Juki DDL-552-2, DDL-553-2, DDL-555-2, DLN-415-2, DLU-450-2 User Manual

®

High

High

Speed,

High

Speed,

MODEL

High

Speed,

Speed,

Single Needle,

Single Needle, Needle Feed, Lockstitch Industrial Sewing Machine

Top

Single Needle, Differential Feed Lockstitcl. .ndustrial Sewing Machine

Single Needle, Lockstitch Industrial Sewing Machine

and

Bottom

REVISION

DDL·552-2o553·2

Equipped with an

Equipped with an

Feed Lockstitch Industrial Sewing Machine

Equipped with an

Equipped

with an

No.s

Automatic

MODEL DLN

Automatic

MODEL

Automatic

Mnnl=t

Automatic

•555·2

Undertrimmer

Undertrimmer

DL

U-450. 2

Undertrimmer

O

L0-432·2

Undertrimmer

-415-

2

'

••

0

~

1.

THREAD

TRIMMER

COMPONENTS

Ref.
No.

3
4
5
6
7
8

9
10
11
12
13
14
15

16
17
18

19
20
21
22
23
24
25
26

27
28
29
30A
31
32
33

34

35
36
37
38

1
2

Pa

rt No.

D·1101·555·B AO Fram e assembly
D·

2405·555·BOOA
SS-206021 0-SP
D-2406·555-800
SS·608071
D·2402·555·BAO
SD-0500095-TH
D-2411·555-BOO
SD·0460702·SP
D·2401·555·BOOA

SS· 7111120-SP
D-2408·555·800
SS·609051G-SP •
D-2420·555·8
SD·0641451·SP
D·2412·555·BOOA
SS·6153040·SP
D-2425·555-BOO
D-2423·555-BOO

D-2418-555-BOO
SS-866081 G-TP
D-2415·555-BOO
SS-715121
RE·060000G-KO
D-2427-555-BOO
D·2428'·555·
D-243(}-555-800
D-2426·555-BOOA Oil sponge
D-2422·555-800

SS·711071G-SP
D·2416·555·BOO Thread
D-2431·555·800
A E·060000G-K 0
SS·866061 G-TP
D-2417·555-BOO
SS-609081
SS·615192G-SP Thread tri
NS-615031

O·SP

00

O·SP

BOOA

O·SP

G-SP

De

scriptiOn

Thread uide
...

Screw
Counter knife
...

Screw
Movi

ng kn1fe assembly
... Hin

Forked base, for kn i

. Hinge screw

...

Mounting base

......

Take-up thread picker

. Screw

...

Mounting

.

.....

Thread
...

Screw

shaft

Slide
...

Pressi
Cam roller
...

Screw
Cam rolle r

...

Clamp screw

shaft snap ri

Slide
Cam roller
Cam roller sh aft
. . . Snap ring

Groove cover
...

Screw

Thread

...

Snap ring

...

Screw
Thread tr i
...

Screw

Thread tri

for

ge

screw

ScreVI!

bracket

Hinge

screw

tr i

mmer

mounting

ng

spri

ng

shaft slide collar

shaft

bracket 56

ng

trimmer
trimmer

mmer

mmer
mmer

lever
shaft

lever pin

lever
lever

kn1fe

fe

stopper
nut

base

Amt.
Req.

1
2 44

1

2

1
2
1
2
1

2

Ref.
No.

41
42
38
43

44a
44b
45
46
JOB
47
48
49a
49b
50
51
52
53
54
30C
55

57
58
59
61
62
63
64

67
68
69

70
71

72 D-1836·555-BOO

Part No.

D·2461·555·BOO
SD·0790432·SD
NS-615031 O·SP
D·2419·555·BOO
SD·0600401·TP
SD-0600402
NS-662031
D·2424·555·BOOA
D·2407·555·BOO
SS·7110740·TP
D·2414·555·BOO
SS·

8660970·

NS-668041

WZ·0850302·KO

D·

2465·555-800A

SD-

0951905-S

D·2463·555·BOO
D-2464·555-BOO . Pm 2
R

E·0400000·KO
SS-7110740-TP
D-2460·555-BAO
SS· 715121
D-2468·555-BOO
RE-1200000-KO
D-2469·555·800
D·2467-555·BOO
CS·0791016·SH
SS-6110420-TP
SS· 7150940-SP Screw, for

D-1837·555-BAA Bobbin case assembly (11
D·1830·555·BAO Hook assembly
D-1835-555-BOO

D-1602·555-BOO Feed bar assembly
SS·8115230·SP

· TP

O·SD

TP

O·SP

P

O·SP

Descr~p11

Thread trimmer le, er
.

.. H•ng

.

..

Nut

Take-up thread p

. Hi

...

Hinge screw B

. . .

Nut
Kn1fe drivi
Pm, f or knife forked bas
.

..

Screw
Cam roller
. . .

Screw

Knife

dr~vmg

... Wa
Lever

dnving

...

Hinge screw

Link drivi

. .

....

...

Screw

So

lenoid

...

Screw 3
Rubber
.

..

Snap ri
Tube,

for magnet cord
Rubber
Thrust

collar

...

Screw 4

bushi

Bobbin case holder positioni

fi

nger

Screw,

for

bushi

Thread

on

ion

e screw

iCker li

nge

screw

ng

shaft

shaft forked bracket

shaft n

ut

sher

magne t

ng

magnet I

Snap nng

plunger

ng

plug

hook

shaft center

ng

hook

shaft rear

ng

guide, for hook

nk

Am .
Re

>.

I

2

·l

...

.

3

1

1
1

2

1

ng

2.

TENSION

RELEASE COMPONETS

~::~·

55 1

54

f'\

-

56

'-.)

57

-......____

65
63

53

'Q

/"

62

368

27@?

40

36A

37

Ret.

No.

D·3161·555·8AO

1a

0·3161·555-800

1b

D-3162-555-800

1c

8-3214-047-000

1d

D-3168-555-800

1e

8-3216-04
SS-811 051 0-SP

2

8-1114-012-000

3

D-1515-555-800

4

D-1516-555-800

5

D-1526-555-800

6

RE-0500000-KO

7

D-1517-555-800

8

8-3431-581-000

9

10

R E-0600000-KO
D-3157-555-8A-O

11

12

D-3156-555-800

13

D-3154-555-800
RE-0300000-KO

14
15

D-3153-555-800
D-3155-555-800

16
17

SS-862061 0-TP

18

SD-0641 003-SP

19

D-2613-232-000
D-3127-555-800

20
21

RE-0250000-KO
D-3133-555-800

22

R E-0500000-KO

23

24

D-3165-555-800

25

NS-606031 0-SP

26

D-3150-555-8AO

D-3163-555-800

27

SS-711112Q-SP

28

D-3164-555-800

29
30A

SS-711 074Q-TP
D-3167-555-800A

32

:::-

NS-662031 0-SP

~J

34

D-1217-555-800
SS-8151550-SP

35

Part No.

7i

1C7': Ti'

7-000

Dcscropt

1011

Frrst tens1on post assembly

rr

st tens1on post

F

. Thread
. Tension
. Tens1on
. Tensi

. Screw
Needle thread guide
Lrftrng

.

•
. Snap
. Hrnge

Tens1on release
Tension

.

....

Tension

. Pin

. . . . Screw

• Hrnge

Lift

ing lever hinge

Tension release

..

. Sprong

Tension

ring

Tension

.•

Tension release

Flexible
...
Outer

..

Tension

plate

...

Wrre set

Hand wheel
...

gu1de

d1sc
sprong

on

nut

lever
Lrnk
H1nge

screw

rong

pin

...

Gasket

. Snap ring

release plate

Connecting

Snap ring

release lever

stud

Snap ring

release

release

Nut

Screw

presser plate 2

Screw

::;-rr·

Screw

tube

release

:·

nut

wire

support

wire

pin

link

assembly

pin

pin

supporting

link

pin

snap

rod

assembly

plate

presser

pin

Amt.

Req.

1

2

1

2

2

4

1

2

2

1

2

RPf.
No.

368
37
38

36A
37
38
40
300
41
42
43

44
JOE
45
46
47
47A

30F
48
JOG

50
51
52
53

54

55
56
57
58
59
60
61

62
63

64

65

Pall

No.

EXCLUSIVE

DDL-552-2-1,
DO L-553-2-3,

D-

1230-552-800
SS-7111410-TP
WP-0480856-SD
EXCLUSIVE

DDL-552-2-2,

DDL-553-2-4,
D-2601-555-BOOA
SS-7111410-TP . Screw
WP-0480856-SD
D-261
SS-7110740-TP
D-2603-555-8AO
D-2608-555-800

ss-

111 24 20-sP

D-2607-555-BAO
SS-711 074Q­D-2609-555-800A
SS-91
D-2611-555-808
D-2611-555-800A
SS-711 0740-TP

83538-112-000
SS-7110710-TP
D-3521-555-8AO
8-3404-122-000
D-3536-555-800

SS-509061 0-SP
8-3111-126-0AO
8-3111-126-QOO Tension post

8-3127-012-000
8-1418-552-AOO Needle thread guide
D-6050-555-800
D-6052-555-800

D-2112-555-800
SS-715084Q-SP
D-2113-555-800
D-3169-555-800
D-3170-555-800
SD-0630275-SP
NS-6110310-SP

PARTS

PARTS FOR

0-555-800A

TP

517

40-CP

FOR
DDL-552-2·3.
DDL-555·2-1,

Hand \\heel flange
...

......

DDL-552-2-4.

DDL-555·2·2,

Synchron1zer slrp rrng

Carbon brush assembly
Carbon brush holder
...

Carbon brush presser plate
...
Carbon brush holder supporter
...
Cable holder
Cable holder

...
Cable presser plate

...
Oil
Oil
Oil
Screw,
Tension post assembly

Tension release

Cord

Closure 8
Cord
.•.
Cord
Wire drivrng lever

Oeser

1pt

DDL-553-2·1,
DDL-555-2-3

Screw

Washer

DDL-553·2-2,
DDL-555·2-4

....

Washer
. Cover

....

Screw

Screw

Screw

Screw

(8)

Screw

Screw
tube assembly
return

tube spring

return

tube presser plate

for

frame thread guide

pin

wire

set plate A

Screw

holder

8

. Pin
. Hinge screw
.

Nut

1011

Am
Req

3

3

1
3
3
1
2
3

1

1
2
1
2
1

(1)

2
1
1

1
1
1
1

(1)

1
1
1

20mm

3
1
1
2

t.

I

36

- <Cil

37

- &

---====

38

~

39

-======

40---==='

====

====

====

====

~

-

-

-

-

~

-

====

~

-

~

-

~

===

...::===-=

==-=-.:=

-

===

~

~

41

.

42

43

44

45

46
47

-

12

-I

83

68

92
97

94­71

96
79

93

~~:0.1-A~

123

94

­.

-:

/

i

1

I

I

i

I

i

i

I

i

I // /

119

101

1r

/ r

114

)..1

:-:'

A

Y;~

60

"'-

""'-

~-~n:::r1

115

117

H

'-..._

r·

1

----..:.Jl

118

'-:'

83

'-'I

7o

~

0
0

r

cJ,

U1

C{1

N

,:.,

N

tD

~

~

tD

m
r
m

()

-i

::0

()

)>

r
m

0

c

"tJ

3:

m

2

-i

()

0

3:

"tJ

0

2

m

2

-i

(/)

,

~

--

r-.. ---.

VO~

T

ZONE
A • 1-phose
8 • 3·

C •

Re

No.

CODE

200V

pho,.

220V

:>

·-

380V

L

Part

0-6200-55!;-BACC

No.

220V
380V
415V

240V

440V

Control

0 ·6382·555-BACC Control

D-6~555-BACC

D-610Q-555-SABC Control box complete

Control bQ)I complete

D-6220-555-BABC Controi box comphne

D-6382-555-BAAC
0-6200-555-EACC

Control box complete

Control

0-6381·55S·EACC Control box

0-6380-55!;-EACC

Control box

0 ·6100-SSS·EASC Control box complete
0-6220-555-EAB C Control box complete
0·6382·555-EAAC Control box complete

I

0-6~555-0ACC

0-6382·555-0ACC

0-6380-SSS·DACC

D-61QO-SSS·
D-622Q..555·0ABC Control box comP'ete

0-6382·555-0AAC

0-620().555-F

0 ·

6382·555-F
0-6380-555-f
0-6100.555-FABC
0-6220-SSS·f
0-6382·555-FAAC

I

0 ·

6045-555

0 ·

6045·555·8A8

0-6109·555-BAOC

0-61 09·

~

:

I

3

G

7
8 0·
9

. )

I

11

; )

;.,

t j

I j

17

: )

:

~

: )

:•

: 1

:3 SM·4

:•

:s

555·8A8
0-6049-555·800
SK·3514000·SO
WP.0551626
0-6056·555·800
0-6027·555·808
0·61 28·

555·808
0·

6027·555·80A

6002·555·800
0-6028·55!;-808
0 ·6028·

555·80A

0-6057·555·800 , ..

0-6072·555·800
0-6071·555·800
0-6070·55
0

-60

29·

555·

0

-6029·

555·8

0 -

6001·55

0 -6016·

555·800
SM-4040811-MO
WS-0411 002·
WP-04

50800-

HCA-6

30J

030611·
WS.OJI0702·KZ
WP

.OJJ0500-SE

Control box complete

Control box comphHe

Control

DASC

Control bo-. complete

Control box complete

ACC Control

ACC

Control

ACC

Control
Control

ABC

Control
Control

-BAOC Control box asm.
Control box asm., for
Control
Control
Gat.ket

Contf()~

·SO

. . . Rubber cut.hion 6

9 pole
9 pole plug, white
9 pole pl ug, bl

..

9

poSe

9 po l e plu

9 pole socket, bJue
9 pole plug, b'uc

5·8

00

...

808

6 pole soclurt,

0A

6 pole plug,

5·8

00

. . . Cover. h'ack

Rubber bushi
Ground wire set ICrt'W

KZ

MO

...

5018

ElectrolytM; capacitor

SE

. . . Spring

...

D •
E •
F •

Description

box

comploto

boK

cOmpl

box

complete

c~lete

complete

'-.....-'

box

complete

box

complete

box

complete

box

complete

bollt

complete

box

complete

box

complete

boJ<

nm.,

box

~sm.,

box

StH

. Wuhl"t.A

soc

ket, bl.ck

ocll.

. Cover , black

wc:ket, white

g,

white

Cover IC)

Cov

er

10)

white

whit

ng

. Spring washe r

W

~she

r

. Screw

w.,he'f

WashM

s;ngte

phae

s;nglo

pha,.

When

QUICK·MOTOR

ete

I

I

:?SOV
for w•pcr
for

wi,,~r

SCrt'W

600V

e

500

100V

115V

200V

220V 240V

;,

used

Am

i.

Vol1 zone

c-

Circuit

c-

A
8
c
0
E
F
A
8

·2
1

I
1
1
1
1

'

c

0
E
F
A
8
c
0
E
F
A
8

. c

0
E
F

A.O.E .F

B.C

A.O

250V

p.

F

.E.F

8.C

A .O.E.F

8.C
F

F

Xt
X1 ·9
X1

Zt
Z1 ·9

Yl
Y1

WI-G

WI-G

c .t

'

I
1
t

1
4
4 4

-9

·9

·9

·9

·9

8

I

I
1
1
1

I

I

1
1 .I
1

I
1
1
1
1
2
2
2

Req.

·28

-4

1

1

1
1
1
1

1
1
1
t
1
I

I

I

1 I

I

1

1

I

4 4

•I

8

8
1 I t
1

I
1 I
1 t I
I

1 1
t t t
1 1 I
1

I 1

I I

1

I 1
I

I

1

1 t
I

I I
1

I I
1

1 1
1

I 1
I

1 1
1

t

2

1 2

2

2 2

2

2 2

---

·-

-48

I

1

t
1
1
1

t
t
4

..

8

t
1

I

1

Ref.

No

.

26

HR-6022t0PJ2

27

18

SM-4040811-SE
WS-()4

29
JO

WP-0450800-SE

J1

J2
JJ

34

J5
JG

)7

38
J9

40

41

42

4J
44
45
46

.n

48 HW-

49

50

St
S2

!.i

:l

~

55

SG

5'/

Sll

59

GO 0
Gt

6J
6·1

65

GG

67

Pa

rt

No.

HCA-GJOH I

0-60J8·555·BOB
0 ·
0-6038
D-6038·555-80C
SM-4051211-SE
WS.0511J02·KZ

I;VP-0550800·SE

NM-6050011-QE
0-6092·555·800

IW·1MJPEC12

HW·2f18SI2t0
HW·2f18S1211
HW·2F18S1212
HW-2F18St21J
liW·2F18St214
HW-2f18S1215

024

11

002·KZ

6038·555·800

·55!;-BOA

HW-2F18S121G
HW·2f18St217

HW-2F18S1218

HI'I·2F18St219

SF

1851

228

HW·5Fl8S16A8
HW·5F

185

17'68

HW-5F 1851

H

HW·
0

0
0

0.01

D·GOG

0-G 127-555·
HP

D-604 3·

0

8-600
0-6003·555·800

0-60

SM-4
WS­WP-04

~08

W-5F 18S 1 288

5F 1851 298

·6063·555·600

·6064·

555-800

-6066·55!;-8

26·5

55·

800

5·555·

BOO

800

-2K 2JOECt2

555

·800

·6042·555·600

·6044·555·600

7-771

·000

1 J

·555·000

0408

1 1

-SE

0411 002·

50800-

Description

Enamelizod resinor 1
Electrolytic

..

Screw

...

Spring washer

.

..

Washer

Transformer J·phase
TransfOfmer J·phase
Transformer J-phna

Transform~

..

Screw

. Spring

..

Washer

..

Nut

Terminal

SohJerlen termin.tl

Electric wire, black
Electric wire,
Electric
Eleclric wire,
Electric wire,
Electr

ic
Electric wire, blue
Electric wire. purple
Electric wire, grey
Electric wire,

2-corc

cabtyie

l<ore

ubtyn:

G-core calJ

6-core cab

B·core cabtyre

9·core caluvrc

P

lug

Receptacle

Sleeve mate lo1t\Otett:dl

00

S

lte'ltfe
Sll!'eVe
Sleeve temale, green

Splice

Pin·shape

Pin·shape

C

ontrol

..

Screw

...

Washer

A

Printed

. Screw

1<

Z

. Spring w.nhcr

SE

. V/4\ht:r

fl

200, 220,
220,

380.

single phuc:

brown
red

ora

~

yell

ow

while

cord

-;

cord'>
cord-o
cords
cord:
cortJ1.

moll~

lemal~

cover

Oo.ud

G8

1000~F

380.
415V

100.

taPM:itor

washCJ

wire,

wire. green

1yre
lyre

JlUIIe.IJie.n(obt.ohW!dl
female:

termin~l

lermiNI

bo~~t

wire

240V
440'1

115V

6J

WV

Volt

I

c-

8.F

!-

A .8.C

O.E

A .8 .C.

I

F.

I

A.B.C.D.E

A.B.C.O.E

A.8.C
O.E.F

I I

I

zone

"

c
0

F
F

F

D.E

Circuit

code

I

I

I

I

I

d5
C11

O.J7 M O.J7

0.57
O.J7 M
0

0.

0

0.14 M '0.14

0.20M

0.20M

0.65 M 0.65
060M

111M

\

l.05M

1.72

I

·2

I

1 • •

5

9

M 0.571.1

0.)7"'

20M

0.201.1

55

M 0 .

24M

0.24

0.201.1
0 .

2.10 M

1.

50M

l.sor

1.

:d

1.72 t.t

2 2

(2

)

G 6

15 19

17

22 26

20

I

4

4

4

Amt.

·

28

t
J
J
J

5

9

55:.1

20M

62

05

121

111

21

24

I

1.1

M

M·

M

:.1

...

t

M

I

Req.

-4

I

5 5
9

O.J7

0.37

M

0.57

M

0.57

037

037

M

0.20M 0 201.:
0

55:.1 0 55:.1

0

24:.1

02-l

014

014

M

020M

0

010\\

0.20M
065 M 065

060\\

0.60M

1.1:'".:

1 1 2

1

1501.1

1.

05

~"'

1

.50:.1

.

I

t

12M I 12M

1

2

171

I

6
21
2J

I

:>6

24

I

-4

8

I

I
J
J
J

9

1.1
M

M

M

'.l

20

~·

M

·~~

50~

1

50~1

05M

121

12)

1J

25

JO

28

Ref.

No.

68

69

70

71

72

73
74
75
76

77

78
79

80

81
82

83

84

85

86

87

88

89

90

91
92

93

L__.

Part

No.

D-608B·555·8AO

D-6091 ·

555-800

SM-4042011-SE

SM-4041211·RE

WP.Q450800-SE

WS.Q411 002·

NM·6040012·0E

HR·132210Hl1

HR-13221()(Hi1

HCR-401

V22·S1

D-6098

·555-BOO
D-6099·555-BOO
D·610Q.555·BOO
D-6067·555-800
D·

6068·555-800
D-6078·555-600
D-6081

555·600

D·

6082·555-600

4031401

SM·
WP.0290500-SE
WS-0270602-KZ
NM-6030202-SE
HR-6722121·52
HCA·630J22.0S
HG-2674011·2P

HR·1522821·51
HR-1517181-61
HG-2672011·
HR·132220Q.61
HR-1322109-61
D·61
D-613().555·800
D-6131·555·800
SM-404 2011-SE
WS.0411
WP·04
NM·6040012·0E
D·6132·555·BOO
D-6054·555-BOOA

___

·SE

06·555·600

002·KZ

50800-SE

Bi-dir

...

...

... Screw B

...

KZ

..

...

Resistor

Resistor 10 0

Capacitor

Relay

•..

...

Relay

••.
Relay

••.

......

......

......

. . . .

.•....

Enamelizod resistor
C.pocitor

Diode

Retistor
Resistor

7P

Diode
Aniuor
Rnistor
Arc suppressor C

Relay

...

.•....

......

......

......

. , ,

Arc supprcnsor A

Oetcription

octional·triode thyristor asm.

Spacor

Screw A

Washer

. Spnng washer

Nut

100

0

112

112

0.22

pf

MY4P

DC24V

Socket

py

·14-1)

Stopper

PMC

2P

(M04071

Socket 12TI

4P (

M04081

Socket

I4TI

Spacer
Screw
Washer

..

Spring washer
Nut

120

1-1f

fl

n 5

SOWV

1

1

22

V06E

820

1800

VOJC

20

0

1/2

1 n

112

DC12V

Socket

Screw
Spring washer
Washer
Nut

...

Space-r

V

olt

zone

code

A.8.C

D.E FLS 1

A

8.C

D.E

A

BC

D.E

A

BC

D.E

A8.C

D.E

A

8.C

D.E

A.B.C

D.E

ABC

D.E

A.6.C

D.E

F

A.B.C

D.E

F

Am

t.

Circuit

ode

c

FLS

·2

1.

2

2 2 2
1 1 1 1

·2B

Req.

-4

4 4 4 4

2 2 2 2
2 2
1 1 1 1
2 2 2 2
1 1 1 1

4 4 4

'

2 2 2 2
6 6
3 3 3 3
4 4

•8

. 9 2 2 2 2

•8

•310.11

r3.10

r3

C3.7.8

C3.7

C3 1 1
Rl

R3

R4

r2
C9
D7

.8.9 .

10.11.13

18.19

16.

•13
r12
D6
r4

•6

S3
R2

52

2 2

1 1 1
3 3 3
2
1 1 1
3 3
2

1
1 1
1 1
1 1

··

I 1 1 1
1 1 1
1 1 1
4
4 4 4
4 4
4 4
4 4 4
1

7

1
1 1
1 1 1

1
1 1 1
2 2 2
2 2
2 2
2 2 2
2
1

2 2

6

4•

2 2

2 2 2

3 3

2 2 2

1 1

I

1
1 1
1
1 1

4

6

4 4
4 4

1

1
1 1

7

9

I
1 1

1 1 1

1 1 124

1 1 126

1 1 1 127

2 2
2 2

2 2 7

1 1

-4B

Amt. R

Ref.

Part

No.

2

94

95

96

97 HG-

98

99

4

6

4

1

3

1

1

1

100
101 HG·
102
103 HR·
104
105
lOG
107
108
109
110
111
112

113
114

No.

HG·2674011-7P
HCA-630J

10-14

HR-1622470·31

2672011·2P

HR

-1122473-61
HR-1322221-61
HCA-630J50·P3

2672014-7P

D-6125-555·600

15221()(Hi1
HCA·101NIQ.04
D-

6096·555·600
SM-\041011·SE
NM-6040012·0E
WS.Q411002·KZ
WP.Q450800·SE
H T ·4 L8006().PO
HS·2610199·PO SCR
SM·

4031011·SE
WS.0310702·KZ
WP-0330500-SE

NM·6030011·0E
HS·

2110147-SO

HG·2671011·5P

Oescrtption

Diode

V03E

Capacitor 1

00

Resistor 4 7

pf

!l

2

Diode V06C

Resistor 4 7
Resistor
Capacitor

Diode

220

5}lF

IN5624

kfl

0 1/ 2

1/8

Radiator plate 2
Aesinor

100

Capacicor

Kl

10pf

Radiator plate (BI 1

...

Screw 2

...

Nut 2

...

Spring washer

...

Washer

Transistor 2SC 1

2SF1116

...

Screw 2

...

Spring washer 2

...

Washer 2

OJOc

, , . Nut

SCR

2SF657

Diode

F14A

Voh
zone

code

-

I

Circuit

code

D5.14
C5
r5

1
D12.15
17

.25

r16.19

r7

C6

D20

r22
C12

Tr
SCR1

SCR2

D21.22

·2
1 1 2

1 1
1 1 1

2 3

1 1 1
1 1 1

-

23.24

115

D·611 J·555·BOO

116

D·G

114 ·

I

1
6
4

4

1

9

1

1

1
2

2

I

117
118

119
120

121
122

123

125

128
129
130 HR·1122121-61
131
137

L__

555-noo

0 -

6115-555·800

SM·403

140

WP.0260500-SE ,

WS·0260500·SE
NM·6030202
D·

6077

·555·BOO

0·603

1·555·800

0·61

, 0·

555·800

0 ·G030·555·UOO '

SM-4031211·SE
WS.Q310702·KZ

NM·G050011·0E
IIG-2474012·31'

IIG·2674014·7P

ltn-1322270~1

HR-1122104~1

I~CA-630N5Q.P4

HCU·IOIVIO·TI

HR-6022821-62
HR-1122222-61

HCR·201V22·S

lln-1122101~1

Helay MHU·2ZP RS 1

...

Socket

PMQB.()

Stopper

Screw 2

.....

Washer 2

...

Spring

w<~shcr

Spf

Nut

400WV

27!11/2

CR

F
F

Holder

Screw

I·SE

·SE

......

......

......

CR O.

Fu\e

fu\r.

...

......

. , , . . , Spring w;nlu:r

. , , ,

..

Oiodo VOlE
Diode
Resistor
ncsistor
Capacitor
Resistor 0.01
Resistor
Resistor
Resistor

1

CaJ141Citor
11e-tistor

Nut

IN5625

270K
100

Sf~F

820f}K8

2.2k0K
1200 K 1/8

0.22Jl

lkflKI/8

kU

pf

1/2

63WV

IOOWV

1/8

F

K

113

200NV

•

01·4

Dl-4

...

•23
C10
C14
o17
riB

•20
C13

1
3 3

1
1
1
I

4

eQ.

-\6

-4

8

·2
2

1 1

1

4

3

1
2 2
2 2
2
4
1

2
2
2
2

1

1
1
1
1

4

2
1
1
1
2
1
1
1

2

4

1
1
2

4

4

4

1

I

4

1
1
1
2
2
2

2

1

3
1

1
1
1

4

I

1
1
1
1

1

1
1
1

2

1

1
1

2

4

1

2
1

4

1
1

2

2
1

3

1
I
I
1

4

I

1
1
1
1
1
1
1
1

4.

•

PEDAL

COMPONENTS

'

I

I

'

-

_,

a- ®

Ref.
No

.1

2
3A SM-9061323-SN
4
5
6
7
SA NM-608071
9 SM-9061323-SN

10
14
15
17

18

88
19
20
21

22
23
24
25 SM-4040601-S8

26
27
28
29A
30
31
32a D­32b

BC

33

34

PO

343 WP-0501 016-SD

(66)

35

Part No.

.

D-

9228-555-800

D-

9231-555-800

D-9229-555-800
SS-9661230-SP
SM-9082023·SN
WP-0851216-SC

NM-606061
D-9202-555-8008
D-9203-555-800
D-9240-555-800

D-9212-555-800

SS-7110740-T~

D-9204-555-800
D-9205-555-800
SM-7033001-SD
WP-0370316-SD
D-9299-555-800
D-9215-555-800

D-9219-555-800
R E-0900000-KO
0 -

9217-555-800
RE-0250000-KO
D-9214-555-800
SD-0630275-SP

9213-555-800A

0-9243-555-800

SS-711 0740-TP .
D-9207-555-800
D-9208-555-800A
SS-7110740-TP

D-9242-555-tiOO
0-9209-555-800

Q-SN

Q-SN

5

Descri

Pedal shaft

Pedal bush
...
Pedal shaft bracket

Pedal
...
Switch
Pedal
Low-speed

·.Thread
...
Thread tri

Safety magnet

...
...
Safety lever
.

..

Safety lever

...
...

Low-speed

.....

Low-speed
Low-speed plate cam

...
...
Switch

Screw ·

. Screw

.. . Screw

.

...

.

...

shaft

Nut

mounting

cover

spring

trimmer

Screw

mmer
. Cover
. Screw
. Washer
. Set plate

. Screw

Spring
Snap ring

Snap ring

Stud

screw

Mounting

mounting

Screw

. Screw

Washer
Spacer

set sh;Jft

mg

Washer
Nut

set

micro-switch

pin

micro-switch

micro-switch

ption

screw

box

switch spring.

micro-switch

base

base

Amt.
Req. No.

1

2
4
2
2
2
2
2
2
1

1
1
2
2

3
4
4 56
2
1

4

1
1
1
2 64
1
1
1

1

5

1

2

2

(2)

2

.

(66)

Ref.

298
36
37

38

39

40
41
42

43

44
45

38
46
47
54
25
55

57
58
60
61

62
63

65

67

68

Part

No

.

RE -0250000-KO
0 ·

921

0·555-800A

D-

9218-555-800

SS

-711141 O·TK

D-

9201-555-800
D-7114-555-8AO
0-7115-555-800
D-7130·555-800
D·

7113-555-800

E-0500000-KO

R
NM-6060340-SN
D·7114·555-800A
SM-9061323-SN
D-

7116-555-800
D-7133-555-800
D-9220·555-800A
SM-4040601·S8

E-9645-001-QOO

D-9215-555-80A
D-9233-555-800
D-9232-555-800

E-1037-001-0SO
NM-61 00002·S8
D-9298-555-800
SS-715121
WP
NS-615031
WP·0501 016-SD
WP-0371 016-SD

8-1180

0-SP

-0651 056-SD
0-SP

·541-000

Descr~pt1on

. Snap ring

Switch

adjust i

ng

spri

. . .

Supporting

...

Screw
Pedal
Connecting
Connecting rod (upper)
. . . Spring
Sleeve
...
Nut,
Connecting rod
...
Connecting rod (lower)
Connecting rod
Stopper,
...
Rubber bushing,

Safety magnet plunger
Safety magnet fibre 8
Safety magnet fibre A
Pedal stopper screw

Low·speed plate cam washer
Washer

Rubber bushing

Snap ring

for

connecti

Screw

for

Screw

mounting

Nut

.
. Set plate

. Screw

....

Washer

..

..

Nut

for

micro-switch

plate

rod

ng

plate

asm

.

ng

rod

joint

spr~ng

safety lever

for switch

box

set

Amt.
Req.

4

1
1
1
1
1

CD

CD
CD

CD

@

CD

CD

(i)

CD

1

2

1
1

1
2
2
2

(2)

4

1

.5.

EXCLUSIVE PARTS

FOR

WIPER

28

27

23
22

19
18

21

28

~

2C

29

31

33

30

t'j)

7 8

@:::®

-

~

10

II

12
15A

13

3

2A

~Ci>O

(}

~

4

~

5

6

Ref.
No.

2A
3
4
5

6

7

8
34
35

9

10
11
12
13
14
15A
16

15B RE-0250000-KO
17
18 R
19
20

Part No. Oescnptoon
SS-7110820-SP

SM-404060

WP-0480856-SO

SS·
0-21 01·555-BOOB
SS·

D-2111-555-BOOB
NM-6043212-SB
WS-0411

MAT
M-A01·1539·000
0-2117-555-BOOA
0-2118-555-f!OOA · E'lunger
MAT-80113-TOO
RE-0901110-KO

0-21 07-555-BOO
RE-0250000-KO
0-21 02·555-BOO Connectong

0-21 03-555-BOOA

E-0500000-KO . Snap ring
0-21 05·555-BOO .
SS-7112420-SP

711

0340-SP

711071

O·SP

002-KB

-8011 5-TOO

1-SB

Amt.
Req.

set

screw,

for

Cover

take-up

Screw,

for
Washer
Screw,
Magnet onstalling

...
...
Plunger

...
Plunger stopper washer 1
Tube(O)
Wiper magnet asm.

Spring,
Snap ring,
Wiper
...

...

Wiper

wiper

for

base

Screw
Cover 1

stopper

Washer

for

magnet

for

link

shaft A

Snap ring

Snap ring

driving

Bracket

....

Screw

thread

magnet 4

cover

base

nut

plunger

link

shaft

Ref.
No.

21
22

4
3

2

2

1

1

2

1
1
1
1
2

23
24
24a WP-0370316-SO
25
26
27

2B
28
29

2C

30
31
32

33

Part

No.

0·21

04·555-BOOA

SS·

709071
0-2114·555-BOO
0·211

M-A01-1514·000
M-A01·1512·000

0·2611·555-BOO

SM-4040601-SB

0-6037·555-BOO
0-2116-555-BOO

SM-4040601-SB

0-6051·555-BOO
0-6050·555-BOO
0·6029-555-BOO
0-6001-555-BOO
0·6043·555-BOO
0·2113·555-BOO

O·SP

0·555-BOO

Oescriptoon

Wiper
...

Screw 1
Bracket installing
Micro-switch
...

Washer 1
Actuator
Tube

(A)
holder

Cable
...

Screw
6-core

cabtyre
Micro-switch
...

Screw

A

Closure
Wire band
6-hole

nylon

cover 1

Plug
Pin-shape
Cord

holder

asm.

cords

installing

plug (black)

terminal,

B

collar

base

male

Amt.
Req.

2
1

1

3

1.5m
1

2

0.05m
1

6
2

•6.

EXCLUSIVE

4 3

J

7

I (@

54

55

51

. I

PARTS FOR REVERSE FEED MECHANISM COMPONENTS

Ref.
No.

D-16

1

SS-711 0740·TP

2

8-3538-112·000

3

SS-71

4

D-9204-555-800

5

D-9205-555-800

6

SM-4033001

7

WP-0330501-SB

8

WS-0310702-KB

9

NM-6030000-SB

10

D-

11

D-1635-555-800.

12

SS-71

13

R E

14

D-1625-555-BAO

15

D-1636-555-800

16

ss-

17

D-1618-555-800

18

SS-711 0720-SP

19

D-1633-555-BOOA

20

D-1619-555-BOOA

21

NS-6660430-SP

22

WP-0651 056-SP

22a

D-1623-555-800

23

D-1624-555-800

24

D-1622-555-800

25

SS-7121410-SP

26

D-1616-555-800

27

SS-811 051 0-TP

28

ss-

29

D-1617-555-800

30

Part No.

27-555-800

1041

0-SP

-SC

1628-555-800

1141 0-SP

-0500000-K 0

709041 o-sP

7621 040-SP

45

Ref.
No.

D-161

31

D-1613-555-800

32

SS-8660970-TP

33

D-1614-555-800

34

SD-0791331-SP

35

D-1612-555-800

36

D-162Q-555-BOO

37

R E-0300000-KO

38A

D-1611-555-800

39

SS-6152440-SP

40

SS-6151440-SP

41

D-

42

D-1630-555-800

43

SS-611121

44

D-6117-555-BAO

45

D-6117-555-BAE

SS-7150940-SP

46

D-1621-555-800

47

RE-Q30000Q-KO

388

B-2612-Q47-000

48

D-1634-555-800

49

D-2112-555-800

50

D-2113-555-800

51

SS-8150760-TP

52

SS-815051 0-TP

53

D-3166-555-800

54

B-1117-552-000

55

D-6052·555-800

56

D-6050-555-800

57

SS-6121230-SP

58

D-1101-555-BAO

Part No.

5-555-800

1632-555-800

Q-SP

base

lever

Amt.
Req.

1
2

1
2
4
2
2

1
2

Description

\

Reverse feed switch
...

Screw

Cord

holder

.

..

Screw

Reverse feed switch

. Cover
. Screw

Washer

•
. Spring washer

•

Nut

Shaft,

for

reverse feed switch

lever

Spring,

-

for

lever

for

Screw,
Snap

Reverse feed switch lever asm.
...
.•.•.•
Feed regulator

Tension spri
Control

•••
Feed

Set

•.•
Feed

reverse feed

ring,

for

Adjusting

Screw

. Screw
. Connecting rod
. Connecting rod
.•..
.•.

. Washer

• Hinge

lever crank

Screw bushing

driving

screw,

rocker

arm

Pin set screw (B)

driving

mounting

Z-15D

reverse feed switch

switch

shaft

bar

pin

Nut

pin

ng

rocker

for

feed

driving

pin

rocker arm

Description

. Pin

Reverse feed connecting
...

Screw

Reverse feed plunger connecting

arm

...

Hinge screw

Reverse feed shaft

Connecting

...

Reverse feed
. . . Screw
...
Reverse feed
Cord
...

Reverse feed magnet
Reverse feed magnet

.

...
Connecting
..•
Tension spring,

Rubber bushing

Cord

Cord holder B
Screw,

Screw,

Magnet presser plate
Rubber plug
Closure B
Cord
Clamp

Frame & bed

Snap ring

Screw (A)

holder

Screw

Screw

Snap ring

feed lever

holder

for

hook

bushing

for

feed rocker shaft

wire

screw,

pin

base

(8)

amount

pin

for

asm.

block

(A)

l1m

1ted arm

asm

.

asm.

(B)

for

reverse

driving shaft

crank

E

Amt.
Req.

1
2

1
2

1

(1)

2

1
2

1
2

5

1

(1)

•

7.

EXCLUSIVE PARTS FOR DLN-415-2

8.

EXCLUSIVE PARTS FOR

DLU

-450-2

Ref.
No

1

2

3

4

6

7

8

9

10

Ref.
No .

1

2

3

4

5

6

8

9

10

11

12

13
14

Pan

.

0-1517-415·800
0 -

3157-415-BAO

0 ·

3156-415·800
SD-06404 72­0-2402·415-BAO
0 -

1524

0-1524-415-BAB

0-1609-415-800
0-2469-415-BOO
0-1632-415·800

Part No.

.

D-1515-450·BOOA
0 -

3157·450-BOOA

D·

3158·450-800A

NS-

609031
0-3127-450-BOO
RE-0250000-KO
0·3156·450-BOOA

SD-0630275-SP
0-3157-415-BAOA Lrft i
0·1517-415-BOO Lift i
0 ·

3159-450-800

SS-609051 0-SP
0 -

1201·450·800

No.

SP

-415-BAA

O·SP

Oes

cnption

Lrftmg lever hinge
Li

ftmg

lever link asm .

Tensron release

Liftmg lever hinge screw
Moving kni
Presser
Presser fo

we

ight materials

Feed

dog

Tube,

for

Tension

Oes

Liftmg lever

Thread

tensron relea

. . .

Shaft

.

....

Tension

release

...

Snap
Tension release lm k
Lrft i

ng

lever hmge screw

ng

lever link asm.

ng

lever

Thread

tens ron releas e plate

mount

...

Screw
Mam shaft

fe

foot

(A) asm.

ot

(B)

magnet

spr i

ng sus

cnpt

.

Nut

r~ng

hmge

mg base

plate

asm.

asm. for lrght

ion

supportmg

pin

pm

cord

pen

se

sron

plate

prn

Amt.
Req

( 1)

Amt.
Req .

1

2

l

9.

EXCLUSIVE PARTS .FOR DLD-432-2

Business

Office : 23,

Cable Address : JUKI

Telex : 232·2301

Telephone: Tokyo

Kabuki-cho, Shi

TOKYO

203-8241

njuku

-ku,

Tokyo,

Japan

Re

f.

No.

0 ­0-1607-432-800

2

0 -2401-432-B O

3

0 -

4

0·2420.432·800

5

0-2412-432-800

6

0 -

7

0 ·

8

Ss-711074

9

0 ·

10

. Part No.

1608-432

2408·432-BOOA

2426·432·800

2422·432

2405·432

·800

-800

0-TP

-800

Differential feed
Main feed bar

Knife mo

OA

Take-up thr

.. Mounting
Thread tri
Oil

sponge
Groove cover
Scr

ew

Th re ad gui

Oescrrption

bar

unt

ing base

ead

picker

bracket

mmer

mounting

(8) , for o rl ho l

de,

for knife

der

base

Amt.
Req.