
3/16-32
6
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L=7.5
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(
itle
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NO
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PART
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DESTINATIONS
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12-
TO
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