Juki AVP-870 User Manual

a.IUKI

Pocket

~'T..,

setter

f-.1?·:;9-

AVP-870

PARTS

LIST

29058500

No.0663-01

HOW

TO

MAKE USE OF THIS PARTS LIST

L An asteric;k { * J means that the corresponding

2.

As to

"::tO

I"

and

":l+02."

refer to the

3.

Cocies

on the "Q ty" column

• Each mm1eral indicates the number of

• "0.1" and "2.0" indicate

4.

Parentheses mean

5.

Dotted lines on

L

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the length

the .corresponding

F:g-.1:::-es

i;;dicate assembly parts.

1

v-.

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1 A

:::l=02~0')~Pii,

~l~::!:}.(L.

"Note"

parts

(ln

meters) of the respective parts. part

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* ;:p;;,

«-

:rF;T;

O.L

2.0~~0>~f~Zi:t,

m!PuJ<-c·~-1>~

part

is

changed from the previous

given

at

the bottom of the respective pages

required.

is

a subpart thac constructs an assembly

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parts

list

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part

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CONTENTS

L

FRAIIE & IIICELLANEOUS

l!Rflll·'1-'ll'e!JII§

2.

IIAIN

SHAFT

COIIPONENTS

l:fiii!JII{>fi

3.

ARJ(

SHAFT

COIIPONENTS

1Z:fiii!JII§

4.

NEEDLE

BAR & THREAD

it$•7':ff00§

5.

PRESSER

tj:ljljlt;.;(_OO!>fi

6.

SHUTTLE

B.ECHANISll

DRIVER

Tfl!JIJI!l>fi

7.

THREAD

RISING

COB.PONENTS

COVER

. • • • • • • • • • • • • • • • • • • • • • . • . • • • • . • • • • • • • • . . . . • • • • • • • • 3

. . • • . . • • • . • . • . • • • • . • . • • • . . • • • • • • • • • •

TAKE-UP

COliPONENTS

SHAFT

COMPONENTS

El

COIIPONENTS

LEVER

. . . . . . . . • . . . . . • • • • . . • . . . • . . . . . . . . . . . . . • . • . . . . .

COMPONENTS

• • • • • . . . • • •

• . • • . . . . . • • . . . . . . . . . . . . • . . . • • • • . . . . . . . .

?X

• • • . . . • • • . • . . • • • • . . . . • • • • • • . . • • • • • 1

..

. . • • • • • • • • • • . 5

......••....•.••••••••••..•

..

. . . . . . . . . • • • . . . . . . . . • . • • . • • • • • 9

7

11

13

?fd¥

il>

L.

00

§

8.

THREAD

:1\<t!J

9.

THREAD

:11<1;1]

10.

LUBRICATION

~i!HOO!>fi

11.

BOBBIN

:1\<~'MilllOO§

12.

X-Y

X-

13.

X-Y

TRIMIIER

1:)

00§ ( 1)

TRIM!IER

1:)

00§ ( 2)

liNDER

COJIPONENTS

YOO§

COMPONENTS

liECHANISM

MECHANISII

COMPONENTS

COiiPONENTS

(1)

C

1)

(2) . . . . . . . . • . . . . . • . • • . . . . . . • . . . . . . . . . . . . . . . • • . . . . • • . . . .

X-Y 00§ ( 2)

14.

X-Y

15.

COMPONENTS

X-

YOO§ ( 3)

X-Y

COMPONENTS

X-

YOO§

(3)

(4)

COMPONENTS

COIIPONENTS

• • . . • . • • • • • • • • • • . . • • . . . . • • • . . . . . • • . • • . • • • • • • . . . •

. . . . • • • • • • • • . . • • • • . • • • • • • • . . • • . • • . . . • • • • . • • • • •

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.......................•........•......•...•........

..••....•.••••.•..••••...•••......••....•...••....••

(1)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(2)

• . . . . • • . . . . . . • • . • . . . . . • • • • . . . • •

15

17

19

21

23

25

27

29

16. IIAIN

17.

18. liAIN

BODY

!HSCELLANEOUS

21>:1*·91-~00§

!lAIN

BODY

21>:1*

7

21>:1*7

FRAU

v-

,[,.!Ill§

BODY

FRAIIE

1/'-.b.OO§

COIIPONENTS

(

1)

COMPONENTS

(2)

...............................................

{l)

.........................................

(2)

.........................................

31

33

35

19.

l!AIN

BODY

FRAME

COMPONENTS

(3).........................................

37

.4i:W7

20.

PNEUMATIC

v-kOOi*

COMPONENTS

X-7-001*

21.

STACKER

A ?'

22.

STACKER

A'/')'

23.

CREASE

~'JOOI*

24.

CREASE

~f:>'/-SJOOI*

25.

CREASE

~1')'/-~001*

26.

CREASE

~1')'/-9'001*

27.

PATTERN

COII.PONENTS

':!

:h

001*

COMPONENTS

:hOOf*

COMPONENTS

GAUGE

GUAGE

FIT

COMPONENTS

ififi:b-trOOI*

28.

IIODEL

PLATE

COMPONENTS

(3)

. . . . • • . • • . . . . . . . . . . . • • • • . • . . . . • • • • . • • • • • . . • • . . . • • •

(l)

.................................................

(1

)

(2) • • • • • • • • • • • . • . . • • • • • . . • • . . . .

.. . .. • .. ..

(2)

• • • • • • • . • • • . . • • • • • . • • . • • • . . • • • • . . . . . • . . . • • • • • • . • • . . . •

COMPONENTS

(1)

COMPONENTS

(1)

............................................

(2).

. . . . . . . . • . • . . • • • . . • • • . . . . • • • • . • • • . . . • • • • • • •

(2)

COMPONENTS

(3)

............................................

................................................

..

. •

.. .. ..

39

41

43

45

47

49

51

53

55

~i1ltOOL'*

29.

PRESSER

IJ[~11!l~.:tllllf*

30.

FEEDER

ttz-l*llllf*

31.

FEEDER

ttzWilllf*

32.

TRANSFORMER

GARMENT

COMPONENTS

(1)

c 1 >

COMPONENTS

(2).

c 2 >

COMPONENTS

..................................................

• • • • • • • • • • • . . • • • • . . • • • • • • • • • • • • • • . • . . . • • • . • • • . . • •

t-7YA00f*

33.

CONNECTOR

COMPONENTS

• • . . • . . . . . . . . • . . • . . . • • . • . . • • . . . . . . • • • . . . • • . . • • . • . •

::J;t}':$>"001*

34.

OPERATION

!f!fl'

35.

CIRCUIT

>t'

BOX

':! 7 A

BOARD

COMPONENTS

001*

COMPONENTS

;Jjl;jjl(!MJf*

36.

ACCESSORIES

H~£001*

COMPONENTS

C1)

• • . . . . . . . . . . • • • . . . . . • • . • . • • • • • . . • • . . . . • • . . . •

. • . . • • • • • • . . . . • • . • • • • • • . • • • • • . • • • • • • • • • • • . • • • . • •

..............................................

• • • • • • • • • • • • . • • • • • • • • • . . • . • • • • • • • • • • • • • . • • • • • •

(1)..

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57

59

61

63

64

65

67

69

3

7.

ACCESSORIES

#~£001*

NUMERICAL

~'II

COMPONENTS

(

2)

INDEX

OF

PART

(2).

. . • . • . • . • • . . • • • • • • • • . • • • . • . . . . • • . • • • • . . . . • • •

.. ..

.. .. .. .. • ..

.. .. ..

..

.. .. • ..

..

.. .. • ..

• •

..

71

73

FRAIE & IICELLANEOUS

1.

!lli$•91-~00m

"'

COVER

COMPONENTS

""--~21

·Oi':t-.--13

B

12

24

10

45

}'17~

43

•,··~"!'~

16

11

~:

1

56

~7

' '

27

•

I

25

- 1 -

REF.NO

NOTE

PART

MO.

D E S C R I P T I 0 N

IJty

1 61105-870-000

2 G1106-870-000

3

Gllll-870-000

4 Gl112-870-000

5 G1113-870-000

6

Gll16-870-000

7 Gl117-870-000

8 Gl118-870-000

9 Gl119-870-000

1 0 G 1120·870-000

11 12 Gl122-870-000 13

14

_1.5

16

17

18

19 SS-4120615-SP 20 21 22 23 24 25

26

27 28

29

....3D'------·-

31 32

33 SS-4120915-SP 34 NS-6090310-SP

G1121-870-000

G1123-870·000 G1131·870-000

GJJ33-870-000 PIPING

G1134-870-000

G1135-870-000 G6508-010-000

SS-4121215-SP SS-4121215-SP SS-6121220-TP G1136-870-000 SS-5110710-SP SS-6123010-SP G1126-870-0AO G1141-870-000 Gl142-870-000

G1137-870-000

SS-6080410-SP

SS-4120615-SP

35 110-71008

36 37 38

39

40

41

42

43

44

110-72451

110-18504 SS-6110610-TP 113-05513

JJ0-21003 OIL

SS-6120620-TP

81504-280·000

Bll35-352-000

88267-180-000

45 Dlll3-126·WAO

46

47

48

49

50

51

SS-7150910-TP

TA-1250504-RO TA-1330405-RO

TA-1050504-RO

TA-1330405-RO

TA-1050504-RO

52 TA-0550604-RO

53 54

~5~5~------~P,~l-~0~46~0~5~40~-~0~2

56

57

58

59

TA-0750404-RO

PJ-0205000-01

PJ-0320525·03

PC-0151150-00

WP-0531001-SC

!13508-220-000 OIL

HEAD

FIXING

HEAD

FIXING

ARM

COVER

ARM

COVER

ARM

COVER

FACE

PACKING

ARM

COVER

ARM

COVER

ARM

COVER

SERVOHOTER

PIPING

ADAPTER PUMP

TIE

PULLEY PLUG

OIL

PLUG

CORD

PRESSER

SCRE\1 SCRE\1 SCREW SCRE\1 OILING SCREW

SCREII

FACE SEAL SEAL

BLANK

SCREW 1 /8·44 SCREW SCREW SCREW HUT THREAD THREAD ARM

3/16-28

PLATE

\/ASHER \lASHER

CAP

3/16-28

ll/64-40

THREAD

SCREW

ARM

THREAD

PliHP

SCREII COLLAR OIL

GUAGE RUBBER NEEDLE SCREW RUBBER BUSHING

RUBBER

BUSHING

RUBBER RUBBER PLUG

D=7.5 L=3.5

PLUG

__

H~O~SE~·~·~----------·------~*1~3~l~~m~,·21

HOSE

NIPPLE THROTTLE WASHER

TUBE

BASE BASE 0 RING

B

C PACKING

PACKING

F ITT!

PLATE

COVER

PLATE

GROOVE 11/64-40

TAKE-liP TENSION

11/64·40

PLUG THREAD

PLUG PLUG PLUG

PLUG

PACKING

1.=6

1.=12

L=12 L=ll. PIPE

L=30.0

JUNCTION

CIRCLE CIRCLE

1.=4 L=8 L=6 L=9

GUIDE GUIDE,

SUPPORT

GUIDE

VALVE

HOLDER

A B

C

NG

Pi.

ATE

PACK

5

L=7

5

6

LEVER NUT

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11/64-40

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9/54-40

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L=6 L=l2

L=12

L=7

L=G L=6

L=9

n

1

1 1 1

1

1 1

1

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1

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1

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14

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15/64-28

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L=6

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1

2

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1

1 1

2

1

1 2

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2.

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DAFT

COIIPONENTS

8

!

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12

41

42

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11

31

I

39

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3-

REF.NO

NOTE

PART

NO.

D E S C R I P T I 0 N

t y

:/.

1

2

3

4

5

6 7

8

9

10

11

12 13 14

15 Gl2l7-870-000

16 17 18

19

20

21 22 23

24

25

26

27

28

29

30 31 32

33

34

35 36 37 38

39

40 41

42

43

44

G1201-870-000 G1202-870-000 61203-870-000

Gl204-870-000 lil2Qfl-81Q-QQQ 61206-870-0AO G1207-870-000 61208-870-0AO 61210-870-0AO 61212-870-000 G1213-870-0AO G1214-870-000 \IP-0612516-SD 61216-870-000

SS-6120930-SP G1219-870-000 G1220-870-000-A G1223-870-000

Gl224-870-0QO

\IP-0501016-SC

81213-552-0AO-A

B1226-552-000 SB-1150004-00

R0-1482402-00

RC-0150001-K.P SS-6151920-TP SS-6121220-TP SS-7121610-SP

SS-8660810-TP

SM-6042510-SC

\/P-0430801-SC

G1222-870-0AQ

118-04408

CS-1501011-TH

SS-8660830-TP

SS-8151230-SP

61227-870-000

HD-0008000-00

110-21003

SL-4030881-SC

G1221-870-0BQ

SS-6151920-SP

UPPER

THRUST

\lAVE

FRONT

lll:m

UPPER UPPER THREAD UPPER UPPER OPPER TIMING

\lASHER

UPPER BEARING SCREW FLYING OIL SLIT FLYING WASHER OIL ROLLER

RADIAL

RUBBER RETAINING SCREW SCREW SCREW SCREll SCREW SCRE\1

WASHER

MACHINE THROAT THRUST SCREW SCREW SENSOR

PHOTO OIL SCREW

MAIN SCREW

SHAFT

\/ASHER

WASHER

BEARING

SHAEI

SHAFT

RISING SHAFT BEVEL SHAFT

BELT

6.1X15.2X2.5

SHAFT

PRESSER 3/16-28 WHEEL

SHEEL

PLATE

\/HEEL

5X10.5X1

AMOUNT

FELT BEARING RING

RING

15/64-28 L;J9.0 t7*:'1. 15/64-28 3/16-28 L=ll.5 3/16-28 J/4-40 1/4-40 !!4X0.7

!!4

SENSOR PLATE COLLAR

1/4-40

15/64-28

FITTING

SENSOR

PUHP

SUPPORT

H3X8

SHAFT

15/64-28 L=l9.0

FIXING

SE&CER OILING

HOUSING

PLATE

COI.I.AR HOUSING

BUSH

CAM

MIDDLE GEAR SPROCKET

REAR

METAL

JUNCT

A

ASH.

BEARING

PLATE

L=9

COLLAR

ADJUSTING

ASM.

13.8

L=15.5

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CORD

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BASE B RETAINER L=8.3

L=12

PLATE

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M3X0.5

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L=19

1

3

2

1

2

1

4

1 1

2

1

1 1 1 2 1 1

1

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1

3

4

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2

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COMPONENTS

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5-

9

REF.NO

NOTE

PART

NO.

D E S C R 1 P T I 0 N

Qty

2

3

4

5

10

11

12

13

1

6

7

8

9

G1301-870-000 G1302-870-000 G1303-870-000 G1304-870-000 GJ305-870-0QO G1306-870-000 81306-155-0AO 81307-155-0AO SB-1120002-00

SB-1100007-00

CS-1201010-SR SS-6121220-TP SS-6121220-TP

VERTICAL VERTICAL UPPER VERTICAL

VERTICAL

LOWER

PINION

GEAR

SHAFT SHAFT

BEARING

SHAFT

SPACER

BEARING

ASH.

ASM. BEARING BALL

BEARING

THRUST

SCREW SCREW

COLLAR

3/16-28

LOWER

SPACER

UPPER

COLLAR

SPACER

LARGE

ASM.

L=J1.5 L=11.5

BEARING BEARING

D=12

W=10

F

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~'f;;,"?Vl<

1']'1

M;;,·?'ll

HV'7

~~

~·Jllf~?-~<

~~t~~,-~,

,.,-;•Jy'J•

:JO'Ji'l/

;;t7A,?T

"'*~-

t7*~·

'I•Y•J:;?"

"J'l)yj"

'l"rl)~!J'

A

'I,,_,

"-r•Jy?"

6'1°-t~c,-

~·-

~-1

Jf1~·y

17-1~·:;

0

A'l

''f

n

7~

D=12X28

;;(7?T

0=12

W=JO

3/16-28 L=l1.5

3/16-28 L=ll.5

?~

1 1 1 1

1 1

1

r

4

-

6-

4.

NEEDLE

*•·7CffJ:l!lfjf;

BAR & THREAD

28

TAKE-UP

LEVER

d!;;-27

COMPONENTS

26

15

30

31-1

-7-

PART

51

550-SP

NO.

LINK

LINK NEEDLE NEEDLE LEFT NEEDLE NEEDLE NEEDLE NEEDLE

RUBBER

THRUST

SCREW

SCREW SCREll SCREll SCREII PLAIN

RUBBER

SQUARE SCRE\1

CAP

NEEDLE

NEEDLE SLIDE

NEEDLE NEEDLE SCREW NEEDLE NEEDLE

BALANCE

COUNTERWEIGHT COUNTERWEIGHT NEEDLE

REF.

KO

NOTE

------------------------------------------------~---------------------------------------~--------

1

2 Gl902-870-0BO

3 G1903-870-000

4 110-05204

G1902-870-0CO

5 BJ903-552-000

6

7

8

9

10

11

12 13 14

J 5

16

17

18

19

20 SS-6121610-TP

21

22

23

24

_,2~5:------~S'!-S-?.6~0Jl:90~6~7"'0-~T~P-~SC~R~El/

26 B1414-555-000

27 110-18801

28

29

30

31

32

33

34

35

~01

#01

~01

1102

~02

81905-541-AOO Bl905-541-BOO

Bl905-541-COO Bl905-54l-DOO

R0-0442401-00

CS-0700811-SH

SS-8660610-TP SS-8681650-TP

SS-8110520-TP

SS-71

SS-7681650-TI' VP-0720516-SD 81909-505-000

G1403-870-000

81405-012-000

G1404-870-000

110-35003

Gl401-870-000

81403-155-000

SS-7080510-TP

110-35300 G1402-870-000

G1901-870-0AO

110-02102

B1212-552-AOO

Gl405-870-0AO

ll

E S C R I P T I 0 N

BALANCE BALANCE

ROD

BAR

AS~.

ASM.

CRANK CRANK

C

B

ROD

SCREll

BEARING

BEARING RING

COLLAR 1/4-40

9/32-28

11/64-40

15/64-28

9/32-28

D=7 L=6 L=16

L=

1.=14

L=16

W=8

4. 5

WASHER

BLOCK

3/16

ROO

BAR

ROD

9/64-40

BLOCK

BAR BAR

1/8-44

BAR

GUIDE

28

1.=15.5

UPPER

HOLDER

1.=6

THREAD BUSHING.

L=4.5

THREAD

SUPPORT

SHAFT

PROTECTING

A

METAL

GUIDE

5

LOWER

JUNCTION

PLATE

tJY?T!It

tJ~?'fYt

11'!:1:•9

~·J;r.•ry'I:Z>'I

~::~>··a~·

7>t•>

TY~~)

TY~

YYt·~

...

!l

?~

C

...

!t

~~

B

'17Y'll1•~

::-~·~"-''!>?.

=-~

...

~

~-r

~-~·~~

...

,~

...

~~

•

...

Y~Y?*

...

y~~?·

...

19Y7

...

01127"

;(7:H9~

~~*~· ~~*~·

r~f~·

'~l:::Zi"Y

<~t:Zt;•

D•7

111•8

1/4-40

9/32-28

11/64-40 L=4.5

L=6

L=16

15/64-28

9/32-28

1.=14.5

L=16

l::Z'l'·:tl·*

'fyt;•yn•'i'I''JJ•t.

:li?::t.,:lJ

• .fr.

!;7*2. 3/16-28 1.=15.5

nn"

)\l}l!;•q

NJ;J:.9

Mt•ryit·~

tit2•

M;t;•-Jl•'l'

l\9;1;.91rY>N

)llj;t;•-

<!l.t7*~·

NJ;J;.?i~tr

)\1}

fyt•:;lJ'iJ'l~-,;litJI,

''}1'€'}

~1JY1t'E9

M:J;.9A

9?;!:.!1.

9/64-40

6=6

1:;1-;:19

~jl;l$!!1

1/8-44 L=4.5

111.9

l!l::l.1it

1

(1)

(2)

(2) (2) (2)

1

1 2

1

2

1

1 1

2

1 1

1

1 1 1

J

1

1 1

Note

(

tt~

)#01

#02

••••

SELECT!VE

••••

SELECT!VE

PART PART

-

8-

5.

PRESSER

<flj!ji~X.ml{;l',

MECHANISM

COMPONENTS

--14

"'llr---35

~--2s

32

1---:27

r--

1

I

30

I :

~

I ,

I

:8

L

5

___

18

------l

/:

13

I

.

,,~

_

_____

L-1

I

3 I

I

12

I

:

I

j

-9-

PART

REF

.MO

NOTE

1 G1601-870-0AO

2 GI501-870-000

3 61602-870-000

4 110-91006

---':'-------1.1

6 110-01500

7 PA-1601515-AO

8 p J -0460525-03

9

10

11

12 13

14 G1603-870-000 15

15

17 18

Hl 20 21

22

23

24

25

26

27 61609-870-000

28

29

30 31 32

33

34

35 SS-7091

36

37

38

39 40

0-00403

BT

-0400251-EB

BT

-0400251-EB

TA-1250406-RO

SM-6041

SM-6042502-TP

GJ

604-870-000

61605-870-000 G1606-870-000 G1607·870-000

Gll41-870-000 105-15203 110-71602

110-71701 81305-050-000 81414-555-000

B1

51

B4105-522-000

Gl611-870·000

SS-6111210-SP

SS-6123010-SP

SS-4121415-SP SS-6090670-TP 61610-870-000 SS-9111010-SP

liP-0641026-SP

PJ-0460525-03

SM-4050801-SC VP-0450826-SC \/S-0451040-KP

NO.

002-TP

0·227

11

-000

0-SP

0 E S C R I P T I 0 N

FACE

COVER

FACE

COVER

PLUNGER ARM

THREAD

Pl.

ATE

SCREV

AIR

CYLINDER

HOSE

ELBOW

URETHANE

RUBBER SCREll

SCREV

PRESSER PRESSER

PRESSER

INNER

SEAL

HOSE,

HOSE.

PLUG

M4

L=10

M4X0.7

ROD

ROD PLUNGER

PLUNGER

PRESSER

WASHER

SPRING

PRESSER

SPRING

NUT DRIVING

SLIDE

PRESSER

KNIFE

LOVER AIR SCRE\1 SCREW

SCREV

SCREW PIPE SCREW SCRE\1

II

ASHER

HOSE SCREII

WASHER

SPRING

LEVER

BLOCK

GUIDE

DRIVING

BUSHIIIG

ADJUSTING

11/64-40

3/16-28

9/64-40

ADJUSTING

11/64-40 L=9.5

9/64-40

ELBOW

M5X0.8

4.5X10X0.8

\lASHER

ASH.

GUIDE

(HAl

BLACK

L=25

HOLDER

FITTING

SQUARE

CIRCLE

5

REGULATOR

ROLLER

BAR

STUD

CONNECTION

L=12

1.=30.0 L=14

L=6

1.=1

Q 5

L=8

4.5X8.5Xl

PLATE

BLOCK

GUI

;1.71"

tJJ\.- 7"

;:;;7·11~·-

7''

7~'$1"",

7-k

1~'171-1

;1)1$11$13?1$

7-b

1'7Yt1 A

1Y-~1J)l!'

;t;-x

n;~:.·

%$t);t.-;l

?v~;;;J:-z

1-:J.t;;

0=12.5

U1~?Ytt.·~c

lJ~tl17tt.'~r

nr;~;·~l<·*

tn;!;>'l

(HAJ

?1J

:m

L=4

M4X0.7

~;J.f~·

L=10

L=25

:tU/0 7;;;;· ~ PJ1'r1l<

tU7°'7)$1'~

t:ll:t'II :ll?;r?Ji"

>t-~'J?Yv'?.!.5

?7'/fU~TJ\•l<

:f<J-1

fa1t1

ttr

fa?t'

Y'\'l<•;;

J\l);j;•

tti

;I.A$1•?

771f

-$<·~

l!rt:it.

l<•'l

t'l:t;t;·.,

l7-1'1'•t

t7¥~·

tHr

t~·¥~·

t7¥~-

Mll7~'1'''i

a't1t·~,

11/64-40

3/Js-2&

9/64-40

'4tnr

1V

i'$1'

~;;·

t?r

;m

YYt-IJ?

...

-

$1',1;1.)<~

L=12

L=3o

3/16-28

11/64-40

9164-40

L=14

6=6

L=9.5

L=Jo.s

t7t•t•;.:

;~;-;~

u;~;·

t~·~l<$1'

t7f.il'¥

1\'l<f't'¥

M5X0.8

L=8

4.5XlOX0.8

4.5X8.5X1

Qty

1

(1)

(j)

(1)

(6)

(0.1)

(0.

Jl

(1)

(2)

1

1 1 1

3

1

1 1

1

3

2

1 1

1

1 1

1

-

10-

6.

SHUTTLE

l'"fl!IB!lt.f;:

I/

DRIVER

SHAFT

j

COMPONENTS

24

7 I I

26

21

9

8

1

9

v-

17

i6

i

i6

18

19

15

~30•31

I

2~

28

-

11

-

REF.NO

NOTE

PART

NO.

D E S C R I P T I 0 N

Qty

1 2

3

4

B

6 7

8

9

]Q

11

12 13

14

15

15 17

18

19

2Q

21 22

23

24

25

26

27 28

29

3Q

31

DQ]

~01

Gl801-870-000 G1802-870-0AO G1804-870-000 G1805-870-000

!ll8Q!H1!HlBQ

G1808-870-000 G1809-870-000 G1810-870-000 G1811-870-0AO G1813-81Q-QAQ G1813-870-000 119·11203 R0-1952401-00 TA-1250406-RO

!ll3!l3-81Q-QQQ

G1211-870-000 G1815-870-0AO 110·42959 110-42850

Bl

:l!lll-1

fili-QM

CS-079073A-SH S$·7121410-SP SS-8110750-SP SS-8660610-TP

SS-~151

~1

O..:SN

SM-8040412-TP

WP-0621016-S!)

G1816-870-0AO

89117-552-AOO

Gl814-81Q-QQA

Gl814-870-AOA

LO\IER LOVER LOVER

SLEEVE

l.llWER

LOVER ONCE SLEEVE

LOWER I.Qlo'ER

LOWER BUSHING, RUBBER RUBBER

ll~EER

UPPER

LOWER

CAM THREAD

miOH

THRUST

SCRE'ol

SCREW

SCREW SET VASHER BOBBIN

SHAFT SHAFT SHAFT

A

SHAH

SHAFT

THROUGH

B SHAFT SHAEI SHAFT

REAR RING PLUG

BE8R!Hf.i

SHAFT SHAFT

COLLAR

TRIMMER

8SM,

COLLAR 3/16·28

11/64-40

1/4-40

15t:64·28

SCREV

6.2X13Xl

CASE

BOBBII!

01

I.

Sli~E'I.Y

OIL

SUPPLY

FRONT SPACER

QILIHG

ROUSING

GEAR

HOUSING BLQGK

BLOCK

SI'ACER

MIDDLE FRONT

ASM.

CAM

L~14

L~

L=6

!.=19

M3X3

HllQK

6SM,

HOOK

ASI!.

SHAFT

HOLDER

COLLAR

HO!ISIHG

ASM

BUSH

JUNCTION

,lJIHCIIQM

METAL

SCREV

BEAR!

ASM.

6.5

A

B

;.e·;

~~~-'J<l~-7~13fff~

$'e-'l

7i'J-;•A

2~2~~~22~A~~·~z·2~

$'~~-,

:IJY~>-939

:J,IJ-7"

~~~-'J~ry~·Y'l·T,J•'J

;;~~·n·n'J2

$1~$1·

'19t'J'}"!J"'J Ql]!J'J"

~::<t;,

22~"'ztl~2""Z"\o

'J9$1'~f~'J;l~~

$1~$i"'J'?U:li'$1"'7~

:Ut7-

""~'Jllb

:l!!J\;2.~?

;t7;l,'Jt 1H

~~t7*$1"

·~*V"

•~*$!"

Q2i2$"~t

"::!*$''

~7t·~·*

;t;"'e"';.-1"-.A

;f'"l::

i•~~~,z~A

h?~"11~1~B

x'<"-t~7-

~99')'7"7·,~~

M".t"?

B

z'1:z·2

'77"

O·y'J

'J>'U;l~~

o~t2.5

L=4

....

...

n

!n

~·-

2<

3/16-28

11/64-40 1/4-40

l5Lfi4-2a I =19

6.2Xl3X1

...

~

T,3·~

!

-,~J'J.

L=14

L=6.5

L=6

1 1 1 1

l

1

2 2

1

(1)

(1) (1)

1

J

2

1

3

2

4

2

2 2

1

l

1

Note (

~~

)#Ol

....

SELECTIVE

PART

i!!i'I.R

liB&

-

12-

7.

THREAD

RISING

COMPONENTS

*'niJ' l

~*!iii\

22

15

4

23------<

~---------------~

'

:31

27

I I

i

~

36

-

13-

REF.NO

NOTE

PART

NO.

D E S C R I P T I 0 N

Qty

1 G2302-870-000

2

Bl646-245-000

3 G2306-870-000

4

_;5'----~G~23:!.10~8.::J-8~7~0""-0!-'0~0-~THillR~E11:AD"-::!'RLJEL~E"'A~SE~A!J.UlX~I~L

G2307

-870-000

6 G2309-870-0AO

7 G2311-870-000 PIN

8 G2312-870-000

9 G2313-870-000

JQ

11

12 62315-870-0AO 13 14 SD-0640321-TP

#01

15

16 RE-0200000-KO E-RING

17 SS-9151420-TP 18 SS-4111215-SP 19 SS-6121210-SP

20 VP-0330501·Sil

21 22 BT-0400251-!lB 23

24 25

26 G2305·870·000

27 28 29 30 31 32 33 34

35

36 37 38

~01

G2314-870-000

110-18405 B3118-552-FOO SD-0550212-TP

BT-0400251-EB G2303·870-0AO

G2303-870-000 G2304-870-000

82403-232·000 SS-9110920-CP SS-8110520-TP NS-611 SD-0500803-TP RC-1201011-KP C·RING SS-8110520-TP IIP-1021016-SD G2301-870·000

RC-1200001-KP

B3118-552-ll00

TA-0400301-MO

031

0-SP

THREAD

THRUST

CYLINDER

THREAD

CYLINDER

THREAD THREAD

THREAD

TENSION SECOND TENSION HINGE

HINGE BOLT

SCREW SCREll

!lASHER

URETHANE URETHANE THREAD THREAD THREAD THREAD ROLLER,FOR SCREW SCRE\1

HUT

HINGE SCRE\1

\lASHER THREAD C·SHAPEO THREAD

PLUG

RISING

COLLAR

CONNECTING

RISING

BRACKET

GUIDE

CUTTING CUTTING

CIITTIHG

RELEASE

THREAD

RELEASING SCREII SCR!lll

15/64-28

11/64·40

3/16-28 H3

HOSE,

HOSE, RISING LINK RISING LINK RISING RISING

11/64-40

ll/64-40

SCRE\1

11/64-40

RISING

SNAP

RELEASE

D=4X4.5

SHAFT

0

RING

PLATE

ROD

.ui

Ail\R_t_Y

_tP:..~.IaN

ASH.

SENSOR

SENSOR SENSOR

TENSION

L=14

L=12 t'> L=12 l::7:t:;•

BLACK BLACK

PLATE PLATE

PLATE

SPRING

ASH.

BUSH BUSH

__

IN

IIA

ASM.

LINK

CONNECTED

TRIPPING

L=9 L=

0=5

H=8

L=

SHAFT RING

L=3

4.5

LINK

STUD

11-')'!1;,~·?

;;t1'11:t?

~·J~~·

-n?tr~

•.•

:i.l:H~

';ltJy9."7"7'r'H

1::0~:1J"1V

11-~v

1Uv

1rJ.l.~I::

~"1211-731~

11-:t~~

~-:;:t:;•

j!"y:f;(

E:ll.l<l-:>!9

n,~;*-~1-

"if,.

l::U"il":f

?v'I.Y$-A

ryv~~;t-A

11-9~,~::;>;?"'~~

11-~~~

O•J::;;·

1

J~''IA7Al-1t

v~J"·;~·~

U~l-"

0

;t;:t

>t

~

'I~

l"~fA"y

T~fA~~

i~f~·y

0

1::"~

t*1I~~-~

t"!O

~A":f

~'

F

2

15/64-28

11/64-40

3/16-28

U'i'?&

>;u 'JU

ry::;>;?"?~~

L=14

L=12

L=9

M3

'I~

·Mt2 110>'7

1!-_,~

11-~~tk

a'~'*'~!-

1-:>!if:t'

U'Jt7t'lt

'l.":;j<;,"

CJJ'$!":>!9

1-:>!l<)"

t7'1.:b'l< 10.2X18X1

1"2h~i"7

Cll"~t-~9

1::":/

r~t~

11~1-'2

11/64-40

D=4X4.5

'lO>~

~D

11/64-40

D=S

H=8

L=3

L=9

L=4.5

1 1 1 1

1

1 1 1

1

1 1

1

2

1

2

1

0.7

1

(1)

(2)

(1)

(l)

(1)

2

1

1 1

Note

( ttila

l~Ol.

•••

SELECTIVE

PART

-

14-

8.

THREAD

*t11

TRIMMER

~

IJ!lf*

(

c

____

I

I I

:

114

I

104

I

81----b"l.l:<l>

I

17

I

MECHANISM

1)

3

_l

__

COMPONENTS

(1)

.J-23

33

30

~

0

w--19

17

36

27

37

-

15-

REF.NO

1

2

3

4

5

6

7 8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28 29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

NOTE

#OJ

~01

!!01

PART

NO.

G2414-870-000

SS-7110710-SP

G2409-870-0AO

G2409-870-000 G2410-870-000

110-40052 110-40201 02406-555-DOH G2424-870-000 SS-2060210-SP

SS-4080620-TP

62418-870-000

62419-870·000

G2420-870-000 62422-870-000 112-73505 82557-280-00A

SD-0600181-TP SD-0640391-TP SS-1060210-TP

SS-1121010-SP SS-6110610-TP

SS-6121050-SP

SS-6090670-TP

62406-870-000

G2407-870-00Q G2408-870-000 110-42306 WP-0621016-SH NS-6150430-SP RE-0800000-KO 81618-804-000

SD-0600403-TP

G2415-870-000

SS-6090510-SP

G2416-870-0AO G2417-870-000 SS-4112215-SP SS-1121010-SP

G242l-870-000 SS-1121010-SP 02422-870-00A

02422-870-00B 62405-870-000

D E S C R I P T I 0 N

PICKER

SCREW KNIFE KNIFE MOVING

HOVING

THREAD COUNTER MOVING SCREW SCREV

MIDDLE

MIDDLE THROAT !!EEDI.E

BRANCH

WASHER

HINGE

HINGE SCREII

LINK

B

11/64-40 FITTING FITTING

KNIFE

GUIDE

KNIFE

KNIFE 3/32-56 1/8-44

HOOK

PRESSER

HOOK

PRESSER PLATE HOLE

Gl!IOE

SPACER

FOR

DRIVING

SCREW

D•

3/32-56

SCREV SCREW SCREW

SCREW

HOVING

MOVING MOVING

PICKER

11/64·40

3/16-28

9/64-40

KNIFE

KNIFE KNIFE

LINK

PIN \lASHER H!JT

15/64-28

E-SHAPED

SNAP WASHER HINGE PICKER

SCRE\1

PRESSER

PICKER

SCREW

SCREII

HOLDER 9/64-40

HOOK

GUIDE

11/64-40

SCRE\1

THROAT

PLATE.

SCRE\1 NEEDLE NEEDLE CONNECTING

HOLE HOLE

BAR

GUIDE

.GUIDE

L=7

BASE

ASM.

BASE

ARM

ASM. FOR

KNIFE

HINGE

SCREW

L=2.3

L=6

FITTING

A

ARM

6.35

H•

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3

2

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27

513

23

3.5

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9

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47

29

REF.NO

NOTE

PART

NO.

D E S C R I P T I 0 N

1

2

3

4

5 110-40953

6 110-41308

7 110-41407

8 110-41506

9

JO

11 12

13

14 SS-7090610-SP

...lL-~-·---!'R~E::.~-0"!4"!'00':"0"!0".'0-~K~Q--!':E~-S~H'?-AP~E~D'-'S~N~A:;-P-!'R~l~NG~(4'::H1rlM'!-)

16

17 18 19

20 21

22

23

24

25 G2425-870-000

26

27

28

29

30

31

32 33

34

35

36

37

38 \IP-0621016-SH 39

40

41 SD-0450211-SP

42

43

44

45

46

47 48 137-21006

49

-'5"-'Q,___

___

51 52 53

G2401-870-0AO

G240Hl70-000

110-95304 110-40854

110-43700

ll0-41704

110-41852

110-42058

110-42751

RE-0600000-KO

SS-4110715-SP

SS-4150715-SP

G2411-870-000

G241

2-870-000

62413-870-000

110-94604 110-40706 110-40706

82414-761-000

RE-0500000-KO

SD-0600361-SI' S0-0600361-SP

SIH640961

CS-0790728-TH

CS-064061A-SP CS-064061A-SP

SS-7110710-SP

SS-41

SS-6123010-SP

NS-6150430-SP

-SP

51415:Sl'

THREAD

KNIFE ROLLER ROLLER ROLLER ROLLER

KNIFE

CLUTCH

CLUTCH BASE

DRIVIMG

SCREW E-SHAPED

SCRE\1

SCREV

PICKER

PICKER PICKER CLUTCH

!lOVING

MOVING

PICKER

STOP

E-RING

HINGE

THRUST

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BRACKET

FULCRUM

RETURN

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9/64-40

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LIHK

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11/64-40

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6,

35

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L=30.0

AS

WASHER

BT-0400251-EB

BT·040025l·EB

YP-0480856-SP

SD-OB0036H>P Sli-9050813-SC

B3508-220·000 PA-2000601-AO G2402-870-000

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\/ASHER HINGE

SCREW

01! AIR

THREAD

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4.8X8.4X0.8

SCREW

M5X0.8

TUBE

CYLINDER

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BLACK BLACK

4.50

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G2423-870-000

..YG..:c24"""0~8.lQ-OOO

SD-0600401-TP

PJ-0460525-03

G2404-870-000

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D=

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l

28

51

!

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37

52

l

27

- 19 -

REF.NO

NOTE

PART

NO.

D E S C R I P T I 0 N

Qty

1 G3501-870-0AO

2 03501-870-000 OIL

3 G3505-870-000 4 G3504-870-00A

5 G3504-870-00B SH!K. B

6 03502-870-000 0

7 83534-155-000

8 137-67405

9 88267-180-000

10 11 12

13

14 15 16 17 18 G3525-870-0AO

19

~2:'0'-----!B~3:!'52='0!=-~22~0~-'!0~00~-!0~Ic!'i.~S:'!:P~O:!'!IG~L.-;-;;-==------t~;!J~t~tl"'="~"::t2~:t"-..!11\::'.

21

22 82616-372-000

23 24

25

26

27 28 29 30 31

32 BT-0500300-EG OIL

33

34

35

36 37 38 39

40 SS-6120620-

41

42

43 44 45

46

47

48 NS-6120310-SP 49 G3512-870-000 0 50

51

52

53

54

55

56 57 58

59 G3514-870-000

60 61 62 63 64

65

66

67 G3523-870-000

68 69 70

G3503-870-00Q SS-6090810-SP SS-4110815-SP

81214-038-000

B1306-155-0AO SS-8660810-TP

Stl-1110401-MZ

G3524-870-0AO

83508-280-000 83514-412-000

B3508-220-000 OIL G1141-870-000

83525-357-000 63529-226-000 OIL

BT-0500300-EA OIL

BT-0500300-EG OIL BT-0500300-EG OIL BT-0500:lQO·EA Oil. BT-0500300-EG OIL

BT-0500300-EA OIL

S0-0000401-MZ

SS-111

0510-SP

SS-7091110-SP

SS-7120710-SP

SS-6122030-SP SS-6121840-Sf

SS-4110515-SP SS-6110610-TP SS-6110650-TP SS-6110480-SP 115-28809

BT-0500300-EG OIL EA-9500801-00

G35ll-870-000

G3519-870-000

G3509-870-000

G3506-870-000 G3507-870-000

G3508-870-0AO

SQ-1110401-llZ G3510-870-000 G3513-870-000

G3515-870-000 G3516-870-000 03517-870-0AO G3518-870-000 G3520-870-000 OILING

G352H70-000

G3522-870-000 03528-870-000

G3526-870-000 G3529-870-0QO Pl.liG. B

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SCRE\1 SCREW

IP

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SCREW SCREW

SCREW

SCREV WASHER

CABLE

NUT TANK

LOIIER SUCTION ADAPTER CIRCULAR SIJCKTION CONNECTING TUBE BYLANE STUD HOOK

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11/64-40

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3/16-28 3/16-28 3/16-28

11/64-40

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SHAFT

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A

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Juki AVP-870 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual