Juki CS100 Series User Manual

Finest Quality

a.lUKI

ILLUSTRATED

PARTS

MANUAL

REV

USE

6-14-00

CS122E11 CS132E11 CS125E61 CS125E62 CS135E61 CS135E62

IN

CONJUNCTION

CS100

HIGH

WITH

SERIES,

SPEED

MANUAL

CS122H01 CS122H21 CS132H01 CS132H21 CS125H11 CS125H31 CS135H11 CS135H31 CS125H12 CS125H32 CS135H12 CS135H32

MACHINE

DIFFERENTIAL

CYLINDER

NO.

FOR

STYLES

SERIAL

BED

PT9801

NUMBER

FEED,

MACHINES

CSl CS132K01 CS122K02

CS132K02.

PREFIX

22K01

(BG) AND

LATER

Manual

No.

PT9801

llustrated Parts

List

for CSl 00 Series Machines

This

parts

manual

machines.

Each UNION affixed serial

to

the

number

Union

has

SPECIAL

middle plate

Special

been

machine

of

the

affixed

SecondEdition

prepared

is

identified

machine

to

the

right

Copyright

By

Corporation

Printed in U.S.A. April 2000

to

assist

IDENTIFICATION

by

under

rear

Rights Reserved

PREFACE

you

in

locating

OF

a style

the

base

number.

tension assembly. The serial

of

the

individual

MACHINES

machine.

2000

which

In

All

parts

is

stamped

Countries

or

assemblies

into

the

number

is

on

CSl 00 Series

style

plate

stamped

into

the

2

CONTENTS

PREFACE

IDENTIFICATION STYLES STYLES ILLUSTRATIONS IDENTIFYING NEEDLES SAFETY BUSHINGS NEEDLE UPPER SPREADER THREAD

PRESSER COVERS,

LOWER

LUBRICATION,

LOOPER

FEED

COVERS

SEWING

ACCESSORIES

TAPE

UNDER

PULLER

LOWER

UPPER FABRIC

NEEDLE

NUMERICAL

NUMERICAL NUMERICAL NUMERICAL NOTES NOTES

.....................................................................................................................................................................................

OF

MACHINES

OF

MACHINES

PARTS

...................................................................................................................................................................................... 5

RULES

........................................................................................................................................

................................................................................ : .................................................................................................. 9

BAR

..............................................................................................................................................................................

MAIN

SHAFT

.................................................................................................................................................................................

GUIDE

FOOT

UPPER

MAIN

SHAFT

OIL

DRIVE

THREAD

DRIVE

MECHANISM

DRIVE

MECHANISM

FOR

CS122El

LOWER LOWER LOWER

PARTS

FOR

CS122El

PARTS

FOR

CS122H01,

PARTS

FOR

CS125Hl

CHART

FOR

CS125Hl

CHART

FOR

CS125Hl2,

PARTS

FOR

CS122H21,

PARTS

FOR

CS122K01, CS122K02,

GUIDE,

FOR FOR FOR FOR FOR FOR FOR

HOLD

CSl 22El

TRIMMER

CS122El

LIFTER

ASSEMBLY

CS125E61, CS125E62,

DRIVE

ASSEMBLY

CS125E61, CS125E62,

ROLLER

CS125E61, CS125E62,

ROLLER

CS125E61, CS125E62,

TRIMMER

CS122H21,

DIPPER

INDEX INDEX INDEX

INDEX

.......................................................................................................................................................................................

-2

OF

MACHINES

................................................................................................................................................................ 4

(CONT.) ................................................................................................................................................. 5

................................ : ........................................................................................................................................... 5

.................................................................................................................................................................... 5

..................................................................................................................................................................

.........................................................................................................................................................................

LIFT

...................................................................................................................................................................

ARM

.............................................................................................................................................................

................................................................................................................................................................

TUBING & OIL

.........................................................................................................................................................................

TAKE

-UP & NEEDLE

1,

CS132El

BED-

FRONT

BED-

MIDDLE

BED-

REAR

1,

CS125E61,

CS132H01

l,

CSl 25Hl

1,

CS135Hl l ...............................................................................................................................................

CS135H12 CS132H21

..........................................................................................................................................................................

DOWN

1,

CSl

25E6

ASSEMBLY

1,

CS125E61,

ASSEMBLY

CS132H21

(EXTRA

OF OF OF OF

SEND PARTS PARTS PARTS PARTS

................................................................................................................................................ 2

.'

..................................... 6

PUMP

.................................................................................................................................

GUARD .......................................................................................................................

........................................................................................................................................................

1,

CS125E61, CS125E62,

..................................................................................................................................................

................................................................................................................................................

....................................................................................................................................................

CS125E62,

...............................................................................................................................................

2,

CS135Hl

..............................................................................................................................................

CS132K01,

DEVICE

l,

CSl

25E62, CS125E62, CS125Hl CS125Hl CS125Hl CS125Hl

...............................................................................................................................................

CHARGE) ................................................................................................................................

.................................................................................................................................................

CS132El

l,

CSl 35Hl 2 ......................................................................................................... 49

CS132K02

CSl 32El CS132El

1,

CS125Hl2,

1,

CS125Hl2,

1,

CS125Hl2,

1,

CS125H12,

CS135E61,

l,

CS135E61,

......................................................................................................... 55

1,

CSl

35E6

l,

CS135E61,

CS135E61, CS135E61,

CS135E61, CS135E62,

CS135E61,

CS135E62

l,

CSl

35E62

CS135E62

CS13562, CS13562,

CS135E62,

......................................................................

...................................................................... 45

......................................................................

CS135Hl CS135Hl

1,

CS135Hl2 ................................

1,

CS135Hl2 ................................

1,

CS135H12

1,

CS135H12

..............................

.............................. 69

11 13 15 17 21 23 25 27 29 31 33 35

37 39 41 43

47

50 51 53

57 59 61 63 65 67

71 73 74 75 76 77 78 79

3

STYLES

OF

MACHINES

Precision

Rotary mainshafts for smoother, quieter feed. Independently driven rear looper and

CSl 22El 1

CS132El 1

CS125E61

CS125E62

CS135E61

CS135E62

CS122H01

avoid

type

two

or three

eccentric

of

sewing threads.

ELASTIC.

Application -

Specification for

40,

(5/32", 4.0mm),

Maximum ELASTIC.

1,

for three ELASTIC. ELASTIC. ELASTIC. ELASTIC. HEMMING.

operations on EFa-1 (3/16", 4.8mm), for three depending

needle

(inv.), for three

cylinder

needle

to

adapt

the

looper

Recommended

Two or three needle,

For

attaching

two

48,

recommended

Same

as

Style

needle Same Same Same Same

Two or three needle,

on

605

as

CSl 22El 1

as

CSl 22El 1

as

CS132El 1 except

as

CS132El 1

light

medium

needle

application

bed

machines, with

and

faster operations. Equipped with quick

guard,

needle

(3/16", 4.8mm), for three

CS l 22E

LSa-1

no

adjustment necessary when

avoid

motion

needle

bottom

preclosed elastic while trimming

406

LSa-1,

speed,

needle

11

. except except

except

and

407

is

up

depending

except

bottom

heavy

EFa-1

56,

to

6500

top

and

bottom

and

the

elliptic

121

GJS,

needle

coverstitch, right

for three

top

equipped equipped equipped equipped

weight

(inv.). Standard gauges for

(7/32", 5.6mm),

R.P.M

needle

on

application

coverstitch, Seam Specification for

with rear roller. with rear roller. with rear roller. with rear roller.

coverstitch. - Typical

knit fabrics. Seam Specifications for

..

coverstitch or

path

range

sizes

hand

407

LSa-1.

56,

is

64,

(1/4", 6.4mm).

bottom

change

changing

of

looper

055/022 - 090/036.

fabric

the

Standard

(7/32", 5.6mm),

up

to

Application -For

two

for main

stitch length. Adjustable

to

the

undertrimmer. - Typical

edge

5500

R.P.M

needle

Recommended

coverstitch only.

and

differential

required

of

the

gauge

64,

..

two

40,

(5/32", 4.0mm),

needle

fabric. Seam

for

two

(1/4", 6.4mm).

needle

circular hemming

two

needle

size

needle

602

LSa-

406

48,

speed,

CS132H01

CSl 25Hl 1

CS135Hl 1

CS125Hl2 CS135Hl2 CS122H21

CS132H21

CS122K01

HEMMING. Same as Style CSl needle

HEMMING. Two or three needle, rear puller. -Typical Application Specifications for two

6.4mm). Maximum HEMMING.

needle HEMMING. Same

HEMMING. HEMMING.

Application Specifications for two

6.4mm). Maximum

HEMMING. needle

COVERSEAM. bottom weight

5.6mm),

602

EFa-1

(inv.), for three

two

needle

40,

(5/32", 4.0mm),

recommended

Same

as

Style CSl

602

EFa-1

(inv.), for three

as

CS125Hl 1

Same as CS135Hl 1

Two

or

three needle, left

For

general hemming

two

needle

40,

(5/32", 4.0mm),

recommended

Same

as

Style CSl

602

EFa-1

(inv.), for three

Two needle,

coverstitch

knit garments. Seam Specification

64,

(1/4", 6.4mm).

overedge

22H01

except

needle

406

EFa-1

48,

25H

11

needle except except

406

EFa-1

48,

22H21

needle

bottom

seams

Recommended

605EFa-

(inv.), for three

(3/16", 4.8mm), for three

speed, excepttop

605 equipped equipped

hand

of

circular openings while trimming

(inv

(3/16", 4.8mm), for three

speed,

except

605

coverstitch. -Typical

of

circular openings such as shoulder, neck,

406

top

and

bottom

l (inv.).

depending

and

bottom

EFa-1

(inv.). with rubber roller on rear puller. with rubber roller on rear puller.

fabric undertrimmer,

.),

for three

depending

top

and

bottom

EFa-1

(inv.).

SSh-2.

Standard

speed,

depending

coverstitch. Seam Specification for

needle

on

application

coverstitch. Seam Specification for

needle

on

application

coverstitch. Seam Specification for

Application

407 needle

gauges

For

hemming applications. Seam

EFa-1

(inv.). Standard gauges for

56,

(7

/32", 5.6mm),

is

up

to

6000

R.P.M

bottom

EFa-

on

application

coverstitch. - Typical

the

edge

of

the

1 (inv

.).

Standard gauges for

56,

(7/32", 5.6mm),

is

up

to

5500

R.P.M

- for

the

second operation

and

48,

(3/16", 4.8mm),

is

up

to

waist

two

64,

(1

/4",

..

two

hem. Seam

64,

(1/4",

..

two

to

of

light

56,

(7

/32",

6500

R.P.M

..

CS122K02

COVERSEAM. weight

knit garments. Standard

Same as Style

CS122K01

gauges

except

Adjustable, split seam guide, for

56,

(7 /32", 5.6mm),

4

64,

(1

/4", 6.4mm).

medium

to

heavy

STYLES

OF

MACHINES (CONT.)

CS132K01

CS132K02

This

manual has

so

shown found a listing being shown.

Numbers

reference number should never Component

the description

5.

6.

7.

8. When a

However, when and, if necessary, the difference will

that

in

50366B

50358V 50370F Thread Strike-Off SS7060310SP

part

COVERSEAM. SSh-2.

COVERSEAM.

been

the

parts

of

the

first

parts

of

the

Needle

is

common

the

- Typical

arranged

may

parts with their

column

sub-assemblies which

main sub-assembly.

Thread Strike-Off Assembly ............................................................... l

Screw,

to

parts for

Same as Style CSl

Application

Same as Style CSl

to

be

seen

are

reference numbers only,

be

Thread Strike-Off ............................................................................ l

for

plate

all machines

the

various machines are

22K01

- for light 22K02

excepttop

to

medium

except

and

bottom

fabrics.

Seam Specification 602

coverstitch. Seam Specifications 602

ILLUSTRATIONS

simplify ordering repair parts. Exploded views

in

their

actual

part

numbers, description

used

in

ordering parts. Always

can

As

Component

strike-off ....................................................................... l

covered

be

shown

position

be

furnished for repairs are

an example refer

................................................................ l

in

this manual,

in

the

in

and

merely indicate

not

the same,

illustration.

the

machine.

and

the

number

use

the

to

the

following text.

no

specific usage will

the

specific usage will

of

various sections

On

the

of

the

position

part

number

indicated

page

pieces required

of

listed

by

indenting their descriptions under

be

SSh-2.

of

opposite

the

mentioned

part

in

the

in

the mechanism are

illustration will

the

particular view

the

illustration.

second column.

in

the

description.

in

the description

be

The

Ref.

*NOTE: A numerical index

description when only a

Where construction permits, construction does

PLEASE

Each needle has and between is

TYPE

121

NOTE:

other details

the

given

on

GJS

No. showing

of

all

the

part

not

permit

Part numbers represent the same part, regardless please include

For

optimum

both a type

..

The

size

shank

and

the

label

of

all needles

Short,

double

065/025,070/027,075/029,080/032,090/036.

no

Part No.

parts shown

number

each

part

an

identification letter

performance

is

for location only. Part

in

this

manual

is

known.

IDENTIFYING

is

stamped with

part

number,

use

only genuine Union Special

is

located

its

is

stamped

name

part

and

is

not

at

the

PARTS

number.

in

to

distinguish

style

of

for sale separately.

back.

On

of

which

machine

NEEDLES

and

size

number.

number, stamped on the needle shank, denotes

eye. Collectively, the

packed

groove, struck groove, ball eye, spotted, ball

and

The

type

number denotes

type

number

sold

by

Union Special.

DESCRIPTION

and

size

point

number

This

will facilitate locating

some

of

the

smaller parts

the

part

manual they appear.

for which

replacement

the

kind

of

shank,

the

largest diameter

represent

chromium plated-

the

and

from similar ones.

On

the

part

was ordered.

parts.

point

length, groove, finish

of

the

blade

the

complete

Sizes

available 055/022,

illustration

on those where

symbol which

and

all orders

measured

When

changing

When ordering needles, please accurate

the needle,

processing

make

of

your order. A

use

sure

it

the

complete

is

fully inserted

type order should read as follows:

in

and

the

size

holder before

numbers as printed

5

the

screw

on

"l

00 needles,

is

the

package

tightened.

to

type

121

ensure

GJS,

prompt

size

075/029".

and

l.

Before

The

starting

operators.

putting

of

the

each

machines

machine

described

is

only

permitted

SAFETY

in this

RULES

manual

after

taking

into

service,

notice

carefully

of

the

read

the

instructions

instructions.

and

by

qualified

IMPORTANT! Before

2.

Observe

3.

The

it

has

conformed

Each described the

4.

All of

5.

Wear

6.

In

case

and

7.

The

the

sewing

description,

safety

the

changes

warning

machines

been

with

machine

in

devices

machine

safety

of

machine

ascertained

glasses.

hints in

putting

motor

national

paragraph

the

is

only

is

without

are

not must

made

supplier.

safety

described

EC

allowed

conversions

the

rules

that

the

Council

"STYLES

as

foreseen.

be

in

position

the

appertaining

at

your

instructions

machine

valid

in this

sewing units

Directives

to

be

used as foreseen. The

OF

MACHINES"

when

and

changes

own

risk.

are

into

service, also

for

your

instruction

(89/392/EEC,

the

safety

all

marked

country.

manual

which

of

machine

this

devices

valid

with

one

these

instruction

read

are

Annex

foreseen

is

ready

is

prohibited.

safety

of

the

safety

prohibited

sewing

II

8).

manual.

for

rules must

these

two

rules

from

being

machines

use

of

the

Another

work

or

in

be

considered.

symbols:

and

instruction

put

into

will

be

built

particular

use,

operation.

from

service until

into,

have

machine

going

beyond

Operation

Conversions

the

is

8.

When the

main

8.1

8.2

8.3

8.4

8.5

9.

Maintenance,

special

l

0.

Any

work

of

special

11.

Work described

12.

Before disconnected ing

from

removed

doing

When When

dog, When When When

on

the

following

switch

skilled personnel

on

parts

doing

or

threading

replacing

needle

leaving doing maintenance using

clutch

repair

the

electrical

skilled personnel.

and

in

the

applicable

maintenance

from compressed by

bleeding.

by

pulling

needle(s),

any

guard,

folder,

the

workplace

motors

and

under

equipment

the

compressed

air

the

machine

out

the

looper,

parts

such as needle(s), presser

fabric

and

work.

without

conversion

consideration

equipment

under

sections and

repair

supply

(i.e.

has

main

spreader

guide when

actuation

work

must

electrical

of

standard

work

air

supply.

pneumatic

to

plug:

etc.

the

(see

of

be

done

on

be

disconnected

etc.

workplace

lock,

item

8) must

the

instructions.

by

an

power

sheet

the

pneumatic

In

case

of

equipment

from

foot,

throat

is

unattended.

wait

until

the

be

done

electrician

is

not

DIN

VDE

existing residual

or

permitted.

0105. equipment,

with

air

the

power

plate,

motor

only

under

air

tank),

supply

looper,

is

stopped

by

trained

direction

Permissible

the

machine

pressure

the

pressure has

by

turning

spreader,

totally.

technicians

and

supervision

exceptions

has

after

disconnect-

off

feed

are

to to

or

be be

6

SUB-CLASS

!DESCRIBES C•=COLLARETTE E•=ELASTIC H•=HEMMING K•=COVERSEAM L•=LAP SEAM U•=UNIVERSAL

•00-99=VARIETY

STITCH 2=BOTTOM 3=TOP & BOTTOM

BASIC CS= FS=FLAT

TYPE

COVERSTITCH

FRAME

CYLINDER

BED

STYLE BED

TYPICAL

COVERSTITCH

APPLICATION>

OF

SUBCLASS

CSlOO

BUILDING

SERIES

BLOCK

STYLE

DESIGNATION SYSTEM

NUMBER 2=TWO 3=THREE

NEEDLE

OF

NEEDLES

NEEDLE

32=3.2mm 40=4.0mm 48=4.Bmm 56=5.6mm 60=6.0mm 64=6.4mm

MACHINE

SPACING

DEVICES CC•=CHAIN MD•=METERING

TC•=TAPE TF•=BINDING

UT•=THREAD

•l-9=VARIETY

CUTTER

DEVICE

CUTTER

FEED

TRIMMER

OF

DEVICE

DEVICES

C5132El

GENERATION

!=FIRST 2::SECOND 3::THIRD

FEED

TYPE 2=DIFFERENTIAL S=DIFFERENTIAL&PULLER

1-3656/

STITCH REPRESENTS THROAT A=FOR B=FOR C=FOR D=FOR

TONGUE

THE

PLATE SHORT MEDIUM LONG ALL

COLLARETTE,

&

ELASTIC

STITCH

APPLICATIONS

___

SHAPE

STITCH STITCH

COVERSEAM

OF

TONGUE.

LENGTH

LENGTHS,

THE

/

___

/

__

_

7

2

3

. . .

. ··.

·········•·•·•··•·•·······

-:·

-.

<{_.~·····································-\

·

..

• .

:':·····

.··.

:•

.-:.'

_._._;.

34

33

8

BUSHINGS

Ref.

No. Part No.

l.

50347E

2.

50347F

3.

50354J

4.

50344BU

5.

50332U

6.

50347L

7.

50354H

8.

50330CZ

9.

99352

l

0.

999-212-035

11. 22894BD

12. 96841

13. 34390

14. 50393EZ

15. 34336C

16. 34336D

17. 34336B

18. 34336E

19. 22565C

20. 50344BP

21. 34394A

22. 50393KW

23. 22894AD

24. 999-211 B

25. 50344BL

26. PS0400142KH

27. 50381 E

28. 50392AB

29.

22571 F

30. 34394B

31. 50393GF

32. 34342G

33. 50344BN

34. 50322AZ

35. RO037180100

36. 50344BK

37. 34342F

38. 22829

39. 50344AV

40. SS8660612TP

41. 999-211

Description

Bushing, Bushing, Bushing, Bushing, Pin Bushing, Bushing, Bushing, Stop

Screw,

Pin Bushing,

Oil Seal ........................................................................................................ .

Bushing, Bushing, Bushing, Bushing,

Set Screw ...................................................................................................

Bushing,

Oil Tube ....................................................................................................... .

Screw .......................................................................................................... .

"O"Ring ....................................................................................................... .

Bushing,

Plug

Oil Tube ....................................................................................................... .

Oil Sight

Bushing,

Differential Feed Adjusting Assembly .......................................................... .

Bushing,

Screw .......................................................................................................... .

Bushing ....................................................................................................... .

Screw .......................................................................................................... .

"O" Ring ....................................................................................................... .

for

sp.reader,

for

spreader,

for

needle

for

upper

..............................................................................................................

for

spreader

for

needle

for

presser

Screw

Stop ...................................................................................................... .

............................................................................................................... .

Screw

Differential

"O"Ring ................................................................................................. .

Differential

.................................................................................................. .

for

cast-off

for

main

for

feed

for

feed

for

feed

for

feed

for

main

for

cast-off

for

lifter lever,

for

tension release ........................................................................ .

.................................................................................................

Gauge

for

looper

for

looper

rear

.......................................................................... .

front

......................................................................... .

bar,

upper

main

shaft,

drive

bar,

lower

bar

............................................................................... .

plate

shaft,

left

rocker, lifter shaft, rocker

lifter shaft, right ................................................................ .

..........................................................................................

Feed Adjusting Shaft .......................................................... .

Adjusting Bushing ............................................................... .

shaft,

plate

drive

shaft,

middle

back

...................................................................

front

............................................................

......................................................................... .

..................................................................... .

stud ...................................................................... .

......................................................................... .

left

....................................................................... .

left

.................................................................. .

right

............................................................. .

................................................................... .

bracket

shaft,

shaft

.............................................................. .

....................................................................... .

front

............................................................ .

rear

.............................................................. .

Amt.

Req.

.. .. ..

..

l l

l l l

l

2

l

l l l

l l

l

l l

l

l l l

l

2

l

l l l l l l

l l

9

1

.....-----1or:iauE1

--V

z,n.lbs

2~-2

....

,

5~//8~

;:_:_::_..}:

T

.

17

Lo'?titel

U

n1on

5

No.

CE5~eciol

,,/

/.

10-20:0R~,\

in.lbs

12

.o-2.3Nmi

I

c9·,,,,

·

I

,+.

~-~:.--=:

.;•,.,.,-::

'.'·:.o:!

....

,·

10

NEEDLE BAR

Ref.

Part

No.

1 . SS4080620TP

2.

3.

4. 50345W

5.

6.

7.

8.

9.

10. 50351A

11. 50393JP

12. 50358X

13. SS7080520SP

- CE27

14. 50354F

- CE63

15. SS8110422TP

16. 29476TC 1

7.

18. 50393JY

19. 50393JZ

20. 50393JW 21

. SS6090440SP

22. SS6121010SP

23. 29476TH

24. 50354G

- 50393HS

25. CE59

26. 50394AF

27. SS6090620SP

28. 666-329

No.

50323P

50317B 50355AM

SS71

l l l

20TP 50352 661-259B

50355AN

CQ25220000

Description

Screw

.......................................................................................................... .

Needle Needle Connecting

Washer ........................................................................................................ .

Eyelet Seal ................................................................................................... .

Needle Screw Loctite

Slide Block ................................................................................................... .

Three Screw

Oil Tube Assembly ....................................................................................... .

Screw, Screw Slide Block

Felt .............................................................................................................. .

Bar Eyelet ........................................................................................ .

Bar ................................................................................... : .............. .

Rod Assembly .......................................................................... .

Needle Pivot

Needle Connecting

Wick ...................................................................................................... .

Oil Tube ................................................................................................. .

HoseClamp

Slide Block Sponge

Loctite Slide Block Screw

Bar

Clamp

Screw .............................................................................................

................................................................................................ .

Bearing

Thread Eyelet .................................................................................. .

.......................................................................................................... .

Adhesive,

Bond

Adhesive,

.......................................................................................................... .

for

support

.......................................................................................................... .

Guide

................................................................................................. .

Adhesive,

Guide

.................................................................................................... .

................................................................................ .

Cage

........................................................................... .

Rod ................................................................................... .

(not

shown),

(not

.......................................................................................... .

bracket

Assembly ........................................................................

.................................................................................

(not

Cover

for

screw

.................................................... .

shown),

.........................................................................

shown),

........................................................................ .

for

sponge

slide

block

...................................... .

........................................... .

..

Amt.

Req.

..

1

2

1

11

__

/

_/

.f'~·····

..

. .

:.::·_·

..

:;·:~

..

--:·

('.::::._\:/<:':,".:):

14

l~

/

/ \

/

_/

""

\

>

/

12

UPPER

MAIN

SHAFT

Ref.

Part

No.

l.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11. SS8661012TP

12.

13.

14. 50321 M

15. SS8681412TP

16.

17.

18. SS7660520SP

No.

503228B

50391 SS7111120TP SS7681410TP SS8681412TP 50322AF 503358D SS8660612TP 661-262 50342AY

50391A SS8660612TP

660-1043 661-261

Description

Upper

Main

Shaft

Counter Screw,

Screw,

Upper

Bearing

Screw,

Retaining Sprocket,

Set

Counterweight

Screw

Handwheel

Set Screw,

Tack

Load

Ring,

Screw,

Weight

Screw,

for for

Main

Adapter

for

Ring ........................................................................................... .

for

upper

Screw,

.................................................................................................... .

................................................................................................. .

Pin,

for

handwheel

Assembly ......................................................................... .

.................................................................................... .

for

counter counter counter

Shaft

Assembly ......................................................................... .

bearing

main

for

sprocket

............................................................................................ .

for

handwheel

hand

lower

weight

.................................................................................. .

adapter

shaft

.......................................................................

wheel

main

shaft

pre

load

.............................................................. .

.................................................................... .

................................................................... .

................................................................. .

..................................................................

..................................................................... .

....................................................................... .

..................................................................

Amt.

Req.

.. ..

..

l l l

l

l l l

2

l l

2

l

2

l

2

l

2

l

13

/

,,,,,.

/

5~_...-,...,,,·

--~

_/,,,,,/

(

TORQUE:

2-34

in.

3

l3.6-3.9Nml

lbs.

\.

17

6

·,

-,•._.,_..

~.

\.

18

\

\,/

TORQUE:

_34in.lbs.

32

.6-3.9Nml

13

TORQUE:

_48in.

46

l-5.2-5.4Nm)

lbs.

10

TORQUE:

l8-20in.

l2.0-2.3Nm

_16in.lbs

14

I I

.6-1.BNm

lbsj

TORQUE

11

14~-~l

~

14

SPREADER

Ref.

No.

Part

No.

1.

50335AW Collar, for spre.ader shaft............................................................................. l

2.

SS8660512TP Setscrew............................................................................................... l

3.

96162B Washer......................................................................................................... l

4.

50360B

5.

50347J

6.

50347C Lever, for

7.

SS8

l l 0422TP

8.

61351C Washer......................................................................................................... 2

9.

660-739

10. 50347G

11. 50346A

Description Req.

Crankshaft, for

Pin,

for

spreader

rocker................................................................................ l

spreader

assembly........................................................... l

holder shaft................................................................... l

Screw.................................................................................................... 2

Oil Seal......................................................................................................... l

Shaft, for Spreader

spreader,

vertical....................................................................... l

Holder.......................................................................................... l

Amt.

12. SS7080510TP Screw.................................................................................................... 2

13. SS7110910TP Screw....................................................................................................

14. 53678N Washer......................................................................................................... l

Hex

15. SS9090640SP

Screw, for vertical shaft......................................................................... l

16. 50360H Spreader...................................................................................................... l

17. 29126FW

18. 50360G

19.

SS7 l 2141

OTP

20. NS6680410SP

21. 50360F

22. WP0742016SP

23. SD1000801SH

24. 50360

Spreader

Crank Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spreader

Shaft Driving Arm................................................................... l

..

. . . . . . . . . . . . .

.. . ..

. . . . . . . . .

Screw.............................................................................................. l

Hex

Nut, for Connecting Collar, for

spreader

Rod, for

spreader

drive

spreader

driving

..

.. .. .. .. .. .. ..

.. . ..

..

.. .. .. .. .. .. .. .. ..

..

.. .. . .. .. . .. .. . ..

drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l

arm . ..

. . . . . . . . . . . . . . . . . . .

.. . ..

. . .

.. ..

. . . . .

..

. . . .

.. ..

Stud.......................................................................................................

Eccentric, for

spreader

drive

..

. . . . . . . . . . . . . . . . .

..

. . . . . . . . . . . . .

..

. . . . . . . . . .

.. .. . .. . ...

. . . . .

..

. . . . . . . l

..

.. ..

. . .

.. .. ..

..

. . . .

..

. l

. . . 2

. . l

25. SS8660612TP Screw.................................................................................................... 2

l

15

.......

·······

•!1

········

(!

..

-···········

..

-·

..

....

···

·······

-····

·········

...

•::···.,

,,,,,,,.~ .

.;/

::.-··

.•.: ...

jij'.;Jlf:

\:..

...

..

···•·

./:>·:;}

:

...........

•.:::·!

·····-(···

::::~:::::

.

,·).

',·,:\~,,>::_:--

11~~~,::.

.·

,!

.b./'....

-

·,.'.,

......

JJf:-::·

... .

{-~.·.·

...

·.·.) · ..

······

•:

·······

.

..

....

···-

2

-··

....

-···········rt

....

::

.. ·····::>

:)·:::::.-····

.-·

..

-·····

········

..

:

..

-·····

········

16

THREAD GUIDE

Ref.

Part

No.

l . SS7120640SP

2.

3.

4.

5.

6. 50366A

7.

8.

9. 50363CK

10. 50358U 11 . SS7

12. 50393HH

13.

14. 50366J

15. SS7080510TP

16. SS4090815SP

17. 50358W

18. SS8080410TP

19. 36271A

20.

21. 50366B

22. SS7060310SP

23. 50370F

24.

25.

26.

27. 87U

28. 34358F

29. SS4120915SP

30.

31. 605A

32. C50044E

33. 29475CG

34. 50392AZ

35. 50392AY

36. 50392AX

37. 50392AW

38. 57844

39.

40.

41. 50357AR

42.

43. 50357AS

44. 50357V

45. 50357V

46. 50366G

47. l

48. 29480AYJ

49.

50. 50357AV

51. 50357AT

52.

53. 50357AW

54. SS7090610SP

55.

No.

50392AU SS7090910TP WS05

l 0002KP

50366 50392S

SS4120615SP

l 104 l

0SP

WS03

71

026SD

SS7120710SP

50358V 98A 12124202

50392T

652Cl6 SSl

l 21010SP

SD0380551SL

8Cl

471

50366L

50357AX

50346

Description Screw,

Thread

Screw, Needle

Screw Looper Screw Looper Screw,

Eyelet .......................................................................................................... .

Screw,

Needle

Spreader

Eyelet .........................................................................................................

StarWasher Screw,

Nipper

Screw

Looper

Screw, Thread

for

lead-in

Eyelet Screw, Washer

Thread Thread

Lead-in

Thread Screw, Silicone Washer Needle Screw, Screw, Holder,

Adjusting

Screw, Thread

Needle

Tension

Tension Spring ....................................................................................... .

Tension Disc .......................................................................................... .

Tension Post .........................................................................................

Shoulder

Nipper Nipper Nipper

Thread

Eyelet

Spring,

Nipper Nipper

Screw, Tension Post ............................................................................... .

for·tube

for

spreader

Thread

for

for for

Screw

for

strike-off .....................................................................................

Thread

for

.......................................................................................................... .

Frame

.......................................................................................................... .

Thread

for

thread

for

needle

Thread

for

thread

Plate

.......................................................................................................... .

Thread

.................................................................................................... .

for

spreader

Guide

eyelet

Assembly .............................................................................. .

................................................................................................. .

EyeletTube

Eyelet

Tube

Tension Eyelet .........................................................................

Guide & Lubricator

Guide,

needle Thread

................................................................................................. .

Thread

holder

silicone

for

needle

............................................................................................. .

Needle

Strike-Off Assembly ............................................................. .

plate

Strike-Off

Thread

Eyelet

Guide

take-up

Guide

Tension Assembly ............................................................. .

Nut

........................................................................................... .

................................................................................................

guide

Assembly ................................................................................ .

Screw

Spring ........................................................................................ .

Spring Plate ............................................................................... .

Plate

.......................................................................................... .

Guide

Nipper

Nipper Plate

.........................................................................................

Plate

.......................................................................................... .

Spreader

............................................................................. .

bracket

thread

for

Lubricator

Guide

eyelet

strike-off .....................................................................

Component

Strike-Off ...................................................................... .

................................................................................... .

thread

..................................................................................... .

........................................................................................ .

....................................................................................... .

thread

........................................................................ .

............................................................................... .

Bracket

spreader thread

tank

thread

Thread

.................................................................................. .

................................................................................

.............................................................................

................................................................................. .

.............................................................................. .

.................................................................. .

guide

............................................................... .

Assembly ............................................

.................................................................

guide

...........................................................

...................................................................

........................................................................... .

........................................................................ .

......................................................................... .

eyelet

Eyelet ........................................................... .

cover

guide

.......................................................... .

.............................................................. .

................................................................. .

.................................................................. .

............................................................... .

Amt.

Req.

.. ..

.. .. ..

.. ..

..

.. .. .. ..

..

2

l l

l

2

l

2

l

2

l l

2

l

3 3

l l l

l l l l l l l l

2

l l l

l

2

l

l l l l l

l

l l

2

l

l l

2

l

17

·····::::::.

....

-··

.

.•.

jl(J:i\·

:

..

-·

:······

...

....

.

,,.

:

..

··

-···

:•

=·.'!::··

'•,,,,

······

'>'

t-•

.......

..

\

'-

.......

...............

'\

\

-

.......

~

·,.,.,.,.,.,_

2

OST

ON

DET !.RE

RED

!.ND~~~

REQU~~IN

THE

SE

U

OF

THE

;Hl:/,_ND

~EVERSED.

E

TENSION

USE

TEN~18~oo.

63

ONLY

f9

OSTS

~-330.

OF

~~T

REQUIRES

18

TENSION

RELEASE & THREAD

TENSION

Ref.

Part

No.

1.

2.

3.

4. 50392V

5.

6.

7.

- 666-330

8.

9.

10. 56392H

11. 11550209

- B3103804000

- B3121804000

12. B3112704000

13. 50692G

- 56392M

- 56392R

14. 50392W

15.

16. SS7090520SP

17.

18. 57865

19. NS6110420SP

20. 50392BC

21. 22875N

22. SS7121410TP

No.

503922 660-283A SS4

l 20915SP

57892K 56392G

.B3

l 20352000

B3126012000 B3120704000

50392AV 50392X

Description

Tension

RetainerWasher Screw,

5 Thread Tension Assembly .......................................................................... .

Tension Release Lever Shaft

Needle

for

Thread Tension Eyelet ........................................................................... .

Tension Post .......................................................................................... .

Tension Disc Felt .................................................................................... .

Disc Felt ................................................................................................. .

Tension Disc .......................................................................................... .

Tension Disc Felt .................................................................................... .

Spring Shield ......................................................................................... .

Spring,

Ferrule,

Knob,

Knob, Tension Disc

Guide,

Screw, Tension

Lead-In Thread

Nut ........................................................................................................ .

Base Spring Screw ................................................................................. .

Binder

Lever Assembly .................................................................. .

.......................................................................................... .

tension assembly ........................................................................ .

needle spreader(blue)

looper

tension needle spreader(blue) looper

for

Bracket

Screw

(green)

(plain)

spring ........................................................................... .

(green)

(plain)

Separator

tension disc

guide

..................................................................................... .

Guide

......................................................................................... .

.......................................................................... .

......................................................................... .

............................................................................ .

........................................................................... .

.............................................................................

.......................................................................... .

separator

.................................................................................... .

........................................................................... .

Connection

.......................................................... .

...................................................

Amt.

Req.

..

l

2

l

5

l

4

10

5 5

3

l

5

3

l l l

2

l

5 5

l l l

19

2

3

4

.

.....--

...,

(

I I

28

23

22

26

I I

5

v

('

..)

~

17

I I I

)

I

t--·/

6

.

Union

Loctite:

Special

No.

CE66

20

PRESSER

FOOT

LIFT

Ref.

No. Part No.

1.

11071602

2.

11071701

3.

660-1014

4.

C50056B

5.

50357AP

6.

50335AF

7.

SS6110610TP

8.

50335AG

9.

50335AH

10.

SS8110422TP

11. 660-739

12. 50333P

13. 22562

14.

RE0500000K0

15. 50381F

16.

SD0790303SP

- CE66

17. 29476TK

18. SD0790303SP

19. 50355AR

20. 50381G

21. SS9151740CP

22.

29476TT

23.

SS6151920SP

24. NS6150310SP

25. 50332V

26.

SS6153040SP

27.

SS6121010SP

- CE66

28. 50381

29. RO068190100

30. 50381 B

Description

Adjusting Screw, Locking "0"

Spring Rod ................................................................................................... .

Spring, for presser

Presser Bar ................................................................................................... .

Screw, Guide Presser Bar

Oil Seal ........................................................................................................ .

Collar E Ring,

Lever, Screw, Loctite

Rear Lifter Lever Assembly ........................................................................... .

Stop Assembly ............................................................................................. .

Screw, for adjusting

Loctite Spring,

"O"Ring ....................................................................................................... .

Lifter Lever Assembly ................................................................................

Nut

Ring ......................................................................................................

for

guide

Plate,

Set Screw .............................................................................................. .

.......................................................................................................... .

Screw .................................................................................................... .

for

lifter,

for

wire

Adhesive,

Screw ...................................................................................................

Wire

Connector

Lifter Lever,

Hex

Screw,

Hex

Nut Stopper, Screw,

Adhesive,

for

spring .........................................................................

................................................................................................. .

bar

.................................................................................. .

plate

................................................................................. .

for

presser

Guide

............................................................................................... .

front connector

rear

Screw

forstopper

................................................................................................. .

for

lifter

for

adjusting

lifter

lever

bar

......................................................................... .

........................................................................................ .

.................................................................................... .

........................................................................... .

(not

shown), for

...................................................................................

.................................................................................... .

....................................................................................... .

................................................................................. .

lever

........................................................................... .

stopper

(not

shown), for

.................................................................................... .

screw

.................................................... .

................................................................. .

.......................................................................

screw

.................................................... .

.. ..

Amt.

Req.

..

1 1

l

1

l

1

2

1

2

1 1

2

1 1 1

1

1 1

2

1

2

21

n

8

7

...

\::···

..

...

,'

··

. .

-::

-r·

:

...

·

16

. . . . . . ' .

..

·

'-.:;/:_ii_)

..

:·:_;·=.\\

18

..

•.

..

,,

. :

.-

:

•.

~:.

·:.:

~9t.it.e:·

10n

No.

32

. .

..

:-.:_-:·.-

Sp

.

CE27ec10_1_

:

...

. .

·::

· .

·.

.....

·,

..

22

COVERS,

UPPER

ARM

Ref.

Part

No.

l . SS4121615SP

2.

3.

4.

5. 50382FW

6. 50382FZ

7.

8. 50382GB

9. l 0. 50317C 11

. SS7120640SP

12. 50393HB

13.

14. 50382FX

15.

16.

17.

18. 99682XCB

19.

20. 50383AE

21. 50383AD

22. 99682XC

23.

24.

25.

26.

27. 50393EW

28.

29. SS7090530SP

30.

31.

32.

33.

34.

35. SS4120615SP

36. LA451

No.

50393EU B3530555000 660-212

SS4120915SP 50384L

TA

1050504R0

50382FY SS4121215SP

TAl

100604R0

NS6620320SP

SS

l l 10640SL WZ064 l 5 l SD0640323TP 50337AW

50382JL SS4120615SP

SS4120915SP 50382JN 666-334 50382GM

Description

Screw, Plug, Oil Sight "O" Ring, Top Quad Screw, Puller Drive Gasket, Needle Screw,

Plug ................

Plug, Head Quad Screw,

Plug ............................................................................................................. .

Sewing

0KP

Plug ............................................................................................................. .

Rubber Thread Screw Screw, Screw, Thread

Thread Screw,

Label, in

for

top

cover

.................................................................................... .

for

top

cover

....................................................................................... .

Gauge,

for

Cover

Ring,

for

Bar

for

arm

Cover

Ring,

for

Guard

Nut

........................................................................................................ .

Bracket Bracket Protection Counter

Spring Shoulder

Gasket

Take-Up

.......................................................................................................... .

for for

Take-Up

Felt

Wick

Cover

for

direction

top

.................................................................................... .

oil sight

...................................................................................................

for

puller

Cover puller

Guard

needle

................................................................................................ .

...............................................................................................

for

head

Holder

.............................. ; .................................................................. .

Sunk

Washer

thread thread

thread

gauge

top

cover

drive

........................................................................................ .

drive

....................................................................................... .

bar

-.

............................................................................................ .

head

cover

Assembly .............................................................................. .

...................................................................................... .

Shield .................................................................................. .

Head

......................................................................................

Screw

................................................................................................ .

..................................................................................... .

for

needle

Bracket

cover take-up

Cover

.............................................................................................. .

cover

of

.........................................................................

............................................................................. .

cover

........................................................................ .

cover

guard

cover

................................................................................

rotation

...................................................................... .

....................................................................... .

.......................................................................... .

Screw

................................................................................ .

.................................................................... .

lever

................................................................. .

.............................................................................. .

cover

................................................................. .

.............................................................................. .

...................................................................... .

Amt.

Req.

.. ..

..

6

l

l l l

l

4

l l

l

2

l l l

4

l

l l

l

2

l l l l

l l

l

l l

23

46-48

8

TORQUE:

in.-lbs.

15.2-5.4

Nml

\

\.

.-'\

\

in.-lbs.

\

.

\.

Nml

/

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24

Juki CS100 Series User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual