Juki DMN-5420N-7 User Manual

LIU

I®

High Speed 1-Needle, Needle Feed
Vertical Edge Trimmer And Automatic Thread Trimmer

••-*ti*•ti~~~~~e~*w~••~~~~~

lockstitch

Machine with

DMN-5420N-7

Series

PARTS LIST

29133709

No.0888-04

HOW

1.

2.

3.

4.

1

'\-

1.

TO

MAKE

Explanation

1)

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2)

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PARTS

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the

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LIST

parts

book.

for

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parts.

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part

CONTENTS

F-1

IJ(

1. MACHINE FRAME & MISCELLANEOUS COVER COMPONENTS

liJ'Illl!·91-~li!lffi

2. MAIN SHAFT & THREAD

TAKE-

UP

LEVER COMPONENTS

................................

.Uk · :Kfllli!lffi

3. NEEDLE BAR,

UPRIGHT

SHAF'l' &

HOOK

DRIVING SHAFT COMPONENTS . . . . . . . . .

tl'.f*·:ll:flk·"Ffi!IMffi

4. HAND LlF'l'ER COMPONENTS

J'll

;t

!::

lfMI*

5. FEED MECHANISM COMPONENTS

1

Ui

J

Mffi

6. THREAD 'fRIMMER MECHANISM COMPONENTS

*t;r]

I)

~liOOffi

7. KNIFE COMPONENTS

..

.............................................................

........................................................

.........................................

..

. . .

..

..

. . .

..

. .

..

. .

..

..

. .

.. . ..

.................................

:>t.AOOffi

8.

NEEDLE

tl'.f*t!llibi'l'OOffi

9.AUTOMATIC REVERSE

BAR FRAME COMPONENTS

FEED

COMPONENTS

.....................................................

.............................................

.............................

•......

1

3

5

7

9

11

13

15

17

E!lll~*

10.

WIPER

'74

11. OIL LUBRICATION COMPONENTS

IJ

OOf*

COMPONENTS

~~-OOf*

.. . .. . ............................................................

.......................................................

*&l!I!Mf*

12. OIL RESERVOIR COMPONENTS

l!l!f.IOOffi

13. BELT COVER & BOBBIN WINDER COMPONENTS

-"'JH

:IJ

~~-• *'~~liOOfl\

14. THREAD STAND

*'

rr

!l1i

11

r,c

fl\

15. TABLE

3l:

16. LIST

OF

W!7'-:/lillrfn-JU!

FOR

INFORMATION

COMPONENTS...

EXCHA.t'IGING GAUGE PARTS

OF

CHANGE

..

. . .

.. . .. ..

..

..

. .

....................................................

.................................................

...................................................

litiJ!tlill!lJ:A!-

NUMERICAL INDEX

OF

PABTS

...........................................................

lillSI

.. . .. . ..

..

. .

..

.. . ..

..

. .

..

..

. . . .

..............................

. . . .

.. . .. • .. . ..

.....

18

19

21

23

24

25

26

27

1.

MACHINE

liJiffil

.

FRAME & MISCELLANEOUS

~~~~

COVER

COMPONENTS

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15/64·28

TAKE-UP
TAKE-UP

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CRANK

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CRANK

SCREW

N

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9/32-28

RING

9/32-28

l/4-40

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1/4-40

DRIVE

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9/64-40

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11/64-40

4.

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15/64-28

WHEEL

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25

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27

28

29

30

31
32
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Bl305-012-0AO

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PINION

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110-20609
110-20500

ll0-20906
SL-4030851-SF
SS-6111010-TP
SS-4151215-SP

02

01

113-92107

02

112-31503

110-21409
112-21504

112-22007
SS-6080340-SP
SQ-115050
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113-56201
B3404-122-000
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WS-0451040-KP

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RETURN

TUBE
TUBE
RETURN
FELT
RETURN

TUllE

ASM.

TUBE

3/16-28
SPRING
OIL

1\'ICK

ASM.
LUBRICATING
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PUMP

OIL

PUMP

OIL

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INSTALL!
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11/64-40
15/64-28

PUMP

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15/64-28

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110-76858

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SCREW

3/16·28

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-26-

NUMERICAL

PART

NO

Jbir

r:GE

REF

NO

PART

8'o:fi

INDEX

NO

~GE

NO

REF

OF

PART

!Mil

PARTS

NO

r:GE

REF

NO

PART

&h$

NO

\:,AGE

REF

NO

BT-0500300-EA
BT-0600402-EA
Bl!I0-012-000
Blll4-0l2-000 2
Blll5-522-000·A
Bl115-531-0AD

B1148-555·000

B1190·530-DOO

Bll93-530·000
B1215-552-000
Bl305·012·0AO
Bl306-l55-0AO
Bl306·155-0BO
Bl306·155·0CO
BI307·!55-0AO
Bl307-l55-0BO

1

Rl308·155-0AO

!

~~:~:

=~~~=~~~

; 8!408·552·000

Bl41]-552-0AO
B1412·352-BOO
B!414·226·000
B1418·530-000
Bl453-771-0AO
B1501-530-000
Bl502-541-000
B1505-227

-000-A

B1510··227-000

20
20

2

2

2

10

2

2

4

6

6
6

6

6
6
6

6
6

4 8

6 5

16

6 4

6 8

!2

8

8

8

8

51

8

80

79

8

44

74

41

12
14
11

lO

17
16
19

2

42

5

23

49

27
25
24

51521-555-000 8 2

B1524-530-DBO
B1609-530-DOO
Bl636·581-COO
81808·552-000
81903-552-000
Bl905-541-BOO

8

10
10

6

4

4 6

29
31
70
33

Bl909-505-000 4

B2616·372·000

82906-415-000
B311l-l26·000 2
1!3115·552·000 2
B3!

18·415-000

B3120·125-000

83125-012-000
ll3126·012-000
B3126-012-000
B3128-012·000
B3129-012·AOO
83129-012-BOO
1!3132-552-000
83133-415-0AO
83136-415-000 2

83204-555-000
B3211-555-000

' B3214-047-000 2

1!3305-704-000-A

B33JI~012-000

B3311-704-000
B3317

· 704-000
83320-704-LOO-A
83404-122-000
B3419-l22-000
83431-552·000-A
B3514-412-000
B3538-112·000
B4107-522·000
84114-530-000
84115·530-000
B4116-530-000
B4ll7-530-0AO
B4120-530-000
B4121-522·000
B4122·522-000
B4123-522-00A
B4124-530-000
84126-530-000

20
16

23
23

23

23

23
24

24
24
24
24
20
22
22
20
20

14
14
14
14
14

14

14

14

14
14

10

6

40

38

2

62

2

34
18

2

37
16

2

39

2

35
17

2

36

2

61

63

27

21
23

11

4

8

17

3

35

18
17

36

8

18

4

52
50
51
35
46
54
44

5
30
14

B4145-530-BOA

5

B9117-0l2-000 6

3

CM··3002000-Bl
Cl!-3002000-Cl
CM-3002000·01
CY-3002001·-Al

CM-3002001-01

CQ-

2520000-00
CS-064061A·SP
CS-079073A-SH

CS·079101A·SH
CS-120l01B-Sll
CS·l<l712lA·SH
CS-l47121A-SH
CS-147121A·SH

92468-555-BOO
92588-LSW-ROO

GAK · 3000

lOBO

GAK-30004000
GAK · 30005000

RA-0005900-00
RA-0019000-00
HK-0346101-40
HK-0346400-0B
HK-0346400-0B

HK-0346400-0B

HK-0346400-0B

lll'l-2003900-00

H\Y-5000700-00

llW-5000700·00

9

MAO-ll532000

MC-2005009-00

3

MDB-!OOBI400

MDP-500Bl400

M4007-l10-0AA

M4007

-110-0AB
M6004-350-AAA
M6004-350-AAC
M6004-

350~AAF

M6004-350-AAL
NM-6040000-·SN

NM-6050001-SE
NM-6050001-SE
NM-6050001-SE

NM-6060001-SE:

NS~6090310-SP

NS-6090310
NS-6110310-SP

NS~611

0420-SP

NS-61!0420-SP

NS-61203!0~SP

NS-6120480-SP
NS-6150310-SP
NS-6150310-SP
NS-6150310-SP
NS-6150430-SP
NS-6150430-SP
NS-6

I 50430-SP
NS-6620310-SP
NS-66()0410-Sll
NS-6660430-SP
NS-6680410-SP

RC-0150001-KP
RC-0150001-KP
RC-1850001-KP

RC-2651218-KP

RE-0300000-KO

RE-0300000-KO
RE-0300000-KO

SP

14

43

~15

2

85

2

88

2

84

2

87

2

86

20

33

8

17

6

37
26

6

16

4

20

10

46

57

lO

17

27

12

22

22

33

22

34

22

37

18 12
17

II

12

69

12

68
17 10
17

29

18

21
18

11

17

16

18
24

19

43

6

6 9

6 3

34

4

4

35

2

71

2

67

2

90

2

83
61

12

24

13

24

15

24

16

22

12

2

13
22 29
12 19
17

30

17

34
37

14

42

14
12

25

14

32

16

14
12

28

35

12

16

17

50

8

12

63

12

64

10

39

10

33

10

51
22

4

12

8

32

B

35

18

14

RE-0400000-KO
RE-0500000·KP
RE-0500000-KO
RE-0500000-KO
RE-0500000-KO
RE-0500000-KO
RI>0500000-KO
RI>OSOOOOO·KO
RE-0600000-KO
RE-0900000-KO
RE-

1000000-KO

RE-1200000-KO

8

R0-0291801-00
R0-037!801·00

R0-0442401-00

R0-0481901-00
R0-0781901-00
R0-0922702-00

Ro-1osz4o1-oo

R0-1952401·00

SB-3090004-00
SD-0490261-SP
SD-0500251
S0-0550212-TP
SD-0600322-SD
SD-0600361-SP
SD-0630275-SP
SD-0640261
SD-0640261-SP

SD~0640604·TP

SD-0641452-TP

9

SD-0700451-TP
SD-0700711­SD-0701511-TP

SD-0720331-SP
SD-0790431-SP
SD-0790501-SP
SD-0920321-SP
SD-1000801-SH

SE·430l041~SR

SK-3412000-SC
SK-3412000-SC
SK-3412000-SC
SL-4030621-SS
SL-4030641-SE
SL-4030851-SF
SL-4051001-MZ
SH-4031501-SC
SM-4040655-SP
SM-4041655-SP
SM-4051405-SE
SM-4051405-SE

SY-8040502~TP

SM-8063012-TR
SM-9061203-SE
SM-9061853-SR
SM-9062053-SR
SQ-1150501-SD
SS-1090510-SP
SS-1120710-SP
SS-1120710-SP
SS-2110915-SP
SS-2110915-SP
SS-4080310-SP
SS-4080310-SP
SS-4080610-SP
SS-4080620­SS-41105!5-SP
SS-41107!5-SP
SS-4110715-SP
SS-4120615-SP
SS-4120615-SP

7

SS-4120615-SP
SS-4120615-SP
SS-4120615-SP

-SP

SP

TP

TP

22

35

SS-4120615-SP

16

8

lO

IS

22

54

II

18

9

9

25

40

3

13

26

59

16

6
2

SS··4120615-SP
SS-4120915-SP
SS-4120915-SP
SS-4120915-SP
SS-4120915-SP
SS-4120915-SP
SS-4121015-SP
SS-4121215-SP
SS-4121415-SP

SS-4121415-SP
SS-4150915-SP

SS-4150915-SP
SS-4150915-SP
SS-4150915-SP
SS-4151215-SP
SS-4151215-SP
SS··4151215·SP
SS-6060210-SP
SS-6080340-SP

17

8
8

10
10

12
14
12
18
22

17

4

8

4

14

10

10
22
20

SS-6090510-SP

!8 SS-6090620-SP

!6

23

23
12
18

8

12
12

8

12

14
12

17

17
12

8

14

16
14

10

20

22

23
23

18
18

20

4
17
17
17
24
24
23
22
22
22
22
20
12

2

2

2

2

2

2
14
10

23

12

22

2

2

2

8

8

SS-6090620-SP

4

SS-6090620-SP

24

SS-6090650-SP 4

21

SS-6090660-TP

34

SS-6090670-Tl' 6 6

44

SS-6090810-SP
SS-6090810-TP

39
42

SS-6090910-SP
SS-6090910-SP

23

SS-6110420-TP

49

SS-6110610-TP

33

SS-6110610-

35

33

SS-6110640-SP

20

SS-6110710-TP
SS-6110710-TP

15
12

SS-6110810-

SS-6lll010~SP

12

SS-6111010-TP

44
16

SS-6111210-SP

27

SS-6121220-TP

11

SS-6121220-TP
SS-6121220-TP

31

SS-6121220-TP

2

SS-6121610-SP

18

SS-6121860-SP

23

SS-6151220-SP

38

SS-6660610-TP

8

SS-66611lO·SP 4

3

7 SS-6700710-Sll

SS-7080510-TP

6

12

SS-7081310-SP

28

SS-7090410-SP
SS-7090520-TP

13

22

SS-7090520-TP
SS-7090520-TP

14

ll

SS-7090620-TP
SS-7090710-SP

32

14

SS-7090710-SP

16

SS-7110410-SP 8
SS-7110720-SP 8

57

SS-7110740-TP

45
78

SS-7110740-TP

77

SS-7110740-TP
SS-7110830-SP

81

SS-7110830-SP

45
32

SS-7110830-SP
SS-7Jl0840-SP

19

SS-7111120-SP

12

SS-7121410-SP

25

SS-71214JO~TP

26

SS-71214IO~TP

28

65

SS-7121610-SP

SS~7620750-SP

43
46

SS-7681650-TP

TP

TP

14

17

20

2 9

25

6

34

l4

17

15

18

28

2

49

2

68

18

29

23

8

47
12 16
14
20

39
12

65
17

31

25

20

2

53
20

31
12

48

14

10

29

10
10

38

27
16

16

23
14

49

41

8

40

14

27

6

2

47

2

59

16

27
12

56
!8

20
14

38

30

6

20 24

4

30
12
14

IS

14

28
16
16

20
10

11

10

74

29

12

24
22

6 7
23 24
18

25

10

20

14
14

21

8

18

28

8

22

28

48

16

8

38

10

50

17

23
14
14

17
14

22
23

15
10

56
16

29
10

20

53

lO

43

10
10

69

14

4

9

9

9

7

5

3

5

3

2

I

-27-

NUMERICAL

P~NO

SS-8090670-SP 2

SS-8110310-SP 16
SS-81!0410-TP 6

SS-8110520-TP

SS-8110710-SP
SS-8120740-SP
SS-8120740-SP
SS-8150710-SP
SS-8150710-SP
SS-8151150-SP 4 I
SS·8151 150-TP
SS-8151550-SP 4
SS-8152080-SP
SS-8660410-SP
SS-8660610-TP 4
SS-8660610--TP

SS-

86606!0­SS-8660610-TP
SS-8660610-TP
SS,-8660610-TP
SS-8660810-TP
SS-8660810-TP
SS-8660810-TP 6
SS-8660810-TP
SS-866 1030-SP
SS-8661040-TP
SS-8681130-SP
SS-8681650-TP

SS-9120910-TP

SS-9121410-TP

SS-9661 120-CP

TA-0850604-RO
TA-0850604-RO
TA-0850604-RO
TA-1250406-RO
TA-1250504-RO 2
TA-1250504-RO
TA-1250705-RO
TA-1250804-RO
TA-2000502-RO
TA-2101002-RO

WP-

0371026­WP-0450000-SD
WP-045080

WP-0450826-SC
I'IP-0450826-SC
WP-0480856-SP
WP-0480856-SP
WP-0480856-SP
WP-0482086-SD
I'IP-0501016-SD

WP-0501016-SD
I'IP-050!016-SD
WP-0621016-SD
WP-0621016-SD
WP-0621016-SH
WP-0650876-SD
WP-0702026-SP
WP-0722316-SH
WP-1221016-SP
WP-1612616-SE

WP-1703001-SC

1\'S-0451040-KP
WS-0510002-KP

WS-0651310-KP 20
\'IT-0530002-KS 2

WZ-1250300-KO

100-04109
110-00619
110-01104 2
110-01500 2

ll0-01609

110-01658

TP

SD

1-·SD

~AGE

REF

NO

12
12 9
16
16

2

10 28
14
14

16

4

8

10

!0

12

6
6

6 20

10
10
10

4
14
14
10

2 4
2

2

2 48
2 5

2

6
2

2

14
12

4

23

23
10
14
23 29
18

2
14
23
16
22
12

8

10

17
18
24

!7

20

2 70

64

10

68

2

89

2

30

2

2 50

INDEX

~GE

P1\:~

NO

110-02300 4 43 110-43106

41

110-02409

26

l!0-02508

38

51

110-02904
110-03001

I I 110-04009 6

21

110-04207 6 23
110-04306

42

I

10-05204
l!0-06350
l!0-06756

7

32

110-06905 8
l!0-07101

33

110-08109

9

110-08802

15

110-08901

21
26

110-09008
110-09107

47

I

58
27 110-09800
13
15
18

63
64
41
12
48
36
75

31

14
17

39
60
31
12
30
54
47

17
69
41
10

16

36

36

12
72

36

18
26

38

37

12

54
52

10-09206
110-09909

1!0-10709
110-10808

110-10907

I

10-1!509

110-14008

110-14156

ll0-14206

110-14354
110-15005
110-15807

I

!0-15906
I

10-15955
110-17357 4

6

110-18504

!10-18603
110-20005

3

110-20054
110-20203

7

l!0-20302

I

ll0-20401
ll0-20500

10-20609

I
110-20708

110-20807

110-20906
ll0-21409
110-21706
110-23108

110-23504

110-23702

110-23751

ll0-23801
110-24015

110~-24106

110-24205 22
110-24304 22 23
110-24403 22
110-24510
110-25202 23
110-30202
ll0-32158

5

110-32562 4 36
1!0--37157
110-37207
110-37355
110-38650 6
110-38759 6 36
110-38809
110-38908
1!0-39062
110-39070 4 4
110-42306
l I

0-42652
110-42900
110-43007

REF

NO

4

28

4

44

4 37

39

4

21

6 22

4 7

8 7

4

8

9

8

19

4 26

10

27
49

lO

23 I

10

10

37

10

13

10

5

lO

7

10

61

10

36

10

48

10

21

10

15 110-76601 23

!0

42 110-76650 23
45 110-76700

10

10

55

6 28

24

6

32

6

31

6

2

2

29

2

46

14

20

20 12 110-95254 2

20

17

20

13

20

19

20

21
20 20 111-02001
20

15
20

18
20

22

20

28
12

66
22

3

23

1

22

20

22

16

22

21

22

7

22 8

15
19

22

10

8

2

18

4 33

10

52 112-22007

10

30

10

34

41

29

6

6 40

4 5

12

38

47

12
12

50

12

55

OF

110-43205 12
110-43304 12
110-43403
I 10-44054
ll0-45002
110-45101 2
I
I
110-45606 8
110-45705
I Hl-46604
ll0-47!07
110-52701 10 9
110-53105
110-·70901 2

110-71701
I 10-71800
110-72154
1!0-72204
110-72352
110-72402 2
l 10-72451 2
110-72501

PARTS

P~NO

10-45200
!0-45408

10-71602

~AGE

12

12
12 67

2

2

8

8

20

22

lO

8

8

8

10

2

2

17

23

110-76809

110-76858

110-76957

110-77500
l!0-77567
110-77609
110-78003
110-78!02
ll0-78250

111-00104
!11-01300
lll-01508
111-0!607

111-02100
111-02209
111-02308
lll-02605
111-41355
11!-41702
lll-85006
111-85055
lll-85105
111-85204 24
lll-85352
ll

I -85402
111-85501
ll2-05309
112-05408
112-10903
1!2-llOOO
112-14509
112-17601
112-21504

112-28103
112-28301
ll2-28400
112-30901
112-31503
112-33053
112-33202
I 12-33251
112-33301
112-33400
112-34408
112-34507

23 5

23

23

23

23
23
23
23
23

2

17
17
17
17
17
17
17

2

6

22

24

24

24

24
24
24

8

8
16
16
16
17
20
20
17
12

17

8

20

18
18
18
18
18

18
18 13

REF

NO

58

57
62
59

25

22
24
15

42

34

4

60

II

22

23

62

33
32
21
20 113-03328

2

2

I

3
4

6

25

13
26

22

20

14
15
19
17
19
21

4

5

6

12

10
34
39

5

1
14
10

9

7

2

14

13

lO

4

22

32

29 113-52507 12 24
30

18

37

28

37

27
15
10
19

7

4

6

P1J,~NO

112-34606
112-58001 18 3
113-00407
!13-00506
I 13-00605 2 56
113-01355 8 30
I 13-01405 8
113-01603
113-01652
113-01702
113-01900

I

ll3-02106

113-02254

113-02304
113-02304 4 25

113-02411
ll3

-02502

113-02619

I

!13-02700
113-02817
1!3-02908
113-03005

113-03161

!13-03567
ll3-03807

113-03906
113-04003
113-04151
113-04201
113-04300
113-04409

!13-05000

!13-05513

ll3-05901

113-06107 8 33

113-06206

113-07352

113-!1057

113-14267 10

ll3-14408

!13-

14507 10 I

113-25750

113-45600

ll3-45709

113-45808 2 73

I 13-46004 2 76

113-46400

113-46905

1!3-49008

113-49107

113-49214 4

113-51004 6

113-51400

113-51509

113-51608

113-51806

113-51905

ll3-52l01
113-52200
113-52309
113-52408

l I 3-52606
113-52705
113-52804
I

13-52903
113-53059
113-53307

l 13-53406
113-53505
113-53604
113-54008

!13-54057

113-54107

113-54404 12

PAGE

]\(

IS

2 55

2 2

8

8

8 5

10

!0
10

4

!0

!0

10 67

10
10
10
10
10

10

16
16
16
16 2
16
16
16
16
10

2 43

8

8
20
10

17

2 1
2 60

2 58

2 72

2 75

4 10

4

12
12
12
12
12
12
12
12
12 15

12
12
12 43
12 39
12
12
12
12
12
12
12 45
12

REF

NO

31

II

35

65

19

23
12

40

l7

25

24
26

25

19

24
28

13

15
73
36
45

II

71

66

20

42

19
39

13

II

17

20

41

32

53

26

31

30

46

40

21

8

6

2

4

1

2

1

8

3

6

-28-

NUMERICAL

P.~NO

nn

PAGE

..

NEF

NO

INDEX

P~NO

~GE

NEF

NO

OF

PARI'

£$

PAR'I'S

NO

~AGE

Rf.F

.'0

PARI'

M*-

NO

~AGE

NEF

NO

113-54602

113~55054

113-55450

113-55609
113-56201
113·56904
ll3-57001

113~57100

1!3·57209
113-57209
113·57308
113-57407
ll3-57506
IJ3-57704

113~57803

ll3·57902

113-58108
113-58207
113-58306

113~59700

113-59809

113~59957

ll3-60!53
113-60708
113·60757
113-61003
113-62357

ll3-62456

IJ3-64403

113·64502
113·64601

113·64700

113~69402

113-69451

113·70863

113-70863

113-70871

113-71200

113-71259

113-71358

113·71606 4
113·71705 14
113-72109
113-72356
113-72554
ll3-85127
113-92107
113-97007
114-00405

135~22206

180~77503

12
12

20

14
14
14

14

14

14

14
14
14
14

!4

14

14 10
14

18

18
18

18

22

22
22
17

18

22

22

22

17 13
22
22

20

20
20

17
17

10

20

10

18

lQ

52

8

44

8

40

34

4

8

16

6

25

3
1

24

19

27

29

13

31
27

26

23

22

2

1

24

1

I

26

30
31

38
32

4

16

4

29

4

II

6

4

7

17

53

24

22

66

2

6

26

10

2

27

30

2

82

-29-

MEMO

-30-

-31-

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