Juki DDL-552, DDL-553, DDL-555 User Manual

HOW
TO
MAKE
USE
OF
THIS
BOOK
1. This
2. This list
3.
4. On bits and pieces parts such as screws, etc.
5. Parts marked with •
6.
7. When placing
is
a consolidated PARTS BOOK of Model
is
assist you visually. For example, if you want some parts for
on
"MACHINE FRAME & TENSION PARTS COMPONENTS" etc.
The
of these parts, refer
The above these parts.
divided, as a principle, into various sections according
figures
on
the
parts under
your
Ref. No.
•1 2
illustrations indicate
to
the
BOOK.
on
the
"Amt.
order, please specify
B-1111-111-QAO B-1111-111-000
"Ref.
Req." column circled by 0 are parts mcluded m
Part No.
the
No."
column, mean these parts are
your
Description Name
OOL-552·00L-553·00L-555
the
MACHINE FRAME & TENSION PARTS COMPONENTS, just refer
corresponding numbers
the
illustration shows only a representative
order by
of
part
to
the
on
the
one
the
assembly
unit
number marked wi
FOR EXAMPLE
Amt
. Req .
1
Means
one
Means this
CD
assembly unit. (This
part
.
functions
BOOK.
complete assembly unit.
assembly unit
can be sold as a single unitl
the
one
is
included
of
parts and
one
and so for
assembly unit which
th
• under the
in
the
above B-1111-111 -
al!lo
contains illustrations
the
required
is
marked with • just
"Ref
. No." column.
to
0AO
the
section
quantity
to
CONTENTS
1. MACHINE
2.
NEEDLE
3.
PRESSER
4.
FEED
5.
OIL
6.
OIL EXCLUSIVE
7.
8.
NUMERICAL INDEX
FRAME & TENSION
BAR,
MAIN
SHAFT & UPRIGHT
BAR,
LIFTING
ROCKER
LUBRICATION
RESERVOIR & KNEE
SHAFT &
PARTS
MECHANISM
I
FOR
OF
PARTS
LEVER & HOOK
FEED
LIFTER
COMPONENT~....
SHAFT
DRIVING
DRIVING
SHAFT
COMPONENTS
COMPONENTS
...............
COMPONENT
SHAFT
COMPONENT
...................
COM
.. ..
S ................................................... 2
PONENTS................................. ... 3
S ............
..........
....... ......................... ............. . 5
..................................... .............................
DDL-555 .................... ...... · ................................................ ................. · 7
PARTs....................... ........ .................................................................... 8
...........
........ ..
......................
....
................................ 4
....
1
.. 6
1.
MACHINE
2
FRAME
15
16
14~®
Be
TENSION
PARTS
COMPONENTS
Ref. No.
1 2 3 4
5
*6
7
8 9
(9) 10 11 12 20
13
(13) SS-6080320-SP
14 15 16
(16)
17 18 19
*21
21a 21b 21c 21d 22
Part No. Description
B-1121-552-0AO SS-711112G-SP B-1179-552-000 . . . Rubber plug B-1104-122-000 B-11
05-1 B-111 G-012-0AO B-1111-012-000 SS-606021 B-11 B-11 SS-211 B-1122-552-000 B-1188-552-000 CO SS-608041
B-1164-01 B-111 7-552­B-11
B-11
B-1118-522-000 B-1119-522-000 SS-711 B-1113-155-0AO
B-1113-155-000 B-3148-1 B-3149-123-AOO SD-0380552-SL B-1186-552-000
22-000 Bed screw stud (B)
G-SP
09-552-000
09-543-000
092G-
TP
-202000G-OO 0-SP
2-000
000
01-552-0AO
01-555-0AO
091
G-SP
23-
000
Amt.
Face
plate 1
...
Screw 3
Bed
screw stud (A)
Bed
slide, assembly 1
Bed
slide spring
.
..
Screw
Throat
plate,
for Throat plate, ...
Screw
Face
plate gasket
Arm
oil shield
. Oil wi
.
..
Screw 1
...
Screw, Rubber plug, large 1 Rubber plug 5 Machine frame & bed,
assembly
Machine frame & bed,
assembly Side plate ...
Gasket 1
.
..
Screw
Needle thread gui
assembly 1 Needle
thread guide pin . Tension disc . Tension spring . H i
nge
. Rubber plug 2
for
ck
for
for
for
51:rew
DDL-552 DDL-553
DDL-553
DDL-552, 3
DDL-555
de
pin,
Req.
CD
®
( 1)
(1)
(1)
CD
®
CD CD
r---
I
~
I
....._
_____________
I
Ref. No
23
2
1
2
1
8
24 25 26 27
28 29 30
31 32 B-3111-552-BOO 36 37 38 39 40 41 42 33
34
35 43
44
45 46
Part No.
.
B-11
23-552-000A
SS-711
B-1128-522-000 SS-811 B-1126-552-000
SS-509061 B-3114-761-000 NS-6060350-SP
*B
-3111-552-0AO
SS-8090670-SP
B-3128-012-000 B-3115-552-000 B-3126·012-000 B-3132-552-000 B-3129-012-AOO B-3120-125-000 B-3116-125-000 SS-815071G-SP
B-3127-127-000 B-3118-552-COO B-1166-552-000A B-11
06-122-000 NS-6150310-SP B-1126-553-000
051
051
0-SP
0-SP
0-SP
46
Description
Thread take-up lever oil ...
Screw Three-hole ...
Screw
Frame thread guide (A)
(DDL-552,5)
..
. Screw Frame thread guide (B) ...
Set
Tension post,
(Ref. No. 31, 32, Screw Tension post socket Take-up spring Tension post Tension disc Tension Tension spring Tension disc stop Tension
Clamp
screw, Tension Tension Bed shaft rubber plug Bed leg ...
Nut
Frame thread guide
DDL-553
I
I
I
J
thread eye
nut
release
nut
release
release
44
45
~
301
gua
rd 1
let
assembly
36-42)
washer
for
socket auxiliary pin
(A),
pin
for
Amt. Req.
,1
CD CD CD
CD
®
CD CD CD CD
1
1 2
2
- 1 -
2.
NEEDLE
BAR,
MAIN
SHAFT
&
UPRIGHT
SHAFT
COMPONENTS
I~
2
3
15 16
18
50
51~i
~
~
38
3B
45
46
21C
49
Ref.
No.
2
3 4A 4B 4C B1401·552·COO 4D
*5
6 7 8 9
10 11 12 13 14 15 19 16 18 22 20 21A 23 24 25 26 27 28
29
30 62 31 32 33
Part No.
B1405-012·000 B1402·552·00D-A SS-815031 B1401-552-AOO B1401-552·BOO
B1401-552-DOQ-A B1411-552·0AO SS-609067(). B1403-155-000 B141 B1418-541·000 MDB-257B1400 S5­B141 4-232-000 B1212·552·AOO B1408·552·000
co-
B1209·552·000 B1903-552·000 B1905-541-BOO B1901·552·0AO B1904-552·000 SS-81511 B1201-552·000 B1226-552-000 B1213-552-000 B1224-552-000 R0-0291801-00 B1206-552-000 S5-966112D-CP SS· SS-8681950-SP R0-0442401-00 SS-866061 Q-TP B1202-552·
Q-SP
9-155-000
708051
D-SP
2o2oooo-oo
5Q-SP
7681650·
TP
TP
BOD-A
Description
Rubber
plug Needle bar bushing, upper ...
Screw
bar
Needle Needle Needle Needle bar (D) Needle bar . . . Needle Needle bar Needle thread guide Needle,
...
Needle Counterweight Needle bar 011 Needle bar
... Needle Take-up Take-up ... Main shaft,
..
.....
Count
Main s
(A) bar (B) bar (C)
connectio
Clamp
screw
bar
bushing,
thread guide
DBx257(
Clamp screw
bar
connection
protecting
link
wick
crank
End screw,
bearing
lever, assembly lever pm
Screw
for
Roller
.
011
er we1ght . Clamp screw, . Screw
. Screw (B)
....
Screw,
.
haft
DDL-552
felt
adjusting
. Screw
Rubber
(A)
Rubb
for
bushing,
n 1
lower
16x257) !:14
slide
left
hand
p1n
ring
for
cra
er
ring
crank
front
.3
nk
block
plate
(new
typ
e)
Amt
Req.
1 (1 (1 (1)
Q)
1
Q)
2
type)
e
screw)
Amt
Req.
(1
2
1
Q) Q) Q) Q)
®
1 1 2
1 2 1
(7)
)
Ref.
.
No.
(33)
21B 34
) )
35
36 37 50 51 38 39 40
41 42 43 44 45 46 21C
*47
48 49 61
(10)
52 53 54 55 56 57 58 59
60
Part No.
B1202-552-BOO
SS-8151150-SP
B1203-227-000
SS-715112Q-SP
*B1306-155-0AO
B1305-012-000 B1306·155-000
B1307-155-000 B1308-1C5-0 0 SS-8660810-TP B1204·552-eOO R0-29431 B1208·552-000·A B1217-552-000 SS B1 B1301-552-000 B1302-552-BOO SS-8151150-SP CS-0791 016-SH SS B1303·552·BOO B1215·552-000
MDB·257B1800 B1401-553-AOO B1403-553-000 B1419·553-000 B1416·543·0AO B1423-543·000 B141 SS-506031 B1206·553·000 B1209·553-000
01·00
-8151550-SP 233-01 2-000
-8110520-TP
- E
XCLUSIVE
8·543-000
O·SP
Descnptio
Ma
1n shaft bus
...
Screw Main shaft ...
Screw Gear,
pinion
No.36, Gear Pm1on M1tre gear, large Mitre
gear, small
...
Screw Mam shaft bushmg, rear ...
Rubber ...
Oil Hand wheel ... ... Upnght
...
......
Thrust . . ... 011
PARTS
Needle, Needle ...
...
Needle-holding ... Needle thread guide
...
Cou nterwe1ght Needle
seal
Screw
End screw
shaft
Bush1ng, upper
collar
....
Bushmg,
adjusting
FOR
DBx257,
bar Bushing, Thread guide
Screw
Screw
bar
n
h1ng, front
bushmg,
& m1tre gear
37, 50,
ring
Screw
Screw
lower
collar
DDL-553
16x257,
(A)
lower
clamp
crank
intermediat
51
(old
complete,
­::18
(with
2 -
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