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Juki
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DLN4155
User Manual
34 pgs21 Mb0
Parts Book
28 pgs3.3 Mb1

Juki DLN-415-5 User Manual

No.0174-02
model
Single Needle, Needle Feed
Equipped
DLN
Industrial
with
an
- - SERIES
Sewing
Automatic
PARTS
®
415
Lockstitch
Machine
Thread
BOOK
1987·3
BE002800PJA
~·J-;(
Trimmer
··~-
TIIYI
.1111
IIIISTIIAL
Cl
.•
LTI.
HOW
TO MAKE
1.
As
a basic principia, this
2. The
part
numbers
3. Explanation of codes
1)
<D
tr
mark
®
#01
2)
Codes
<D
A.10/74
® D.1/75
@When
D.12/74) A.12/74
of
...•.••••.••••
.•••..•••••.•••••••
on
the
"E.
•..•.••••.••
•••••.••••••••.
D.(obsoleted)
® When previous parts (Obsoleted
In this case, even obsoleted parts(D.) can be ordered with place
your
(Example) Ref. Note
No.
li.lc
"
1-1
"
@ In case when previous parts
(Example) Ref. Note
No.
Part No.
.H.
81401-1 0().000
81401·1 00.000-A
In this case part number.
Part No.
,ra
B 1105-200.000
USE
OF THIS PARTS BOOK
parts
book
is
divided into various sections according
parts shown in
maans this part­refer
C.
(Engineering change)" column
Added from October, Obsoleted from January,
and
orders.
•
the
new part number
•
the
figure indicate
is
changed from
to
"Nota''
explanation
1974
A.(added) are indicated together
pard
Description
Needle bar Needle bar
and
new part are interchangeable with each
Description
Frame cover
the
corresponding numbars(Ref.No.) shown
the
previous parts
at
bottom
of
1975
and new parts (Added parts) are
is
replaced
on
the
".H.~
page.
book.
the
obsoleted
(Japanese"
to
tha
functions
not
interchangeable part
E.
C.
~)!1J!.ij
of
number, so select
:o~12774l
L~JPJ~J
other:
column
of
the
E.
C.
~)!1J!.ij
..------,
:
D.12/74
I
respective parts.
by
the
Index.
with
each
other:
the
parts with changed dates and
,r.,
"'
-''I)~-
previous parts, so please order by
81105-300.000
~
l)
~-
the
Amt.
Req.
Itt
new
Amt.
Req.
Itt
)
811 05-30().000
@ C.3/75 ....•..•...... This indicates error was discovered in March,
Please note number
(Example) Ref. Note
No.
@ M.S/75 .............. The
3)
Codes on the
<D
2 ....................... Indicates
®
20
@ - ...................... Indicates parts obsoleted from
@ ( 1) ..................... Indicates sub parts which construct
(Example) Ref. Note
No.
10 11 12
Part No.
a
""
I 811
os-soo.ooo
t
Correct No.
amount
The new
"Amt.
Req." column
.................... Indicates length
Assembly part
Part No.
,ra
•
811 05-900-0AO 81105-900.000 55-811031
O.SP
Frame cover
that
in
this case,
is
shown
in
the
Description
Frame cover
required
amount
amount
is
changed from March,
required
required
in
meters. (unit
is
shown as
Description
Frame
covedasm.j
Frame cover
Screw 11/64-40 L=2.8
the
corrected part number
",H,~(Japanese"
is
shown in
is
2
is
meter)
the
parts book.
"asm."
and
column, so please
the
"Amt.
the
assembly part.
9
~
1975
and
so
~J!1J!.ij
1975
Req." column.
in Japanese, in
~J!1J!.ij
it was corrected to a new part number.
is
shown
in
the
part number column and the wrong
order
by
the
correct
part
number.
E.C.
C.3/75
the
E.
C.
"Descri
.H.
.::Jn
'"I
Wrong No.
ption"
column.
.H.
7L--A:f.l/
7
L--A:t.l"'-
~
Jl-'!<
see
t
.Y
~
ll
•a
:=
~
'
-19
11/64-40
~
I
L=2
. 8
part
Amt.
Req.
ft
.
Amt.
Req.
Itt
~
~
When
Ordering
In
order
to NUMBER cover) or the
The
Spare
Parts:
ensure that we deliver the correct parts
(e.g.
B1109-012-AOO) and
MACHINE
SERIAL
also
NUMBER,
the PARTS BOOK NUMBER
because
to
there
you,
please
are
clearly state when ordering the corresponding PART
some
parts which
(e.g.
0010-01, given at the
have
been
changed.
top
right
of
the
·.·:.
.. ·
.
I.
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2)
(])
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(3)
...............
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A .
10f74
D.
D.
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.........
1/75
.........
(l'fiJ!I*), A . (ifl:IJn)
D.
12/74)
A.
12/74
lll!oftornl[•~"''',;
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(911)
Ref.
No.
Note
@
Part No.
oft.
8 1 401-1 00.000 81401-1
811.Hornl[•~~.1;~11-B-rnl!l:
~
rn!I-B-I:t,
(911)
Ref. No.
(
911)
Ref.
No.
Note
i:£1i'!.
t>
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@
Note
i:£1i'!.
t>
Part No.
.H.
81105-200.000 Framecover I 81105-300.000 Framecover
0
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Part No.
.H.
I 811 05-500.000 I
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Needle bar Needle bar
rnattl!l!'&-#llftL-cr~t'o
J:
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lifllli*~
Description
!l!
Description
4
·· ·· · ·
1975. 3 ,EJ
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Note
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·········
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Part No.
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811 05-900.0AO 81105-900.000 55-811031
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L
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7 ., .
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Frame Frame cover
Screw
~IJJI*
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Description
coverlasm.l
11/64-40 L=2.8
'h'li:
o
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7
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11/64-40
?>:
j
L=2.8
rrlil
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)
)
1.
FRAME & MISCELLANEOUS
Dill
• 9f..IVIfi: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.
MAIN
3.
UPRIGHT
4.
NEEDLE
SHAFT & NEEDLE
l:.ti
• ittt!VIfi: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SHAFT & HOOK
x•
·
"F**IVI1N: ..•
BAR
FRAME
at•talbi:t!VIfi: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. PRESSER
tiP
6. FEED
~I)
7. FEED
~I)
8.
THREAD
*~I)
MOTOR
9.
.:e-.,
10.
LUBRICATION
.a
11.
AUTOMATIC
ElltJ~~
12.
OIL
;dl~l
EXCLUSIVE
13.
DLN-
14. PRESSER
t'P.J:...C.
15.
THREAD
*1r
BELT
16.
,.;}&,
17.
WIPER COMPONENTS
?1
18.
BOSSI~
..JAJ'-!~Ht•
NUMERICAL
19.
*
BAR & TENSION
.J:.
••
*
.:::1.
Jl.-
;lfVIfN::.
MECHANISM
llftfN::
( 1 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MECHANISM
llft'fN::
( 2 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRIMMER
••
fll!fN::
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PULLEY & TRUNKING
-7-
;m
lVI
fW:
RESERVOIR & KNEE
·
R..C.JfiVJ1W:
415H-
Jf
••
COVER
~
jJ.I<\-fVJ'fN::
IJ-.
COMPONENTS
• • • • . • • • . • . • • • • • . • • . • . . . . . . . . . . . . . • . . • . • . . • . • • • . . . . . . . . 16
REVERSE
IJ
fll!fN::
• • • • • • • • . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS FOR
S:QJJ'-1$~
LIFTING
'/
v / 1 I'
STAND
IIIHN::
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
COMPONENTS (SPECIAL ORDER PARTS)
"'-IIIJfj(DLN-41
WINDER
lll
(~iiH~~$&)
INDEX
~I
...................................
CONTENTS
§
COVER
BAR
COMPONENTS
DRIVING
...•...•....................
COMPONENTS
RELEASE
~
COMPONENTS
SHAFT
COMPONENTS
COMPONENTS
·.
. . . . . . . . . . . . • . . . . . 5
. • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
COMPONENTS (1) COMPONENTS (2)
COMPONENTS .
CORD
J:f:III:J-
FEED COMPONENTS .
tiVIfN::
LIFTER
COMPONENTS
...........
COMPONENTS
.
......................
. • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DLN-415H-5
...............
SOLENOID
IU!fW:
(~jjlj)~~SIJA~)
(FOR
5-5-4B,lll)
FOR
JA
OF
PARTS
COMPONENTS (AK-2) (SPECIAL
(A K-2)
(~5JIJ;i:;t$~)
.....
DLN-415-5-4B)
............
(SPECIAL
ORDER
· · · · · · · · · · . ·
.
,,,.,,
PARTS)
................
. . . . . . . . . . . . . . . . . . . . . . .
.. ,.,
....
,,,,,,.,
..
...............
. ....
.
...
.....................
ORDER
,
· · · .
....
.,,.,,
.........
......
PARTS)
.
..
·.
· . · 25
11
15
17
20 21
,
24
26
27
.
··
.. ·
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..,
~.,
____
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_0
___
0
0
0
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.,
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12
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•
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13
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)
-f•
Ref.
Note
No.
i.t
Jc
1 2
81121·415-0AO SS-7111410-SP SS-4111415-SP
10 11 12
3
..
:··
4
5
6 7 8
9
SS-7111120-SP SS•4111015•SP TA-1250406-RO B1122-415-000 D1118·555•Drn A1119-415·oco-A SS·711Q91o•SP SS-4110915-SP WP•0450000•SD B3534·012-000 D2112-555-Bnn SS.7150940.SP SS-4110515-!:P
13 14
15 16
TA-0800704-RO B1165-412-oco s1114-012-oco D3161•555·BAO
D3161•530•DAO
17
,a
19 20
D3162·555-BOO D3161·555•BOO B3214-047•0CO
#01
D3168-555•BOO
D3168-53o-ooo 21 Z2 23 24 2
,s
4-1
B3216-o47·ooo
SS-8110510-SP TA-1050504-RO B1123-552-ooo-A
1103
D11
SS-7110510-SP
SS-4110515-SP 26 27 28
2Q 3n 31
32 33
34 35
~
...
37 38
39
4o
41
~2
43
44 45 46 47 48 49 so 51
52 53
54 55 56
57
58
59 60 61
62
63
64
TA-2100904-RO
1101
B1126-552-ooo SS-5090610-SP B3111-126•0AO &3116-125-ooo 83120-12'5-0CO B3129-o12-Aoo B3132-552-000 B3126-o12·ooo 83115-552-000
IB3128-n12-nnn
83111•126•000 SS·8o9o67o·SP 83133•415-0AO B313o-415·ooo SS.8150710.SP B>t11t.•761•000 NS-6060350-SP 81127-4,5-000 NS-6090310-SP TA-2101002-RO 81130-415-000 SS•2080810•SP B1129•41'5•0CO•A
SS-3090520-SP #01 B1109•041•FOB 1102
81109•415•800
SS·211Q92o·TP
B1110•012•0AO
B1111-012-00Ci
SS•6060210•SP
81104•122•000
B1105-122-000
81148-555-000
81147-555-0CO
D1634•555•B00•A
TA-2351004-RO
81106-122•000
NS-6150310-SP
Part
No.
a '
••
•
3·555•DOA
2
FACE SCREW SCREW SCREW SCREW RUBBEP fACE SIDE GASKET SCREW SCREW WASHER GASKET CORD SCREW SCREW RUBBER RUBBER THREAD FIPST TENSION THREAC FIRST BOBBIN SPP.ING SPRING BOBBIN SCP.EW RUBBER THilEAD
.
THREAD SCREW SCREW RUBBER FRAME SCREW TENSION TEllS TENSION TENSION TENSION TENSION
TE~IS
TAKE-IJP TENSION SCREW TENSION CAP SCREW FRAME NUT FRAME NUT RUBBER JAW SCREW FRAME SCREW THROAT THROAT SCREW BED BED SCPEW
BED BED SPRING PIN RUBBER RUBBEP BED NUT
PLATE
11/64-40
11/64·40
11/64-40
11/64•40
PLUG PLATE PLATE
11/64-40
4.5x8xo.5
HOLDER,
15/64.28
11/64-40
PLUG PLUG
GUIDE
TENSION
POST
GUIDE
TENSION
WINDER
WINDER 11/64-40 PLUG TAKE TAKE-UP
11/64-40
11/64-40
PLUG
THREAD
9/64-40
POST NUT
ION
DIS(; SPRING DISC DISC POST
I
ON
SPRING POST
Qt64-4o
RELEASE
RING
15/64-28
THREAD
3/l2·56
THREAD
9//14-40
PLUG
BOTTOM
1/8•44 THREAD "164-40
PLATE
PLATE
11164-4o SLIDE SLIDE
l/3?-56 SCREW SCREW
RUSHING PLUG
SUPPORT
15/64-;:8
Description
ASH.
GASKET
LARGE
PIN
POST
ASH.
POST TENSION
TENSION
UP
GUIDE SOCKET
:STOPPtH
HOLDER
SOCKET
GUIDE GUIDE
PLATE
L=7.5 GUIDE
L=4.5
(f)
(B)
ASH. SPRING
STUD STUD
PLATE
L::r14
L•14
L•10.5
L•10
L"9
L=Y
L::r5
L=S
LEVER LEVER
L=S
L•5
L=6
L=
5.5
Pill L=7
L=8.5
L=
1. A B
ASH.
OIL
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A ASH.
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(C)
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9
DISC
NUT
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11/R2
A.11/82
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No.
££J~
,
2
3
4 5 6 7
A
8-1
9 10 10-1 11
12
13 14
1s 16
17
17-1
18 19 IIO'l
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21
22 23 24 25 26 27 28
29
I
30
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31
. 32
33
31.
35
36
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37
38
39
40
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41 42
43
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SS-11111010-TP M8523-110-AAO
14~007-110-0AB
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Ref.
No.
1
2 3
4
5 6
7 -
8
9
10 11 12
13
14 15
16 17 18 19
20 21 2? 23 24 2_c;. 26 27 28
29
30 31
37
33 34 35
3S-1
35-~
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38
Note
Note
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