Page 1
No.0022-03
®
model
i'·
' • .
·-
1
Equipped
DDL~555-2
High
Speed
Industrial
with
Single
Sewing
an
Automatic
PARTS
Needle
Lockstitch
Machine
Undertrimmer
BOOK
.
1977·8
BE5553SOPJA
'Y
IJ
-;(
SERIES
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CD
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Page 2
>I.
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Page 3
HOW TO MAKE
1.
As a basic principle, this
2.
The
part
numbers
3.
Explanation
1)
CD
of
<>
codes
mark
............ .. means this
® 001 .................... refer
21
Codes
on
the
CD
A.1
®
D.1/75
@ When D.(obsoleted)
D.12/74)
A.12/74
@)
(Example)
Ref.
Note
No.
iii[!
..
-.":
1-1
@
(Example)
Ref.
Note
No.
·::r
"E.
0/74
............ Added from
........ ....... Obsoleted
When previous parts (Obsoleted part)
In this case, even
place
your
Part No.
Cl
AA
8 1401·1
81401-100-000·A
In case when previous
In this case
part
number:
Part No.
Cl
AA
8
11
05·
USE
of
parts
C.
(Engineering
orders.
*
00-000
the
200-000
OF THIS PARTS BOOK
parts
book
is
divided
into
are
bar
bar
new
cover
various
indicate
from
at
column
1974
1975
indicated
and
new parts
can
be
part
are
is
replaced
shown
to
"Note"
and
A.(added)
obsoleted
new
in
the
part
change)"
from
parts
part
figure
is
changed
explanation
October,
January,
parts( D.)
Description
Needle
Needle
and
number
Description
Frame
sections
the
the
bottom
together
ordered
onterchangeable
on
according
corresponding
previous
of
page.
(Added
with
the
"~.:&(Japanese"
to
the
numbers(Ref.No.)
parts
book.
parts) are
~he
obsoleted
with
each
functions
not
interchangeable
part
E.C.
3!:!1!1FFI
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other:
column
E.C.
3!:3!!1FFI
~------,
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of
respective parts.
shown
number,
of
the
1
by
the
with
so
select
Cl
AA
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previous parts, so please
Cl
AA
811
05-300-000
Index.
each
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other:
parts
with
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order
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the
and
Amt.
Req.
ftfl
new
Amt.
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!1
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(Example)
Ref.
Note
No.
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Correct No .
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.............
31
Codes
on
<D
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Ref. Note
No .
10
11
12
the
2 ....................... Indicates
2.0 .... ................ Indicates length in meters. (unit os meter!
- ...................... Indicates
(1
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81 105-900-0AO
81105-900-000
SS-811 0310-SP
Please
number
Part No.
Cl
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t
The
The
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Ass
Part No.
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amount
new
embly
note
that
is
shown
amount
column
amount
parts
sub
part
Frame
cover
error
was discovered in March,
in
thos
case,
in
the
"ol"A
Descropt o
Frame
cover
reqUired
required
required
obsoleted
parts
whoch
is
shown
Descriptoon
Frame
Frame
Screw
os
changed
as "as
covedasm.j
cover
11/64-40
the
corrected
.:&
(Japanese" column,
on
from March,
is shown
is
from
construct
2.
m."
L: 2.8
the
parts book
and
on
the ass
part
the
"Amt. Req."
embly
7
it
1975
number
1975
.
part.
on
Japanese,
and
so
so please
"3t3!!1FFI
column.
3!:'!1!1FFI
it was
is
shown
order
E.
C.
C.3/75
in
the
E.C.
corrected
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by
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to
part
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No.
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10
11
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Part
No.
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B
811 05-90D-OOO
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Description
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coverlasm.j
Frame
cover
Screw
11/64-40
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C;tJij' L L•
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Page 5
CONTENTS
1.
MACHINE
Wliil!I
2.
MAIN
..J:.tdl
3.
UPRIGHT
:n:..
4.
PRESSER
fljl.:r.;ft •
5. FEED MECHANISM COMPONENTS(1)
~
I}
6.
FEED MECHANISM COMPONENTS(2)
~
7.
THREAD
*-t;l)
8. SYNCHRONIZER COMPONENTS
~WHfJft'f*.
9.
OIL
LUBRICATION
~;dlfJftf*
10.
OIL
RESERVOIR & KNEE
;dl~ • III...I:.T001~
EXCLUSIVE PARTS FOR WIPER
11.
?
.....
12.
AUTOMATIC
e
111~~
13. CONTROL
:::~
~
14. MOTHER
"?if-~~Ji001*
15.
TRIAC
r
7-17
PARTS FOR SPECIFICATIONS OF MEN'S
16.
?
.....
17.
NUMERICAL
;fi51
FRAME
•
*~1111~
SHAFT & NEEDLE
•
itt$001~
SHAFT
.
""F
tdiOIJ
BAR
*~}" ~ fJftf~.
11&11~
( 1 ) . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
l)
IJ61~
( 2 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRIMMER
IJ
~
fJftf~
& MISCELLANEOUS COVER COMPONENTS
.....................
BAR
COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
& HOOK
1*
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
& TENSION RELEASE COMPONENTS
COMPONENTS
..................
.
.......................................................
COMPONENTS
DRIVING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
LIFTER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
.,., -
00
1N.:
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
REVERSE FEED COMPONENTS
•J
~lfl001*
BOX
r c -J"*
BOARD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPONENTS
·~
-7
-Afll11*
COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.....................................................
BOARD COMPONENTS
·~
-7
.A~~Jif1111*.
~?
'.!lf±:tlil!I~
INDEX
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
OF PARTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
~
: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SHAFT
.
......................
COMPONENTS
COMPONENTS
SHIRT
11
• . . . . . . . . . . . 13
15
18
19
21
23
28
Model
~!lU
I
..,...1
-18
-2
-28
-~
18
19 19
j>
All
I -
Page
~
coutents
17~
of
pages 1-17 are common
a:
-c·
(;I:
~-.f.l
t:.
.t:; L \
-c
*li
21
21
23 23
25
-c·
T 0
25
for
all models
-38
18
19
-4
-48
18 18
19
21 21
23 23
25
25
Page 6
I
••
I
I
., . ..,.
I
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067
L!_j
24
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,
17
0
18
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l[•
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;
.I
I
f
/
63
-
I-
Page 7
1.
MACHINE FRAME & MISCELLANEOUS COVER COMPONENTS
f.
:
I
Ref. Note
No.
+01
2
3
4
5
6
7
B
9
10
11
12
13
0
02
14
15
16
17
1B
+02 02467·555-BOO
19
20
21
22
23
24
25
002 SS·608032Q.SP
26
27
+01
2B
29
0
02
30
31
32
33
34
35
36
37
0
01
38
39
40
41
42
43
0
01
¢
02
44
45
46
47
4B
49
+05
09
o
50
C
51
02
52
08
52·1
53
54
55
56
57
58
59
60
61
~
62
63
64
65
66
67
68
Note (
Part No.
B1121·552·
S5-711112Q.SP
B 1179-552·000
B 1122· 552·000
B 1118-522·
B1119-522·000
S5-711091Q.SP
B1114-012·000
03161·555-BAO
03162·555-BOO
03161·555-BOO
B3214-047·000
03168-555-BOO
03168-555-HOB
B3216-047·000
S5-B11051Q.SP
B1117·552·000
B
11
B&-552·000
B11
B7·552·000
B1117·552·000
B1164-012·000
B
11
B8-552·0AO
CQ-2020000.00
S5-608041
B1123-552·00Q.A
55-711051Q.SP
B 1126·552·
B 112&553-000
SS·509061
B3114-761·000
N5-606035Q.SP
B3111·12&0AO
SS·809067Q.SP
B 3111-126-000
B3128-012·000
B3128-027·000
B311
B312&012·000
B3132·552·000
B3129-012·
B3121·352·000
B3114-232·000
B312Q.125-000
B311&125-000
SS·815071
B3118-552·AOO
B11
B1109-012·iOB
B11
55·211 0920.
B1190·
8111Q.012·0AO
B1111·012·000
SS-606021
B
B
B1147·555-000 Feed regulator pin .....................................
B 1148-555-000
81189-415-000 Rubber plug .........................................
02470.555-COO Cord presser .............
SS·711071Q.SP
B
B
81106-122·000 Bed
NS-615031
02112·555-BOO Cord holder
55-
ii:le)
Q.SP
O.SP
5-552·
Q.SP
09-012-AOB
09-555-HOB
45Q.OOO
Q.SP
11
04-122·000
11
05-1
22·000
116&552·00()-A Hook shaft rubber plug ......................
1166-552-00Q.A Rubber plug ........................................................
715094Q.SP . . . Screw 15/64-2B
001
002 ..... For OOL·555H·2 I FOR HEAVY WEIGHT MATER IAL
0
08
009 .....
+01
+02 ..... Exchangeable pertS when a
+05 .....
Face plate asm.
0AO
000
000
000
AOO
TP
Q.SP
..... For OOL·555A·2 (FOR LIGHT WEIGHT MATERIAL
..... For
..... Exchangeable
. . Screw
...
Rubber
. . . Gasket
Side plate ............................................................. ..
. . . Gasket ...........................
. . . Screw 1
Needle thread guide pin .
Thread tension No.1 asm.
Thread tension post thread guide .........
Thread tension post
Thread tension disc ............................................ .
Thread tension spring
Thread tension spring .............
Thread tension nut
11/64-40 L=5.0 ........................
Screw
Rubber plug
Rubber plug ............................................
Rubber bushing ........................
Rubber plug ............................................
Rubber plug
Rubber plug
Arm oil shield asm.
.
..
Oil
. . . Screw
...
Screw
Thread
. . . Screw
Frame thread guide
Frame thread guide
. . . Screw
Frame thread
. . .
Nut
Thread tension post asm
.
..
Screw 9/64-40
Thread tension post socket ..............
Take-up spring ...................................
Take-up spring ............
Thread tension post ....................
Thread tension d isc ..........................
Tensi
on
Thread tension spring .........................
Thread tension spri
Thread tension spring
Tension d i
Thread tension nut
Screw
15/64-28
Tension release pin
Throat plate
Throat plate ( i J
Throat plate
..
. Screw 11/64-40 L=
Screw ..............
Bed
slide asm ........
slide
Bed
. . . Screw
Bed
screw stud
Bed screw stud
.•
. Spri
..
. Screw 11/64-40
support ....
. . . Nut 15/64-28 .............................................
-3B,
Th
IJI~
-4B
is
is a standard pert for export machines
l:t>l't
t>
Description
..
......
..........
..•..
11/64-40 L•1 0.5 ............................. .
plug .......................................
.................................................... -
V64-40 L•8.5
..
..
...
.........................................
..
.....................
...
....................................................... ..
wick ....................................................
take-up lever cover ........................
3/32·56 ....
disc presser .....................
sc
spri
ng
pem
ll.llllo!L
..
1/8·44
L=4.0 ................................... .
1/8·44
L=2.5 ................................... .
11/64-40 L =
(A)
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9/64-40
guide
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on
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ng
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3/32·56 L•1.9
(A)
(B) ....
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when wiper is used
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- 2 -
Page 8
·.·
·:;::··
,•
2.
MAIN
0
SHAFT
& NEEDLE BAR COMPONENTS
_.____,
~
12
13
59
15--w
16
23
1Jfl25
~
'i)
/
26
)
-
3-
Page 9
2.
MAIN
SHAFT & NEEDLE
BAR
COMPONENTS
Ref.
No.
1
2
3
4
5
6
6-1
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Note
001
002
0
0
0
0
•03
0
0
v
' 02
Note (
Part No.
81901·552-0CO
CQ· 2000000-00
81904-552-0AO
CQ-2020000-00
55-8151150-SP
8 1209·552·000
8 1209-552-AOO
81209-553-000
81905-541·800
8 1408-552·000
8 1903-552·000
81201-555-000
81213-552-0AO
8 1226-552·000
8 1224-552·000
81405-012-000
8 1402-552·000-A
55·815031
81401·552-AOO
01
8 1401-552·DOQ.A
02
81401·552-iOO
81411·552-0AO
55-6090670-
81403-1 55-000
02
81403-553-000
55·815031
81419-155-000
8 1419-553-000
03
81418-552-AOO
01
81418-552·800
MD8·10081400
01
MDA-10080900
02
MD8·10082200
55· 708051
8 1414-232-000
8 1212·552-AOO
B 1206-552-0AO
)
02
81206-553-0AO
SS-9661120-CP
SS-8681950-SP
SS·
R0-0442401·00
SS-866061
CQ-2020000-00
8 1202-552·800-A
SS-8
81203-227-000
55-7151120-SP
C5·147121A·SH
55·866061
81610-555-000
8161 0·555-HOO
SS-666111
81611·161·000
55-2110930-SP
81204-552·800
55-8151150-SP
R0-2943101·00
8 1208-552-000·A
D1217·555-COO Hand wheel
55·8151550-SP
;
il[!
Q.SP
TP
Q.SP
Q.SP
7681650-
TP
Q.
TP
i 51150-SP
Q.
TP
Q.SP
l 0
01
.....
For
002
..... For
0
03
.....
For
•03
..... Parts to be removed when
Description
Thread take·up lever
• • .
Oilwick
Thread take-up crank shaft
• • . Oil
. .
Needle bar (D) ....................................
Needle bar (
. . .
Needle bar bushing, lower ..................
Needle bar bushing,
.
Needle bar thread guide ......................
Needle bar thread guide ..................................
Needle thread guide ...............
Needle thread guide .......
Needle (D8x1
Needle (DAx1
Needle (D8x1 #22) ........
...
Needle bar guide
Counterweight
Counterweight
Counterweight
Oil
Main shaft bushing,
.
Main shaft bushing, intermediate ..................
. . .
Thrust
. . . Screw
Fe
Feed
. . . Thrust
. . .... Screw 11/64-40 L=8.7 ..............
Main shaft bushing rear ..................
..
...
..
DDL·555A·2
DDL·555H·2
DDL·555A·2, DDL·555H
wick ..•...•
• • .
Screw15/64-28
Needle bar crank
Needle bar crank ....
Needle bar crank
Needle bearing ...............
Needle bar crank rod ............................................ .
Thread take-up
Main shaft .
oil
Crank
. . .
.
Cap
Needle bar
Needle bar (A) ...........•.............................................
Needle bar connection
adjusting pin
Oil regulating
• . Screw .............................................................. .
....................•.................................
bushin!!c
• Screw 15/64-::!8
Screw
9/64-40
..
Screw 15/64-28
Screw 1/8·44 L=4.5 ..................
Screw 1/4·40 L=10.5 ...............................
.
. Screw
9/32·28
.
Screw
9/32·28
. Rubber ri
. Screw 1/4-40
wick ..........................................
..
Screw 15/64-28 L=10.5 ..........
Screw 15/64-28 L=11.0 .....
collar asm
ed dri
..
1/4·40
ve eccentric cam ..........
drive eccentric cam (H) .........................
.
Screwl/4-40
wa
Screw 15/64-28 L=10.5 ............................. .
. Rubber ring ...........................................
Oil
seal ..............
. Screw 15/64-28 L=15.0 .......
(FOR
(FOR
asm.
........................................................ .
left
......
....
.........................
i)
...........
#14) ................................................. .
#9)
block
protectmg plate (A)
asm
asm
ng
.....
sher ......................................
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HEAVY
. .............................
asm
......
.........
...
....
L=10.5 ............................. .
..............
..
...
.......
.............
..
..............................
screw .............
......................................... .
felt
......................................
up~r
L-3.4
......
..............
asm .................................. .
L=6
.0 .............................
lower
L=3.4
...
...........................
.......................... ...................... .
..........
.....................................
...............................................
................................................ .
L=19.0 ......................
L=16.0
.......
.........
L=6
.0 ...............
front
............
L =6.0 ........
L=ll
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........
...
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LIGHT
·2
DDL·555H·2
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........
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WEIGHT
.............
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MATERIALS)
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2
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3
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2
- 4 -
Page 10
.......
3.
UPRIGHT
SHAFT
& HOOK
DRIVING
SHAFT
COMPONENTS
'
31
~
21
~
35 33 30
-
..
:·
·.: ·.··
5-
15
16
I
~
&~19
Page 11
3.
UPRIGHT SHAFT & HOOK
DRIVING
SHAFT COMPONENTS
Re
f.
Note
No.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
+02 SS-815115Q-SP
24
25
•>02
26
27
28
29
30
·)
31
32
33
34
35
36
37
38
39
02
001 B9117-552·AOO
002
Note
No
.
Part
J'a
;
B 1306-1
G::i-OCO
B 1306·155-0BO
B 1305-012-0AO
B 1306-1 55-0AO
SS-866081 0·
B1307-155·0BO
B 1307-155-0AO
B 1308·155-0AO
B 1 301·552·000
B 1302·552-BOO
B 1 303-552-BOO
SS-8151150-SP
CS-0791
01
SS-811
B
1801-412·000
B1804·552·BOO
B
1806·038·000
SS-8151550-SP
C5-0791
SS-611 0620· TP
1803·552-000
B
SS-7150940-SP
B 1802-412-0AO
B 1808·552-0AO
B 1808·227-HAO
B 181 Q-552·000
CS-0791 06A·SH
SS-811
01830·555-BAO
B 183Q-555-HAO
SS-611
B9117·012·000
B 1837·012-0AO
01835-555-BOO
01835-555-BOH
SS-6111
01807-555-BOO
(;;tic I
0-SH
0520· TP
01
A·SH
041
0-TP
056Q-TP
01
Q-SP
~ 01
..•..
c
02
.....
+02 ..... Exchangeable parts when
Gear
Gear
Gear
Pinion
TP
...
Gear
Gear
Pinion
Upright
Upright
Upright shaft
...
Thrust
...
Hook
Hook
...
...
Thrust
...
Hook
.
Hook
...
Hook
Hook
...
Thrust
. . . Screw 11/64-40 L=3.5 ....................
Sewing
Sewing
•••
Bobbin .................................................................... .
Bobbin
Bobbin
Bobbin
Bobbin
...
Stopper
For
DDL·555A·2
For
DDL·555H·2
Description
&
pinion
asm
&
pinion
asm
.................................................................
asm
Screw
&
pinion
asm
.................................................................. .
asm
shaft .......................................................
shaft bushing, upper .............................•
Screw
collar
Screw
driving shaft ..............................................
driving shaft bushing, rear .......................... .
Oil
felt
Screw
collar asm .................................................. ..
Screw
driving shaft bushing, intermediate ....... .
• . Screw
driving shaft bushing,
Screw
driving shaft
driving shaft
Oil
wick
collar
hook
hook
Screw ............................................................. .
(AI
case
case
case
Screw
plate ........................................................ .
................................................ .
asm., upper ................•..................•
.............................................................. ..
1/4·40
L=8.0 .................................. ..
asm.,
lower
..........................•........•
...............................................................•
bushing,
15/64-28
asm
11/64·40
..........................................................
15/64-28
11/64-40
15/64-28
15/64·28
asm
asm
(HI
.............................................................. .
asm.
holder positioning finger ................. .
holder positioning finger
11/64-40
(FOR
(FOR
lower
............................. .
L=10.5
................................................... .
front
front
........................................................ .
................................................... .
................................................... .
asm
............................................. .
. ................................................. .
LIGHT
HEAVY
automatic
............................. .
L=4.5 ...............................
L=15.0
............................. .
L=4.5
................................ .
L =9.0 ................................ .
front
asm
L=10.5
screw
screw
L=9.5
................................ .
WEIGHT
WEIGHT
............... .
............................. .
asm.
. ................ .
asm.
. ................ .
(HI
MATERIALS)
MATERIALS)
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Page 12
4.
PRESSER BAR &
TENSION RELEASE
COMPONENTS
I.
I
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'
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51-·:r-<'
52
39
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- 7 -
Page 13
4.
PRESSER BAR & TENSION RELEASE COMPONENTS
Ref.
Note
No.
;
:u~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
~
43-1
"
44
45
o 81518·552-0AO
45-1
46
~
46-1
~
47
48
49
50
51
52
<?02
53
54
55
56
57
58
59
60
61
61-1
•04 8 1524-012·080
62
001 81524-012-TAO
002 81511-543-8AO
63
64
65
66
•04
Note I ;i.IC)
Part No.
~ .
83412·552-000
83414-552-000
SD-0720331-SP
83416-552-000
R E-0500000- K 0
01516-555-800
01526·555-800
D1517·555-8QO-A
83431·
01515·555-800
RE-0500000.KO
03156-555·800
03154-555-800
03155-555-800
03153-555·800
01
03153-555-80A
SD-0641 003-SP
82613·232·000
SS-862061 0. TP
03127·555-800
RE-02500QO-KO
03133-555-800
03157-555-8AO
RE·0300000.KO
R E-0600000.
R E-0500000.
03165-555-800
NS-606031
03150.555-8AO
03164-555·800
SS-711
03163-555-800
SS-7111120.SP
83417·552·000
83413-227·000
8341 6-0 12·000
83418-552·000
RE·0500000.KO
83415-552·000
NS-66~031
8 1520.552·000
SS·
712091
81522·552·000
R0-0371801·00
WP-0740516-SP
8 1518-481-0AO
0
01
81518-552-AAO
001
81518-552-AAO.A
03167·555-800-A
S5-
711
8 1509-227·000
NS-2820850.SA
81510.227·000
81505·227-000.A
8 1505·552-000.A
81501·127·000
8 1507·552·000
S5-7111410.SP
81521·552-000
SS-6090650.SP
8 1 502· 541·000
SS-8150310.SP
8 1524-012-0AO
SS·
709111
S0-0630275-SP
8 1421·522·000
002
Lifting
Lifting
..
Hinge screw ..•..........
Snap
Lifting
...
581·000
O.SP
0740.TP
O.SP
O.SP
07 40.SP
O.SP
001
.....
.....
•04
..... Special order parts
. . . Gasket ........................................................... .
Lifting
Snap ring
Tension
Stud ......................................
Pin
Tension
Tension
. . . Hinge screw
Screw stud .............................................................. .
Screw 3/16-32
Auxiliary
Snap ring ...................................
Spring ................................................................
Tension
Snap ring ...................
Snap ring ....
KO
Snap ring ............................
KO
Tension
. . .
Tension
Outer
...
Flexible tube support plate ..........................
..
Spring ......
Suspension screw ......................
Swivel .....................................................
. . .
...
Connecting rod ,
..
.
Hand
... Screw3/1&28
Oil
Rubber ring ........................................................... .
Washer 7.4 x 11.8 x
Hand
Hand
Hand
Hand
Tension
..
Presser
...
Presser
Presser
Presser
Presser
Presser
. . .
Presser
. . . Screw
Presser
..
Hinged presser
Hinged presser
Hinged presser
Hinged presser
.•
Hinge screw
Needle bar guard ..............................................
For
OOL-555A·2
For
OOL-555H·2 (FOR
lever connecting
lever
. Hinge screw
ring ............................•..........
lever
. Pin ......
Shaft ....................................
lever .........................................................
................
Nut
presser plate .........
Screw
. Screw
Screw ....................................
Snap ring ..................................
Nut
lifting
seal
lifter
lifter
lifter
lifter
. Screw
spring regulator ........................................
Nut
guide bar ....................................
spring .....
spring ...........................................
bar .............................................................. .
bar guide bracket ............................
Screw 11/64-40
bar thread guide .....................................
bar bushing,
. Screw 15/64-28 L"'3.4 ................................ .
·.
Screw9/64-40
Description
rod
...
link
arm
0=7.24
....
link
.................................................. .
...
........................................................ .
...
.........
..................................................... .
release
plate ............................................ .
...
....................................................... .
release lever
release lever ............................................ .
release
release
release
release
0=6.35
L=6
pin
3/32·56
3/16·32
1/2·28
.0 .........
........
......
link
asm
...
11/64-40
11/64·40
..........
cam
cam
cam
cam
11/64-40
9/64-40
Oa6.35 Ha2.7 ................................ .
I FOR
....
..............
rod
...
.......................................
wire
asm ...................................... ..
..............
vertical .........
....................................
lever ........................
L=9
0.5
asm ...
asm
.................................
(A)
asm ...................................... .
(A)
asm. ..
wire presser plate .........
..........................
.................
L"'6.0
lower
foot
asm. ...................................... .
foot
asm ...........................
foot
(T)
foot
asm
L=10.5
LIGHT
HEAVY
............................. .
............................................ .
H=3.3
............................. ~ .•.
...
......................................... .
..........
.........
...
............
...
.............
................
L=7.0
L=10
.0 ................................... .
........................................ .
......................................
L=7
La14.0 ............................. .
asm
.....
....................... .
...
.......................... .
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.............
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....
............................
........
....................
................................... .
................................
.................................. .
................................ .
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WEIGHT
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OOL·SSSH· 31ft
~lill);i.3CB6~
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Amt.
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1
2
2
1
2
4
1
2
1
2
1
1
1
Page 14
5.
FEED MECHANISM
12
II
COMPONENTS (1)
8
~
IJ
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( 1 )
22
27
31
18
-9-
39
46
Page 15
5.
FEED MECHANISM COMPONENTS (1)
1
)
~
1111~
( 1 )
Ref. Note
No.
002
2
3
4
5
•02
6
7
•02 B 1622·555-000
8
•02
9
•02 B 162&555-000
10
11
12
•02
13
14
•02
15
•02
16
17
18
19
20
21
22
23
•02 B 1629·555·0AO
•02
24
•02
25
26
•02
27
•02
28
•02
29
•02
30
31
32
33
34
35
36
37
•02 B 1614·555·000
38
•02
39
40
•02
41
•02
42
•02
43
44
45
46
•02
47
48
49
50
51
Note I
Port No. Descripti
..
aa
81623-555-0AQ.A
B162J.555
S5-6121
B
1634-555·00().8
R0-07
81620.161·000
SS·815123Q.SP
B 1625-555-000
SS· 711 072(}SP
SS-811 051
B 1628-555-000
B 1627·555·0AO
SS·612121(}SP
SS-815071 (}SP
SS· 711091 (}SP
SS· 7620750·SP
R0·0611801·00
81621·555-000
B 1612·161·
8163&581·800
SS·612121(}SP
SS-815071()-SP
R0·0691801·00
B 163(}555·
SD·0500401·SP
WZ·0541510.KP
NS-612031
B
1624·555·000
SS-8660970· TP
SS-866081 0· TP
WZ·1052010.KP
B
1613·555·000
B
1633·555·000
SS· 7111 260·SP
B 1617-555-000
SS-815071 (}SP
SS·862061(}SP
B 161 5·555-000
B
1619·555·000
SS-7111120-SP
81618-161·000
SS-715112()-SP
B 1
81632·555·000
SS·7111120·SP
81649·161·000
NS-611 0420·SP
.:
d el
·HA().A
OSQ.SP
42401·00
O.SP
O·SP
64&555-000
02
•02 ....
Stitch
dial asm
...........
Stitch
dial asm ..................................................... ..
..
. Screw 3/1
Feed regulating screw ............................
...
Rubber
Feed regulator ........................................................ .
...
Hinge pin .......................................................
. . . . . . Screw ................................................. ..
Feed regulator
. Pin ................................................................
...
. . . Screw (A)
. . . . . .
Tension spring suspension
Tension spring suspension
...
Clamp screw
...
Screw
Set screw, for suspension
End
screw
Rubber
Reverse feed
000
000
.... For DDL·555H·2 (FOR HEAVY WEIGHT MATERIALS) DDL·SSSH·
Feed rocker shaft connecting rod .................
..
. Needle bearing ....
Control lever crank, rear asm
Clamp screw
. . .
Screw
Rubber
Feed driving rocker arm
. Hinge screw
. . . Washer
. . .
Nut
Reverse
.
Screw
Screw (8)
. . .
...
Waved washer 10.
Connecting rod .....
Feed rocker
Screw
. . .
Feed driving rocker
drivmg rocker ............................................... .
Feed
.
Screw
.
Screw (8)
. Hinge pin .................................................
.
Honge
...
Feed driving rocker arm hinge pin ......................
...
Screw
Tension spring .............................
. Suspension brae ket
....
. Adjusting screw ............................................ .
....
Exchangeable parts
&28
ring ...............................................
connecting
Screw (B)
15/64-28
3/1&32
ring, small ............................................... .
control
3/16·28
15/64·28
ring, large .................................................. .
5.
4x9.0x0
3/16·28
leed
control
(A)
1/4-40
1/4·40
shaft
11/64-40
(A)
15/64·28
3/16·32
stud ..................
. . Screw
15/64·28
Screw
Nut
11/64·40
when
on
........................................... .
L• 9.5 ..........................
rod ............................
11/64·40
11/64·40
stud
crank
3/1&28
0=5.00
.................................................. .
connecting
11/64·40
11/64·40
L=12.0 ........
L~7.0
.....
stud
L=6.5 ................................... .
lever shaft .........................
........................................... .
.........................
L=12.0 ............................. .
L=7.0 ..............................
connecting
H=4.0 ........ ............... .
.3 ...................................... .
lever .................................
L=8.5 ...........
L=8.0 ............................. .
5x14.5x0.3 ....
..
..........
...
................................. .
L=12.0 ............................. .
arm
........
.............................
L=7.0 .....................
L=6.0 .......................... .
................................... .
L=10.5 ...................
L=ll
.O .........................
..
..................................
L=10.5 ........ ..........
...................................... .
automatic
.. ~ ...
......... .
L=7.0 .......... ..... .
L·5.0 .............. .
......................
asm
....
........
............ .
...
........................
11/64-40
pin ....................... .
........................
reverse feed
L=8.5
rod ..........
...
............... .
................ .
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..
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is
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41
Page 17
6. FEED MECHANISM COMPONENTS (2)
~
lJIIIH* ( 2)
Ref.
Note
No
.
ii lc
1
2 0
3
4 55-4080620. TP
5
6 S5-8620610.TP
7 8
8 8 1603-155-0AO
9
10
11
12
13
14
15
16
17 CQ-3030000.00
18
19
20 SS·815155Q.S P
21
22
23
24
25
26 SS·711071Q.SP
27
28
29 C5-147121A·SH
30 SS-866061
31
32
t02
33
34
35
36 N$-668041
37
38 SS-612161
39
40
41
42
43
Note
Part No.
.H.
t05
8161 3-012-AOO
09
81613-012-iOO
002
81613-555-HOO
01602-555-BCO
1604-012·000
S5-71113HHP
C5-064086Q.SH
55-811051()-SP
CQ-3030000.00
81609-155-000
S5-6080410.SP
81601-552-000
CQ-303000().00
8
1604-155·000
55-815071
81704-155-0AO
SS·711112Q.5P
CQ-2020000.00
8 1635-552·000
ss-
111 0540.SP
81701-555-000
CQ-3030000.00
8 1702·155-000
SS-8150410-SP
81608-161-0AO
S5
·612161Q.TP
SD-1
8 1708-555-0AO
SD-1
N 5-668041
8 1703-155-0AO
SS-612161Q.TP
SS-815071Q.TP
( i
il
c I 0
•
Q.5P
().
TP
020701-SP
Q.SP
Q.SP
020701-SP
Q.SP
01
.....
0
02
.....
0
09
..... This
t02
..... Exchangeable parts when
t05 ....
.
Description
Feed dog
Feeddog(i)
Feed dog
.
Feed bar
Screw
Feed bar shaft ............................................•............
Feed rocker asm. .
. . . Screw
Thrust
. . .
Oil
Oil
...
Feed rocker shaft ....................•......
...
.
Feed rocker shaft
. . .
Screw
Feed
...
Oilwick
Oil
. . . Screw
. . .
Feed
. . .
.
Feed
Screw
Feed
. . . Hinge screw
. . .
Feed
..
. . .
Feed driving shaft
. . . Screw
Screw
For
DDL-555A·2
For
DOL-555H·2
is
001*:1
1:
.silt~
(AI
....
...................................................... ..
..........................................................
(HI
•.
Screw
wick ...............•....•.................•...........................
wick
Screw 118·44
..
Screw
Screw11/64-40
wick
Screw
. .
Oil
Thrust
..
Screw 114·
Screw
.
Nut
Screw
. .
. Hinge screw
Nut
a standard
.........•.............................................•....
1/8-44
La6
asm.
3/16-32
11/64-40
collar
asm
Screw
11/64-40 L=5.0
holder
Oil
wick
Oil
wick
15/64-28
15/64-28
rocker
shaft
.....
....
holder .....
11/64-40 L•5.0 ......
11/64-40
driving
shaft .................................................. .
wick
collar
driving
shaft bushing, rear .......................... .
15/64-28
rocker
shaft
3/16-28
9/32·28
driving
shaft
3/16-28
9/32·28
3/16-28
15/64-28
(FOR
(FOR
part
ff.1J1l$.l"g
.5 ..............
. .....................................................
L=6.0
........................................... ..
..•
...
..•
............................•..........
L=12
.......
.................................................... ..
......................................................
........................................................ .
bushing,
L=15
crank
........................................................ .
.............................................
asm
40
L=4.0
crank
0=10.20
...................................
connecting
0=10.20
...........
crank, rear
L=7.0 ...................
LIGHT
HEAVY
for
.8 .....
...........•..•..............................
........
L=4.0
................................... .
front ....................... .
L=7
.0 ................................ .
.0 ...................
asm ................................. .
L=10.5
............................. .
........
......
...•
...............................
L=7.0
................................ .
...........
L=6.0
L=15
L=15
L=15
export
automatic
...
................................... .
......................................... .
asm ...............................
.5 ...
....
H=7.0 ......
rod asm ............... .
.5 ....................
H=7.0 ....
....................................... .
asm.
.5 ................................ .
WEIGHT
WEIGHT
machi
c·t".
....
..•
.....
.......................
............................ .
......................... .
....
nes
reverse feed
........
..
: .......... .
..................
.........
..........
...................
....
............... .
..
....
....... .
....
............. .
...
.•...........
............ .
................ .
. ............
.......
................
MATERIALS)
MATERIALS)
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Amt.
Req.
ft.
1
2
1
I 1 I
1
1
(21
1
121
0.3
1
2
1
0.3
0.5
2
1
1
11
I
0.1
0. 1
2
(4)
2
1
1
( 1 I
1
(2)
1
I 1 I
-
12-
Page 18
:.~:-:::::-~
• 0
..
.
··
..
......
7.
THREAD
TRIMMER
COMPONENTS
47
A
,I
I'
71
65
58
-13-
Page 19
I
\
7.
THREAD TRIMMER COMPONENTS
Amt
Ref. Note
No.
0
~-_,u"-iD~2;:;4.;;0;6-;.,;5;5;;5-,;.8:,:0~0~_.:::C;::ou:..:n~tF:er'::k'>An"':if:-;;:;e...
10
0
11
•03
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
"
0
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
Note (
Part No.
.r.. •
02422
·555·
800
02411·555-800
SD·0460702·SP
D2402·555-8AO Moving
02
D2402·555-8A8
SD-0500095-TH .
'
SS-4080620: I P
02405-555- A
02
555-800.8
D2404-555-80A
SS-206021
D2401·555-800.A
SS-7111120.SP
D2424-555-8QO.A
S5-711 074002426-555-800
02407·555-800
02408-555-CAO
0242().555-800
SS-609051
SD-0641451-SP
02419·555-800
SD·0600401·TP
SD-0600402·
NS-662031
D2416-555-8AO
SS-609081
02431·555·800
02429-555·800
SS-666071
CS-079101 A-SH
SS-611
02461 -555-800
SD·0790432·SD
NS-615031
02415-555-880
SS·715121Q.SP . . . Screw 15/64-28 L=12.0
02430.555-800
RE·OSOOOOQ.KO
D2418·555·8AO Thrust collar
S5-8660810.TP
02423-555·800
02463-555·800
RE·120000Q.KO Snap ring ....................
02468-555-800 - Rubber cushion ...
D246Q.555-8AO Solenoid
06063-555·800 Pin plug
S5-715121Q.SP Screw
02464-555-800 Pin .............
RE·040000Q.KO Snap ring ................................
03169-555-800
SD-0630275-SP
NS·662031Q.SP
D2465-555-800.A Lever drivi
55-7110740-TP . . . Screw 11/64-40
SS-711071Q.SP .
NS·611031Q.SP
03170.555-800
S0-0951905-SP Hi
02464-555-800 Pin ..........................
RE·040000Q.KO Snap ri
SS-9151540-SP Screw ..........................
NS-615031
N5-668041Q.SP
WZ-0850302-KO
D2412·555-80Q.A Thread
SS
-6153040-SP
S5-866061
02423-555-800
D2414-555-8AO Cam roller shaft forked bracket
S5-866097Q.SP
02425-555-800 Slide shaft
02469-555-800 Tube,
;;£1CI
O.SP
O.SP
O.SP
O.SP
().
0420. TP
Q.SP
Q.SP
Q.SP
002
.....
•03
..... Parts
Groove cover ...................
Knife
driving
.•.
Hinge screw
knife
Moving
knife
•.
Hinge screw
•..
Screw
rea
gu1
Counter
Screw
3/32·56 L =2.3
Knife
mounting
..
. Screw 11/64-40
Knife
TP
-A
TP
TP
For
driving
Screw 11/64-40 L = 7 .0 ...........
Cushion ..................
Pin
..
.............
Needle thread
Picker bracket
Screw
9/64-40
Hinge screw
Picker driving
..
. Hinge screw
...
Hinge screw
...
Nut3/16-32 .....
Thread
trimmer
Screw
9/64-40
Thread
trimmer
trimmer
Thread
.
..
Screw
Thrust
collar
Screw 11/64-40 L =4.8 .................
. . .
trimmer
Thread
...
Hinge screw
..
N•Jt 15/64·28 .
.
Cam
roller shaft bracket
Stop ring .
Snap ring
...
Screw
Pressing
spring
Magnet connecting
15/64·28
Tension release wi
...
Hinge screw
Nut
3/16·32 .......
..
Screw 11/64-40 L=7.0 ..................
Nut
11/64-40 .
Pin ...
...
.......................
nge
screw
ng ....
Nut
15/64-28 ........................................................ .
Nut
9/32·28 .......
Waved
washer
trimmer
.•
. Screw 15/64-28 L=30.0 ............................. .
Screw
1/4-40
Spring ....
...
Screw 1/4-40 L=8.5 .......
for
DDL·555H·2 (FOR
to
be removed when
Description
....
fork ...........................
0=4.60
asm ...............
asm. (81 ....
0=5.00
......................................................
1/8·44
e .
...
.............
knife
installing plate ....
base ...
shaft
......
.......................•..............................
picker
....
.......................................
L=5.0 .........................
0=6.35
link ....
0=6.00
0=6.00
lever
L=7.5 .........
shaft ..........................
cam ..................................
1/4·40
asm ...
lever
0=7 .94
...
..................
...
.........
...
asm
. ........................................
1/4·40
....
........
asm
. . ....................
........
......................................
L=12.0 ...................
............................................................. .
re driving lever
0=6.35
..........
ng
arm .....................
..............
0=9.53
.........
...
....
...
..................................................... .
mounting
L=S.O .......
........
...............................................
.........•...................
magnet cord ....................................
..................................
...
H=7.0 .......................
....
................
H=0.85 .........
L"'6
.4 ...............................
....
...
....•......................................
...........
L=10.5
...
.......
...
..
......•.......................................
asm.
H=14.5 .........
......
..........................
H=4.0
H=4.0 ....................... .
......................
asm
.........
L=7.0 ................................... .
...
.................
link
H=4.3 ....................... .
...
..................
asm
...
....................
........
....
................
L=8
.0 ...............
......
...
................................... .
link
............
...
...
......
...
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......
H=2.7 ....................
..........................
L=7.0 ............................
..........
...
....
....
H• 19.0 ........
...
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.......
........
...................
base
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DDL·555H·2
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- 14 -
Page 20
-·
I
I
8.
SYNCHRONIZER COMPONENTS
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Ref. Note Part No. Description
No.
;:tic
1 0263().555-CAO Synchronizer
2
3
4
5 +02 06064-555-800 Receptacle ........
6
7
8
9 +02 06057·555-COO Plug cover .............................................................
10 +02 G8C·02617000 12 pole plug (WHITE) ........................................
11
12
i
13
14 S5-915174Q.CP
L
15
16
f'
17
18
19
20 004 55-711141()-SP
21
Note
.H.
S5-711041Q.SP .
WP-0480856-SD . . .
.02
D2635-555-C8A 7 pole plug
t02
06065-555-800
t02
HP-1A43PEC·12 Solderless terminal ...............................
+02 06043-555-800 Pin-shape terminal, male .....................................
02637·555-COO Synchronizer cover ............................................... .
55-711082()-SP
S5-711084Q.SP
02636-555-COO Synchronizer bracket ...................................
0263&555-COO Cord holder ........................................................
S5-711082Q.SP . . •
55-7110840-SP .
55-711181
02113-555-800 Cord holder ........................................................... .
004 0123().552-800 Hand wheel flange ............................................... .
004 WP-0480856-SD • • . Washer 4.8x8.4x0.8 .....................................
()Uc
I
004
•02
•
..
Screw 11/64-40 L=4.0 ............................. .
Washer
Sleeve,
female ..................................................
...
Screw11/64-40L=7.5
•••
Screw 11/64-40 L=7.8 ................................ .
•.•
Screw 15/64-28 L=17.0 ............................. .
Screw11/64-40L=7.5
.•
Screw 11/64-40 L=7.8 .............................
Q.SP
••••••
••••••
Screw 11/64-40 L=18.0 ...................................... .
•••
Screw 11/64-40 L=14.0 ............................
For
OOL-555-2-1, ODL-555-2-3
Exchangeable parts when automatic
----.
~
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..
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4.8x8.4x0.8 ...............................
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2
1
(2)
..
(21
.
11
I
(7)
..
111
11
I
.
..
.
..
.
2
.
1
..
.
2
..
..
.
1
.
2
.
1
3
..
3
-
15-
Page 21
9.
OIL
LUBRICATION COMPONENTS
•
..
!
Ref.
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
.
Note
.. uc
Part No.
.?a
83526·552-0AO
83529-226-000
0353&555-800
SS83404-122-000
83524-552-000
SS·711091Q.SP
81214-038-000
83534-155-000
S0-111
83527-552·000
8P·300000Q.OO
8351&552-000
83531-552-000
8351,3-352·000
83514-552-000
SS83512-122
83511-122-000
8351 ().552·000
82616-372-000
83514-412·000
03521-55&8AO
83501-552-0AO
PS-0200122-KO
SS-712141Q.SP
S5-612121Q.SP
83507-155-000
SS-6081
WP-055080Q.SP
83502-122-000
8354&
8 3503-122-000
83504-15&000
SS-608121Q.SP
83513-227-
711
2091
•
071Q.SP
0402-MZ
52Q.S
-000
01
Q.
TP
122-000
000
Oil felt
asm
. . .
Presser ........
Oil tube holder . ............................................
. . . Screw 11/64-40 L=7 .0 .............................
Spring .......
Plunger thrust plate .
. . . Screw
Sprong
Oil return
Oil tube connect i
Lubrication
Ool
tub
e ...........
Oil sight
Oil
sight
Oil
sight
Oil sight w i
9/64-40
Screw
P
Ool
tube clamp screw ...........................................
Oil tube clamp bushi
Stopper plate ...
Spri
ng ..................................
Oil adjusting screw .............................
Hook
driving
Lubr
ication oil
. Spnng pin ...................................
. Screw
.
Screw3/16-28
. Impeller .....................................................
. Screw
.
Wa
sher M5.5 .
Oil
pump
Oil guard
Oil
pump
Filter
screen ................................
1/8-44 L=1
Screw
Oil
pope ....
Oescriptoon
. . ....
.....
................................
..................................................
.............................................................
....
11/64-40 L• 8.5 ..........
................................
pump
pipe rubber
window
window
wmdow
ndow
sha
3/16-28
118-44
cover .................................................... ..
........
frame ..................
........................................
.... ...................................
.......
plunger .....................
ng
screw ............
joint
........
............
gasket ....................................
base
.............
frame .......................
L=14
..
...........
ft
pump asm . ................................
....
.................
2.0 ......................................
...............
.......................
...................
.7
....
....................................
ng .....
....
............
....
..................
.........................
oil
pope as
m .
L=14
.0 .............................
L- 12.0 ...........................
L• 10.0 ..............................
...
........
................................
....................
........
....
.....................
..............
.........
....
............
.......
....
....
............
........................
.......
.........
....
........
...........
....
..........
....
....
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00
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..............................
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.
Page 22
10.
OIL
RESERVOIR & KNEE
LIFTER
COMPONENTS
I
r------
"·------------·--------------------------J
__
l
2
____
'
'
'
'
'
'
'
--
---
--
0
z(
--1------·---
z•-@
~
I 1
I
I
·
-----~
1
t.
I
~
~-
!
Ref.
No.
1
2
3
4
5
6
7
8
9
9-1
10
11
12
13
14
15
16
17
18
19
20
21
21-1
22
23
24
25
26
26-1
27
27·1
28
28-1
29
30
Note
ii:
tc
B8217·552·0CO
B8217·552·0AO
B8227·125-000
B8226-125-000
B8217-552·000
B8218-552-000
ss-67
B8219-125·000
tr
B342Q-552·0AO
tr
B342Q-552·0AQ-A
B342Q-552·000
B3427-122-000
SS·915154Q-SR
NS·615043Q-SR
B3426-552·000
B3425-552·000
B3424-552-000
SS-915122Q-SR
SS-815208Q-SR
SS-815301
NS·615043Q-SR
B3429-552·000
"'
B3429-552-000·A
"'
SS-918201
B3421·552·0AO
B8228·1 25-000
B3419-552·0AO
B3419-122·000
tr
B343Q-552·0AO
tr
B3431-552·000
tr
B3431·552·000·A
SM-9061 003-SE
"'
S5-966112Q-CP
"'
..
B3432-552·
tr
B343Q-552·
.H.
Part
41
No.
01
:JI:
o-s P
Q-SR
Q-SN
000
000
Description
Oil reservoir
Oil reservoir
Felt pad ................................................
Rubber pad ..........................................................
Oil reservoir ..........................................................
...
Oil drain cap screw 3/8-28
...
Knee
Knee
Knee
. . . Bearing brae ket ............................................ .
Rotating
......
Thrust ring .............................................................
.
.
. . . . Positioning screw (B)
. • . . . .
. . . . . . Spring ..............
......
Clamp screw
Knee
Oil reservoir magnet ....................
Knee
Knee I
Knee
Knee
Knee
Stopper screw
Screw 1/4-40 L=10.5 .......
Knee
Knee
asm
.........................................
asm.
..
.......................
Gasket ........................................................... .
L=1
Gasket ........................................................... .
press
rod
asm
press
press
lever clamp screw 15/64-28 L=15.0
Lifting
Lifting
. • Screw 15/64-28 L=12.0 ................
. . . Positioning screw (A)
press I ifter
lifter
ifter
press
press
press
press
press
...............................................
rod
asm.
..
rod .......................................................
Nut
15/64-28 ...................................... .
(B) ....................................................
(AI
....................................................
Nut
15/64-28 .....................................
Spring ............................................
9/32·20
plate rod
plate rod ..........................................
plate
pi ate cover ......................................
plate cover ........................................
plate stopper .................................
plate .................................................
L=20.5 ...........................
rod
asm. ..
asm.
asm
...................................
M6
L=10.0 .................. - ....
0.0 ...................
.......................................... .
15/64·28
15/64-28 L=30.0
.................
.................
..
..........
................................
..........
...
...................... .
...............
....
..............
................
.....................
............
..........
....
........
L=19.5
....
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.... .
.... .
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..
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0.1/77
A.1/77
0.1/77
A.1/77
A.1/77
0.1/77
A.1/77
0.1/77
A.1/77
0.1/77
0.1/77
Amt.
...
....
.... .
.... .
....
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...
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..
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.
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(4)
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.!.I:.
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Page 23
11.
EXCLUSIVE PARTS FOR WIPER
10
[)
12
U -·
4
5
32
9
36
13
§r
'/"
.....
Ref.
10
11
12
13
14
15
16
17
18
19
20
21
,22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
No.
2
3
4
5
6
7
8
9
Note
;:tac
--
Part No.
RR
"
D6029-555-80A
06043-555-800
06001-555-800
D2611·555-80Q-A
HW·5F18S12·48
D212Q-555-COO
SM·4040601·S8
02102-555-800
02105-555-800
02114-555-800
S5-711242Q-SP
021 04-555-COO
R E-050000Q-KO
021 03-555-COO
81415-352-000
R E·0250000:KQ
RE-090111
02107-555-800
RE-025000Q-KO
MAT-80113TOO
D2118-555-80Q-A
D2117·555-80Q-A
HW·2F18S12·19
MA
NM·6043212·S8
WS-0411002·
D2111·555-80Q-8
ss-
SS-711084Q-SP
021
WP-0480856-SD
SM·4040601·S8
S5-711 0340-SP
SS·
02119-555-COO
WP-033050Q-M8
SM-4030601·58
•
Q-KO
T-80115TOO
111
082D-SP
01·555-COO
711
071
Q-SP
K8
14
16
Description
pole plug (WHITE) ........•..................................
6
Pin-shape terminal, male ..........•........
Plug cover .............................................................. .
holder ........................................................... .
Cord
4-core
cabtyre cord .....
Nylon
cord holder
...
Screw
Wiper connecting
Wiper driving shaft bracket ...............
Collar ....................................................................... .
Screw 11/64-40 L=24.0 .
Wiper .........
Snap ring
Wiper driving shaft ..........................................
Wiper set
Snap ring ...........................
Snap ring
Wiper
Snap ring ..............................
Spring ...................
Plunger .......................
Wiper magnet
Wiper magnet
Plunger stopper washer .........
Nut
Washer
Magnet cover ........................................................ .
Screw 11/64-40 L=7.5 .........
Screw 11/64·40
Magnet installing
Washer 4.8
Screw
Screw 11/64-40
Screw 11/64-40
Switch .................................................................... .
..
• . . Screw
M4
...............
...
..............................................................
nut
....
......
link
connecti
lead
M4
x 0.7 .......................................................
.................................................................... .
x
8.4
M4
x 0.7
Washer
M3
M3
............
...............
x 0. 7 L=6.0 ................................ .
link
................
......
..
.............
L•7.5
base
.........
..............
......
.......................................
...
...................
...
......................
................
ng
ptn (A) .........
.....................
...
.............................................. .
...
.......................................... .
..................................
wire ............................
......................................... .
x 0.8 .....................
L•6.0
........................................
L•3
.2 ........................................
L=7.0
.................................
....................................................
x 0.5
L=6.0
....................
.......
...
...
........
.....
...
.•.......................
••..............................
...
....
...
.....
.......................... ..
...
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...
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...
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.
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A.4/76
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18-
Page 24
:-· ..
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12.
AUTOMATIC
...
.
REVERSE FEED COMPONENTS
8 7
"":·:.::
. ::
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:·.c
.
56
57
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-
19
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-
Page 25
12.
AUTOMATIC REVERSE FEED COMPONENTS
Ref. Note
No.
;:t
ae
1
+01
2
3
+01
4
+01
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
+01
+01
68
Note
Part No. Description E.
& •
06029-555-80A
06043-555-800
06001-555-800
83538-112·000 Cord holder .....................................
D1627-555-80Q-A Reverse feed switch
SS-71
1074Q-TP
83538-1 12·000 Cord holder ................................
SS-711041Q-SP
09204-555-COO Microswitch ............................................................
09205-555-800
09299-555-800
SM-4033001-SC
WP-0330501·S8
WS-0310702-K8 Spring washer ....................
01628-555-800
01635-555-800
SS-71 1 141Q-SP
RE-050000Q-KO Snap ring ................
01625-555-8AO
82612-047-000 Tension spnng .........................
01618-555-800
SS-711072Q-SP . . .
01633-555-80Q-A Rod pin ................................................................
01619-555-800
WP-0651056-SD Washer6.5x11.0x1.0 .............................................
NS-666043Q-SP
D 1623-555-800 Hinge pin ......
01624-555-800
01622-555-8AO
SS-712141Q-SP . . .
D 1616-555-800 Feed driving rocker ............................
SS-811051Q-TP
SS-762104Q-SP
01617-555-800
01615-555-800
01613-555-800
SS-866097Q-TP
01614-555-800
01612-555-800
01 62Q-555-800 Connecting pin.....
RE-03000000161 1·555-800 Reverse
SS-6152440-SP
SD-0791331-SP Hinge screw
SS-615144Q-SP Screw 15/64-28
01632·555-800
D163Q-555·800 Cord holder ................
SS·611111Q-SP Screw 11/64-40 L=11 .0 .
061 1 7·555-8AO
SS-71
50940-SP · . . . Screw 15/64-28 L=9.0 .......
01621
·555-800 Connecting pin .........
RE·030000Q-KO Snap ri
02468-555-800
RE-120000Q-KO Snap
SS·815076Q-TP Screw 15/64-28 L=7.0 ..................................... ....
SS·815051Q-TP Screw 15/64-28
01634-555-800
SS-612123Q-SP Screw 3/16-28 L=12.0
81117-552-000 Rubber plug ........
02635-555·C80
06064-555·800
06065-555-800
HP-1A43PEC·12 Solderless terminal
0 6043-555·800
06057·555-COO
GBC-02617000
HW-5F1
8S1
HW·500070Q-OO
06063-555-800
(;;tic I
+01 ..... Exchangeable parts when wiper
6poleplug(WHITEI ........
Pin-shape terminal, male ...............
Plugcover(A)
.•.
Screw 11/64-40
..
. Screw 11/64-40
Microswitch cover .........
Microswitch
ScrewM3
Washer
Reverse feed switch lever shaft ...........................
Spring ................................................
Screw 11/64-40
Reverse
Feed regulator..................
Screwll/64-40
Connecting rod ...................................................
Nut
1/4-40 ...
Tension spring ........................................
Reverse
ScrewJ/16-28
Screw11/64-40
ScrewJ/16-32
Feed driving rocker arm .......................................
Hinge pin .............................
Reverse feed connecting
... Screw1/4-40
Plungerconnectingarm
Reverse
KO
Snap ring ..................................................... .............
...
Screw 15/64-28 L=23.5 .............................
Reverse
Reverse
Rubber cushion .......
ring..
Rubber bushig .......................
9 pole plug
Receptacle
Sleeve, female ............................
Pin-shape terminal, male
Connector cover .........................
12
pole plug (WHITE) ........................................ ..
2-core cabtyre cord ............................................
2·28
2-core cabtyre cord ............
Pin plug
....................................
set
plate .............................................
L=30.0
M3 ...............................................................
L=14.0
feed switch lever
.......
............................................
....
........................................................ ~
feed
control
L=5.
L=9.5...
feed shaft ................................
feed
base .......................................
0=7.94
feed
ng
L=14
limited
feed magnet a sm. .
........
........................
.....
.....................................................
L=4
..........
asm.
.......
...............
...
...........................................................
..........
mounting
L=7.0
L=4.0
......................................
...
...............
....
.......
.........
....
.....................................
asm. ..
............
L=7.0................................. ~
lever crank
L=14.0
0....
......................................
...
...........
.......
block
L=8.5 .........................
....
..............................
...................................................
H=13.3................................
.0 .....................................
arm ....................................... '
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Req.
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1
4
1
1
2
1
2
2
2
1
1
2
1
2
1
2
1
2
1
2
1
1
(4)
(4)
(1)
(9)
(11
(1)
1.5
2
20
-
Page 26
.-:-.-~
.........
::."
-.1".-
·(
13.
CONTROL BOX COMPONENTs
..
2
6
~~~~~~~~tr.~~~
I
I
;
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13
iD
3
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---
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-
21-
Page 27
13. CONTROL BOX COMPONENTS
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
Note
0
005
005
005
005
005
005
005
005
005
005
Note
05
(
No.
Part
8!,
D6001-555-CAA
D6001-555-CAB
SK-3514000.SD
WP-0551626-SD
D6056-555-BOO
D6005-555-COO
RE-0400000.KO
B6007-771-000
D6402-555-COO
SM-4030801-SB
WS-0310702-KB
WP-0330501-SB
D6411·555-COO
D6412·555-COO
SM-4030801-SB
WS-031 0702·
WP-0330501-SB
D6403-555-CBO
SM-4051001-SB
WS-0511302-KB
WP-0550801-SB
D6405-555-COO
D6042-555-BOO
D6404-555-COO
D6406-555-COO
HP-1A43PEC-12
SM-4040801-SB
WS-0411 002·
WP-0450501-SB
D6408-555-COO
D6409-555-COO
D6401-555-COA
D6401-555-C08
D6401-555-COC
D6401·555-COD
SM-4051001-SB
WS-0511302-KB
WP-0550801-SB
HCA-630H
SM-4030601-SB
W5-0310702-KB
WP-0330501-SB
HW-2E 18S12-1 0
HW-2E18S12-12
HW-2E18512-14
HW-2E18S12·15
HW-2E18S12-19
D6301·555-CBO Power transistor board asm. (8) .......................... .
D6301-555-CAO Power transistor board
HG-2674011-7P Diode
HG-2674011-2P Diode
HR-0035010.00
HR-0035047-00
HT-5L8001
D6305-555-COO
SM-4031201-SB
W5-0310702-KB
WP-033050 1-SB
N M-603000Q.S8
HG-2674011-2P
HG-2674011-7P Diode
HR-003501 0.00 Carbon
HT-5L80010.04
D6305-555-COO Insulating rubber .................................................
SM-4031201-SB Screw
W5-0310702-KB Spring washer ........................................................ .
WP-0330501-SB Washer
NM-6030000.SB
i:Uc
l
005
•
KB
KB
1024
0-04
.....
Control
box
Control
box
..
Screw D=5.1
...
Washer
• . .
Rubber
Control
box
...
Snap ring ........................................................ .
Screw ...........................................................•...
. . .
Noise suppressor (A)
.
Screw
...
Spring washer ..............................................
. . . Washer
Noise suppressor (B)
. . . Band ..............................................................•
Screw
. .
. . . Spring washer ............................................... .
. . . Washer
Bottom
plate ........................................................... .
.
ScrewM5x0.8
. . . Spring washer ............................................... .
. . . Washer
3 pole receptacle ................................................. ..
Pin-shape
Sleeve ..................................................................•....•
Fasten receptacle ..............................•....................
Solderless
Screw
.
. . . Spring washer .............................................
...
Washer
Connector
Solderless
Transformer (A)
Transformer
Transformer (C)
Transformer
..
Screw
. . . Spring washer ............................................•
...
Washer
Aluminum
. .
Screw
. . . Spring washer ............................................
. . . Washer
Electric
wire
wire
Electric
wire
Electric
wire
Electric
Electric
wire
V03E
V06E
Carbon
film
Carbon
film
Power transistor
Insulating
Screw
M3
Spring washer ........................................................ .
Washer
M3
Nut
M3x0.5
V06E
Diode
V03E
film
Power transistor
M3
M3
Nut
M3x0.5
For
-2B,
-4,
Description
asm.
(A)
asm. (B) ............................................ .
5.5x22.0x1.6
cover .................................................. .
M3x0.5
M3
M3x0.5
M3
M5
terminal,
terminal
M4x0.
M4
housing ............................................... .
type
(B)
(D)
M5x0.8
M5
electrolytic
M3x0.5
M3
resistor
resistor
rubber
L=120
.........................................................
resistor
L=12.0
.............................................................
-4B
............................................ .
L=40
...................................... .
cushion ........................... ~ ................ .
..................................................... .
.................................................... ..
.................................................... ..
7 L=B.O ...................................•
..................................................... .
contactor,
(FOR
(FOR
(FOR
(FOR
.................................................... ..
..................................................... .
(BLUE)
(RED) .........................•......................
(YELLOW)
(GREEN) ......................................... .
(WHITE)
........................................................... .
.........................................................
2N6388
........................................................... .
.........................................................
........................................................... .
2N6388
..........................................................
................................... .
(FOR
10Q-220V)
L=B.O ................................... .
(FOR
220-440V)
L=B.O .................................. ..
L=10.0
............................... ..
female ................................... .
............................................... .
male ........................
10Q-127V)
200-240V)
380-440V)
220-415V)
L=lO.O ..............................
capacitor ....................... .
L=6.0
................................... .
............................................ .
...........•...........................
.......................................
asm.
(A)
10
1/2W
47
1/2W
..................................
.................................................
.................................................
10
1/2W
....................................
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-2B,
-4,
-4B
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ll
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220V
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(B)
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- 2
2-
Page 28
MOTHER BOA
14.
RD COMPONENTS
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Page 29
14. MOTHER BOARD COMPONENTS
Ref.
No.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Note
005
2
3
4
5
6
7
8
9
'
Note
Part No.
D6101·55S.CBB
D6101-555-C8A
D8604-761-C08
GBC-02618000
D6042-555-BOO
D61
09-555-COO
D6114-555-COO
SM-404080
WS-0411002-KB
WP-0450501-SB
SM-4030801-SB
WS-031
WP-0330501-SB
D6102-555·COO
D61 07-555-COO
HG-2772011-5P
D6104-555·COO
H C·000380D-OO
H L·0008200-00
SM-4031201-MC
W5-031 0702-SB
WP-0330501-SB
NM-6030001-MZ
D610&555-COO
D6112·555-COO
HP-1A43PEC·12
HW·2E 18S12·1 0
HW-2E18S12·11
HW-2E18S12·12
HW·2E18S12·13
HW-2E18S12·14
HW-2E18S12·15
HW·2E18S12·16
HW·2E1BS12·17
HW·2E18S12·18
HW·2E1BS12·19
05
D6029-55S.BOB
05
D6042·55S.BOO
05
D6114·
05
HW-2E18S12·10
·
05
HW·2E18S12·11
05
HW·2E18S12·16
05
HW-2E18S12·19
(
;iJ~)
1-SB
0702-KB
55S.COO
05 .....
Mother board
Mother
9
pole receptacle
12 pole receptacle (WHITE) .................................. ..
Pin-shape
Pin receptacle .......................................
Tube-shape
Screw
Spring washer ..............................
Washer
Screw
Spring washer ........................................................ .
Washer
Fuse
1A
Fuse
holder ..............................................
Rectifier ................................................................
Radiator .....................................
Aluminum
Voltage regulator
.ScrewM3
. Spring washer .............
. Washer
.
Nut
Variable resistor
Volume
Solderless terminal ............
Electric wire
Electric wire (BROWN) ..........................
Electric
Electric wire (ORANGE) ....................
Electric
Electric
Electric wire
Electric wire (PURPLE) .
Electric wire (GREY) ..............
Electric
6 pole receptacle (WHITE)
Pin-shape terminal 1381 ..... .....
Tube-shape terminal ......
Electric wire
Electric wire (BROWN) ................................
Electric wire
Electnc
For
-2B,
-4,
asm.
board
asm.
terminal, female 1381 ......................
terminal ............................................ .
M4x0.7
M3x0.5
L=8.0 .......................
..................................................................
L=8
M3
.................................
..............................
electrolytic
M3
M3
........................................................... .
knob ...............................
(BLACK)
wire
(RED) ............................................... .
w1re
(YELLOW)
wire
(GREEN) ...........
(BLUE)
wire
(WHITE I
(BLACK) .......................
(BLUE)
wire
(WHITE) ............................
-4B
Description
(B) ......................................... .
(A) .......................................
(BLUE) ..................................
...
............. ..
...
............... .
....
...................... .
.0
.......
....................................
.............................
.......
....
...
...........
...
....... .
...
...
.......
...
capacitor 2200JJF
(I
C151
L=12 ...........................................
....................................................
RV24YN15SB
......
................
......
....
..................
-2B,
-4,
......................... .
...................................... .
...
....
......
20kn ...
.......
...
................
...
.....
............
..................
...
.....
.......
...................
....
......
....................
........
......
.........................
..............
-4B-"!
16V
...
.................
........... .
.................. .
...
...........
..........
....
....
.......
...
...
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.....................
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Req.
ft.
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7-!f-lil:;fli.::L.=.
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lil:;fli.Ji;'.:t-8!-i:...........................................
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;\'7-nil!ll;fli.Ji;'.:t·i!fit
,,.,
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Ji.:t-::; ...............................................
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................
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(C62)........
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(jllf).................................................
(Ui)..............................
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8) ..............
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....
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....
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....
....
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....
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..
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.
1
(1)
(1)
( 1 I
20
(41
(4)
(4)
(2)
(2)
(2)
(1)
(1)
(1)
(11
(1)
(2)
(21
(41
(2)
(1)
(
1)
10.31
10.21
10.21
10.11
10.21
(0.1)
(0.6)
10.31
(1)
(4)
(4)
10.11
(0.1 I
10.11
(0.1 I
FINISHED-PRODUCTS LIST OF DDL-555-2 CONTROL BOX
DDL-555-3
Part
c
RR
No
. .
Model
-M~
*
06100-555-GA8
06200-555-GA8
06200-555-GAC
06380-555-GAC
06100-555-KA8
06200-555-KA8
06200-555-KAC
06380-555·
KAC
-2
-2
-2
-2
-28,-4,-48
-28,-4,-48
-28,-4,-48
-28,-4,-48
-
24-
:J:,;
Motor voltage
-~'II±
100-127(V)
200-240(V)
200-240(V)
380-440(V)
100-127(V)
200-240(V)
200-240(V)
380-440(V)
r c
-J&,;f-
·;~ 7 .A!Je]£~-ll3!
Motor phase
1ft~
Single phase
·~
Single phase
·~
3-phase
3-phase
Single phase
-=-~
-=-~
·~
Single phase
·~
3-phase
3-phase
-=~
-=~
Page 30
.;···
·:-
·
..
·~
.
, 15.
.-:-
:·-
.·
·-·
...;;~...;::
-
-
....
. .
·::··
.....
. .
TRIAC
4~
\
BOARD
COMPONENTS
(Old
type
1arL)
~
--~
~~
3 \
35
OJ
24
25
26
27
28
29
30
32
31
·30
(042)
33
34
(New
type
I
I
I
I
I
I
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I
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I
I
I
I
L------------------------------------~
-25
I
L
---------------
-
-
------------------
----~
Page 31
15.
TRIAC BOARD COMPONENTS
Ref.
Note
No.
•
1
006
2
007
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29-1
29-2
29-3
30
31
32
33
3J.1
3J.2
3J.3
34
34-1
34-2
35
36
37
006
006
38
006
39
0
40
41
006
006
42
006
43
44
0
006
45
006
46
006
47
006
48
006
49
006
50
006
51
006
52
006
53
Note
Part
.ft.
D6201·55&CBO
D6201·55&CAO
D6128-555·BOB
D6042·55&BOO
SM·4030601·SB
WS-031 0702-KB
WP-0330501-SB
D6202-555·COO
SM-4030801-SB
W5-031
WP-0330501-SB
NM-603000(}-SB
H5-000030Q-OO
SM-4031001-SB
WS-0310702-KB
WP-0330501-SB
N M-603000(}-SB
D6114-55&COO
HW-2E18S12·1 0
HW-2E18S12-19
HW-2E18512·12
HW-2E18S12·14
HW·2E18512·15
HCR·401 V22S1
HR-003501(}-10
HR-003501
D620&55&COO
HT-5L8001 D-04
H
R-003504
H R-0034022·1 0
HR-0034082·20
H
R-003404
HG-2674011·2P
D620J.55&COO
D6204-55&COO
HT-00027D0-00
HG·000480D-OO
HC·000780D-OO
HT-000460(}-00
H R-0034082-1 0
HR-0041 01 D-20
HR-0042082·20
HP-1
A43PEC-12
D621
J.55&COO
D6042-555·BOO
D6202·55&COO
SM-4030801-SB
06
WS-0310702-KB
WP-0330501-SB
NM-603000(}-SB
HS-000030(}-00
06
SM-4031001-SB
W5-0310702·KB
WP-0330501-SB
NM·603000D-SB
D6114-55&COO
HW-2E
HW-2E18S12·
HCR-401 V22S1
HR-003501 Q-00
HR-003501(}-10
( i
i:le
I 0
No.
•
0702-KB
o-oo
7-00
7-1
18S12-18
06 ..... For
007
.....
Triac
board
Triac
board
9
pole
receptacle
Pin-shape
. .
Screw
..
. Spring
...
Washer M3 .................. ................................... .
Radiator
Screw
.
.
Spring
. Washer M3 ....
.
Nut
Triac
FT12E
..
Screw
Spring washer ...................
. .
..
Washer M3 ..................................................... .
..
Nut
Tube
-shape
Electric wire (BLACK) ........................................
Electric
wire
Electric
wire
Electric wire (YELLOW) ...................................... .
Electric wire
Polyester
Carbon
film resistor
Carbon film resistor 1
Reed
relay
transistor
Power
Carbon film resistor
Carbon
film resistor
Carbon
0
13
J.phase
For
single phase Ref. No.
film resistor
Carbon film resistor
Diode
V06E
6A
Fuse
Fuse
holder
Transistor
Zener
diode
Aluminum
Transistor 2SC815M ............................................ .
Carbon
film resistor
Carbon film resistor 1
Carbon film resistor
Solderless
Silicon rectifier
Pin-shape
Radiator
'
..
Screw
Spring washer ............................................... .
. .
. . Washer
. .
Nut
Triac
FT12E
. . Screw
. .
Spring washer .
..
Washer M3 ....................................................
. .
Nut
Tube-shape
Electric
wire
Electric wire (ORANGE) ...................................... .
Polyester film
film resistor 1
Carbon
Carbon
film resistor 1
Ref. No. (2-531
Description
asm
. (B)
....
asm
terminal,
M3x0.5
washer
................................................................. .
M3x0.5
washer
M3x0
.5 ................................................
(TRi1) ................................
M3x0
M3x0.5
terminal
(WHITE) ......................................... .
(RED) ............................................... .
(GREEN)
film
capacitor
SAB·22K6VDC
.......................................... ................. .
................... .............................................. .
........................................................... .
2SC944K
RD4AM .
electrolytic
terminal
terminal,
....
............................................................. .
M3x0.5
M3 ......
M3x0.5
(TRi2)
M3x0.5
M3x0.5
terminal
(GREY) ............................................ .
capacitor
........................................ .
. (A)
....
....................................... ..
................................................
female 1381 ..... o
L=6.0 ................................... .
............................................... .
L=8.0 ................................... .
............................................... .
..
............................................... .
.5 L=10.0 ................................ .
................................................
............................................ .
......................................... .
0.221'F 400WV ........... .
100n
1/2W ....................... .
on
1/2W ...........
2N6388 ....................................
stack
.................................................. .
................................... .
47n
1/2W .......................... .
220n
1/8W
8.2kn
1/8W ....................... .
470n
1/8W
.......................
....
....................................... .
capacitor
820n
1/8W .....................
kn
1/4W .......................... .
8.2kn
2W .............. ............ .
................
............................................ .
female ................................... .
L=8.0 ................................... .
........................................
........
....
................................... .
L=10.0 ............................. .
.......
..................................
............................................ .
0.22stF 400WV .........
On
1/2W ..................
oon
1/2W .......................
(3-361
••••••
••••••••••••
..........
....
........................ .
....
.........
....................... .
....................... .
...
.................. .
471'F 16WV
...
............................ .
:m.m
Ref No. ( 2
.ljl.mffl
Ref
........
No . ( 3
....
...... .
i:!I!J!=.FI
..
.
..
.
. .
..
.
..
M.12/75 IC*i
M.12/75 IC*i
..
.
..
.
D.12/75
A.12/75
A.12/75
A.12/75
D.
A.12/75
..
.
A.12/75
A.12/75
0 .
..
.
A.12/75
A.12/75
..
.
..
..
.
.
.
-53)
-36)
E. C.
1-
717
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1-
717
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~:.--~-~"t-Jl-Jl;f.
1-717·:~
1-
717 . ..,
1-
717 . ..,
1-717...,~1iiM:t&
niM:t&J.I:..:t·
niM:tfiJ!:./'.:t·l!!:i:...............................................
niM:t&J!:..ljlJ!!:i: ..................................................
1iidJ!:.7-
I-717·:~~FTI2E(TRil)
1-
7 1 7 .
1-
717 . ..,
I-71'7·:~~J!:..ljll£
I-717·:~~J.I:.7·:~1-
7
:.--
lellffl11
Ae*l.m-ra~
IC~ffl11*i
71Jt-..t.:J:.--7':.---It0.22.uF 400WV(C91) ... (1)
n-:f.:.--tittftiOOQ I/2W(R 111)
n-:f.:.--ntttft
'
!-I-''JL---SAB·22K6VDC(RY)
/'
'7-
n-:f.:.--ntttft47Q I/2W(R
1.J-:f.::-tittft220QI
1.J->r.::-ntttft8.2KQ I 8W
1.J->r.::-ntttft470QI/8W
~1:>t-t--V06E(D41.
~jlj:Qif
t:.:..-
12/75
1-7:.--:/;f.~
:t:11!±~1
7
JL-
I-7::--/;<.?2SC815M
12/75
n-:f.
1.J->r.::-ntttftiKQI
1.J->r.::-ntttft8.2KQ
~A:;t&..:L.=.
..
;
~A:;t&..:~..=.
~A::t&J!:.-1'-:/.............
~A::t&J!:./'.:t-J!!:i:
~A:;t&J!:..ljl
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:~
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(!~)........
<e>...
ffl11
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Cllr
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1-
7 :.--:/;f. ~ 2 N 6388 ( T R
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!£:i:
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.
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...
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IOQ I/2W(R
8W
6 A..........
2SC
7'
820Q I / 8 W ( R 116)................
30-...........
944K(TR32)
rRD4AM
::--ft47.uF
................................... (2)
4W
2W
J±:Jiillll.:r................................................
::.-'J::~:.--!If;m:~1':>t-r;f.?·..,~
~
:.--~ -~ 7-
1-
717 . ..,
nidJ.I:..:t·:/.....
niM:t&J!:./'-1'-I!!:i: ...........
~dJ!:.ljLJ!!:i:-·-·
~dJ.I:."t-•:~1-
I-717·:~~FT12E(TRi2)
1-717·:~
1-.,
17 . ..,
1-7 1'
1-717·:~
7:.--
7'1'
llel*ffl111il
ICJlffl'CM
71'
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n-;f.:.--JittftiOQ I/2W(RII4)··················
n-:f.:.--ttttft
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J!:..ljll£:i: ...................................... ( 1 I
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:.--~to
.
22.uF · 400WV(
IOOQ I/2W(R
......................... 1
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) ............. ( 1 I
115
).
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.......
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Amt.
Req.
It
(l)
(51
.
.....
..
(1)
......
...
..
.. ..
(0.1)
...
......
(0.21
.........
(0.21
10.11
....... (1)
....
.. (1)
(11
. .
..
.......
..
........ ( 1 I
....
.
....
..
(11
(1
(11
(1)
....... ( 1 I
,,,
(21
..
111
(11
····
(1)
·
··
...
...
..
(1)
(11
..
(21
...
...
..
(0.1 I
.....
...
10.11
···
(1
(11
(1
(1
(11
111
(1
(1)
(1
(11
(41
(11
(11
(11
(71
(1
(11
A
I
I
I
I
I
I
I
-
26-
Page 32
·.·
....
16.
PARTS
FOR
SPECIFICATIONS OF MEN'S SHIRT
·:·:
··~~=
:··
2
63
4
5
6
•
7
8
'
~
~9
~10
Ref.
No
1
2
3
4
5
6
7
8
9
10
.
Note
;uc
B1109·012·iOB
B1401·552·DOQ-A
B1418-552·BOO
MDA·100B11
B 1505-227·
B1511-155-BAO
B1613-012·i00
01837·555-BAA
B3121·352-
03153-555-BOA
Part No.
Description
Throat
plate ( i I ..............
Needle bar
Needle thread guide (B) ........................................
Needle
00
Presser
TOQ-A
Hinged presser
Feed
Bobbin
Tension spring .............................
000
Tension
(0)
..............
(DA
x 1 #111
spri
ng
...
dog (
foot
i) .......................................................... ..
case
asm. ..
release
arm ............................................
.........
....
....................................
..
......................................
.....................................................
asm
. (B) ...............................
........................
...
.........................
........
...............
...
.......................
E.C.
J:J!:~il
..
..
.
..
....
.
.
..
..
..
..
..
at~
(i) .......................................................... ..
it
•
(D) .......
at•;lftU!- (B)
it
(DAX I :;
tiP
:x::
IIIIJII / '.::t·
lllliltlfl:t:
~·)
;f.l:::'!---7'-~
;lftllll-7-J<.::t· ......................................................
;f(t.::LJL-.;IJii ........ ...................... ........................ ..
.............................................
............
......
~I)
................
(*i)(B)
(i) ........................................................... ..
(*!) ......
................
....
....
.................................... .
....
....
.......................
...........
..........
................
....
............
...
....
......
.............
....
..........
....
......... .
Amt.
Req.
ft
.
..
.
. .
.
..
-
27-
Page 33
17.
NUMERICAL
Part
No.
.H.
•
EXCLUSIVE PARTS
811 04-122·000 2 1 56
81105-122·000 2
81106-122-000
81109-012-AOB 2
81109-012·i08 2
81109-012·i08 28 16
09-555-H08 2 1
811
8111Q..012·0AO
8 1111·012·000
8 1114-012·000
8 1117·552·000
8 1117·552·000
8 1117·552·000
8111 8-522·000
81119-522-00Q
8 1121·552-0AO
8 1122·552·000
81123-552-00Q..A
8112&552·000
8 112&553-000
8 1147·555-000
8 1148-555-000
81164-012·000
8116&552-00Q..A
8116&552-00Q..A
81179·552·000
8 118&552·000
81187-552·000
81188-552-0AO
8 1189-41 5-000
8
119Q..45Q..OOO
8 1201·555-000
8 1202·552·80()-A
81203-227-000
8 1204-552·
8 1206·552-0AO
81206·553-0AO
8 1208-552-COO·A
81209-552-AOO
8 1209·552·000
81209-553-000
8 1212·552-AOO
81213-552-0AO
8 1214-038-000
81224-552·000
8122&552·000
8 1 301· 552-000
81
8 1303-552·800
81
8
130&
8130&155-080
8130&155-0CO
8 1307· 1 55-0A 0
81307·155-080
81308-155-0AO
81401-552-AOO
81401·552-00Q..A
81401·552-00Q..A
8 1401·552-iOO
81
402·552-00Q..A
81403-155-000
81403-553-000
81405-01 2·000
81408-552-000
81411·552-0AO
81
414-232·000
8
141
81418-552-AOO
81418-552·800
81418-552·800
800
302·552·800
305-012-0AO
1 55-0AO
5-352-000
INDEX
Page
Item
Jl(
lJl
1/JIIlfttl.H.
2
2
2
2
2
1
2
20 12
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 1
4 2
4 2 44
4 2 46
4 2
4 2 36
4 2 37
4 2
4 2
4 2
4 2
4 2
4 2
16 9
4 2
4 2
6 3
6 3
6 3
6 3
6 3
6 3
6 3
6 3
6 3
6 3
4 2
4 2
28 16
4 2
4 2
4 2
4 2
4 2
4 2
4 2
4 2
18
11
4 2
4 2
28 16
~
Ref.
No.
57
65
49
50
51
53
54
8
17
21
59
5
6
4
27
29
30
58
59
22
63
64
3
18
20
23
60
52·1
11
55
58
&1
6
7
35
12
8
14
13
9
10
11
3
4
2
1
7
6
8
18
19
2
20
16
23
24
15
9
21
34
15
28
29
3
OF PARTS
Part
No.
.H.
•
81419-155-000
81419-553-000
81421·522·000
81501-12 7·000
81502·541·000
8 1505-227-TOQ..A
8 1505-227·000-A
81505-552-000·A
8 1507·552·000
8 1509-227·000
8151()..227·000
81511·155-8AO
81511·543-8AO
81518-481-0AO
8151 8-552-AAQ..A
8151 S.552·AAO
81
51
8-552-0AO
8 152()..552·000
81521·552-000
8 1522·552·000
81524-012-TAO
81524-012·080
81524-012-0AO
8 1601·552·000
8 1603-155-0AO
81604-012·000
81604-155-000
81608-161-0AO
81609-155-000
8161Q..555·HOO
8161 Q-555-000
81611-161·000
81612·161-000
8 1613-012-AOO
8 1613-012-iOO
8 1613-012-iOO
81613-555-HOO
81613-555-000
81614-555-000
81615-555-000
81617·555-000
81618-161·000
81
619·555-000
8162()..161·000
81621·555-000
8 1622·555-000
81623-555-HAQ..A
8 1623-555-0AQ..A
81624-555-000
8 1 625·555-000
8 1626·555-000
8 1627·555-0AO
8 1 628-55 5-000
81629·555-0AO
8163()..555-000
8 1632·555-000
81633-555·000
8 1634-555-00Q-8
8 1635-552·000
8163&581·800
8164&555..()00
8 1649-161·000
8 1701·555-000
8 1 702·1 55-000
81703-155-0AO
81704-155-0AO
8 1708·555-0AO
8 1801·412·000
8 1802-412-0AO
8 1803-552·000
8 1804·552·800
8 1806·038-000
Page
Item
J{
lJl~
4 2 26
4 2 27
8 4 66
8 4 54
a 4 59·
28 16 5
8 4
8 4 53
8 4
8 4
8 4
28 16 6
8 4
8 4
8 4
8 4
8 4
8 4
8 4 57
8 4 43
8 4 62
8 4
8 4
12 6 15
12
6 8
12 6 7
12 6 18
12
6
12 6 13
4 2
4 2 50
4 2 53
10 5
12 6 1
12 6 2
28 16
12 6 3
10 5 35
10 5
10 5 42
10 5 39
10 5
10 5 43
10 5 6
10 5 20
5 7
10
10 5 2
10 5 1
10 5
10 5 9
10 5 10
5 14
10
10
5 13
10
5 23
10 5 27
10 5 48
10 5 36
10 5 4
12 6 24
10 5 22
10 5 47
10 5 50
12 6
12 6
12 6
12 6
12 6 37
6 3 15
6 3 23
6 3
6 3 16
6 3 17
-
Ref.
No .
8 1808-227-H
8 1808-552-0AO
8181()..552·000
8183()..555-HAO
8 1837·012-0AO
81901·552-0CO
52
8 1903-552·000
8 1904-552-0AO
55
81905-541·800
49
82612·047·000
51
82613-232·000
8261&372·000
63
83111-126-0AO
45-1
83111-126·000
4&1
83114-
46
83114-761·000
45
83115-552·000
41
8311&125-000
8311 S.552·AOO
8312()..125-000
83121·352·000
61·1
83121·352·000
61
83126·0
83128-027·000
83129-012-AOO
83132·552·000
33
83214-04 7·000
8321&047·000
51
83404-122·000
83412·552·000
83413-227·000
21
83414·552·000
83415-552·000
8
7
8
83417·552·000
8341 8-552·000
38
83419·1 22·000
83419·552-0AO
8342()..552-0AQ..A
45
83424-552·000
83425-552·000
8342&552·000
83429·552·000-A
31
83429·552-000
8343Q..552·0AO
8343()..552-000
83431·552-00Q..A
83429·55 2·000
8 3430·5 52·000
27
31
41
21
21
28-
Part
No.
.H.
•
232·000
12·000
83128..()12·000
341
&012·000
341
6· 552·000
8342()..552-0AO
8342()..552·000
83421·552-0AO
83427· 1 22·000
83431-552·000
83431·581·000
83432·552·000
83501·552-0AO
83502·
1 22·000
8 3503-122·000
83504-1 55-000
83507·155-000
8351 0·552·000
83511-122·000
83512·122·000
83513-227..()00
B3
513-352·000
83514·412·000
83514-552·000
83516·552·000
83524-552·000
AO
Page
Item
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6 3 26
6 3 25
6 3 27
6 3
6 3 35
4 2 1
4 2 10
4 2 3
4 2 8
20 12 20
8 4
16 9
2 34
2 36
2
2
2 39
2 46
2 48
2
2 43
28 16
2
2 37
2 38
2 42
2
2 12
2 1 15
9 5
16
8 4
8 4 35
8 4 2
8 4 39
8 4 36
8 4 4
8 4 34
8 4 37
10
17
17 10 25
17
10
17
10 9
17
10 10
17
10
17
10
17
10 15
10 14
17
17
10
17 10
17 10
17 10 26·1
17 10 30
17 10
17 10 30
17 10 29
16
16 9
21-1
27-1
17
10
17
10 27
8 4 9
9 24
16
9
16
9 34
9 28
16
16
9 20
16 9 19
16 9 18
16
9 36
16 9 15
16
9
16 9 16
16 9
16 9 6
Part
Ref.
No .
31
18
21
44
32
45
9
40
41
26
9-1
23
16
11
21
21
31
33
22
13
No.
.H.
•
83526·552-0AO
83527-552·000
83529-22&000
83531·552·000
83534-155-000
83538-112·000
83538-112·000
83545-122·000
86007· 771·000
88217·552-0AO
88217·552-0CO
88217·552·000
8821 8-552·000
88219·125-000
88226·125-000
88227·125-000
88228-125-000
89117·012·000
89117·552-AOO
01217·555-COO
0123()..552·800
01515-555-800
01516·555-800
01517·555·80()-A
01 526·555-800
01602·555-8CO
01611·555·800
01612·555·800
01613·555-800
01614·555-800
01615-555·800
01616·555-800
01617·555-800
01618-555-800
01619-555-800
0162()..555·800
01621·555·800
01622·555·8AO
01623-555-800
01624·555-800
01 625-555-8AO
01627·555-800
01628-55 5-8
01630·555-800 20 12
01632·555-800
01633-555-80()-A
0 1634·555-800
01635-555-800
01807·555-800
0183Q..555-8AO
01835-555-80H
01835-555·800
01837·555-8AA
021 01·555-COO
02102·555-800
021 03-555-COO
021 04-555-COO
02105-555-800
02107·555-800
02111·555-80()..8 18 1 1
02112·555-800
02113·555-800
02114-555-800 18
021 1 7·555-800-A 1 8
021 1 S.555-80Q..A 18
02119·555-COO 18 1 1
0212()..555-COO 18 1 1
02401·555·800
02402·555-8A8
02402·555-8AO 14 7
02404-555-80A
02405-555-800·A 14 7
Page
J1:
16 9
16 9
-A 20 12
00
·A 14 7
Item
lJl
16 9
16
16 9
20 12
20
12
16
22
13
17
10
17
10
17 10
17 10
17 10
17
10
17
10
17 10
6 3
6 3
4 2
15 8
8 4
8 4
8 4
8 4
12 6
20 12
20 12
20 12
20 12
20 12
20 12
20 12
20 12
20 12
20 12
20 12
20 12
20 12
20
12
20 12
20 1 2
20 12
20
12
20 12
20
12
6 3
6 3
6 3
6 3
28 16
11
18
18
11
18
11
18
11
18
11
18
11
2 1
1 5 8
11
11
11
14 7
14 7
Ref
.
~
No
.
11
9
2
14
9
4
7
9
32
8
2
1
5
6
8
4
3
24
33
34
59
19
10
6
8
7
5
42
39
36
38
35
31
34
21
24
40
51
29
27
28
19
5
15
47
46
23
57
16
39
30
37
36
8
29
8
14
12
9
18
27
67
18
10
22
21
34
6
12
5
4
10
9
Page 34
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02405-555-BOQ..B
02406-555-BOO
02407-555-BOO
02406-555-CAO 14 7
02411-555-BOO 14 7
02412-555-BOQ..A 14 7
02414-555-BAO 14 7
02415-555-BBO 14 7
02416-555-BAO 14 7
0241 B-555-BAO
02419-555-BOO
0242()..555-BOO 14 7
02422-555-BOO 14 7
0242~555-BOO
0242~555-BOO
02424-555-BOQ..A 14 7
02425-555-BOO
02426-555-BOQ..A
02429-555-BOO 14 7
0243()..555-BOO
02431-555-BOO 14 7
0246()..555-BAO
02461-555-BOO 14 7
0246~555-BOO
02464-555-BOO
02464-555-BOO
02465-555-BOO-A 14 7
02467-555-BOO 2 1
02466-555-BOO 14 7
02466-555-BOO
024
02611·555-BOQ..A
02630·555-CAO
02635-555-CBA
02635-555-CBO
02636-555-COO
02637-555-COO
02638-555-COO
03127-555-BOO
0313~555-BOO
03150-555-BAO
0315~555-BOA
0315~555-BOA
0315~555-BOO
03154-555-BOO
03155-555-BOO
03156-555·800
03157-555-BAO
03161-555-BAO
03161-555-BOO
03162-555-BOO
0316~555-BOO
03164-555-BOO
03165-555-BOO
03167·555-BOO·A
03166-555-BOO
03166-555-HOB
03169-555-BOO
0317()..555-BOO
D3521-552·BAO
03536-555-BOO
06001·555-BOO
06001·555-BOO
06001-555-CAA
06001-555-CAB
06005-555-COO
06029-555-BOA
06029-555-BOA
D6029-555·BOB
06042·555-BOO
Part No.
.H.
..
7()..555-COO
Paga
~
14
14
14
14
14
14 7
14
14
14
14
14
14 7
14 7
14 7
20
2 1
18
15 8
15 8
20 12
15
15 8
15 8
8 4
8 4
8 4
8 4
28
8 4
8 4
8 4
8 4
8 4
2
2
2
8 4
8 4
8 4
8 4
2
2
14 7
14 7
16 9
16 9
18
20 12
22 13
22 13
22 13
18
20 12
24 14
22 13
Item Ref.
!Jl~
No.
7
9-1
7
7
17
18
65
69
36
26
7
40
7
22
19
42
7
68
14
7
71
7
16
29
7
38
28
46
7
33
43
49
59
54
19
45
12
53
61
11
60
8
13
11
15
20
22
29
16
16
10
15
13
14
12
23
11
10
32
30
27
47
13
14
51
57
23
11
11
37
23
No.
Part
.H.
..
06042·555-BOO
7
06042·555-BOO
06042-555-BOO
06042·555-BOO
2
0604~555-BOO
0604~555-BOO
0604~555-BOO
0604~555-BOO
06056-555-BOO
06057·555-COO
06057·555-COO
0606~555-BOO
0606~555-BOO
06064-555-BOO
06064-555-BOO
06065-555-BOO
06065-555-BOO
06101-555-CBA
061 01·555-CBB
061 02-555-COO
061 04-555-COO
06106-555-COO
06107-555-COO
061 09·555-COO
06112-555-COO
06114-555-COO
06114-555-COO
06114-555-COO
06114-555-COO
06117·555-BAO
06126-555-BOB
4
06201-555-CAO
06201-555-CBO
4
06202·555-COO
06202-555-COO
0620~555-COO
06204-555-COO
06205-555-COO
~555-COO
0621
06301·555-CAO
06301-555-CBO
06305-555-COO
06305-555-COO
06401-555-COA
06401-555-COB
06401-555-COC
06402-555-COO
0640~555-CBO
9
06404-555-COO
06405-555-COO
06406-555-COO
D640B-555·COO
06409·555-COO
06411-555-COO
06412·555-COO
08604-761-COB
09204-555-COO
09205-555-BOO
09299-555-BOO
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3
3
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3
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Page
J1:
24 14
24
26 15
26
15 8
18
20
20 12
22
15
20 12
14
20 12
15
20 12
15
20 12
24
24 14
24
24 14
24 14
24 14
24
24 14
24
24 14 39
26
26 15 48
20 12 49
26
26
26
26
26
26
26 15 32
26 15 27
26 15 36
22 13 49
22 13
22
22 13 64
22 13 32
22 13 33
22 13 34
22 13 9
22 13 18
22 13 24
22 13 22
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22 13 30
22
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20 12 10
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Item Ref.
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14
15
11
12
13
8
7
8
8
14
14
14
14
15 18
15 3
15
15 1
15
15 38
15
13
13
13 13
13 14
12
11
11
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7
7
Part No.
No
•
.H.
..
5
C5-0791010-SH
CS-0791 06A·SH
38
CS·147121A·SH
4
CS·147121A·SH
37
8
2
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2
64
5
9
65
47
68
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61
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6
62
ELECTRON
2
GBC-02617000 15 8 10
GBC·02617000 20
14
GBC·02618000 24 14 4
17
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24
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15
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25
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24
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6 3 13
6 3 28
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26
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26
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22
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15
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22 13 26
24 14 26
26 15 35
26 15
26 15 29-3
26
26
22
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26 15 26
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26 15 53
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26
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15 34
15 29·2
13 52
34-1
15 34-2
15 43
15 33
33-3
13 54
15
14
13
14
14
15
No
•
HW·2E18S12·14
HW-2E18S12·14
HW-2E18S12·14
HW-2E18S12-15
HW-2E18S12-15
HW-2E18S12-15
HW-2E18S12-16
HW-2E18512-16
HW-2E18S12-17
HW-2E18S12-18
HW-2E18S12-18
HW-2E18S12-19
23
HW-2E18S12-19
HW-2E18S12-19
HW-2E18S12-19
HW-2F18S12·19
HW-5F18S12·28
HW·5F 18S12·48
HW-5000 700·00
NEEDLE
MDA-1
24
MDA·100B1100
51
MDB-10061400
MDB-1
51
NUT
N M-6030000-SB
N M-603000Q.SB
N M-6030000-SB
61
N M·603000Q.SB
NM-6030000·SB
N M·603000Q.SB
NM-6030001·MZ
NM-6043212-SB
63
NS-2820850-SA
NS-606031
NS-6060350-SP
NS-6110310·SP
NS·611 0420·SP
NS-6120310-SP
NS-6150310-SP
NS-6150310-SP
NS-6150310-SP
NS-6150430-SR
NS-6150430-SR
NS-662031
NS-662031
NS-662031
NS-6660430-SP
NS-6680410-SP
NS-668041
N S-668041
PIN
PS-0200122-KO
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63
R E-0250000-KO
RE·025000Q.KO
RE·025000Q.KO
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28
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41
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44
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29
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50
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Part No.
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13
22
24 14
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26
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11
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20
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7
14
14 7
22 13
8 4
8 4
8 4
Ref.
No
45
31
46
32
23
33
42
34
35
49
47
36
43
23
67
5
31
59
68
12
17
42
47
23
25
50
28
33
56
51
30
66
35
62
13
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53
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Page 35
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RE-0500000-KO
RE-0600000-KO
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RE-0901
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RE-12000CXJ-KO
RUBBER
RQ-0371801-00
RQ-0442401·00
RQ-0611801·00
R0-0691801-00
R0-0742401·00
RQ-2943101·00
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SD-0460702-SP
SD-0500095SD-050040
SD-0600401-TP
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SD-063027
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SD-0641451-SP
SD-0720331-SP
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SM-4030601-SB
SM-4030801-SB
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SM-4030801-SB
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SM-4030801-SB
SM-4031001-SB
SM-4031001-SB
SM-4031 201-MC
SM-4031201 ·SB
SM-4031201-SB
SM-403300 1-SC
SM-4040601-SB
SM-404060
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SM-4051 001-SB
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Page Item Ref.
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No.
8 4
18
20
11
12
38
13
18
8 4 25
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7
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26
26
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18
18
22
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14 7
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2
Part No.
S5-211 0930-SP
S5-408062055-4080620-TP
S5-509061 055-606021
S5-6080320-SP
S5-608041 0-SP
S5-608041
S5-6081 01055-608121 0-SP
S5-609051 0-SP
S5-6090650-SP
55-60906 70·
S5-609081
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55-611 0420-
S5-611 0560-TP
S5-6111
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S5-61
S5-612121
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