Juki DMN-5420-6 User Manual

Single Needle Lockstitch Industrial sewing
Machine Equipped with an Automatic
a.I
UKI
Thread
~~
Trimmer
*ti*8~AM~B*~~BSM~~J
DMN-
with Vertical Edge Trimmer
54
20-6
19515501
N
o.0393-00
HOW
TO
MAKE
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1.
2. Explanation
IJ
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The
part numbers
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21
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When previous parts (Obsoleted part I and new parts (Added parts) are
s11
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In
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Example Ref.
No.
1·1
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w ltlle7Jie-ll
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this case, even obsoleted parJ (D.I can be ordered
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Note
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case when previous parts
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case the new part
order
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on
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parts
shown in
column
means this part jj.j@JC7J-'-'/
to
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figure end1cate
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is
changed from the previous parts I ist.
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the
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explanation
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Part No.
a
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Correct No.
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correct
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The The new
1983~10Fl
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ft Indicates length in meters. (unit
A
Indicates
~
Indicates Assembly
Hll!llo"'o
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October,
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C7)
1983
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October.
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J!iiJ~~
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tt.g.
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t..:.:t::lt-c:
Description
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Frame cover
and
new
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number
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f
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part
amount
amount
column
amount
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parts
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part
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part
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IS
replaced on th\! " .?a
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Frame cover
1
number.
requored
required
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ft•h'l!r9!1:
required
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fr
parts
whoch
is
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L
column
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1983
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LIST
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(
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at
bottom
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is
meter) ·.
from
the
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construct
as
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and
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en
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parts
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the
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7
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in Japanese,
h L l
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1983
Req".
part.
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other
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so select the parts
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ni ni
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I
7
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the
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lF.
column.
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in
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li
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by
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:~•
number
orders
.
.
~·~·~·~·~·-·-·~·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~···
i i
;
When
Ordering
i In order to ensure that we dehver the correct parts to you. please clearly state when ordenng the correspondmg
i lex. 81109.012-AOOI i NUMBER, because
. .
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The
Spare
and
also
there
are some parts whi
the
Parts:
PARTS
PART
LIST
NUMBER
ch
have been changed. i
lex.
0010.01,
given
at
the
top
right
of
the
cover)
or
NUMBER
the
MACHINE
SEA
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1.
MACHINE
Dl$·9t-~IJU{j
2.
MAIN
J:tt!JUt~
3.
UPRIGHT
ll
till
4.
HAND
FRAME & MISCELLANEOUS
SHAFT
.
LIFTER
COMPONENTS
SHAFT & HOOK
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fi
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fiPX.J:tfi'O{j
5.
FEED
MECHANISM
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THREAD
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7.
KNIF
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8.
AUTOMATIC
13
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9.
WIPER
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10. OIL
faidi!MH~
11. OIL
idllllrMJfj
12.
BELT
TRIMMER
lJ
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COMPONENTS
~At~
REVERSE
i9!
~
lJ
A
COMPONENTS
;\-!Rit~
LUBRICATION
RESERVOIR
COVER & BOBBIN
CONTENTS
~
COVER
...................................................
DRIVING
t~
COMPONENTS
COMPONENTS
MECHANISM
•••••••..•••••••••••••••••••.••••.••••••••••••••••.•••••
FEED
t~
••••••••••••••••••••.••••••••••••••••••••••••••••••••••
COMPONENTS
COMPONENTS
..................................................
MECANISM
WINDER
SHAFT
...............................................
COMPONENTS
.............................................
.•••••.•••••••••••••.••••••••••••••••••••••••••
COMPONENTS
COMPONENTS
COMPONENTS
~
COMPONENTS
•.•••.••••.•••••••.••••••••
.•••••••.•••••••••••••••••••••••••••
••••••••.••••••••••••••••••••
••••••••••••••••••••••••••••••••••
•••••••.••••••••••.•••••••
1
3
5
7
9
11
13
15
16
17
19
21
""-
11--
f..
"JJ
'"-
13.
THREAD
tf-:ll~iiiNt~
14. AK-59 AK-59
15.
TABLE
je~?'·-
NUMERICAL
~iJI
STAND
(PRESSER
(131bt111X.J:~1~iiiA{,~)
OF
COMPONENTS
EXCHANGING
~
$.W.-
INDEX
*~At~
••••••••••••••••••••••••••••••••••••••••••••••••
LIFTING
-
~
OF
SOLENOID
GAUGE
PARTS
COMPONENTS)
PARTS
................................................
••••••••••••••••••••••••••••••••••••••••
•••••••••••••••••••••••••••
22
23
25
26
1.
MACHINE
ml$·91-!fMfi
FRAME & MISCELLANEOUS
67
COVER
COMPONENTS
14
15
68
5
8
(]
j)g
0
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:::::::,.
52 53
.-------....
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10
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1
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57
62
-1-
70
63
REF.NO.
NOTE
PART
NO.
D E S C R I P T I 0 N
ANT.
2 3
5
6
7
8
9
10 11 12
i3
14 15 16 17 18 19 20 21
22
23 24 25 26 27 28 29 30 31 32
33
34 35 36 37 38 39 40 41 42 43
44
45 46 47 48
49
50
51
52
53
54
55
56
57
58
59 60 61 62 63 64 65
66
67 68
69
70
1
4
113-00258 113-00506 TA-1250504-RO TA-0850604-RO TA-1250504-RO TA-0850604-RO TA-1250705-RO B1114-012-000 SS-4120915-SP
1101
111-02605 110-00510 110-00619 SS-4120915-SP D2112-555-BOO 110-30301 NS-6110310-SP TA-2000502-RO
1101
110-95254
1101
SS-1120710-SP TA-2101002-RO
1102
110-30202
1101
111-00104 110-45051 110-45309 110-45101 B3214-047-000 110-45200 110-45002 SS-4120615-SP 110-00700 SS-4120615-SP 110-18504 110-01500 TA-0850604-RO 110-46158 110-18900 B3120-125-000 B3129-012-AOO B3132-552-000 B3126-012-000 B3115-552-000 B3128-012-000 B3111-126-000
SS-8090670-SP
SS-8150710-SP 113-05505 113-46004
SS-2110915-SP
110-18603 SS-6110610-TP TA-1250406-RO SS-4121015-SP
110-01658
B1110-012-000
110-01609 SS-6060210-SP 110-01104 113-00407 113-00605
SS-1120710-SP
113-45709
SS-6110610-TP
113-45600 B3133-415-0AO
B3118-415-000
1102
B3136-415-000
1103
111-41801
1103
VT-0530002-KS
1103
SS-4120615-SP
1102
113-72554
FACE
PLATE
FACE
PLATE
RUBBER RUBBER RUBBER RUBBER RUBBER
THREAD SCREV CORD SIDE
PLUG PLUG PLUG PLUG PLUG
GUIDE
12/64-28 HOLDER PLATE
GASKET SCREV
12/64-28
CORD
HOLDER,
CABLE
HOLDER
NUT
11/64-40 RUBBER LEVER
PLUG
STOPPER
SCREV
RUBBER RUBBER MAGNET THREAD
THREAD
THREAD BOBBIN THREAD FIRST
SCREV
THREAD
SCREV
ARM
PLUG
BUSHING CORD TENSION TENSION TENSION WINDER TENSION
TENSION 3/16-28
TAKE-UP
3/16-28
THREAD
SCREW
RUBBER
THREAD
PLUG TENSION
TENSION TENSION TENS
ION
SPR I HG TENSION TENS
ION 0 ISC
TENS
ION
TAKE-UP
SPRING TENSION SCREW SCREW ARM NEEDLE
SCREW
ARM
SCREW
RUBBER
SCREW
BED
SLIDE
BED
SCREW
BED
PRESSER
9/64-40
15/64-28
THREAD
PLATE,
11/64-40
THREAD
11/64-40 PLUG
3/16-28
SLIDE
PLATE
SLIDE
3/32-56
SCREV
BAR
GASKET SCREW OIL
SHIELD. SCREV OIL TENSION TENSION CAP THREAD TOOTED
SCREW
LEVER
11/64-40
RUBBER
RELEASE RELEASE
RING
TAKE-UP
VASHER 3716-28 STOPPER
ASM. GASKET
RUBBER
GUIDE
HUT DISC
DISC POST POST
GUIDE,
GUIDE
ASM. SPR STUD
SUPPORT
A
PIN
L=9
L=9
LARGE
ASM.
ASM. HUT SPRING
TENSION
GUIDE POST L=6
LEVER L=6
A
ASM.
STOPPER HOLDER
SOCKET
L=
5.5
L:7
C
A
L=6.8
B
L=6
L=10
lNG
L=
1.9
L=6 PIN
CAP
PIN
LEVER
COVER
L=6 ASM.
DISC
COVER
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11/64-40
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3/16-28
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(1) (1)
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(2)
(1) (1) (1) (1)
L=8.5
(1) (1) (1)
(1)
(1)
2 2
1 1 8 1
1 1
1
1
1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
3
1
4
1 1
4 1 1
1
1
1 1 1
1
Note
IOl
•••••
For 102 103
•••••
.....
DRN-5420-6-08,8-W8
For
DRN-5420-6,6-WO
For
JE
DRN-5420-6-08,6-W8JI
DRN-5420-6,6-WOJI
JEll
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MAIN
2.
SHAFT
J:fi!IM~
COMPONENTS
II
16
3
2
;,
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4
29
28
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15
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/
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/
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/
/
/
/
/
34
47
43
-3-
46 45
REF.NO.
NOTE
PART
NO.
D E S C R I P T I 0 N
ANT.
0
0
2
5 6
8 9
10 11 12 13 14 I5 16 17 18 19 20 21
22
23 24 25 26 27 28 29 30 31 32
33
34 35 36 37 38 39 40
41
42 43
44
45 46 47 48
49 50 51 52 53
3
4
7
1
SS-8151150-SP 110-17209 CQ-3500000-FO 110-39070 110-39062
"01
B1905-541-BOO 110-05204 B1408-552-000 B1903-552-000 B1909-505-000 SS-8681650-TP B1212-552-AOO R0-0442401-00 SS-7681650-TP SS-8660610-TP 113-70855 113-49107 SS-8150912-TH
110-02300 CS-147121A-SH SS-8660610-TP RC-1850001-KP 113-02304 SS-6661110-SP 113-02304 110-08109 SS-6090670-TP
Il0-02409 110-02508 110-32166 SS-6111210-SP WP-0450801-SD SS-8151550-SP 110-32158 M4007-110-0AA M4007-110-0AB 110-32265 HX-0004300-00 SL-4051001-MZ B1213-552-0AO-A R0-0291801-00 110-02904 113-46400 113-45808 B1193-530-000 113-47101 113-46004
SS-4080310-SP
SS-2110915-SP B1115-530-00F B1115-522-000-A
SS-4080310-SP
113-49008
SCREW THREAD OIL THREAD THREAD NEEDLE NEEDLE NEEDLE END
15/64-28
TAKE-UP
FELT
TAKE-UP TAKE-UP BEARING,
BAR
BAR
SCREW
LEFT
L=10.5 CRANK
LEVER
LEVER
B CRANK CRANK
RUBBER SCREW COUNTERWEIGHT RUBBER SCREW SCREW COUNTERWEIGHT BUSHING,
9/32-28
RING
9/32-28
1/4-40
FRONT
L=16 PROTECTING
L=16 L=6 ASM.
SCREW BUSHING, THRUST SCREW SNAP FEED SCREW FEED THRUST SCREW MAIN OIL HAND SCREW WASHER SCREW HAND MAGNET MAGNET DYNAMO
INTERMEDIATE COLLAR 1/4-40
RING DRIVE
18.5 ECCENTRIC
1/4-40 L=ll
DRIVE
ECCENTRIC
COLLAR
9/64-40
SHAFT
BUSHING,
SEAL
WHEEL
ASM.
11/64-40
4.5XlO.OX0.8
15/64-28
WHEEL
ASM.
BASE
ASM.
BASE B ASM.
STATOR
ASM. L=6
L=6
L=12
L=15
CLIP SCREW OIL
AMOUNT RUBBER ROLLER WASTE
ADJUSTING
RING
FELT
MATERIAL
GUIDE
SCREW
WASTE
MATERIAL
WASTE
MATERIAL
NEEDLE
SCREW SCREW THROAT OPEN SCREW MAIN
PLATE, 1/8-44 11/64-40
PLATE
COVER
1/8-44
SHAFT
GUARD GUARD,
A
L=3.4
L=6.8
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Note 101.
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part(A-D)
-4-
3.
UPRIGHT
n •
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1--g
SHAFT & HOOK
fiii
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3
5
9
43
44 45
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117
I I
I I I I
I
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I I I I I I
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:
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L
__________
30
19:
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1--l6
25
0
26
41
40
39
37
-5-
REF.NO.
NOTE
PART
NO.
D E S C R I P T I 0 N
ANT.
0
0
2
3
4
5 6
7
8
10
11
12 13 14 15 16 17 18 19 20
21
22
23 24 25 26 27 28 29 30 31 32
33
34 35 36 37 38 39 40 41 42 43
44
45 46 47
1
9
TA-1250804-RO
B1401-530-BOO
"01
B1401-530-BOO B1414-226-000
B1411-552-0AO SS-6090670-TP SS-7080510-TP
BI418-530-000
MDB-100B1400
BI306-155-0CO
B1306-155-0BO
B1305-012-0AO
SS-8660810-TP
B1306-155-0AO
SS-8660810-TP
B1307-155-0BO
B1307-155-0AO
SS-8660810-TP
B1308-155-0AO SS-86608IO-TP 110-04009 SS-4120915-SP 110-04306 110-04207 110-15807 SS-4120915-SP CS-079101A-SH SS-6110420-TP 110-15005 110-38809 SS-6111010-SP BI808-552-0AO B18I0-552-000 111-41355 B9117-012-000 110-38759
cs-o79o73A-sH SS-8110410-TP
113-51004
SS-8150432-TH
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110-38650
"03
MC-2005007-50
"03
MC-2005007-55
"04
MDP-500B1400
"04
MDP-500B1404
"05
113-70905
RUBBER NEEDLE NEEDLE NEEDLE
NEEDLE SCREV SCREW
NEEDLE
NEEDLE
PLUG BAR
B
BAR
B
BAR
CONNECTION
BAR
CONNECTION
9/64-40
1/8-44
BAR
THREAD
DBX1
"14 GEAR & PINION GEAR & PINION GEAR
ASM.
SCREW
PINION
SCREW
1/4-40 ASM. 1/4-40
GEAR & PINION
GEAR
ASM.
SCREW
PINION
SCREW
UPRIGHT
SCREW
BUSHING, UPRIGHT
BUSHING, SCREW THRUST SCREW
HOOK
BOBBIN SCREW OIL
SEAL
OIL
WICK
LUBRICATING
LARGE 1/4-40 ASM. 1/4-40
SHAFT
12/64-28
UPPER
SHAFT
REAR
12/64-28
COLLAR
11/64-40 DRIVING
CASE
HOLDER
11/64-40
SCREW
BOBBIN
BOBBIN BOBBIN THRUST SCREW
BUSHING,
CASE
ASM.
COLLAR
11/64-40
FRONT SCREW OIL
SHIELD LUBRICATING NEEDLE NEEDL
134 NEEDLE NEEDLE NEEDLE
134
75
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DPX5 DPX5 BAR
THREAD
BOBBIN
"14 "14
L=6
L=4.5
GUIDE
ASM. ASM
..
UPPER L=8 L=8
ASM.,
LOVER L=8 L=8
L=9
BUSHING,
L=9
ASM.
D=7.94
L=4.8
SHAFT
L=
9.5
ASM.
ASM.
L=
3.5
ASM.
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LOWER
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1
1
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Note
101 I02 103 I04 I05
...••
For
•....
For
...•.
For
...•.
For
...•.
Special order
JE,JO KO,JH JE JO
parts
JE,JOIU
KO,JHIU JEIU JOIU
-6-
4
HAND
.
i1PxJ:tfMfl
22
IFTER
L
COMPONENTS
13
0
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26
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28
29
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30
-7-
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