26-2 Work top table ................................................................................................. 179
26-3 Edge stopper A ............................................................................................... 180
26-4 Edge stopper B ............................................................................................... 181
1. SPECIFICATIONS
1-1 Specifications of the machine head
Sewing speedMax. 3,500 rpm (*1)
Feed systemIntermittent belt feed by direct drive of stepping motor
Stitch lengthBoth top and bottom 1.5 to 6 mm
Stitch length adjustment systemPanel input
Stitch length adjustment minimum resolution0.1 mm
Needle bar stroke30.7 mm
NeedleDPX17 #10 to #14
HookFull-rotary non-lubricated horizontal-axis hook
Presser foot liftBy hand lifter : 5.5 mm, by auto-lifter : 10 mm
Amount of alternate vertical movement ofMax. 3.5 mm
presser foot/walking foot
Adjustment of amount of alternate verticalSlot stop position adjustment
movement of presser/walking foot
LubricationNon-lubrication
Number of programs that can be inputted99 programs
Number of steps that can be inputted (per program)30 steps
Data mirroringProvided
Right/left alternate sewingPossible
Data recordSmart media
NoiseWorkplace-related noise at sewimg speed
-1
:
LPA≦
n=3,000 min
Noise measurement according to DIN 45635-48-A-1
84dB(A)
*1. The maximum sewing speed is limited in accordance with the amount of alternate vertical movement of
presser foot and walking foot, and stitch length.
Limitation by the amount of alternate vertical movement of presser and walking foot
Max. sewing speed (rpm)Amount of vertical movement ofAmount of vertical movement of
walking foot (mm)presser foot (mm)
3,500Less than 0.3(2.7)
2,600Not less than 0.3 to 1.5(1.5)
2,000Not less than 1.5 to 2.5(2.5)
1,600Not less than 2.5 to 3.5(3.5)
Limitation by stitch length
Max. sewing speed (rpm)Stitch length (mm)
3,5001.5 to 4.0
2,5004.1 to 6.0
1-2 Specifications of the control box
Power voltage3-phase 200V/220V/240VSingle phase 220V/230V/240V
Frequency50Hz/60Hz
Rated current2.6A/2.4A/2.2A2.8A/2.6A/2.5A
Operating
temperature/0 to 40˚C, Less than 90%
humidity
− 1 −
2. CONFIGURATION
2-1 Sewing machine main unit
4
2
9
1
8
5
3
7
1 Sewing machine head
2 Operation panel
3 Control box
4 Auxiliary table (WORK TOP TABLE)
5 Power switch
6 Main pedal
7 Auxiliary pedal
8 Thread stand
9 Shirring release switch
6
− 2 −
2-2 Operation panel
2
3
1
1 Touch panel, LCD display section
2 Smart media slot card (Use with the lid closed.)
3 Slide switch (Unused • OFF)
4 Connector for RS-232C communication
5 Variable resistor for adjusting color LCD screen contrast
6 Connector for external input
7 Cable
4
5
6
7
− 3 −
3. INSTALLATION
3-1 Caution at the time of set-up
1) Transporting procedure of the sewing machine
Hold and transport the sewing machine with two
persons as shown in the illustration.
Do not hold the handwheel.
2) Caution when placing the sewing machine
3) Removing the air vent cap
Do not put protruding articles such as the screwdriver
and the like at the location where the sewing machine
is placed.
Be sure to remove the red rubber cap as shown in the
illustration before operating the sewing machine.
When transporting the machine head only, attach this
rubber cap to the machine head.
− 4 −
3-2 Assembling the pedal section of the stand
6
3
8
4
5
7
2
1
8
2
7
1
1) Assemble the lower strut to the stand using square nut 7(wide width).
2) Put bush 4 to the pedal 8 and pass it through shaft 5 together with shaft bearing plate 3. Then fix with
4) Assemble the whole pedal after fully drawing it up in the left direction in the illustration.
[When using with 1-pedal]
There is the short shaft for 1-pedal in the accessories. Remove the small pedal and shaft bearing plate 3
and replace the shaft with the shaft for 1-peadl. Then the machine can be used even with 1-pedal.
− 5 −
3-3 Assembling the table
!0
1
8
6
7
5
8
5
7
6
!5
4
2
9
!1
!3
1) Fix hinge seats 5 and machine head supporting rubbers 6 on table 1 with the nails. (Use 2 pcs. each
of nail for fixing hinge seats 5 and 1 pc. each of nail for fixing machine head supporting rubbers.)
2) Attach felts 7 to machine head supporting rubbers 6.
3) Attach machine head supporting rubbers 8 to table 1.
4) Fix stopper plate 9 to the rear side of table 1.
Caution) Be sure to install stopper plate 9 before installing control box 2.
5) Fix control box 2 and power switch 3, and fix the power cable with the staples.
6) Fix power switch 3 under the machine table witch wood screw !4. Fix the cable with staple !5 supplied
with the machine as accessories in accordance witch the forms of use.
7) Temporarily fix the side strut so that it is put between auxiliary pedal sensor !0 and sensor plate !1.
8) Connect pedal (large) and pedal sensor !2 with connecting rod (long). Adjust the inclination of connecting
rod at the position of adjusting plate !3.
9) Connect pedal (small) and auxiliary pedal sensor !0 with connecting rod (short). Adjust the inclination
of connecting rod at the position of auxiliary pedal sensor and securely tighten the screw.
10) Install head supporting rod 4 on table 1.
!4
3
9
!2
− 6 −
3-4 Connecting the power cable
Connect the cable in accordance with the specifications.
• Connection of 3-phase 200V/220V/240V
Red
Power switch
Table
Control box
Green/Yellow
White
Red
Black
White
Black
• Connection of single phase 220V/230V/240V
Light blue
Table
Control box
Green/Yellow
Brown
Brown
Light blue
Power switch
Green/Yellow
Plug
Power soure cord
Green/Yellow
Plug
Red
White
Black
Green/Yellow- GND
Brown
Light blue
Green/Yellow- GND
AC200 V
AC220 V
AC240 V
AC220 V
AC230 V
AC240 V
Power soure cord
Never use the machine with the wrong power specifications.
3-5 Installing the sewing machine main unit
WARNING :
To prevent possible accidents caused by the fall of the sewing machine, perform the work by two persons
or more when the machine is moved.
Insert hinges 1 into the holes in the frame and place
the machine head on the table.
1
1
− 7 −
3-6 Installing the cover
WARNING :
When tilting/raising the sewing machine head, perform the work so as not to allow your fingers to be
caught in the machine. In addition, to avoid possible accidents caused by abrupt start of the machine,
turn OFF the power to the machine before starting the work.
2
Slowly tilt the machine head and install bottom cover
1 and bottom feed cover 2 .
1
3-7 Installing the stopper for tilt prevention
Install stopper plate A 1 and stopper plate B 2 for tilt
prevention.
1
2
3-8 Installing the operation panel
A
1
Fix panel installing plate 2 to the base on the frame.
Install operation panel 1 with a magnet and pass the
cable through the hole in the table.
2
When the panel is installed in the state
that it is excessively tilted in the
direction A, the work table comes in
contact with the panel and the panel
may be damaged. Install the panel so
that it is not excessively tilted.
− 8 −
3-9 Connecting the cords
Ground wire
CN38
CN21
CN25
CN26
CN56
CN57
CN53
CN52
CN51
CN55
CN62
CN54
CN34
Cord inserting
port
PWR circuit
board
CN38
CN55
CN54
CN53
CN52
CN51
MAIN circuit
board
Auxiliary pedal
CN26
CN25
CN56
CN57
Sewing machine head
Knee SW
Operation panel
CN21
CN34
CN62
TerminalNo. of polesName of cable
CN38White 4 polesPower cable of main motor
CN21White 9 polesEncoder cable of main motor
CN25Red 2 polesTop feed fan cord
CN26Red 2 polesBottom feed fan cord
CN56White 10 polesFeed motor cord
CN57White 6 polesAuxiliary feed motor cord
CN53White 6 polesHead relay cord 1
CN52White 4 polesHead relay cord 2
CN51White 2 polesPresser lifter cord
CN5510 polesDATA p.c.b. cord
CN62Yellow 4 poles
CN54Red 4 poles
CN3426 poles
1) Remove the auxiliary pedal cord and insert the
cord into the control box from the cord inserting
port. Pass the auxiliary pedal cord through the rear
side of the auxiliary pedal and insert it into the
control box from hole A located on the lower side
of the pedal sensor.
2) Fix the auxiliary pedal cord with the sticker (small)
so that the cord does not move.
3) Connect CN38, 21, 25, and 26 to PWR p.c.b. CN
25 and 26 can be connected to either one.
Conect others to MAIN p.c.b.
Sticker (small)
A
− 9 −
4) Fix the cords connected to MAIN p.c.b. with cord
clamp A.
H wandling the cords
1) When fixing the cords, connect them with the sewing
machine tilted, and bundle with clip band 1.
2) When the machine head is
Cord clamp A
returned to its home position,
fix the cords with cord fixing
plate 2 in the state that
there is the slack in the
cords.
Caution : When tilting the sewing machine,
3-10 Installing the throat plate auxiliary plate
Loosen two screws 2, insert throat plate auxiliary plate
1 and fix it.
2
1
make sure that the head support
bar is attached to the table.
2
2
1
3-11 Installing the thread guide rod
1
Adjust the height so that the top
surface of throat plate auxiliary plate
aligns with that of the throat plate. If
the height is not proper, material flops
and the feed amount is not settled.
Securely insert thread guide rod 1 so that two side
holes of it faces the front in the direction of the operator.
− 10 −
3-12 Installing the thread stand
2
1
1) Assemble the thread stand unit and set it to the
hole located on the upper right side of the table.
2) Tighten lock nut 1 so that the thread stand unit
does not move.
3) When ceiling wiring is possible, pass the power
cable through the inside of thread stand rod 2.
3-13 Assembling the table for work (WORK TOP TABLE)
3
9
1
8
2
7
5
6
!1
6
1) Install edge guide A 2 and B 3 on table for work 1 with 3 pcs. each of wood screw 7.
2) Temporarily tighten base A 5 and base B 6 on the table with screws !0.
3) Temporarily tighten adjusting plate 4 with 8 screws 8 and 4 screws 9.
4) Place table for work 1 on the base and temporarily tighten it with screw !1.
5) Tighten screws 8, 9 and !0 while checking the whole position.
6) Loosen screw !1 and tighten it in accordance with the height you desire.
!0
4
Table
There are the standard size and the long one for the adjusting plate.
When you desire to make the table for work higher, replace the standard size plate with the
long size one.
− 11 −
4. PREPARATION BEFORE OPERATION
4-1 Attaching the needle
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
1) Turn the handwheel until the needle bar reaches
the highest point of its stroke.
2) Loosen screw 2, and hold needle 1 with its
indented part Afacing exactly to the right in
direction B.
D
B
1
2
C
4-2 Threading the needle-thread
A
3) Insert the needle fully into the hole in the needle
bar in the direction of the arrow until the end of
hole is reached.
4) Securely tighten screw 2.
5) Check that long groove C of the needle is facing
exactly to the left in direction D.
WARNING :
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
* Pass thread in the order of
1 through !3 as shown in
the illustration.
!0
9
3
7
1
6
2
4
8
5
!3
− 12 −
!1
!2
Note) Do not pass
this part to
section A.
A
4-3 WINDING THE BOBBIN THREAD
1) Insert the bobbin deep into the bobbin winder
spindle 1 until it will go no further.
2) Pass the bobbin thread pulled out from the spool
4
B
A
5
rested on the right side of the thread stand following
the order as shown in the figure on the left. Then,
wind clockwise the end of the bobbin thread on
the bobbin several times.
(In case of the aluminum bobbin, after winding
2
1
clockwise the end of the bobbin thread, wind
counterclockwise the thread coming from the
3
C
bobbin thread tension several times to wind the
bobbin thread with ease.)
3) Press the bobbin winder trip latch 2 in the direction
of A and start the sewing machine. The bobbin
rotates in the direction of C and the bobbin thread
is wound up. The bobbin winder spindle 1
automatically as soon as the winding is finished.
7
4) Remove the bobbin and cut the bobbin thread with
the thread cut retainer 3.
5) To adjust the winding amount of the bobbin thread,
8
A
7
6
B
loosen the setscrew 4 and move the bobbin
winder adjusting plate 5 to the direction of A orB. Then, tighten the setscrew 4.
To the direction of A : Decrease
To the direction of B : Increase
6) In case that the bobbin thread is not wound evenly
on the bobbin, loosen the nut 6 and turn the
7
bobbin thread tension to adjust the height of the
thread tension disk 7.
• It is the standard that the center of the bobbin is
as high as the center of the thread tension disk.
• Move the position of the thread tension disk 7 to the direction of A as shown in the figure on the left
when the winding amount of the bobbin thread on the lower part of the bobbin is excessive and to the
direction of B as shown in the figure on the left when the winding amount of the bobbin thread on the
upper part of the bobbin is excessive.
After the adjustment, tighten the nut 6.
7) To adjust the tension of the bobbin winder, turn the thread tension nut 8.
(Caution) 1. When winding the bobbin thread, start the winding in the state that the thread between
the bobbin and thread tension disk 7 is tense.
2. When winding the bobbin thread in the state that sewing is not performed, remove the
needle thread from the thread path of thread take-up and remove the bobbin from the hook.
3. There is the possibility that the thread pulled out from the thread stand is loosened due
to the influence (direction) of the wind and may be entangled in the handwheel. Be careful of
the direction of the wind.
4-4 SETTING THE BOBBIN INTO THE BOBBIN CASE
A
B
C
1) Install the bobbin in the bobbin case so that the
thread wound direction is clockwise.
2) Pass the thread through thread slit A, and pull
the thread in direction B. By so doing, the thread
will pass under the tension spring and come out
from notch B.
3) Check that the bobbin rotates in the direction of
the arrow when thread C is pulled.
− 13 −
4-5 Attaching and removing the bobbin case
For attaching and removing the bobbin case, slide
cover 1 up or down to perform it.
1
4-6 Adjusting the thread tension
[Adjusting the needle thread tension]
1) Turn clockwise (direction A) thread tension nut No.
1 1 and the length of thread remaining at the
B
1
2
A
C
3
D
needle tip after thread trimming will be shortened.
2) Turn it counterclockwise (direction B) and the
length of thread will be lengthened.
3) Thread tension of thread tension No. 2 2 is set
with the operation panel.
For the details, refer to "5-6 (3) Changing the
needle thread tension".
[Adjusting the bobbin thread tension]
1) Turn clockwise (direction C) thread tension screw
3 and the bobbin thread tension is increased.
2) Turn it counterclockwise (direction D) and the
tension is decreased.
1. When attaching the bobbin case,
insert it until it will go no further. If
it is insufficient, the bobbin case
may fall off during sewing.
2. Be sure to close the cover when
starting the sewing machine.
There is a danger of rolling cloth in
the bobbin case or the like.
4-7 Adjusting the thread take-up spring
[ Changing the stroke amount of thread take-up
spring 1 ]
1) Loosen setscrew 2 in the thread tension base.
2) Turn clockwise (direction A) the whole thread
3) Turn it counterclockwise (direction B) and the
[ When changing the pressure of thread take-up
spring 1 ]
1) Put a thin screwdriver in the slot of thread tension
2) Turn clockwise (direction C) the thread tension rod
2
A
B
1
D
C
3
4-8 Adjusting the stitch guide
2
C
1
A
B
3
D
4
E
F
1) When setscrew 2 is loosened, fine adjustment A
2) When setscrew 3 is loosened, fine adjustment A
3) When setscrew 4 is loosened, fine adjustment E
tension and the stroke amount is increased.
stroke amount is decreased.
rod 3 and turn it with screw 2 tightened.
and the pressure is increased and turn it
counterclockwise (direction D) and the pressure
is decreased.
- B direction of stitch guide 1 position can be
performed. After the adjustment, securely tighten
setscrew 2.
- B and C - D direction of stitch guide 1 position
can be performed. After the adjustment, securely
tighten setscrew 3.
- F direction of stitch guide 1 position can be
performed. After the adjustment, securely tighten
setscrew 4.
− 14 −
5. OPERATION OF THE SEWING MACHINE
(SEMI-AUTOMATIC BASIC VOLUME)
5-1 Data input scren
A
1
2
B
C
3
4
7
89
G
!0
!1
!2
!3
D
F
5
6
!4
No.ButtonName of buttonDescription
1PATTERN SELECTION buttonPattern No. being selected at present is displayed on the button
2DIRECT SELECTION buttonWhen the button is pressed, the list screen of pattern Nos. which
3LEFT/RIGHT/ALTERNATEChangeover method of program (for right sleeve and left sleeve)
SEWING SELECTION buttonduring sewing is selected.
4STEP SELECTION buttonWhen the button is pressed, the step becomes in the state of
!5
and when the button is pressed, PATTERN No. CHANGE screen
is displayed.
are registered in DIRECT SELECTION button is displayed.
selection.
!6
!7
E
5SHIRRING AMOUNT FORWhen the button is pressed, shirring amount for auxiliary
AUXILIARY FEED button feed change screen is displayed.
6SHIRRING AMOUNT buttonWhen the button is pressed, shirring amount of the step being
selected is changed.
− 15 −
No.ButtonName of buttonDescription
7PATTERN NEW REGISTERWhen the button is pressed, pattern No. new register screen is
buttondisplayed.
8PATTERN COPY buttonWhen the button is pressed, sewing data copy screen is
displayed.
9LETTER INPUT buttonWhen the button is pressed, letter input screen is displayed.
!0NEEDLE THREAD TENSIONWhen the button is pressed, needle thread tension change
SETTING buttonscreen is displayed.
!1DISK RISE buttonWhen the button is pressed, thread tension disk No. 1 rises.
(Turn OFF the base tension during
!2STEP DETAILS buttonWhen the button is pressed, list of sewing data corresponding to
the step being selected is displayed.
!3SEWING DATA DISPLAY button List of sewing data corresponding to the pattern No. being
selected is displayed.
!4READY keyChangeover of data input screen and sewing screen is performed.
!5INFORMATION keyChangeover of data input screen and information screen is
performed.
waiting.)
!6COMMUNICATION keyChangeover of data input screen and communication screen
is performed.
!7MODE keyChangeover of data input screen and mode changeover screen
to perform various details setting is performed.
SymbolDisplayName of displayDescription
APATTERN No. displayPattern No. is displayed.
BALTERNATE SEWINGThis is displayed when alternate sewing is selected.
display
CLEFT/RIGHT SLEEVER display : Program for right sleeve is called.
displayL display : Program for left sleeve is called.
DSHIRRING AMOUNTShirring amount is displayed.
display
ESHIRRING AMOUNT FORShirring amount of auxiliary feed is displayed.
AUXILIARY FEED display
FSHIRRING AMOUNTShirring amount increase/decrease set value is displayed.
INCREASE/DECREASE
SET VALUE display
GPATTERN NAME displayPattern name is displayed.
− 16 −
5-2 Sewing screen
@0
K
@1
J
@2
!8
!9
@2
@3
H
No.ButtonName of buttonDescription
I
@3
!8Max. SEWING SPEEDWhen the button is pressed, max. sewing speed setting screen
SETTING buttonis displayed.
!9MEASURE buttonWhen the button is pressed, length of each step is measured during
sewing and is reflected to icon display shape of step selection button.
@0COUNTER SETTING buttonWhen the button is pressed, bobbin/No. of pcs. counter setting
screen is displayed.
@1COUNTER SELECTION buttonWhen the button is pressed, bobbin/No. of pcs. counter is
changed over.
@2+ buttonWhen the button is pressed, the numeral is increased.
@3−buttonWhen the button is pressed, the numeral is decreased.
Symbol
H
DisplayName of displayDescription
SHIRRING AMOUNT display
Shirring amount is displayed.
I
J
K
SHIRRING AMOUNT FOR
COUNTER display
AUXILIARY FEED display
COUNTER SET VALUE
display
Shirring amount of auxiliary feed is displayed.
display : This is displayed when bobbin counter is used.
display : This is displayed when No. of pcs. counter is
used.
Counter set value is displayed.
− 17 −
5-3 Details data input screen
M
L
@7
@2
@3
@4
@9
@8
N
#0
#1
#3
@5
@6
#2
− 18 −
No.ButtonName of buttonDescription
@2
CANCEL button
When the button is pressed, the step details button is closed.
@3
@4
@5
@6
@7
@8
@9
#0
STEP FEED button
STEP RETURN button
DETAILS SELECTION
SCREEN FEED button
DETAILS SELECTION
SCREEN RETURN button
COMPENSATION THREAD
TENSION SETTING button
COMPENSATION PITCH
SETTING button
START POSITION CHANGE
button
MIRRORING button AMOUNT
When the button is pressed, the selected step advances by one.
When the button is pressed, the selected step returns by one.
When the button is pressed, the details selection screen scrolls
forward.
When the button is pressed, the details selection screen scrolls
backward
When the button is pressed, pattern deletion screen is displayed.
When the button is pressed, compensation thread tension setting
screen is displayed.
When the button is pressed, mirroring screen is displayed.
is displayed.
When the button is pressed, mirroring screen is displayed.
#1
#2
#3
SymbolDisplayName of displayDescription
L
M
N
COMPENSATION SHIRRING
AMOUNT button
STEP ADDITION button
STEP DELETION button
COMPENSATION THREAD
TENSION display
COMPENSATION PITCH
display
COMPENSATION AMOUNT
display
When the button is pressed, compensation shirring amount setting
screen is displayed.
When the button is pressed, step addition setting screen is
displayed.
When the button is pressed, step deletion screen is displayed.
Set value of compensation thread tension is displayed.
Set value of compensation pitch is displayed.
Set value of compensation shirring amount is displayed.
− 19 −
5-4 Feed amount
The explanation is given for the feed amount of the sewing machine.
Feed amount on the operation consists of the three
kinds of feed amounts, bottom feed amount (pitch),
main feed amount (pitch + shirring amount) and
auxiliary feed amount (pitch + shirring amount + shirring
amount for auxiliary feed).
3
2
1
A
Pitch setting screen
In case of A, when pitch (S04) is set to 2.0, bottom
feed belt 1 moves 2.0 mm per rotation of the sewing
machine (1 stitch).
In case of B, when shirring amount is set to 3, main
feed belt 2 moves 2.3 mm per rotation of the sewing
machine ( 1 stitch).
This means that set value “1” of shirring amount (main
feed) is in steps of 0.1 mm and when the set value is
converted to mm, 3 x 0.1 = 0.3 mm is calculated. This
value is added to pitch (bottom feed) and the total value
becomes the moving amount of the main feed belt.
Main feed amount = pitch + shirring amount
2.3 mm = 2.0 mm + 0.3 mm
In case of C, when shirring amount for auxiliary feed is
set to 2, auxiliary feed belt 3 moves 2.5 mm per
rotation of the sewing machine (1 stitch).
This means that set value “1” of shirring amount for
auxiliary feed (auxiliary feed) is in steps of 0.1 mm
and when the set value is converted to mm, 2 x 0.1 =
0.2 mm is calculated. This value is added to the main
feed amount and the total value becomes the moving
amount of the auxiliary belt.
Auxiliary feed amount = main feed amount + shirring
amount for auxiliary feed
2.5 mm= 2.3 mm + 0.2 mm
BC
Sewing screen
− 20 −
5-5 Basic operation of the sewing machine
(1) Prepare the materials.
Prepare right and left sleeves and garment body.
(2) Turn ON the power.
1) Turn ON the power switch.
2) Data input screen is displayed after the display of the initial screen.
Auto-lifter does not work until the screen moves to the sewing screen or the new creation
screen. After it has worked, it works in all screens. So, be careful.
(3) Calling the pattern <Pattern No. selection>
Two programs (for right sleeve and left sleeve) are
entered in one pattern. Further, the respective
1
programs consist of single or plural steps (sewing data
between the respective notches are stored).
Alternate sewing, right : Left/right alternate
sewing starting from the right sleeve
Alternate sewing, left : Left/right alternate
sewing starting from the left sleeve
1) Press READY key 6.
2) Display is changed over from data input screen A
A
Right sleeve only : Right sleeve sewing only
Left sleeve only : Left sleeve sewing only
to sewing screen B.
6
− 22 −
B
3) Set sleeves and garment body to the sewing
machine.
* When temporarily setting the shirring amount to
"0" during sewing, press SHIRRING RELEASE
switch C.
When the switch is pressed, LED lights up and
C
the shirring amount is set to "0". When the switch
is pressed twice, LED goes off and the shirring
amount returns to the shirring amount of the
selected step.
1
− 23 −
4) Check LEFT/RIGHT ALTERNATE SEWING
button 1 whether or not the set materials
correspond with the called program (for right
sleeve/left sleeve).
5) Start sewing.
6) When sewing is performed up to the next notch,
stop the sewing machine once.
7
7) Press once knee switch 7. Step of the program
advances by one (A).
8) Repeat procedure 5) through 7) until the end of
sewing.
A
8
9) Perform thread trimming with pedal 8.
− 24 −
5-6 Basic change of the set value
(1) Changing the sewing speed <Max. sewing speed setting>
1
1) Press MAX. SEWING SPEED SETTING button
2) Press MAX. SEWING SPEED CHANGE button
1 in the sewing screen.
2
(2) Changing the pitch <Pitch setting>
A
3
1
(fast) and
change "speed set value" A .
3) Press ENTER button 3.
1) Press SEWING DATA DISPLAY button 1.
(slow) 2 alternately to
− 25 −
2) Press "+"/ "–" buttons 2 to change
"sewing pitch" A.
3) Press ENTER button 3.
A
2
3
(3) Changing the needle thread tension <Needle thread tension setting>
1) Press NEEDLE THREAD TENSION SETTING
1
button 1.
A
2
2) Press ten keys 2 to change needle
thread tension set value A.
3) Press ENTER button 3.
3
− 26 −
(4) Changing the shirring amount <Shirring amount setting>
1) Press STEP SELECTION button 1
1
to select step.
2) Press "+"/ "–" buttons 2 to change
shirring amount set value A.
A
2
(5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting>
1) Press STEP SELECTION button 1
1
2
to select step.
2) Press "+"/ "–" buttons 2 to change
shirring amount set value for auxiliary feed A.
A
− 27 −
5-8 Deleting the pattern <Pattern deletion>
1) Press PATTERN SELECTION button 1.
1
2) Press UP/DOWN SCROLL buttons 2
3
to display pattern No. button
3 of the pattern to be deleted.
2
3) Press PATTERN No. buttonn
3.
4) Press PATTERN DELETION button 4.
3
When deleting it, the pattern does not
return to the former one. So, be careful.
4
− 29 −
5
5) Press ENTER button 5.
6
6) Press CANCEL button
6.
− 30 −
6. OPERATION OF THE SEWING MACHINE
(SEMI-AUTOMATIC APPLICATION VOLUME)
6-1 Correcting the pattern
(1) Changing the needle thread tension of specified step <Compensation thread tension setting>
*This is the function to add the needle thread
2
1
tension of the specified step to the overall needle
thread tension as much as "compensation needle
thread tension set value".
1) Press STEP SELECTION button 1
to select the step.
2) Press STEP DETAILS button 2.
3
3) Press COMPENSATION THREAD TENSION
button 3.
4) Press ten keys 4 to change
compensation thread tension set value A.
5) Press ENTER button 5.
A
4
5
− 31 −
6
6) Press CANCEL button 6.
(2) Changing the pitch of specified step (Compensation pitch setting>
* The state that is possible to change the step on the sewing screen is the state that step 1 is selected
before starting sewing.
* This is the function to add the pitch of the specified step to the overall pitch as much as the compensation
pitch set value.
1
1) Press STEP DETAILS button 1 in the state
that step 1 is selected.
2) Press STEP FEED/RETURN buttons
2 to select the step to be changed.
2
3
3) Press COMPENSATION PITCH button 3.
− 32 −
4) Press ten keys 4 to change
compensation pitch set value A.
A
5) Press ENTER button 5.
4
5
6
6) Press CANCEL button 6.
(3) Increasing/decreasing the shirring amount of all steps
<Shirring amount increase/decrease setting>
1) Press SEWING DATA DISPLAY button 1.
1
− 33 −
2) Press "+"/ "–" buttons 2 to change
shirring amount increase/decrease set value A.
3) Press ENTER button 3.
A
2
3
(4) Increasing/decreasing the shirring amount immediately after changeover of step
<Compensation shirring amount setting>
1) Press STEP SELECTION button 1
2
to select the step.
2) Press STEP DETAILS button2.
1
3) Press COMPENSATION SHIRRING AMOUNT
button 3.
3
− 34 −
4) Press "+"/ "–" buttons 4 to change
compensation shirring amount set value A and
number of stitches of compensation shirring
amount B.
B
Shirring amount
B
A
6
A
4
4
5
6
3
1
2
3
4
Step
¡ Compensation shirring amount is the shirring
amount to add to the shirring amount of the step
after changeover at the time of step changeover.
¡ Number of stitches of shirring amount
compensation is the number of stitches of the
section of number of stitches to add the
compensation shirring amount from the step
changeover.
5) Press ENTER button 5.
6) Press CANCEL button 6.
(5) Adding the step <Step addition>
1
3
2
A
− 35 −
1) Press READY key 1 to change over the
screen to data input screen A.
2) Press STEP SELECTION button 2
to select the step which is one before the step
addition position.
3) Press STEP DETAILS button 3.
4
4) Press STEP ADDITION button 4.
5) Press ENTER button 5.
5
A
6
5
6) Press SHIRRING AMOUNT buttons
6 to change shirring
amount set value A.
7) Press ENTER button 5.
− 36 −
(6) Deleting the step <Step deletion>
7
5) Press CANCEL button 7.
1) Press READY key 1 to change over the
1
3
2
screen to data input screen A.
2) Press STEP SELECTION button 2
to select the step to be deleted.
A
3) Press STEP DETAILS button 3.
4) Press DOWN SCROLL button 4.
4
− 37 −
5
5) Press STEP DELETION button 5.
6) Press ENTER button 6.
6
7
7) Press CANCEL button 7.
− 38 −
(7) Changing the start position of program <Start position change>
1) Press READY key 1 to change over the
1
3
2
A
screen to data input screen A.
2) Press STEP SELECTION button 2
to select the step which is one before the step
addition position.
3) Press STEP DETAILS button 3.
4) Press START POSITION CHANGE button 4.
4
5) Press ENTER button 5.
5
− 39 −
6
6) Press CANCEL button 6.
(8) Mirroring the program of one sleeve and creating the program of the other sleeve
<Mirroring function>
1) Press READY key 1 to change over the
1
2
A
screen to data input screen A.
2) Press STEP DETAILS button 2.
3) Press MIRRORING button 3.
3
− 40 −
5
5) Press ENTER button
5.
6
6) Press CANCEL button
6.
− 41 −
(9) Naming the pattern <Data name setting>
B
2
1) Press READY key 1 to change over the
screen to data input screen A.
2) Press LETTER INPUT button 2.
A
1
3) Press LETTER buttons 3 to input
6
the letter.
4
3
5
4) Cursor in the inputted letter display B can be
moved with CURSOR MOVE, LEFT (RIGHT)
buttons ( ) 4.
5) When DELETION button 5 is pressed,
the letter on the left side of cursor disappears.
6) Press ENTER button 6.
C
7) Inputted letters are displayed in the pattern name
display section C.
− 42 −
6-2 Copying the pattern <Pattern copy>
(1) Pattern copy in semi-automatic mode <Copy to semi-automatic>
2
1) Press READY key 1 to change over the
screen to data input screen A.
2) Press PATTERN COPY button 2.
A
1
3
3) Press PATTERN No. button
3 to select the pattern of copy source.
4) Press COPY DESTINATION INPUT button 4.
4
5) Press ten keys 5 to input the pattern
No. of copy destination.
6) Press ENTER button 6.
5
6
− 43 −
7
7) Press CANCEL button 7.
*When the number of patterns that have been
registered of fully-automatic is 99 patterns, the
display is automatically changed over and copied
to semi-automatic.
(2) Pattern copying from semi-automatic to fully-automatic <Copy to fully-automatic>
2
1) Press READY key 1 to change over the
1
screen to data input screen A.
2) Press PATTERN COPY button 2.
A
3) Press PATTERN No. button
3 to select the pattern of copy source.
4) Press COPY DESTINATION INPUT button 4.
3
4
− 44 −
5) Press SEMI AUTO/FULL AUTO CHANGEOVER
button 5 to display FULL-AUTO .
6) Press ten keys 6 to input the pattern
6
5
7
8
No. of copy destination.
7) Press ENTER button 7.
8) Press CANCEL button 8.
*When the number of patterns that have been
registered of fully-automatic is 99 patterns, the
display is automatically changed over and copied
to semi-automatic.
6-3 Creating the new pattern <New pattern creation>
2
A
1
1) Press READY key 1 to change over the
screen to data input screen A.
2) Press PATTERN NEW REGISTER button2.
− 45 −
5-7 Creating the pattern <Pattern creation>
The way of correcting the sample pattern and creating the pattern with ease is explained in the basic volume.
1) Prepare the materials.
2) Turn ON the power.
3) Call a sample pattern where the sewing products
and number of steps are the same.
Refer to "5-5 (3) Calling the pattern".
4) Change the pitch.
Refer to "5-6 (2) Changing the pitch".
8) Press STEP DETERMINATION button 6
to determine the input data.
9) Repeat procedures 7) and 8).
5
7
10) After inputting shirring amount of the last step,
press ENTER button 7 and the program
of inputted sleeve is registered to the pattern.
At this time, the program of the other sleeve is
automatically created by means of mirroring.
− 46 −
6-4 Using the other functions
(1) Directly calling the pattern from the sewing screen <Direct pattern selection>
When registering the patterns which are frequently
used to the DIRECT SELECTION button, pattern
selection can be simply performed from the
1
operating screen by only pressing the button.
*For the way of registering the pattern to DIRECT
SELECTION button, refer to "12. Registering the
pattern to the direct button".
1) Press DIRECT SELECTION button 1.
2) Press PATTERN SELLECTION button 2
of the pattern to be called.
2
(2) Adjust the STEP SELECTION button to the shape of sleeve <Measure function>
1) Press MEASURE button 1.
2) Perform sewing.
Refer to "5-5 (5) Perform sewing".
3) Data of the length of measured step is reflected to
2
STEP SELECTION button 2.
1
− 47 −
7. OPERATION OF THE SEWING MACHINRE
(FULLY-AUTOMATIC BASIC VOLUME)
7-1 Data input screen
1
A
2
B
3
7
8
9
!0
!1
G
!2
!3
H
D
I
C
F
4
5
6
!4
No.Button Name of button Description
1PATTERN SELECTION button Pattern No. being selected at present is displayed on the button
2DIRECT SELECTION buttonWhen the button is pressed, list screen of pattern Nos. which have
3LEFT/RIGHT ALTERNATEMethod of changeover of program (for right sleeve and left sleeve)
SEWING SELECTION buttonduring sewing is selected.
4STEP SELECTION buttonWhen the button is pressed, step is in the selective state.
!5!7
and when the button is pressed, pattern No. change screen is
displayed.
been registered to the direct selection button.
!6
E
5SHIRRING AMOUNT FORWhen the button is pressed, shirring amount for auxiliary feed
AUXILIARY FEED buttonchange screen is displayed.
6SHIRRING AMOUNT buttonWhen the button is pressed, shirring amount of step being selected
is changed.
− 48 −
No.Button Name of button Description
7PATTERN NEW REGISTERWhen the button is pressed, pattern No. new register screen is
buttondisplayed.
8PATTERN COPY buttonWhen the button is pressed, sewing data copy screen is displayed.
9LETTER INPUT buttonWhen the button is pressed, letter input screen is displayed.
!0 NEEDLE THREAD TENSIONWhen the button is pressed, needle thread tension change screen
SETTINGbuttonis displayed.
!1DISK RISE buttonWhen the button is pressed, thread tension disk No. 1 rises.
(Turn OFF the base tension during
!2STEP DETAILS buttonWhen the button is pressed, list of sewing data corresponding to
the step being selected is displayed.
!3SEWING DATA DISPLAYList of sewing data corresponding to the pattern No. being selected
button is displayed.
!4READY keyChangeover of data input screen and sewing screen is performed.
!5INFORMATION keyChangeover of data input screen and information screen is
performed.
waiting.)
!6COMMUNICATION keyChangeover of data input screen and communication screen is
performed.
!7MODE keyChangeover of input screen and mode changeover screen to
perform various details setting is performed.
Sym-Display Name of display Description
bol
APATTERN No. displayPattern No. is displayed.
BALTERNATE SEWING display This is displayed when alternate sewing is selected.
CLEFT/RIGHT SLEEVE display R display : Program for right sleeve is called.
L display : Program for left sleeve is called.
DSHIRRING AMOUNT displayShirring amount is displayed.
ESHIRRING AMOUNT FORShirring amount of auxiliary feed is displayed.
AUXILIARY FEED display
FSHIRRING AMOUNTShirring amount increase/decrease set value is displayed.
INCREASE/DECREASE
SET VALUE display
GPATTERN NAME displayPattern name is displayed.
HSTEP LENGTH/TOTALStep length/total length are displayed.
LENGTH display
ISEWING SIZE displaySewing size is displayed.
− 49 −
7-2 Sewing screen
J
@0
M
L
@1
!8
K
!9
@2
@3
No.Display Name of button Description
!8MAX. SEWING SPEEDWhen the button is pressed, max. sewing speed setting screen is
SETTING buttondisplayed.
!9MEASURE button
@0COUNTER SETTING buttonWhen the button is pressed, bobbin/No. of pcs. counter setting
@1COUNTER SELECTION button When the button is pressed, bobbin/No. of pcs. counter is changed
@2"+" buttonWhen the button is pressed, the numeral is increased.
@3"–" buttonWhen the button is pressed, the numeral is decreased.
When the button is pressed, length of each step is measured during
sewing and reflected to the icon display shape of step selection button.
screen is displayed.
over.
@2
@3
Sym-Display Name of display Description
bol
JSHIRRING AMOUNT display Shirring amount is displayed.
KSHIRRING AMOUNT FORShirring amount of auxiliary feed is displayed.
AUXILIARY FEED display
LCOUNTER display
MCOUNTER SET VALUESet value of counter is displayed.
display
display : This is displayed when bobbin counter is used.
display : This is displayed when No. of pcs. counter is used.
− 50 −
7-3 Detailed data input screen
O
@4
@5
@6
N
@9
#0
Q
#2
#3
R
#5
#6
P
#1
@7
@8
#4
#7
No.Button Name of button Description
@4CANCEL buttonWhen the button is pressed, step details screen is closed.
@5STEP FEED buttonWhen the button is pressed, selection step advances by one.
@6STEP RETURN buttonWhen the button is pressed, selection step returns by one.
@7DETAILS SELECTIONWhen the button is pressed, details selection screen scrolls forward.
SCREEN FEED button
@8DETAILS SELECTIONWhen the button is pressed, details selection screen scrolls
SCREEN RETURN buttonbackward.
− 51 −
No.Button Name of button Description
@9LENGTH BETWEEN STEPSWhen the button is pressed, length between steps setting screen
SETTING buttonis displayed.
#0GRADING VALUE SETTINGWhen the button is pressed, grading value setting screen is
buttondisplayed.
#1COMPENSATION THREADWhen the button is pressed, compensation thread tension setting
TENSION SETTING buttonscreen is displayed.
#2COMPENSATION PITCHWhen the button is pressed, compensation pitch setting screen is
SETTING buttondisplayed.
#3START POSITION CHANGEWhen the button is pressed, start position change screen is
buttondisplayed.
#4MIRRORING buttonWhen the button is pressed, mirroring screen is displayed.
#5COMPENSATION SHIRRINGWhen the button is pressed, compensation shirring amount setting
AMOUNT SETTING buttonscreen is displayed.
#6STEP ADDITION buttonWhen the button is pressed, step addition screen is displayed.
#7STEP DELETION buttonWhen the button is pressed, step deletion screen is displayed.
Sym-Display Name of display Description
bol
NLENGTH BETWEEN STEPSSet value of length between steps is displayed.
display
OGRADING VALUE displayGrading value is displayed.
PCOMPENSATION THREADSet value of compensation thread tension is displayed.
TENSION display
QCOMPENSATION PITCHSet value of compensation pitch is displayed.
display
RCOMPENSATION SHIRRINGSet value of compensation shirring amount is displayed.
AMOUNT display
− 52 −
7-4 Feed amount
The explanation is given for the feed amount of the sewing machine.
Feed amount on the operation consists of the three
kinds of feed amounts, bottom feed amount (pitch),
main feed amount (pitch + shirring amount) and
auxiliary feed amount (pitch + shirring amount + shirring
amount for auxiliary feed).
2
1
Pitch setting screen
3
In case of A, when pitch (S04) is set to 2.0, bottom
feed belt 1 moves 2.0 mm per rotation of the sewing
machine (1 stitch).
In case of B, when shirring amount is set to 3, main
feed belt 2 moves 2.3 mm per rotation of the sewing
machine ( 1 stitch).
This means that set value “1” of shirring amount (main
feed) is in steps of 0.1 mm and when the set value is
converted to mm, 3 x 0.1 = 0.3 mm is calculated. This
value is added to pitch (bottom feed) and the total value
becomes the moving amount of the main feed belt.
Main feed amount = pitch + shirring amount
2.3 mm = 2.0 mm + 0.3 mm
A
In case of C, when shirring amount for auxiliary feed is
set to 2, auxiliary feed belt 3 moves 2.5 mm per
rotation of the sewing machine (1 stitch).
This means that set value “1” of shirring amount for
auxiliary feed (auxiliary feed) is in steps of 0.1 mm
and when the set value is converted to mm, 2 x 0.1 =
0.2 mm is calculated. This value is added to the main
feed amount and the total value becomes the moving
amount of the auxiliary belt.
Auxiliary feed amount = main feed amount + shirring
amount for auxiliary feed
2.5 mm= 2.3 mm + 0.2 mm
BC
Sewing screen
− 53 −
7-5 Basic operation of the sewing machine
(1) Prepare the materials.
1) Prepare left and right sleeves, and garment body.
1
(2) Turn the power ON.
1) Turn the power switch ON.
2) Data input screen is displayed after the display of
the initial screen.
(3) Calling the pattern <Pattern No. selection>
Two programs (for right sleeve and left sleeve) are
entered in one pattern. Further, the respective
programs consist of single or plural steps (sewing
data between the respective notches are stored).
Auto-lifter does not move until the
screen moves to the sewing screen or
the new creation screen. After it has
worked, it works in all screens. So, be
Alternate sewing, left : Left/right alternate
sewing starting from the left sleeve
Right sleeve only : Right sleeve sewing only
Left sleeve only : Left sleeve sewing only
(5) Performing sewing
2
1) Press READY key 2.
A
2) Display changes over from data input screen A to
sewing screen B.
B
− 55 −
3
3) Set sleeves and garment body to the sewing
machine.
* When temporarily setting the shirring amount to
"0" during sewing, press SHIRRING RELEASE
switch C.
C
When the switch is pressed, LED lights up and the
shirring amount is set to "0". When the switch is
pressed twice, LED goes off and the shirring
amount returns to the shirring amount of the
selected step.
4) Check LEFT/RIGHT ALTERNATE button
3 whether the set materials and the called program
(for right sleeve/left sleeve) correspond with each
other.
5) Start sewing.
6) When sewing is performed up to the next notch,
the step automatically changes over.
4
7) When the step is not automatically changed over,
press knee switch 4 once. Step of the program
advances by one(A).
*When the step is not automatically changed over,
perform the register of the length of step.
Refer to "8-4-(2) Re-registering the length
between steps ".
8) Repeat procedures 5) through 7) until the end of
sewing.
A
− 56 −
9) Perform thread trimming with pedal 5.
5
7-6 Changing the basic set value
(1) Changing the sewing machine speed <Max. sewing speed setting>
1
A
1) Press MAX. SEWING SPEED SETTING button
1.
2) Press MAX. SEWING SPEED CHANGE button
(fast) and (slow) 2alternately to
change "speed set value" A .
2
3) Press ENTER button 3.
3
− 57 −
(2) Changing the pitch <Pitch setting>
1) Press SEWING DATA DISPLAY button 1.
1
2) Press "+"/ "–" buttons 2 to change
pitch set value A.
3) Press ENTER button 3.
A
2
3
(3) Changing the needle thread tension <Needle thread tension setting>
1
1) Press NEEDLE THREAD TENSION SETTING
button 1.
− 58 −
2) Press ten keys 2 to change needle
thread tension set value A.
A
3) Press ENTER button 3.
2
3
(4) Changing the shirring amount <Shirring amount setting>
1) Press STEP SELECTION button 1 to
select the step.
1
2) Press "+"/ "–" buttons 2 to change
shirring amount set value A.
A
2
(5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting>
1) Press STEP SELECTION button 1 to
1
A
select the step.
2) Press "+"/ "–" buttons 2 to change
shirring amount for auxiliary feed set value A.
2
− 59 −
7-7 Creating the pattern <Pattern creation>
The way of correcting the sample pattern and creating the pattern with ease is explained in the basic volume.
1) Prepare the materials.
2) Turn the power ON.
3) Call a sample pattern where the sewing product
and number of steps are the same.
Refer to "7-5 (3) Calling the pattern".
4) Change the pitch.
Refer to "7-6 (2) Changing the pitch".
5) Select left/right alternate sewing.
Refer to "7-5 (4) Selecting the left/right alternate
sewing".
6) Press READY key 1.
7) Start sewing.
1
2
8) Stop the sewing machine at each notch and
perform checking of shirring amount.
9) When notches do not correspond with each other,
press "+"/ "–" buttons 2 after thread
trimming on the way to change shirring amount
set value A, and perform re-sewing.
Refer to "7-6 (4) Changing the shirring amount".
10) When the sleeve material on the outlet seam side
4
3
A
B
delays, press "+"/ "–" buttons 3
after thread trimming on the way to change shirring
amount for auxiliary feed set value B, and perform
re-sewing.
Refer to "7-6 (5) Changing the shirring amount
of auxiliary feed".
11) When the program of one sleeve is completed,
sew the other sleeve and correct the program.
12) When the program is completed, press MEASURE
button 4.
13) Start sewing.
14) When sewing is performed up to the next notch,
stop the sewing machine once.
− 60 −
5
15) Press knee switch 5 once. Step of the program
advances by one. (A)
16) Repeat procedures 13) through 15) until the end
of sewing.
A
6
17) Perform thread trimming with pedal 6.
− 61 −
7-8 Deleting the pattern <Pattern deletion>
1) Press PATTERN SELECTION button 1.
1
2)Press UP/DOWN SCROOL button 2
3
2
to display
3) Press PATTERN No. button
3.
4) Press PATTERN DELETION button 4.
PATTERN No.
3 to be deleted.
button
3
4
− 62 −
5
5) Press ENTER button 5.
6
6) Press CANCEL button
6.
− 63 −
8. OPERATION OF THE SEWING MACHINE
(FULLY-AUTOMATIC APPLICATION VOLUME)
8-1 Correcting the pattern
(1) Changing the length of specified step <Length between steps setting>
*The state that can be changed in the sewing screen
1
is the state that step 1 is selected before starting
sewing.
1) In the state that step 1 is selected, press STEP
DETAILS button 1.
3
2
2) Press STEP FEED/RETURN buttons
2 to select the step to be changed.
3) Press LENGTH BETWEEN STEPS SETTING
button 3.
4) Press ten keys 4 to change length
between steps A.
A
4
5
5) Press ENTER button 5.
− 64 −
6
6) Press CANCEL button 6.
(2) Changing the needle thread tension of specified step <Compensation thread tension setting>
2
1
1) Press STEP SELECTION button 1
to select the step.
2) Press STEP DETAILS button 2.
3) Press COMPENSATION THREAD TENSION
SETTING button 3.
3
− 65 −
4) Press ten keys 4 to change
compensation thread tension set value A.
A
5) Press ENTER button 5.
4
5
6
6) Press CANCEL button 6.
(3) Changing the pitch of specified step <Compensation pitch setting>
*The state that can be changed in the sewing screen
is the state that step 1 is selected before starting
1
sewing.
1) In the state that step 1 is selected, press STEP
DETAILS button 1.
− 66 −
2
3
2) Press STEP FEED/RETURN buttons
2 to select the step to be changed.
3) Press COMPENSATION PITCH button 3.
4) Press ten keys 4to change
compensation pitch set value A.
5) Press ENTER button 5.
A
4
5
6
6) Press CANCEL button 6.
− 67 −
(4) Increasing/decreasing the shirring amount of all steps
<Shirring amount increase/decrease setting>
1) Press SEWING DATA DISPLAY button 1.
1
2) Press "+"/ "–" buttons 2to change
A
2
3
pitch set value A.
3) Press ENTER button3.
4) Check set value B.
B
− 68 −
(5) Increasing/decreasing the shirring amount immediately after changeover of step