Juki DDL-555-2 User Manual
No.0022-03
®
model
i'·
' • .
·-
1
Equipped
DDL~555-2
High
Speed
Industrial
with
Single
Sewing
an
Automatic
PARTS
Needle
Lockstitch
Machine
Undertrimmer
BOOK
.
1977·8
BE5553SOPJA
'Y
IJ
-;(
SERIES
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TIIYD
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CD
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LTI.
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HOW TO MAKE
1.
As a basic principle, this
2.
The
part
numbers
3.
Explanation
1)
CD
of
<>
codes
mark
............ .. means this
® 001 .................... refer
21
Codes
on
the
CD
A.1
®
D.1/75
@ When D.(obsoleted)
D.12/74)
A.12/74
@)
(Example)
Ref.
Note
No.
iii[!
..
-.":
1-1
@
(Example)
Ref.
Note
No.
·::r
"E.
0/74
............ Added from
........ ....... Obsoleted
When previous parts (Obsoleted part)
In this case, even
place
your
Part No.
Cl
AA
8 1401·1
81401-100-000·A
In case when previous
In this case
part
number:
Part No.
Cl
AA
8
11
05·
USE
of
parts
C.
(Engineering
orders.
*
00-000
the
200-000
OF THIS PARTS BOOK
parts
book
is
divided
into
are
bar
bar
new
cover
various
indicate
from
at
column
1974
1975
indicated
and
new parts
can
be
part
are
is
replaced
shown
to
"Note"
and
A.(added)
obsoleted
new
in
the
part
change)"
from
parts
part
figure
is
changed
explanation
October,
January,
parts( D.)
Description
Needle
Needle
and
number
Description
Frame
sections
the
the
bottom
together
ordered
onterchangeable
on
according
corresponding
previous
of
page.
(Added
with
the
"~.:&(Japanese"
to
the
numbers(Ref.No.)
parts
book.
parts) are
~he
obsoleted
with
each
functions
not
interchangeable
part
E.C.
3!:!1!1FFI
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I I
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other:
column
E.C.
3!:3!!1FFI
~------,
:
D.12/74
of
respective parts.
shown
number,
of
the
1
by
the
with
so
select
Cl
AA
"'
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previous parts, so please
Cl
AA
811
05-300-000
Index.
each
the
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other:
parts
with
changed
order
by
dates
the
and
Amt.
Req.
ftfl
new
Amt.
Req.
ft
81105-300-000
!1
C.3/75
....... ....... This indicates
(Example)
Ref.
Note
No.
I 811
Correct No .
~
M.5/75
.............
31
Codes
on
<D
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(Example)
Ref. Note
No .
10
11
12
the
2 ....................... Indicates
2.0 .... ................ Indicates length in meters. (unit os meter!
- ...................... Indicates
(1
I ................... .. Indicates
81 105-900-0AO
81105-900-000
SS-811 0310-SP
Please
number
Part No.
Cl
AA
05-500-000
t
The
The
"Amt.
Req."
Ass
Part No.
Cl
AA
amount
new
embly
note
that
is
shown
amount
column
amount
parts
sub
part
Frame
cover
error
was discovered in March,
in
thos
case,
in
the
"ol"A
Descropt o
Frame
cover
reqUired
required
required
obsoleted
parts
whoch
is
shown
Descriptoon
Frame
Frame
Screw
os
changed
as "as
covedasm.j
cover
11/64-40
the
corrected
.:&
(Japanese" column,
on
from March,
is shown
is
from
construct
2.
m."
L: 2.8
the
parts book
and
on
the ass
part
the
"Amt. Req."
embly
7
it
1975
number
1975
.
part.
on
Japanese,
and
so
so please
"3t3!!1FFI
column.
3!:'!1!1FFI
it was
is
shown
order
E.
C.
C.3/75
in
the
E.C.
corrected
in
by
the
the
to
part
correct
.:::ID
"Description"
71,-.l..i'J,'-17;(
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Wrong No.
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Cl
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Description
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Description
Frame
cover
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Ref
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Note
No.
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Be
10
11
12
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SS·811031D-SP
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Part
No.
8!.
B
811 05-90D-OOO
*
11 05-90D-OAO
·1975
11!.
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Description
Frame
coverlasm.j
Frame
cover
Screw
11/64-40
'lli:J!C
C;tJij' L L•
...-.
j!jiJJ!;jt
;tr.
"asm.
.: , .... -:>
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CONTENTS
1.
MACHINE
Wliil!I
2.
MAIN
..J:.tdl
3.
UPRIGHT
:n:..
4.
PRESSER
fljl.:r.;ft •
5. FEED MECHANISM COMPONENTS(1)
~
I}
6.
FEED MECHANISM COMPONENTS(2)
~
7.
THREAD
*-t;l)
8. SYNCHRONIZER COMPONENTS
~WHfJft'f*.
9.
OIL
LUBRICATION
~;dlfJftf*
10.
OIL
RESERVOIR & KNEE
;dl~ • III...I:.T001~
EXCLUSIVE PARTS FOR WIPER
11.
?
.....
12.
AUTOMATIC
e
111~~
13. CONTROL
:::~
~
14. MOTHER
"?if-~~Ji001*
15.
TRIAC
r
7-17
PARTS FOR SPECIFICATIONS OF MEN'S
16.
?
.....
17.
NUMERICAL
;fi51
FRAME
•
*~1111~
SHAFT & NEEDLE
•
itt$001~
SHAFT
.
""F
tdiOIJ
BAR
*~}" ~ fJftf~.
11&11~
( 1 ) . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
l)
IJ61~
( 2 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRIMMER
IJ
~
fJftf~
& MISCELLANEOUS COVER COMPONENTS
.....................
BAR
COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
& HOOK
1*
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
& TENSION RELEASE COMPONENTS
COMPONENTS
..................
.
.......................................................
COMPONENTS
DRIVING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
LIFTER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
.,., -
00
1N.:
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
REVERSE FEED COMPONENTS
•J
~lfl001*
BOX
r c -J"*
BOARD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPONENTS
·~
-7
-Afll11*
COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.....................................................
BOARD COMPONENTS
·~
-7
.A~~Jif1111*.
~?
'.!lf±:tlil!I~
INDEX
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
OF PARTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
~
: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SHAFT
.
......................
COMPONENTS
COMPONENTS
SHIRT
11
• . . . . . . . . . . . 13
15
18
19
21
23
28
Model
~!lU
I
..,...1
-18
-2
-28
-~
18
19 19
j>
All
I -
Page
~
coutents
17~
of
pages 1-17 are common
a:
-c·
(;I:
~-.f.l
t:.
.t:; L \
-c
*li
21
21
23 23
25
-c·
T 0
25
for
all models
-38
18
19
-4
-48
18 18
19
21 21
23 23
25
25
I
••
I
I
., . ..,.
I
I
;·
l
/
;.
I
I
067
L!_j
24
:.!~
;
____
,
,
17
0
18
<i!
..
/ 67
l[•
!-
;
.I
I
f
/
63
-
I-
1.
MACHINE FRAME & MISCELLANEOUS COVER COMPONENTS
f.
:
I
Ref. Note
No.
+01
2
3
4
5
6
7
B
9
10
11
12
13
0
02
14
15
16
17
1B
+02 02467·555-BOO
19
20
21
22
23
24
25
002 SS·608032Q.SP
26
27
+01
2B
29
0
02
30
31
32
33
34
35
36
37
0
01
38
39
40
41
42
43
0
01
¢
02
44
45
46
47
4B
49
+05
09
o
50
C
51
02
52
08
52·1
53
54
55
56
57
58
59
60
61
~
62
63
64
65
66
67
68
Note (
Part No.
B1121·552·
S5-711112Q.SP
B 1179-552·000
B 1122· 552·000
B 1118-522·
B1119-522·000
S5-711091Q.SP
B1114-012·000
03161·555-BAO
03162·555-BOO
03161·555-BOO
B3214-047·000
03168-555-BOO
03168-555-HOB
B3216-047·000
S5-B11051Q.SP
B1117·552·000
B
11
B&-552·000
B11
B7·552·000
B1117·552·000
B1164-012·000
B
11
B8-552·0AO
CQ-2020000.00
S5-608041
B1123-552·00Q.A
55-711051Q.SP
B 1126·552·
B 112&553-000
SS·509061
B3114-761·000
N5-606035Q.SP
B3111·12&0AO
SS·809067Q.SP
B 3111-126-000
B3128-012·000
B3128-027·000
B311
B312&012·000
B3132·552·000
B3129-012·
B3121·352·000
B3114-232·000
B312Q.125-000
B311&125-000
SS·815071
B3118-552·AOO
B11
B1109-012·iOB
B11
55·211 0920.
B1190·
8111Q.012·0AO
B1111·012·000
SS-606021
B
B
B1147·555-000 Feed regulator pin .....................................
B 1148-555-000
81189-415-000 Rubber plug .........................................
02470.555-COO Cord presser .............
SS·711071Q.SP
B
B
81106-122·000 Bed
NS-615031
02112·555-BOO Cord holder
55-
ii:le)
Q.SP
O.SP
5-552·
Q.SP
09-012-AOB
09-555-HOB
45Q.OOO
Q.SP
11
04-122·000
11
05-1
22·000
116&552·00()-A Hook shaft rubber plug ......................
1166-552-00Q.A Rubber plug ........................................................
715094Q.SP . . . Screw 15/64-2B
001
002 ..... For OOL·555H·2 I FOR HEAVY WEIGHT MATER IAL
0
08
009 .....
+01
+02 ..... Exchangeable pertS when a
+05 .....
Face plate asm.
0AO
000
000
000
AOO
TP
Q.SP
..... For OOL·555A·2 (FOR LIGHT WEIGHT MATERIAL
..... For
..... Exchangeable
. . Screw
...
Rubber
. . . Gasket
Side plate ............................................................. ..
. . . Gasket ...........................
. . . Screw 1
Needle thread guide pin .
Thread tension No.1 asm.
Thread tension post thread guide .........
Thread tension post
Thread tension disc ............................................ .
Thread tension spring
Thread tension spring .............
Thread tension nut
11/64-40 L=5.0 ........................
Screw
Rubber plug
Rubber plug ............................................
Rubber bushing ........................
Rubber plug ............................................
Rubber plug
Rubber plug
Arm oil shield asm.
.
..
Oil
. . . Screw
...
Screw
Thread
. . . Screw
Frame thread guide
Frame thread guide
. . . Screw
Frame thread
. . .
Nut
Thread tension post asm
.
..
Screw 9/64-40
Thread tension post socket ..............
Take-up spring ...................................
Take-up spring ............
Thread tension post ....................
Thread tension d isc ..........................
Tensi
on
Thread tension spring .........................
Thread tension spri
Thread tension spring
Tension d i
Thread tension nut
Screw
15/64-28
Tension release pin
Throat plate
Throat plate ( i J
Throat plate
..
. Screw 11/64-40 L=
Screw ..............
Bed
slide asm ........
slide
Bed
. . . Screw
Bed
screw stud
Bed screw stud
.•
. Spri
..
. Screw 11/64-40
support ....
. . . Nut 15/64-28 .............................................
-3B,
Th
IJI~
-4B
is
is a standard pert for export machines
l:t>l't
t>
Description
..
......
..........
..•..
11/64-40 L•1 0.5 ............................. .
plug .......................................
.................................................... -
V64-40 L•8.5
..
..
...
.........................................
..
.....................
...
....................................................... ..
wick ....................................................
take-up lever cover ........................
3/32·56 ....
disc presser .....................
sc
spri
ng
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ll.llllo!L
..
1/8·44
L=4.0 ................................... .
1/8·44
L=2.5 ................................... .
11/64-40 L =
(A)
(A)
9/64-40
guide
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on
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ng
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3/32·56 L•1.9
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(B) ....
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when wiper is used
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·.·
·:;::··
,•
2.
MAIN
0
SHAFT
& NEEDLE BAR COMPONENTS
_.____,
~
12
13
59
15--w
16
23
1Jfl25
~
'i)
/
26
)
-
3-
2.
MAIN
SHAFT & NEEDLE
BAR
COMPONENTS
Ref.
No.
1
2
3
4
5
6
6-1
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Note
001
002
0
0
0
0
•03
0
0
v
' 02
Note (
Part No.
81901·552-0CO
CQ· 2000000-00
81904-552-0AO
CQ-2020000-00
55-8151150-SP
8 1209·552·000
8 1209-552-AOO
81209-553-000
81905-541·800
8 1408-552·000
8 1903-552·000
81201-555-000
81213-552-0AO
8 1226-552·000
8 1224-552·000
81405-012-000
8 1402-552·000-A
55·815031
81401·552-AOO
01
8 1401-552·DOQ.A
02
81401·552-iOO
81411·552-0AO
55-6090670-
81403-1 55-000
02
81403-553-000
55·815031
81419-155-000
8 1419-553-000
03
81418-552-AOO
01
81418-552·800
MD8·10081400
01
MDA-10080900
02
MD8·10082200
55· 708051
8 1414-232-000
8 1212·552-AOO
B 1206-552-0AO
)
02
81206-553-0AO
SS-9661120-CP
SS-8681950-SP
SS·
R0-0442401·00
SS-866061
CQ-2020000-00
8 1202-552·800-A
SS-8
81203-227-000
55-7151120-SP
C5·147121A·SH
55·866061
81610-555-000
8161 0·555-HOO
SS-666111
81611·161·000
55-2110930-SP
81204-552·800
55-8151150-SP
R0-2943101·00
8 1208-552-000·A
D1217·555-COO Hand wheel
55·8151550-SP
;
il[!
Q.SP
TP
Q.SP
Q.SP
7681650-
TP
Q.
TP
i 51150-SP
Q.
TP
Q.SP
l 0
01
.....
For
002
..... For
0
03
.....
For
•03
..... Parts to be removed when
Description
Thread take·up lever
• • .
Oilwick
Thread take-up crank shaft
• • . Oil
. .
Needle bar (D) ....................................
Needle bar (
. . .
Needle bar bushing, lower ..................
Needle bar bushing,
.
Needle bar thread guide ......................
Needle bar thread guide ..................................
Needle thread guide ...............
Needle thread guide .......
Needle (D8x1
Needle (DAx1
Needle (D8x1 #22) ........
...
Needle bar guide
Counterweight
Counterweight
Counterweight
Oil
Main shaft bushing,
.
Main shaft bushing, intermediate ..................
. . .
Thrust
. . . Screw
Fe
Feed
. . . Thrust
. . .... Screw 11/64-40 L=8.7 ..............
Main shaft bushing rear ..................
..
...
..
DDL·555A·2
DDL·555H·2
DDL·555A·2, DDL·555H
wick ..•...•
• • .
Screw15/64-28
Needle bar crank
Needle bar crank ....
Needle bar crank
Needle bearing ...............
Needle bar crank rod ............................................ .
Thread take-up
Main shaft .
oil
Crank
. . .
.
Cap
Needle bar
Needle bar (A) ...........•.............................................
Needle bar connection
adjusting pin
Oil regulating
• . Screw .............................................................. .
....................•.................................
bushin!!c
• Screw 15/64-::!8
Screw
9/64-40
..
Screw 15/64-28
Screw 1/8·44 L=4.5 ..................
Screw 1/4·40 L=10.5 ...............................
.
. Screw
9/32·28
.
Screw
9/32·28
. Rubber ri
. Screw 1/4-40
wick ..........................................
..
Screw 15/64-28 L=10.5 ..........
Screw 15/64-28 L=11.0 .....
collar asm
ed dri
..
1/4·40
ve eccentric cam ..........
drive eccentric cam (H) .........................
.
Screwl/4-40
wa
Screw 15/64-28 L=10.5 ............................. .
. Rubber ring ...........................................
Oil
seal ..............
. Screw 15/64-28 L=15.0 .......
(FOR
(FOR
asm.
........................................................ .
left
......
....
.........................
i)
...........
#14) ................................................. .
#9)
block
protectmg plate (A)
asm
asm
ng
.....
sher ......................................
.....
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HEAVY
. .............................
asm
......
.........
...
....
L=10.5 ............................. .
..............
..
...
.......
.............
..
..............................
screw .............
......................................... .
felt
......................................
up~r
L-3.4
......
..............
asm .................................. .
L=6
.0 .............................
lower
L=3.4
...
...........................
.......................... ...................... .
..........
.....................................
...............................................
................................................ .
L=19.0 ......................
L=16.0
.......
.........
L=6
.0 ...............
front
............
L =6.0 ........
L=ll
.O .................................
........
...
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LIGHT
·2
DDL·555H·2
..................... .
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........
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WEIGHT
.............
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................
MATERIALS)
MATERIALS)
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1
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1
(2)
1
.
. .
1
.
2
..
1
.
3
.
..
. .
1
. .
2
- 4 -
.......
3.
UPRIGHT
SHAFT
& HOOK
DRIVING
SHAFT
COMPONENTS
'
31
~
21
~
35 33 30
-
..
:·
·.: ·.··
5-
15
16
I
~
&~19
3.
UPRIGHT SHAFT & HOOK
DRIVING
SHAFT COMPONENTS
Re
f.
Note
No.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
+02 SS-815115Q-SP
24
25
•>02
26
27
28
29
30
·)
31
32
33
34
35
36
37
38
39
02
001 B9117-552·AOO
002
Note
No
.
Part
J'a
;
B 1306-1
G::i-OCO
B 1306·155-0BO
B 1305-012-0AO
B 1306-1 55-0AO
SS-866081 0·
B1307-155·0BO
B 1307-155-0AO
B 1308·155-0AO
B 1 301·552·000
B 1302·552-BOO
B 1 303-552-BOO
SS-8151150-SP
CS-0791
01
SS-811
B
1801-412·000
B1804·552·BOO
B
1806·038·000
SS-8151550-SP
C5-0791
SS-611 0620· TP
1803·552-000
B
SS-7150940-SP
B 1802-412-0AO
B 1808·552-0AO
B 1808·227-HAO
B 181 Q-552·000
CS-0791 06A·SH
SS-811
01830·555-BAO
B 183Q-555-HAO
SS-611
B9117·012·000
B 1837·012-0AO
01835-555-BOO
01835-555-BOH
SS-6111
01807-555-BOO
(;;tic I
0-SH
0520· TP
01
A·SH
041
0-TP
056Q-TP
01
Q-SP
~ 01
..•..
c
02
.....
+02 ..... Exchangeable parts when
Gear
Gear
Gear
Pinion
TP
...
Gear
Gear
Pinion
Upright
Upright
Upright shaft
...
Thrust
...
Hook
Hook
...
...
Thrust
...
Hook
.
Hook
...
Hook
Hook
...
Thrust
. . . Screw 11/64-40 L=3.5 ....................
Sewing
Sewing
•••
Bobbin .................................................................... .
Bobbin
Bobbin
Bobbin
Bobbin
...
Stopper
For
DDL·555A·2
For
DDL·555H·2
Description
&
pinion
asm
&
pinion
asm
.................................................................
asm
Screw
&
pinion
asm
.................................................................. .
asm
shaft .......................................................
shaft bushing, upper .............................•
Screw
collar
Screw
driving shaft ..............................................
driving shaft bushing, rear .......................... .
Oil
felt
Screw
collar asm .................................................. ..
Screw
driving shaft bushing, intermediate ....... .
• . Screw
driving shaft bushing,
Screw
driving shaft
driving shaft
Oil
wick
collar
hook
hook
Screw ............................................................. .
(AI
case
case
case
Screw
plate ........................................................ .
................................................ .
asm., upper ................•..................•
.............................................................. ..
1/4·40
L=8.0 .................................. ..
asm.,
lower
..........................•........•
...............................................................•
bushing,
15/64-28
asm
11/64·40
..........................................................
15/64-28
11/64-40
15/64-28
15/64·28
asm
asm
(HI
.............................................................. .
asm.
holder positioning finger ................. .
holder positioning finger
11/64-40
(FOR
(FOR
lower
............................. .
L=10.5
................................................... .
front
front
........................................................ .
................................................... .
................................................... .
asm
............................................. .
. ................................................. .
LIGHT
HEAVY
automatic
............................. .
L=4.5 ...............................
L=15.0
............................. .
L=4.5
................................ .
L =9.0 ................................ .
front
asm
L=10.5
screw
screw
L=9.5
................................ .
WEIGHT
WEIGHT
............... .
............................. .
asm.
. ................ .
asm.
. ................ .
(HI
MATERIALS)
MATERIALS)
reverse feed
..
.........
........... .
is
..
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used
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Amt.
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