JUKI DU-1281-7 Instruction Manual

DU-1281-7
INSTRUCTION MANUAL

CONTENTS

1. SPECIFICATIONS .......................................................................................................... 1
2. PREPARATION BEFORE OPERATION
2-1. Installing the knee lifter....................................................................................................................................... 2
2-2. Installing the waste oil receiver.......................................................................................................................... 2
2-3. Lubrication ........................................................................................................................................................... 3
2-4. Oiling state ........................................................................................................................................................... 3
2-5. Adjusting the amount of oil in the hook.................................................................................................................. 3
2-6. Adjusting the oil in the pump ............................................................................................................................. 4
2-7. Installing the synchronizer ................................................................................................................................. 4
2-8. Installing the belt cover and the bobbin winder ............................................................................................... 4
......................................................................... 2
3. HOW TO ADJUST AND HOW TO USE THE SEWING MACHINE ................................ 5
3-1. Attaching the needle ........................................................................................................................................... 5
3-2. Threading the machine head .............................................................................................................................. 5
3-3. Adjusting the stitch length and reverse-feed stitching .................................................................................... 6
3-4. Indication of the direction of rotation of the bobbin case ............................................................................... 6
3-5. Thread tension ..................................................................................................................................................... 6
3-6. Presser foot pressure.......................................................................................................................................... 7
3-7. How to install the intermediate presser............................................................................................................. 7
3-8. Hand lifter ............................................................................................................................................................. 7
3-9. Height of the feed dog ......................................................................................................................................... 8
3-13. Needle-to-hook relationship ............................................................................................................................. 10
3-15. Relation between the counter knife and the tip of the thread trimmer blade (left) ..................................... 11
3-16. Adjusting the mesh of the knife ....................................................................................................................... 11
3-17. Adjusting the thread trimming cam ................................................................................................................. 12
4. TROUBLES IN SEWING AND CORRECTIVE MEASURES ........................................14

1. SPECIFICATIONS

Application Pouches, bags, shoes
Sewing speed Max. 2,000 sti/min
Stitch length Max. 8 mm Thread #8 - #30
Lift of presser foot
Thread take-up lever Link-type thread take-up lever Motor to be used Servomotor
Needle bar stroke 38mm Oil be used Spindle oil
Needle to be used DP x 17 (DB x 1 can be used.)
Noise
Hand lifter : 6 mm
Knee lifter : 16 mm
- Equivalent continuous emission sound pressure level (LpA) at the workstation: A-weighted value of 79.0 dB; (Includes KpA = 2.5 dB); according to ISO 10821- C.6.2 -ISO 11204 GR2 at 2,000 sti/min.
Needle system
Stitch adjusting method Dial
Lubrication method Automatic lubrication
DP x 17 #16 - #23 (Standard #22)
DB x 1 #20 - #23
Applicable JUKI control box and motor
SC-921C
Destination
-AA
Classification of control box
Control box ................................SC-921 (Machine head setting (memory switch No. 95) "du12")
Motor .........................................M-51N
Position sensor ..........................SY-2
(Synchronizer)
Motor pulley ...............................Outside diameter: 75 mm (Marker: 80) Part No.: MTSP00750A0
V belt .........................................Size M M-40 Part No.: MTJV0040000
– 1 –

2. PREPARATION BEFORE OPERATION

2-1. Installing the knee lifter

1) Fully draw out knee lifter shafts
Then, install it on the sewing machine.
2) Attach driving arm
3) Connect right and left driving arms
to respective shafts ❷.
with link ❸.
4) Install knee lifter lever
to driving arm ❶ on the
left side.

2-2. Installing the waste oil receiver

WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.
toward you.
together
A
A
1) Fold mounting section
of waste oil receiver
A
bracket ❶ at a right angle.
2) Remove one lateral bracing strut setscrew
Insert folded mounting section A of waste oil re-
ceiver bracket ❶ into the section between strut
and lateral bracing strut ❹.
3) Tighten lateral bracing strut
and waste oil
receiver bracket ❶ with lateral bracing strut set-
screw ❷ together.
Firmly tighten lateral bracing strut set-
screw ❷.
.
4) Place waste oil receiver
bracket ❶. Insert tube ❼ coming from oil pan
into waste oil receiver ❺.
* Adjust the length of tube
tance between oil pan ❻ and waste oil receiver
.
– 2 –
on waste oil receiver
according to the dis-

2-3. Lubrication

WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

2-4. Oiling state

1) Fill the oil tank with oil up to line H
.
2) Carry out periodical inspection while the sewing
machine is in use to check the oil quantity. If the
oil surface level is below line L ❷, add oil until
the oil surface reaches line H ❶.
(Use "spindle oil".)
Run the sewing machine to check how oil splashes
on oil sight glass ❶.

2-5. Adjusting the amount of oil in the hook

Decrease
Increase
– 3 –
Turn screw ❶ to adjust the oil quantity.
Turning screw ❶ in the "+" direction increases the oil
quantity, or in the "−" direction decreases it.
After adjusting the oil quantity with the
screw, run the sewing machine idle for 30
seconds or more. Then, check the oil be-
ing splashed from the hook.
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