V. PREPARATION OF THE SEWING MACHINE ..............................................................14
1. HOW TO OPERATE THE SEWING MACHINE HEAD ....................................................................... 14
(1) How to attach the needles .............................................................................................................. 14
(2) Thread used .................................................................................................................................... 14
(3) How to pass the needle thread ....................................................................................................... 15
2. HOW TO REMOVE THE SEWING TABLE ......................................................................................... 16
(1) When replacing the bobbin thread .................................................................................................. 16
(2) Cautions to be taken when the sewing tables are removed ........................................................... 17
3. HOW TO WIND THE BOBBINS ......................................................................................................... 18
4. HOW TO THREAD THE BOBBIN CASE ........................................................................................... 19
5. HOW TO INSTALL THE BOBBIN CASE............................................................................................ 19
6. HOW TO ADJUST THE THREAD TENSION ..................................................................................... 20
7. SETTING THE MATERIAL TO BE SEWN .......................................................................................... 21
8. ADJUSTING THE MATERIAL GUIDE ................................................................................................ 21
VI. HOW TO USE THE OPERATION PANEL ....................................................................22
4. USING THE COUNTER ...................................................................................................................... 35
(1) Setting procedure of the counter..................................................................................................... 35
(2) Releasing procedure of count-up .................................................................................................... 38
(3) Counter value changing procedure during sewing ......................................................................... 38
5. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER ............................................. 39
(1) Setting procedure of the bobbin thread remaining amount adjustment counter ............................. 39
(2) Releasing procedure of the bobbin thread remaining amount detection count-up ......................... 41
6. CHANGING THE SEWING MODE ..................................................................................................... 42
7. USING THE SEWING PATTERN ........................................................................................................ 43
(1) Performing the selection of pattern ................................................................................................. 43
(2) Performing the new creation of pattern ........................................................................................... 44
(3) Copying the pattern......................................................................................................................... 45
(4) Erasing the pattern.......................................................................................................................... 47
(5) Naming the pattern ......................................................................................................................... 48
(6) Editing procedure of the cycle sewing data .................................................................................... 49
8. CHANGING THE SEWING DATA ....................................................................................................... 51
(1) Changing procedure of the sewing data ......................................................................................... 51
(2) Sewing data list ............................................................................................................................... 52
(3) Copying function of the upper and lower alternate sewing data ..................................................... 63
9. CHANGING THE MEMORY SWITCH DATA ...................................................................................... 65
(1) Changing procedure of the memory switch data ............................................................................ 65
(2) Memory switch data list................................................................................................................... 66
12. HOW TO ADJUST THE FOOT PEDAL ............................................................................................ 124
13. ERROR CODE LIST ......................................................................................................................... 126
14. INPUT NUMBER TABLE .................................................................................................................. 138
iii
I. CAUTIONS BEFORE OPERATION
Following items have to be checked every working day before the operation of the machine
and before the start of work hours.
1. Ascertain that the sewing machine is lled with the predetermined amount of oil.
2. Never operate the machine unless the lubricating part in the hook has been lled up with oil.
3. Ascertain that the pressure gauge indicates the designated air pressure of 0.5 MPa.
*
(This is necessary particularly when the compressor is stopped for a lunch break or the like.)
If the compressed air pressure is equal to or less than the designated value, troubles such as
interference between the parts can occur. It is therefore necessary to carefully check the compressed air pressure.
4. Check whether the needle thread/bobbin thread need to be replenished.
5. To perform sewing immediately after turning ON the power switch, perform trial stitching rst,
then proceed with sewing of actual products after the test sewing.
6. In order to prevent the optical ber sensor of the bobbin thread remaining amount detecting device from showing a detecting failure, be sure to clean thread waste around the hook using an air
gun once or more times a day.
7. In order to protect the ap sensor from showing a detecting failure, be sure to clean dust on the
reecting tape of the folding plate using an air gun once or more times a day.
− 1 −
II. CONFIGURATION OF THE MACHINE
E
F
C
B
D
K
G
I
J
H
A
The APW-896N consists mainly of the following units.
Frame and structural components (Framesewing table, covers, foot switch, etc.)
A
Clamp foot unit and feed mechanism
B
Corner knife unit
C
Binder unit (Binder components and its driving components)
D
Pneumatic control unit (Pneumatic control devices and pipings)
E
Stacker unit (Optional)
F
Sewing machine head
G
Electric control unit (Control panel)
H
Operation panel
I
Power switch (Also used as the emergency stop switch)
J
Temporary stop switch
K
With this machine consisting of the aforementioned 11 units, you can do desired welting work simply by set-
ting materials (garment body, interlining piece, welting patch, etc.) in place and operating the switches on the
operation panel.
In addition, when temporary stop switch K is pressed during operation of the device, the device stops.
− 2 −
III. SPECIFICATIONS
1. MECHANICAL SPECIFICATIONS
1 Sewing machineLH-896N model of 2-needle, lockstitch machine with a center knife
2 Sewing speed3,000 sti/min (max.)
3 Stitch lengthLockstitch : 2.0 to 3.4 mm (standard : 2.5 mm)
Condensation stitch : 0.5 to 1.5 mm (standard : 1.0 mm)
Back tack stitch : 0.5 to 3.0 mm (standard : 2.0 mm)
Condensation/Back tack stitch selectable
4 Types of weltParallel double welt, parallel single welt
slant double welt, slant single welt
5 Pocket lip length
(Welt lenght)
6 Welting width
(Needle gauge)
7 NeedlesORGAN DP X 17 #14 to #18 (standard #16)
8 ThreadSpun thread #60 (Recommended)
Possible to set in increments of 0.1 mm within the range of 18 mm (min.) to 220 mm (max.)
* Parallel ap : Min. 47.5 mm
* Slant ap : Dependent on deection amount
(Reference) 20 mm gauge, deection amount 20 mm, back-tuck 7.5 mm
/ Min. 67.5 mm
8, 10, 12, 14, 16, 18and 20 mm
* However, for with dart stretcher, 8, 10, and 12 mm
For with breast pocket, 8, 10 and 12 mm
For with zipper attachment, 16 mm, 18 mm, 20 mm
20 Noise- Equivalent continuous emission sound pressure level (LpA) at the workstation :
Machine operation is automatically stopped if the cloth feed mechanism error detector,
the needle thread breakage detector or any of the various safety devices is actuated.
(1,580 mm - when including the stacker)
Length : 1,500 mm
Height : 1,165 mm
A-weighted value of 80.0 dB; (Includes KpA = 2.5 dB); according to ISO 10821- C.6.3
-ISO 11204 GR2 at 3,000 sti/min for the sewing cycle, 4.8s ON.
(Pattern : No.1, Jump feed speed of clamp foot : Max speed)
(1,800 mm - when including the thread stand)
2. ELECTRICAL SPECIFICATIONS
The number of independent sewing patterns that
1
can be stored in memory
The number of alternate sewing patterns that can be
2
stored in memory
3
The number of cycles that can be stored in memory20 (1 to 20)
4 Input power : Single phase : 220 to 240V 50/60 Hz
5Power consumption270VA
99 (1 to 99)
20 (1 to 20)
3-phase : 200 to 240V 50/60 Hz (Optional 380V)
Voltage uctuation : Within + 10% of the rated voltage
− 3 −
IV. INSTALLATION
1. REMOVING PACKING MATERIALS
Remove the upper cover and remove
the string and packing materials that
have xed the clamp foot.
Remove the string and packing
materials that have xed the clamp
bar stacker.
Remove the string that has xed the
binder unit.
Wooden table
Frame
Draw out the corner knife unit and
remove the string that has xed the
unit.
When lifting the machine, hold the frame without holding the wooden table.
2. SECURING THE MACHINE
CAUTION
To prevent a fatal accident, lower and x adjust bolts ❷ (4 places) located at the side of caster ❶ after
moving the machine to the level and stabilized place.
:
Cut and remove the clip band that
has xed the needle bar.
❷
❶
− 4 −
3. CONNECTING THE FOOT PEDAL
CAUTION
When installing the pedal, perform the work paying attention to the overhead table.
:
Install the pedal base to the machine frame with
①
screws ❷.
Connect pedal bases A and B with two screws
②
.
❶
Position of the pedal can be optionally
adjusted within the range of the slot.
Connect the connecting rods with xing screw
③
.
❸
1. When connecting, do not connect the
rods with connecting rod C on the
sensor side pulled downward,
2. Install so that connecting rod on the
pedal side D and the caster ❹ do not
interfere with each other within the
range of pedal operation.
D
❶
❷
B
❶
A
C
❸
❹
4. CONNECTING THE AIR COUPLER
Connect one end of air coupler A supplied with
the machine as an accessory to air hose ❷. Then
connect the other end to coupler ❸ on the main unit
side.
❶
❸
A
❷
• Connect coupler A to the main unit
with air cock ❶ closed, then carefully
open air cock ❶ to allow the com-
pressed air to be supplied.
• Make sure that the pressure gauge of
the regulator reads 0.5 MPa.
− 5 −
5. CONNECTING THE POWER PLUG
CAUTION
To prevent possible accidents caused by leakage or dielectric strength, an appropriate power plug
shall be installed by a person who has an expert knowledge of electricity. Be sure to connect the power plug to the receptacle that is well grounded.
:
Connection of the power plug to the power depends on the specications of the product. Adjust the power
plug to the power specications to connect.
In case of the product of single-phase, 220 to 240V specications :
①
Connect the sky-blue and brown wires of the power cord to the power terminal (AC220 to 240V) and the
yellow/green wire to the ground (earth) terminal respectively.
In case of the product of 3-phase, 200 to 240V specications :
②
Connect the red, white and black wires of the power cord to the power terminal (AC200 to 240V) and
the yellow/green wire to the ground (earth) terminal respectively.
In case of the product with the optional high voltage transformer (with SA-128) :
③
Connect the black wires (3 pieces) of the power cord to the power terminal (AC380 to 415V) and the
yellow/green wire to the ground (earth) terminal respectively.
It is possible to connect to 380/400/415V by setting of the input tap of transformer (standard setting at
the time of delivery : 380V).
This product performs operation by the single-phase connection for 3-phasse 380/400/415V.
[ Caution when changing the power source of the high voltage optional transformer ]
When using high voltage optional transformer ❶ with
❶
❷
the input voltage of 400V or 415V, it is necessary to
replace input power source cord ❷ of high voltage
optional transformer ❶. Change power source input
cord ❷ (sky blue) that is connected to 380V to the
connection of 400V or 415V.
To prevent accidents, perform the work
after leaving the sewing machine alone
more than 4 minutes in the state that
the power switch is turned OFF and the
power cord is drawn out.
High voltage optional transformer ❶ is set on the
❸
rear side of the table.
When performing changeover of voltage, remove
transformer box ❹ after removing top cover ❸.
❹
− 6 −
6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO
THE MACHINE
Putting nut and washer between main unit frame ❶
and x the thread stand as illustrated in the left-hand
gure.
Washer
❶
Spring washer
Nut
− 7 −
7. INSTALLING SP-46N (CLAMP BAR STACKER)
(OPTIONAL PART NO. : 40149301)
Clamp bar stacker is delivered in the
state that it is xed in the frame at the
time of delivery with the clamp bar
stacker mounted. It is necessary to
change the installing position to the nor-
mal using position.
❶
B
A
At this time, take care to prevent the stacker cord, the air piping, etc. from being caught.
In addition, insert the stacker rotating shaft into the hole in the stacker base until the bottom of
the base is reached.
Remove stacker xing plate ❶.
①
Turn the whole stacker in the direction of the
②
arrow and take it out from inside of the frame.
Change stacker turning shaft A section to
③
stacker base hole B.
Stacker in the operation state (with the air supply)
C
❸
❷
Stacker in the setup state (without the air supply)
Lock the whole stacker with hinge ❷.
④
Insert safety bar ❸ in direction C as illustrated
⑤
in the gure. Fix the safety bar at the position
where it is in parallel with the oor surface.
At this time, conrm that air is being
supplied.
In the case of power interruption due to
a power failure, etc., the folding operation of the stacker can get out of order.
Be aware that this can give rise to a risk
that the hand is caught in the stacker.
Do not put hands in the area surrounded
by the safety bar.
− 8 −
If the aforementioned situation occurs,
stop the air supply to bring the stacker
back to the state shown in the left gure
"Stacker in the setup state (without the
air supply)".
Then, start supplying the air after checking to make sure that the stacker is in
the setup state.
8. INSTALLING SP-47N (ROLLER STACKER)
(OPTIONAL PART NO. : 40149302)
(1) Adjusting the position
❷
❺
Conrming parallelism
①
Make sure that stacker
table ❹ and rubber roller
are installed parallel
❸
with each other.
If not, loosen four set-
screws ❷ to adjust.
(2) Maintenance
(Working state)
❶
❹
❷
❸
0.5mm
Conrming the clearance
②
Make sure that the clear-
ance between stacker ta-
ble ❹ and rubber roller ❸
is approximately 0.5 mm.
If it is not approximately
0.5 mm, loosen nut ❺ to
adjust.
When the roller stacker is not used or adjusting the
corner knife, the roller stacker can be turned upward
with the procedure below.
Pull release lever ❶. Lift up the roller section to
thrust pin ❸ into xing spring ❷, then bring them
into locked state (see Fig. 1). This puts the sewing
machine in standby state.
Fig. 1
(Waiting state)
❸
− 9 −
9. REMOVING THE HEAD FIXING PLATE
Remove xing screws ❷ of head xing plate ❶.
❷
❶
10. INSTALLING THE SUB-TABLE
Install the sub-table with four screws ❶ as shown in
the gure.
Be sure to x the machine and the frame
when performing re-transportation.
At this time, x the sub-table so as to be
ush with the main table.
❶
❶
11. INSTALLING OPERATION PANEL IP-420
A
B
Tape
Connector
As shown in the gure above, open the lid on the right-hand section B of IP-420 and connect the connector
which is xed with tape to the right-hand top surface A of the table.
To prevent malfunction due to static electricity, install operation panel IP-420 on the panel base
to use and do not change the position of the panel base.
− 10 −
12. LUBRICATING THE OIL TANK
CAUTION
1. To prevent accidents caused by abrupt start of the sewing machine, do not connect the power
plug until lubrication has been completed.
2. To prevent inammation or rash, immediately wash the part when oil has stuck to your eyes or
body.
3. If oil has been swallowed, diarrhea or vomiting may occur. Put oil to the place where children can-
not reach.
:
Fill the oil tank with the oil for hook lubrication before
operating the sewing machine.
Remove oil cap ❶ and ll the oil tank with
①
JUKI MACHINE OIL No. 1 (Part No. : MD-
FRX1600C0) using the oiler supplied with the
❶
Upper
engraved
marker line
❸
machine as accessories.
To prevent entering of dust, be sure to
attach the cap for use.
❷
Fill the oil tank with the oil until the top end of
tank with oil of 200cc as the standard
and conrm that the oil amount indicating rod is working.
• When operating a newly installed
machine or a machine which has not
been used for a relatively long period
of time, make the machine run at 2,000
sti/min or less for the purpose of
break-in. In addition, use the machine
after applying oil to races A of the
right/left hooks.
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
❷
:
Fix interlining installing plate ❶ to the machine
①
frame with two screws ❷.
❶
Sewing table
Notch
Roller
Guide A
Guide plate
Set interlining as shown in the gure above.
②
Guide B
Spring
Set collar
Side plate
Interlining
Guide B
The roll core that can be used is 40 to 70 mm wide and 200 mm in roller diameter (max.).
Pass the interlining between guide B and guide A and roller, and route it up above the table.
③
Feed the interlining up to the roller section using the notch of the guide plate.
Adjust the lateral position of two guides, two guide pins and side plate (on the right) to allow the interlin-
④
ing to be fed straight up above the sewing table.
Position the set collar on the left-hand side to allow the side plate to lightly hold the interlining by spring.
⑤
Then x the set collar there.
− 12 −
14. ADJUSTMENT OF SA-120N (INTERLINING SUPPLYING DEVICE)
(OPTIONAL PART NO. : 40149798)
CAUTION
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
:
❷
❸
❶
Adjustment of the interlining feeding amount
①
is performed with memory switch ( ).
However, perform further ne adjustment with
the speed controller ❷ of the interlining feeding
cylinder ❶.
(When tightening the speed controller ❷, the
amount is decreased and when loosening it, the
amount is increased.)
When a new interlining ❸ is mounted, press
②
interlining supply button ❹, perform feeding
of the trial sewing several times and use the
device after conrming the feeding amount and
the parallel feeding of the interlining.
❻
❹
❺
(Caution when operating)
When using the interlining supplying device with
rear reference ❺, the interlining at the sewing
start remains long since it is away from interlin-
ing outlet ❻. So, use the device with front refer-
ence ❼.
For handling the sewing tables, refer to
"V-2.(2) Cautions to be taken when the
sewing tables are removed" p. 17.
❼
− 13 −
V. PREPARATION OF THE SEWING MACHINE
1. HOW TO OPERATE THE SEWING MACHINE HEAD
(1) How to attach the needles
CAUTION
• Turn OFF the power before starting the work so as to prevents accidents caused by abrupt start of
the sewing machine.
• When replacing the needle, be careful not to allow your ngers to touch the blade section of the
center knife.
❷
(2) Thread used
:
Needles used are DP X 17 #14 to #18 (standard
#16). Use the specied needle.
❶
❷
Insert left- and right-hand sides needles as far as
they will go pointing their long grooves ❶ at each
other and tighten needle clamp screws ❷.
• Use the left hand twist thread for the needle
thread.
• Either twist thread will do for the bobbin thread.
Right hand twist thread
Left hand twist thread
Use a new thread which is uniformly
twisted.
− 14 −
(3) How to pass the needle thread
CAUTION
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
:
Lift binder ❶ in the direction A, Hold section B
①
by hand and turn the whole binder in the direc-
tion C.
B
A
❶
Then pass needle thread in the order as shown in the gure below.
②
C
B
A
Be sure to press section B since welt-
ing width may become improper when
the binder is pressed and turned in the
direction C.
Binder is locked with the ball plunger.
Rather strongly turn the binder in the
direction C to release the lock.
C
A
B
A
A
B
A B
A
Periodically replace thread guide felt C. Sewing trouble due to rough motion of thread
during sewing can be prevented.
B
B
Pass the needle thread in the illustrated order.
Left-hand side needle thread toward the sewing machine
Right-hand side needle thread toward the sewing machine
− 15 −
A
B
2. HOW TO REMOVE THE SEWING TABLE
CAUTION
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
:
(1) When replacing the bobbin thread
❷
A
❶
Pin
Move the clamp foot to the rear end of its stroke.
①
Insert your ngers into notches A in the bottom
②
of right- and left-hand sewing tables ❶ and ❷,
and push up the sewing tables.
Move the tables in the direction of the arrow
③
keeping the above state, and you can see the
bobbin case.
At this time, move the sewing tables
so as not to allow the sewing tables to
come in contact with the needles.
After replacing the bobbin thread, return
④
the sewing tables in place by following the
above-mentioned steps of procedure in the
reverse order. Now, rmly set the sewing tables
on the throat plates and the pins.
− 16 −
(2) Cautions to be taken when the sewing tables are removed
CAUTION
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
:
When you remove the sewing tables ❶ and ❷, be sure to accurately set them by following the points below.
Securely t the pins, rear (left) (right) over the
Pins, rear
❶
①
pin holes.
Securely t pin holes, front (left) (right) over the
②
pins.
Pin holes, front
❷
Plate spring
1. In case of the machine provided with
SA-120N (automatic interlining supply-
ing device), return the sewing tables
to their home positions while lifting
the sewing tables
plate spring section is not bent.
and ❷ so that the
❶
2. In case of removing the sewing tables
pocket bag clamping device and interlining clamping device.
Pocket bag clamping device (standard)
①
Pocket bag clamping device (for interlining supply)
②
Outlet of interlining
supply
and ❷ with the types below, take care not to bend
❶
− 17 −
3. HOW TO WIND THE BOBBINS
CAUTION
To prevent damage, avoid contact with bobbins while the machine is in operation.
:
Put bobbin into the thread winder
①
shaft until it will go no further.
Pass thread through thread guide
❹
②
plate ❽, open thread tension disk
and put the thread into the slit of
❼
thread tension rod ❹.
❶
❷
Direction of
rotation
❽
❼
❸
Pass thread in the order as shown in
③
the gure, and wind the thread onto
bobbin by four or ve turns. (The
direction of the arrow corresponds to
the direction of rotation of the bobbin.)
Press bobbin thread guide ❶ and
④
the bobbin rotates.
The thread winder will automatically
⑤
stop as soon as it has wound up the
bobbin to a predetermined amount.
❺
❾
❻
1. If you want to wind a bobbin, start winding it from recess ❺ as illustrated in the gure above. If
you start to wind a bobbin from portion ❻, the detection of run-out of bobbin thread will fail to
be performed normally.
2. To ensure the appropriate remaining amount of bobbin thread, it is important to wind the bobbin
uniformly. Be sure to check that the bobbin is uniformly wound particularly at the start of bob-
bin winding.
If the bobbin fails to be uniformly wound with thread, properly adjust the lateral position of ten-
sion post socket ❸.
3. It is most suitable to wind the bobbin with thread to approximately 80% of the outer diameter of
the bobbin. The winding amount can be adjusted with winding amount adjustment screw ❷.
4. Do not press lever ❶ except when winding bobbin thread. Motor continues to run and trouble
will be caused.
5. When abnormalities such as overload of the thread winding motor, etc. are delected, thermal
switch ❾ is shut off. When thermal switch is shut off, turn ON thermal switch ❾ again after
turning OFF it to return.
− 18 −
4. HOW TO THREAD THE BOBBIN CASE
Hold in hand a bobbin in the way that it spins
①
clockwise and put it into the bobbin case.
Bobbin case
Pass the thread through slot ❶ in the bobbin
②
case.
Pull the thread to pass it under the tension
③
spring.
Bobbin
❶
5. HOW TO INSTALL THE BOBBIN CASE
CAUTION
Turn OFF the power before starting the work so as to prevent accident caused by abrupt start of the
sewing machine.
:
Raise hook levers ❶ and take out the bobbin
①
cases together with the bobbins.
❷
When tting, t the bobbin cases into the hook
②
driving shaft and tilt levers ❶.
When bobbin cases, left and right, ❷ are
replaced, make sure that the clearance
between the opener which is extremely
receded and the bobbin case is 0.2 to 0.3
❶
❸
mm. If the clearance is not 0.2 to 0.3 mm,
loosen setscrew ❸ and adjust it.
0.2 to 0.3mm
− 19 −
6. HOW TO ADJUST THE THREAD TENSION
Adjusting bobbin thread tension
Bobbin case
Bobbin
Bobbin thread
tension adjustment
screw
①
Turn bobbin thread tension adjustment screw
clockwise to increase the bobbin thread tension
or turn the screw counterclockwise to decrease it.
As shown in the left-hand gure, standard
bobbin thread tension is 0.25 to 0.35N when
measuring with the tension gauge.
❷
❶
Adjusting needle thread tension
②
First, adjust the right- and left-hands bobbin
thread tension.
Then in accordance with the bobbin thread
tension obtained, adjust the right- and left-hand
sides needle threads tension appropriately by
turning thread tension adjustments nuts ❶ and
respectively. Turning the nuts clockwise will
❷
increase the thread tension or turning them
counterclockwise to decrease it.
− 20 −
7. SETTING THE MATERIAL TO BE SEWN
Garment body
clamp (left)
Garment body
Garment body
clamp rubber
Garment body
clamp (right)
8. ADJUSTING THE MATERIAL GUIDE
Use a garment body that is larger
than the garment body clamp rub-
ber piece adhered under the right
and left garment body clamps.
If a garment body of which size
is smaller than the garment body
clamp rubber piece, the rubber
piece can come off or the machine
can malfunction.
If it is necessary to use a small
material, mount a shim type gauge
(optional) on the machine.
Material guide functions to stabilize the welt patch at the edge of the machine needle.
Adjust the height and the presser pressure of material guide ❶ in accordance with the thickness of material.
The height of material guide can be adjusted by
①
loosening nut ❷ and screw ❸.
(Clearance between material guide and welt
patch scale has been adjusted to 0.5 to 1.0 mm
at the time of delivery.)
Presser pressure can be adjusted with spring
②
Material guide
spring
Material guide arm
❶
❹
❷
❸
pressure adjust screw ❹.
(Adjust the pressure so that there is no exces-
sive resistance when the material passes.)
0.5 to 1.0 mm
− 21 −
VI. HOW TO USE THE OPERATION PANEL
1. PREFACE
1) To use the data for APW-895N/896N (EPD data) on APW-896N
To use the EPD data on the APW-896N, read the data into the IP-420.
Insert the relevant medium into the IP-420. Select pattern number xxx from EPD data.
2) Folder structure of the media
Store each le in the directories below of the media.
Media drive
Data that are not stored in the directories above cannot be read. So, be careful.
3) CompactFlash (TM)
Inserting the CompactFlash (TM)
■
Media
APW-896N
1) Turn the label side of the CompactFlash(TM) to
this side (place the notch of the edge to the rear.
) and insert the part that has a small hole into
the panel.
2) After completion of setting of the media, close
the cover. By closing the cover, it is possible to
access. If the media and the cover come in con-
tact with each other and the cover is not closed,
check the following matters.
• Check that the media is securely pressed
until it goes no further.
• Check that the inserting direction of the me-
dia is proper.
APW××× .EPD
APW××× .EPD
APW××× .EPD
1. When the inserting direction is wrong, panel or media may be damaged.
2. Do not insert any item other than the CompactFlash (TM).
3. The media slot in the IP-420 accommodates to the CompactFlash (TM) of 2 GB or less.
4. The media slot in the IP-420 supports the FAT16 which is the format of the CompactFlash (TM).
FAT32 is not supported.
5. Be sure to use the CompactFlash (TM) which is formatted with IP-420. For the formatting proce-
dure of the CompactFlash (TM), see "VI-17. PERFORMING FORMATTING OF THE MEDIA" p. 98.
− 22 −
Removing the CompactFlash (TM)
■
1) Hold the panel by hand, open the cover, and
press the media ❷ removing lever ❶. The me-
dia is eject.
4) USB port
Inserting a device into the USB port
■
❷
❶
When the lever ❶ is strongly pressed,
the media ❷ may be broken by protrud-
ing and falling.
2) When the media ❷ is drawn out as it is, remov-
ing is completed.
Slide the top cover and insert the USB device into
the USB port. Then, copy data to be used from the
USB device onto the main body.
After completion of copying the data, remove the
USB device.
Disconnecting a device from the USB port
■
Cautions when using the media
• Do not wet or touch it with wet hands. Fire or electric shock will be caused.
• Do not bend, or apply strong force or shock to it.
• Never perform disassembling or remodeling of it.
• Do not put the metal to the contact part of it. Data may be disappeared.
• Avoid storing or using it in the places below.
Place of high temperature or humidity / Place of dew condensation /
Place with much dust / Place where static electricity or electrical noise is likely to occur
Remove the USB device. Put the cover back in
place.
− 23 −
Precautions to be taken when handling USB devices
①
• Do not leave the USB device or USB cable connected to the USB port while the sewing machine is in
operation. The machine vibration can damage the port section resulting in loss of data stored on the
USB device or breakage of the USB device or sewing machine.
• Do not insert/remove a USB device during reading/writing a program or sewing data.
It may cause data breakage or malfunction.
• When the storage space of a USB device is partitioned, only one partition is accessible.
• Some type of the USB device may not be properly recognized by this sewing machine.
• JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing
machine.
• When the panel displays the communication screen or pattern data list, the USB drive is not recognized
even if you insert a medium into the slot.
• For USB devices and media such as CF(TM) cards, only one device/medium should be basically con-
nected/inserted to/into the sewing machine. When two or more devices/media are connected/inserted,
the machine will only recognize one of them. Refer to the USB specications.
• Insert the USB connector into the USB terminal on the IP panel until it will go no further.
• Do not turn the power OFF while the data on the USB ash drive is being accessed.
USB specications
②
• Conform to USB 1.1 standard
• Applicable devices *
1 �����
Storage devices such as USB memory, USB hub, FDD and card reader
• Not-applicable devices ���� CD drive, DVD drive, MO drive, tape drive, etc.
• Format supported ������� FD (oppy disk) FAT 12
Others (USB memory, etc.), FAT 12, FAT 16, FAT 32
• Applicable medium size ��� FD (oppy disk) 1.44MB, 720kB
Others (USB memory, etc.), 4.1MB ~ (2TB)
• Recognition of drives ����� For external devices such as a USB device, the device which is recog-
nized rst is accessed. However, when a medium is connected to the built-
in media slot, the access to that medium will be given the highest priority.
(Example : If a medium is inserted into the media slot even when the USB
memory has already been connected to the USB port, the medium will be
accessed.)
• Restriction on connection �� Max. 10 devices (When the number of storage devices connected to the
sewing machine has exceeded the maximum number, the 11th storage de-
vice and beyond will not be recognized unless they are once disconnected
and re-connected. )
• Consumption current ����� The rated consumption current of the applicable USB devices is 500 mA at
the maximum.
1
*
: JUKI does not guarantee operation of all applicable devices. Some device may not operate due to a
compatibility problem.
− 24 −
2. BASIC OPERATION OF THE OPERATION PANEL (IP-420)
(1) Conguration of IP-420
[ Front ][ Right side ]
❻
❼
❽
❶
❷❸❹❺
SymbolNameDescription
❶
❷
❸
TOUCH PANEL, LCD display section
READY key
INFORMATION key
Change-over of the data input screen and the sewing screen
is performed.
Change-over of the data input screen and the information
screen is performed.
❾
❹
❺
❻
❼
❽
❾
COMMUNICATION key
MODE CHANGEOVER key
Contrast control
Brightness control
CompactFlash (TM) eject button
CompactFlash (TM) slot
Cover detection switch
Connector for external switch
Connector for control-box connection
Change-over of the data input screen and the communica-
tion screen is performed.
Change-over of the data input screen and the mode change-
over screen which performs various details setting.
1. Lightly press the target key on the touch panel with a ngertip to operate the IP-420. If you
operate with any means other than your ngertip, the IP-420 can malfunction or the glass
surface of the touch panel can be scratched or break.
2. When READY key is pressed rst after turning ON the power, origin retrieval of the clamp
foot is performed. At this time, the clamp foot moves. So, be careful.
− 25 −
(2) Buttons used in common
Buttons that perform common operation in the respective screens of IP-420 are as described below.
PictographNameDescription
CANCEL button
ENTER buttonData changed are determined.
UP SCROLL buttonThis button scrolls button or display upward.
DOWN SCROLL buttonThis button scrolls button or display downward.
RESET buttonThis button releases error and the like.
NUMBER INPUT buttonTen keys are displayed and input of number can be performed.
CHARACTER INPUT buttonCharacter input screen is displayed.
(3) Basic operation
Pop-up screen is closed. In case of the data change screen, the
data during changing can be cancelled.
Turn ON the power switch.
①
First, turn ON the power switch.
Reset pop-up screen is displayed after displaying WELCOME
screen. Press RESET button A.
When RESET button is pressed, the binder goes up. So,
be careful.
A
Next, language selection pop-up screen is displayed. After select-
ing the language you desire to display, press ENTER button
. Then the independent sewing input screen (screen A) of the
B
gure below is displayed.
When ending the selection screen with CANCEL button
or ENTER button without performing the lan-
guage selection, the language selection screen is dis-
B
played whenever the power is turned ON.
− 26 −
Select pattern No. you desire to sew.
②
C
D
The independent sewing
input screen (screen A)
When PATTERN NO. button C is pressed, the pattern No.
can be selected. For the selecting procedure of pattern No., see
"VI-7.(1) Performing the selection of pattern" p. 43
.
At the time of your purchase, pattern Nos. 1 to 10 have been reg-
istered. Change the sewing data in accordance with the sewing
types for use. (The number to which the pattern has not been
registered is not displayed.)
For the detailed explanation of input screen, see "VI-3.
EXPLANATION OF THE BASIC SCREEN" p. 29.
Start sewing
③
Sewing screen (screen B)
When READY key D is pressed in the independent sewing
input screen (screen A), the green sewing screen (screen B) is
displayed and the sewing operation is started by the pedal opera-
tion.
For the detailed explanation of input screen, see "VI-3.
EXPLANATION OF THE BASIC SCREEN" p. 29.
To stop the device during operation
④
When temporary stop switch E is pressed during sewing, the
device can be stopped.
E
− 27 −
At this time, the error screen is displayed to inform that stop switch
is pressed. When RESET button F is pressed, the error is
released and the screen returns to the input screen.
F
Depress back the pedal at the time of mounting the breast
⑤
H
box device.
At the time of mounting the breast box device, when de-
pressing back the pedal in the green sewing screen (screen B),
the conrmation screen as shown on the left side is displayed.
When the clamp foot moves to the back by depressing back the
pedal, it retreats with the ap presser closed. This screen is to
conrm whether material is put on the clamp foot.
Conrming message saying that "Clamp foot moves to the back
G
with ap presser closed. Remove material on the clamp foot" is
displayed.
When there is no material on the clamp foot, press CLAMP FOOT BACK button G and the clamp
foot moves to the back with the ap presser closed. At the same time, the conrming screen is released
and the screen returns to the sewing screen.
When canceling clamp foot back, press CANCEL button
, and the ap presser is opened. Then
H
the clamp foot does not move to the back. At the same time, the conrming screen is released and the
screen returns to the sewing screen.
When there is material on the clamp foot, be sure to press CANCEL button H and remove
the material.
Then depress back the pedal again to move the clamp foot to the back.
− 28 −
3. EXPLANATION OF THE BASIC SCREEN
(1) Input screen (Independent sewing mode)
A B CDEF
H
I
J
K
L
M
N
G
O
P
Q
R
S
T
V
W
U
SymbolName of buttonDescription
NEW CREATION buttonIndependent sewing pattern new creation screen is displayed and new register of the pattern
A
COPY button
B
CHARACTER INPUT buttonCharacter input screen is displayed and the name can be inputted to the pattern data.
C
TYPE OF WELT CHANGE-OVER buttonType of welt change-over screen is displayed, and change-over of type of welt and adjust-
D
CLAMP UP PROHIBITION AT SEWING END
E
button
NEEDLE THREAD TRIMMING buttonWhen this button is pressed, needle thread trimming knife comes down and the needle
F
BOBBIN THREAD TRIMMING buttonBobbin thread trimming knife opens while this button is pressed.
G
PATTERN NO. LIST buttonPattern No. list screen is displayed and the pattern data can be selected.
H
SEWING MODE CHANGE-OVER buttonSewing mode is selected.
I
L SIZE LENGTH SETTING button
J
DEFLECTION AMOUNT SETTING button
K
MOTION MODE SETTING button
L
M
STACKER MOTION/STOP CHANGE-OVER button
SEWING DATA DISPLAY buttonSewing pattern edit screen is displayed. Detailed sewing data that are not displayed in the
N
PATTERN NAME displayNames that are inputted in pattern Nos. are displayed.
O
CORNER KNIFE MOTION POSITION AT
P
SEWING START SETTING button
CENTER KNIFE SETTING buttonCenter knife data edit screen is displayed, and center knife cutting position of sewing start
Q
CORNER KNIFE MOTION POSITION AT
R
SEWING END SETTING button
MARKING LIGHT SETTING button
S
CLAMP FOOT MOVE buttonClamp foot is moved to the front or to the back.
T
SEWING DATA SHORTCUT buttonShortcut buttons (max. 4 items) of the sewing data that are set in customizing in the sewing
U
FLAP DROP DATA AT SEWING START SET-
V
TING button
FLAP DROP DATA AT SEWING END SET-
W
TING button
data can be performed.
Independent sewing copy source pattern list screen is displayed and the pattern can be copied.
ment of parallelism of the binder can be performed.
When this button is pressed, the clamp is returned in the lowered state at sewing end.
It is convenient to use this button at the time of adjusting the marking light or trial sewing.
thread trimming operating screen is displayed.
In case of L size sewing, sewing length is set.
In case of slant sewing, deection amount at the start of sewing or deection
amount at the end of sewing is set.
With/without of motion of sewing machine motor, center knife and corner knife.
This button selects motion/stop and of stacker.
input screen can be selected and edited.
Cutting position of corner knife at sewing start is set.
and sewing end is set.
Cutting position of corner knife at sewing end is set.
Marking light setting screen is displayed. Selection of sewing reference and setting
of marking irradiation position, , or is performed.
screen are displayed.
Flap concealed stitching data at sewing start or is set.
Flap concealed stitching data at sewing end or is set.
* It is possible to customize display/non-display of the respective buttons.
For the details, refer to
"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 81
− 29 −
.
(2) Sewing screen (Independent sewing mode)
ABD
C
G
H
E
F
SymbolName of buttonDescription
INTERLINING SUPPLY buttonWhen this button is pressed, interlining is supplied.
A
I
* This is displayed when “With” of , automatic interlining supplying device is set
with the optional setting.
TYPE OF WELT CHANGE-OVER buttonType of welt change-over screen is displayed and change-over of type of welt and adjustment
B
CLAMP UP PROHIBITION AT SEWING END
C
button
DIRECT PATTERN LIST buttonDirect pattern list screen is displayed and selection of the sewing data can be performed.
D
COUNTER CHANGE-OVER buttonWhen this button is pressed, the display of sewing counter and number of pcs. counter is
E
COUNTER VALUE CHANGE buttonThis button changes the counter value which is displayed at present.
F
BOBBIN THREAD (RIGHT) REMAINING
G
AMOUNT VALUE
BOBBIN THREAD (LEFT) REMAINING
H
AMOUNT VALUE
MARKING LIGHT SETTING buttonMarking light setting screen is displayed, and changeover of marking light irradiation position
I
of parallelism of the binder can be performed.
When this button is held pressed, the clamp is returned in the lowered state at sewing end.
It is convenient to use this button at the time of adjustment of marking light or trial sewing.
changed over.
* This button is displayed only when both sewing counter and number of pcs. counter are
ON.
This button detects reecting light from bobbin and informs that bobbin thread remaining
amount is running out. When one stitching completes, the counter value is subtracted, and
the count-up screen is displayed when “0” is reached.
* This button is displayed only when the reecting light from bobbin is detected.
This button detects reecting light from bobbin and informs that bobbin thread remaining
amount is running out. When one stitching completes, the counter value is subtracted and the
count-up screen is displayed when “0” is reached.
* This button is displayed only when the reecting light from bobbin is detected.
and setting of change of marking light set value , and
are performed.
* It is possible to customize display/non-display of the respective buttons.
For the details, refer to
"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 81
− 30 −
.
(3) Input screen (Alternate sewing mode)
A BC DEF
H
I
J
K
N
G
P
Q
R
S
U
V
W
X
M
L
SymbolName of buttonDescription
NEW CREATION buttonAlternate sewing data new creation screen is displayed and new register of data can be
A
COPY button
B
CHARACTER INPUT button
C
TYPE OF WELT CHANGE-OVER buttonType of welt change-over screen is displayed ,and change-over of type of welt and adjust-
D
CLAMP UP PROHIBITION AT SEWING END
E
button
NEEDLE THREAD TRIMMING buttonNeedle thread trimming knife comes down and needle thread trimming in motion screen is
F
BOBBIN THREAD TRIMMING buttonBobbin thread trimming knife opens while this button is pressed.
G
ALTERNATE SEWING DATA NO. LIST button Alternate sewing data No. list screen is displayed and alternate sewing data can be selected.
H
SEWING MODE CHANGE-OVER button
I
L SIZE LENGTH SETTING button
J
DEFLECTION AMOUNT SETTING button
K
SEWING DATA DISPLAY buttonSewing pattern edit screen is displayed. This button selects detailed sewing data that are not
L
STACKER MOTION/STOP CHANGE-OVER
M
button
MOTION MODE SETTING button
N
MARKING LIGHT SETTING button
O
NEXT SEWING DATA CHANGE-OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over.
P
CORNER KNIFE MOTION POSITION AT
Q
SEWING START SETTING button
CENTER KNIFE SETTING buttonCenter knife data edit screen is displayed and center knife cutting position of sewing start
R
CORNER KNIFE MOTION POSITION AT
S
SEWING END SETTING button
CLAMP FOOT MOVE buttonClamp foot is moved to the front or to the back.
T
U, V
W, X
FLAP CONCEALED STITCHING DATA AT
SEWING START SETTING button
FLAP CONCEALED STITCHING DATA AT
SEWING END SETTING button
O
T
performed.
Alternate sewing data copy source No. list is displayed and alternate sewing data can be copied.
Character input screen is displayed and name input can be performed n the alternate sewing data.
ment of parallelism of the binder can be performed.
When this button is held pressed, clamp is returned in the lowered state at the time of sewing end.
It is convenient to use this button at the time of adjusting marking light or trial sewing.
displayed.
Sewing mode is selected.
In case of L size sewing, sewing length is set.
In case of slant sewing, deection amount at the start of sewing or deection
amount at the end of sewing is set.
displayed in the input screen and can edit the data.
This button selects motion/stop and of stacker.
With/without motion of sewing machine motor, center knife and corner knife.
Marking light setting screen is displayed, and selection of sewing reference
setting of marking irradiation position , or can be performed.
* This is not displayed when ap priority sewing selection is ON.
Cutting position of corner knife at sewing start is set.
and sewing end .
Cutting position of corner knife at sewing end is set.
Flap concealed stitching data at sewing start or is set.
Flap concealed stitching data at sewing end or is set.
and
* It is possible to customize display/non-display of the respective buttons.
For the details, refer to
"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 81
− 31 −
.
(4) Sewing screen (Alternate sewing mode)
AB C
D
G
H
I
E
F
SymbolName of buttonDescription
INTERLINING SUPPLYING buttonWhen this button is pressed, interlining is supplied.
A
TYPE OF WELT CHANGE-OVER buttonType of welt change-over screen is displayed, and change-over of type of welt and adjust-
B
J
* This is displayed when “With” of , automatic interlining supplying device is set
with the optional setting.
ment of parallelism of the binder can be performed.
CLAMP UP PROHIBITION AT SEWING END
C
button
DIRECT PATTERN LIST buttonDirect pattern list screen is displayed and selection of the sewing data can be performed.
D
COUNTER CHANGE-OVER buttonWhen this button is pressed, display of sewing counter and number of pcs. counter is
E
COUNTER VALUE CHANGE buttonCounter value which is displayed at present is changed.
F
NEXT SEWING DATA CHANGE-OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over.
G
BOBBIN THREAD (RIGHT) REMAINING
H
AMOUNT VALUE
BOBBIN THREAD (LEFT) REMAINING
I
AMOU’NT VALUE
MARKING LIGHT SETTING buttonMarking light setting screen is displayed, and changeover of marking light irradiation position
J
When this button is held pressed, the clamp is returned in the lowered state at the time of
sewing end.
It is convenient to use this button at the time of adjustment of marking light and trial sewing.
changed over. This button is displayed only when both sewing counter and number of pcs.
counter are ON.
* This is not displayed when ap priority sewing selection is ON.
This button detects reecting light from bobbin and informs that bobbin thread remaining
amount is running out. When one stitching completes, the counter value is subtracted, and
the count-up screen is displayed when “0” is reached.
* This button is displayed only when the reecting light from bobbin is detected.
This button detects reecting light from bobbin and informs that bobbin thread remaining
amount is running out. When one stitching completes, the counter value is subtracted, and
the count-up screen is displayed when “0” is reached.
* This button is displayed only when the reecting light from bobbin is detected.
and setting of change of marking light set value , and
are performed.
* It is possible to customize display/non-display of the respective buttons.
For the details, refer to
"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 81
− 32 −
.
(5) Input screen (Cycle sewing mode)
A BC DEF
H
G
I
K
J
L
M
N
SymbolName of buttonDescription
NEW CREATION buttonCycle sewing data No. new creation screen is displayed and new register of cycle sewing
A
COPY buttonCycle sewing data copy source No. list screen is displayed and cycle sewing data can be
B
CHARACTER INPUT buttonCharacter input screen is displayed and name can be inputted to the cycle sewing data.
C
data can be performed.
copied.
TYPE OF WELT CHANGE-OVER buttonType of welt change-over screen is displayed and change-over of type of welt, and adjust-
D
CLAMP UP PROHIBITION AT SEWING END
E
button
NEEDLE THREAD TRIMMING buttonNeedle thread trimming knife comes down and the needle thread trimming in motion screen
F
BOBBIN THREAD TRIMMING buttonWhile this button is held pressed, bobbin thread trimming knife opens.
G
CYCLE SEWING DATA NO. LIST buttonCycle sewing data No. list screen is displayed and the cycle sewing data can be selected.
H
PATTERN DATA EDIT buttonEdit of pattern data which have been registered to cycle sewing data can be performed.
I
PATTERN DATA EDIT button (blank)When this blank button is pressed, the pattern list screen to register the pattern data to the
J
CYCLE RETURN buttonPattern data to be sewn next which is displayed with white emphasis is moved forward by
K
CYCLE FEED buttonPattern data to be sewn next which is displayed with white emphasis is moved backward by
L
PATTERN DATA DELETION buttonPattern data which is displayed with white emphasis is deleted from register.
M
ment of parallelism of the binder can be performed.
When this button is held pressed, the clamp is returned in the lowered state at the time of
sewing end.
It is convenient to use at the time of adjustment of marking light and trial sewing.
is displayed.
* For the editing procedure, refer to
29
.
cycle sewing data is displayed, and it is possible to select and register the pattern data.
one. In case of rst pattern, it moves to the last pattern.
one. In case of the last pattern, it moves to the rst pattern.
"3-(1) Input screen (Independent sewing mode)" p.
CLAMP FOOT MOVE buttonClamp foot is moved to the front or to the back.
N
* It is possible to customize display/non-display of the respective buttons.
For the details, refer to
"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 81
− 33 −
.
(6) Sewing screen (Cycle sewing mode)
A
B C
D
I
H
E
J
K
F
G
SymbolName of buttonDescription
INTERLINING SUPPLYING buttonWhen this button is pressed, interlining is supplied.
A
L
* This is displayed when “With” of , automatic interlining supplying device is set
with optional setting.
TYPE OF WELT CHANGE-OVER buttonType of welt change-over screen is displayed, and change-over of type of welt and adjust-
B
CLAMP UP PROHIBITION AT SEWING END
C
button
DIRECT PATTERN LIST buttonDirect pattern list screen is displayed and selection of the sewing data can be performed.
D
CYCLE DATA displayAll pattern data that have been registered to the cycle sewing data are displayed.
E
COUNTER CHANGE-OVER buttonWhen this button is pressed, display of sewing counter and number of pcs. counter is
F
COUNTER VALUE CHANGE buttonCounter value which is displayed at present is changed.
G
BOBBIN THREAD (RIGHT) REMAINING
H
AMOUNT
BOBBIN THREAD (LEFT) REMAINING
I
AMOUNT
LEFT SCROLL buttonPattern data to be sewn next is moved forward by one. In case of the rst pattern, it moves
J
ment of parallelism of the binder can be performed.
When this button is held pressed, the clamp is returned in the lowered state at the time of
sewing end.
It is convenient to use this button at the time of adjustment of marking light and trial sewing.
changed over. This button is displayed only when both sewing counter and number of pcs.
counter are ON.
This button detects light from bobbin and informs that bobbing thread remaining amount is
running out. When one stitching completes, the counter value is subtracted, and the count-
er-up screen is displayed when “0” is reached.
* This button is displayed only when the reecting light from bobbin is detected.
This button detects reecting light from bobbin and informs that bobbin thread remaining
amount is running out. When one stitching completes, the counter value is subtracted, and
the counter-up screen is displayed when “0” is reached.
* This button is displayed only when the reecting light from bobbin is detected.
to the last pattern.
RIGHT SCROLL buttonPattern data to be sewn next is moved backward by one. In case of the last pattern, it moves
K
MARKING LIGHT SETTING buttonMarking light setting screen is displayed, and changeover of marking light irradiation position
L
to the rst pattern.
and setting of change of marking light set value , and
are performed.
* It is possible to customize display/non-display of the respective buttons.
For the details, refer to
"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 81
− 34 −
.
4. USING THE COUNTER
(1) Setting procedure of the counter
Display the counter setting screen.
①
Press MODE CHANGEOVER key from the input screen and
COUNTER SETTING button A is displayed on the screen.
A
B
Press this button and “COUNTER SETTING screen (screen A)” is
displayed.
Select the kind of counter.
②
There are three kinds of counters with this sewing machine, sew-
ing counter, number of pcs. counter and bobbin thread remaining
amount adjustment counter.
Press sewing counter button B in “counter setting screen
(screen A)”, and “sewing counter setting screen (screen B)” is
displayed. Then the kind of counter can be set.
Counter setting screen
(Screen A)
Sewing counter setting
screen (Screen B)
[ Sewing counter ]
UP counter :
Every time one sewing is performed, the existing value is counter
up. When the existing value is equal to the set value, the count-up
screen is displayed.
DOWN counter :
Every time one sewing is performed, the existing value is counted
down. When the existing value is reached to “0”, the count-up
screen is displayed.
Counter unused :
Sewing counter is set to the prohibition.
− 35 −
C
Counter setting screen
(Screen A)
Press NUMBER OF PCS. COUNTER button C In “Count-
er setting screen (screen A)”, and “number of pcs. setting screen
(screen C)” is displayed. Then the kind of counter can be set.
[ Number of pcs. counter ]
UP counter :
Every time one of nished products is sewn, the existing value is
counted up.
* In case of independent sewing : 1 time of sewing
In case of alternate sewing : 2 times of sewing
In case of cycle sewing : 1 time of cycle sewing
The number given in each case above is regarded as one of n-
ished products.
When the existing value is equal to the set value, the count-up
screen is displayed.
Number of pcs. counter
(Screen C)
DOWN counter :
Every time one of nished products is sewn, the existing value
is counted down. When the existing value is reached to “0”, the
count-up screen is displayed.
Counter unused :
Number of pcs. counter is set to the prohibition.
− 36 −
Changing the target value of the counter
③
In case of the sewing counter, press button D, and in case
D
of the number of pcs. counter, press button E, and “ Nu-
E
merical setting pop-up screen (screen D)” Is displayed. Then the
target value of counter can be set.
Here, input the target value of counter. When “0” is inputted to the
target value of counter, only the existing value is displayed during
sewing and the count-up screen is not displayed.
Numerical setting pop-up
screen (screen D)
Change the existing value of counter
④
F
In case of the sewing counter, press button F and in case
G
of the number of pcs. counter, press G, and “ Numerical
setting pop-up screen (screen E)” is displayed. Then the existing
value of counter can be set.
Here, input the existing value of counter.
Numerical setting pop-up
screen (screen E)
− 37 −
(2) Releasing procedure of count-up
During the sewing work, the count-up condition is reached the count-
up screen is displayed and the buzzer sounds. Press CLEAR button
A to reset the counter, and the screen returns to the sewing
screen. And, counting starts again.
A
(3) Counter value changing procedure during sewing
A
Display the counter value change screen
①
When you desire to change the counter value during the sewing
work, press COUNTER VALUE CHANGE button A on the
sewing screen. Counter value change screen is displayed.
Change the counter value
②
Change the counter value with TEN keys to B or ▼▲
button C ( D ).
F
B
C
D
Determine the counter value
③
Press ENTER button E and the data is determined. When
you desire to clear the counter value, press CLEAR button F.
E
− 38 −
5. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER
(1) Setting procedure of the bobbin thread remaining amount adjustment counter
Display the counter setting screen
①
Press MODE CHANGEOVER key from the input screen,
COUNTER SETTING button A is displayed on the screen..
A
B
Press this button and “Counter setting screen (screen A)” is dis-
played.
Set the bobbin thread remaining amount adjustment counter
7) If the bobbin has run out of thread, the bobbin thread remaining amount detecting device is incapable of
performing “bobbin thread remaining amount detection”. So, it is very important to specify a value on the
bobbin thread remaining amount adjustment counter to allow the device to give the indication of “run-out
of bobbin thread” when the sufcient amount of bobbin thread remains.
(2) Releasing procedure of the bobbin thread remaining amount detection count-up
When the bobbin thread remaining amount counter value becomes “0”
at the sewing end, the count-up screen is displayed and the buzzer
sounds. Replace the bobbin thread of the bobbin where the bobbin
thread remains few.
When CLEAR button A is pressed, the bobbin thread remaining
amount counter value is reset and the screen returns to the sewing
screen.
A
− 41 −
6. CHANGING THE SEWING MODE
Display the sewing mode selection screen
①
Press SEWING MODE CHANGEOVER key A and the
mode change-over screen is displayed.
B
A
Select the sewing mode
②
Press MODE SELECTION button B and the indication of button is changed.
When the independent
sew is selected
Determine the sewing mode.
③
When the alternate sewing
is selected
When the cycle sewing is
selected
Press MODE CHANGEOVER key A and the data input screen of the selected sewing mode is
displayed.
Independent sewing input
screen
Alternate sewing input
screen
− 42 −
Cycle sewing input screen
7. USING THE SEWING PATTERN
(1) Performing the selection of pattern
Display the input screen
①
When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is
displayed, the selection of pattern can be selected.
By customizing the sewing screen, the selection of pattern can be performed from the sewing screen as
well.
Call the pattern list screen
②
Press PATTERN LIST button , or A and the pattern list screen is displayed.
AAA
Select the pattern
③
Press pattern data you desire to select B.
C
B
B
Determine the pattern
④
C
B
When ENTER button C is pressed, the pattern is selected and the screen returns to the input
screen.
C
− 43 −
(2) Performing the new creation of pattern
Display the input screen
①
When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is
displayed, the new creation of pattern can be performed.
Call the sewing pattern new creation screen
②
Press NEW CREATION button , or A, and the pattern new creation screen is dis-
played.
AAA
Input the pattern No.
③
Input pattern No. you desire to newly create with ten keys to B. It is possible to retrieve pat-
tern No. which has not been registered yet with ▼▲ button C and D.
B
C D
Determine the pattern No.
④
E
B
C D
E
E
B
C D
When ENTER button E is pressed, the pattern No. to newly create is determined and the screen
returns to the input screen.
− 44 −
(3) Copying the pattern
The pattern which has been already registered can be copied to the sewing pattern which has not registered
yet. Copying of overwriting of pattern is prohibited. So, when you desire to overwrite, perform it after erasing
the pattern once.
→ For the erasing procedure, see
When performing copying the pattern No. which has been already registered, copy disapproved
error (E401) is displayed.
Display the input screen
①
When the input screen of independent sewing mode, alternate sewing mode and the cycle sewing mode
is displayed, it is possible to copy.
"VI-7.(4) Erasing the pattern" p. 47
.
AA
Call the pattern No. list screen of the copy source
②
A
Press PATTERN COPY button , or A, and the copy source pattern list screen is dis-
played.
− 45 −
Select the pattern of copy source
③
Select the pattern of copy source from PATTERN LIST button B.
Next, press COPY DESTINATION NO. INPUT button C and the copy destination input screen
(screen B) is displayed.
C
B
Input the pattern No. of copy destination
④
B
Copy destination No. input screen (screen A)
C
C
B
Input the pattern No. of copy destination with ten keys to B. It is possible to retrieve the pat-
6tern No. which has not been used yet with ▼▲ buttons ( C and D ).
B
Start copying
⑤
C D
B
E
C D
Copy destination No. input screen (screen B)
B
E
C D
When ENTER button E is pressed, copying starts. The pattern No. which has been copied is in
the selection state and returns to the copy source pattern list screen (screen A).
− 46 −
E
(4) Erasing the pattern
Display the input screen
①
When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is
displayed, it is possible to erase the pattern.
Call the pattern list screen
②
Press PATTERN LIST button , or A and the pattern No. list screen (screen A) is dis-
played.
A
Select the pattern to be erased
③
A
A
Select the pattern to be erased from pattern list button B.
Next, press ERASE button C and the pattern erase conrmation screen is displayed.
B
Determine the pattern to be erased
④
B
C
Pattern No. list screen (screen A)
B
C
Press ENTER button in the pattern erase conrmation screen and the pattern is erased.
When CANCEL button is pressed, the screen returns to the original screen A without erasing the
pattern.
− 47 −
C
(5) Naming the pattern
Display the input screen
①
When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is
displayed, it is possible to input the name to the pattern data.
Call the character input screen
②
Press CHARACTER INPUT button A and the character input screen (screen B) is displayed.
AAA
Data input screen (screen A)
F
E
B
CD
Input the character
③
F
B
E
CD
Character input screen (screen B)
F
B
E
CD
It is possible to input the character by pressing CHARACTER button B you desire to input. As many as
14 characters of characters ( to and to ) and symbols ( , , , , and
) can be inputted. Cursor can be moved with CURSOR LEFT MOVE button C and CURSOR
RIGHT MOVE button D. When you desire to erase the inputted character adjust the cursor to the
position of the character you desire to erase and press ERASE button E.
End the character input
④
Press ENTER button F to end the character input. After the end, the inputted character is dis-
played at the upper part of the input screen.
− 48 −
(6) Editing procedure of the cycle sewing data
Display the cycle sewing input screen
①
When the input screen of cycle sewing ode is displayed, it is pos-
sible to edit the cycle sewing data.
A
Cycle sewing input screen
(Screen C)
B
Pattern list screen
(Screen B)
Register the pattern data
②
Press BLANK button A and the pattern list screen (screen
B) is displayed.
C
Select the pattern data you desire to register from PATTERN LIST
button B and press ENTER button C. Then the selected
pattern data is registered to the blank section.
When the rst pattern data is registered, BLANK button
is displayed in the second place. Repeat the operation of ② in
D
case of need.
As many as 6 pattern data can be registered to the cycle
sewing data.
− 49 −
D
Erase the registered pattern data
③
Press ERASE button E and the pattern data which is dis-
played with white emphasis is erased. Select the pattern data you
desire to erase with UP/DOWN SCROLL buttons and
and erase it.
F
F
Cycle sewing input screen
(Screen C)
G
E
Edit the registered pattern data
④
The pattern data which is displayed with white emphasis
is the pattern data to be sewn next. So, move it in accor-
dance with the sewing work.
Press PATTERN DATA button G you desire to edit and
the pattern data edit screen (screen D) is displayed in pop-up.
Refer to
29
"VI-3.(1) Input screen (Independent sewing mode)" p.
.
Pattern data edit screen
(Screen D)
− 50 −
8. CHANGING THE SEWING DATA
(1) Changing procedure of the sewing data
Display the input screen
①
When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is
displayed it is possible to change the swing data.
The sewing data which are frequently used can be registered to SEWING DATA SHORTCUT button B
in the input screen and be set directly. In addition, the detailed sewing data can be set by pressing A.
C
A
B
A
A
B
1. When changing the sewing data of cycle sewing mode, press PATTERN DATA EDIT button
and it is possible to change.
C
2. In case of alternate sewing mode, SEWING DATA SHORTCUT button B is not displayed.
3. For SEWING DATA SHORTCUT button B, refer to "VI-13. CUSTOMIZING THE DATA INPUT
SCREEN" p. 81.
4. For the details of sewing data, refer to "① Items that are displayed in the data input screen
of VI-8-(2) Sewing data list" p. 52.
Select the sewing data to be changed
②
Press A and the sewing data list screen (screen A) is dis-
played. Then select the data you desire to change.
Data items which are not used due to the shape are not dis-
played. So, be careful.
Sewing data list screen
(Screen A)
− 51 −
(2) Sewing data list
Items that are displayed in the data input screen
①
No.Item
Motion mode change-over
With/without of motion of sewing machine motor, center knife and corner
knife is selected.
Setting range
/
Edit unit
- - -
Initial value
Cloth feed mode
Cloth feed, sewing ma-
chine thread trimming
Sewing mode change-over
Sewing mode is selected.
* In case of alternate sewing, ap priority sewing is set with .
L size sewing Left ap sewing
Right ap sewingFlap priority sewing
L size setting
In case of L size sewing, the sewing length is set.
* It is possible to set only when setting L size sewing .
Marking light irradiation position change-over
Sewing start irradiation/sewing end irradiation/center irradiation is selected.
Cloth feed, sewing
machine thread trimming
and center knife mode
Cloth feed, sewing machine
thread trimming, center
knife and corner knife mode
- - -
18.0 to
220.0
/
0.1mm
- - -
150.0mm
※
Sewing start irradiationSewing end irradiation
Center irradiation
Flap concealed stitching data (Left sewing start)
Position of sewing start of left-hand ap is adjusted.
* It is possible to set only when is set to ap sewing.
Flap concealed stitching data (Left sewing end)
Position of sewing end of left-hand ap is adjusted.
* It is possible to set only when is set to ap sewing.
Flap concealed stitching data (Right sewing start)
Position of sewing start of right-hand ap is adjusted.
* It is possible to set only when is set to ap sewing.
–9.9 to 9.9
/
0.1mm
–9.9 to 9.9
/
0.1mm
–9.9 to 9.9
/
0.1mm
0.0mm
0.0mm
0.0mm
※
※
※
. . . Item that is not displayed due to other setting state
※
− 52 −
No.Item
Setting range
/
Edit unit
Initial value
Flap concealed stitching data (Right sewing end)
Position of sewing end of right-hand ap is adjusted.
* It is possible to set only when is set to ap sewing.
Changeover of deection direction at the start of sewing
Changeover of deection direction at the start of sewing is performed.
Deection amount at the start of sewing
In case the start of sewing is the slant sewing setting, deection amount
is compensated. In case the start of sewing is the parallel sewing setting,
deection amount cannot be compensated.
Changeover of deection direction at the end of sewing
Changeover of deection direction at the end of sewing is performed.
–9.9 to 9.9
/
0.1mm
- - -
0.5 to 10.0
/
0.1mm
- - -
0.0mm
0.0mm
※
Deection amount at the end of sewing
In case the end of sewing is the slant sewing setting, deection amount
is compensated. In case the end of sewing is the parallel sewing setting,
deection amount cannot be compensated.
Center knife actuating position setting
Cutting position of center knife at sewing start/sewing end is set.
* Be sure to adjust with every gauge so that the position meets the top of
letter V of corner knife.
Sewing start center knife
position
Corner knife actuating position at sewing start
Cutting position of corner knife at sewing start is set.
Corner knife actuating position at sewing end
Cutting position of corner knife at sewing end is set.
Sewing end center knife
position
0.5 to 10.0
/
0.1mm
0.0 to 25.0
/
0.1mm
–9.9 to 9.9
/
0.1mm
–9.9 to 9.9
/
0.1mm
0.0mm
7.0mm
0.0mm
0.0mm
. . . Item that is not displayed due to other setting state
※
− 53 −
No.Item
Setting of right width of corner knife at the start of sewing
Right width of corner knife at the start of sewing is set.
Setting range
/
Edit unit
–1.0 to
1.5mm
/
0.1mm
Initial value
0.5mm
Setting of left width of corner knife at the start of sewing
Left width of corner knife at the start of sewing is set.
Setting of right width of corner knife at the end of sewing
Right width of corner knife at the end of sewing is set.
Setting of left width of corner knife at the end of sewing
Left width of corner knife at the end of sewing is set.
–1.0 to
1.5mm
/
0.1mm
–1.0 to
1.5mm
/
0.1mm
–1.0 to
1.5mm
/
0.1mm
0.5mm
0.5mm
0.5mm
. . . Item that is not displayed due to other setting state
※
− 54 −
No.Item
Setting of (left) corner knife motion position at the start of sewing
Motion (longitudinal) position of left corner knife at the start of sewing is set.
Setting range
/
Edit unit
–9.9 to
9.9mm
/
0.1mm
Initial value
0.0mm
Setting of (right) corner knife motion position at the start of sewing
Motion (longitudinal) position of right corner knife at the start of sewing is
set.
Setting of (left) corner knife motion position at the end of sewing
Motion (longitudinal) position of left corner knife at the end of sewing is set.
Setting of (right) corner knife motion position at the end of sewing
Motion (longitudinal) position of right corner knife at the end of sewing is set.
Marking light setting
Marking light irradiation position in each case of sewing start irradiation/
sewing end irradiation/center irradiation is set. When set value 0.0n mm,
the sewing position is the same as the marking light irradiation position.
Use this function when irradiating the marking light to the position that is
different from the sewing position.
Sewing start irradiationSewing end irradiation
–9.9 to
9.9mm
/
0.1mm
–9.9 to
9.9mm
/
0.1mm
–9.9 to
9.9mm
/
0.1mm
–100.0 to
100.0
* Sewing
start irradia-
tion :
–80.0 to
100.0
/
0.1mm
0.0mm
0.0mm
0.0mm
0.0mm
Center irradiation
. . . Item that is not displayed due to other setting state
※
− 55 −
No.Item
Automatic detection function of deection at the start of sewing
Flap is read at the start of sewing using two ap sensors and deection is
automatically set.
* When Right ap angle detection device is not mounted, left ap
(double welt and single welt with one side ap) only can be used.
Setting range
/
Edit unit
- - -
Initial value
Automatic detection function of deection at the end of sewing
Flap is read at the end of sewing using two ap sensors and deection is
automatically set.
* When Right ap angle detection device is not mounted, left ap
(double welt and single welt with one side ap) only can be used.
Roller stacker stop/motion change-over
Stop/motion of roller stacker is selected.
* It is displayed only when is set to roller stacker mounting.
StopMotion
Clamp bar stacker stop/motion change-over
Stop/motion of clamp bar stacker is selected.
* It is displayed only when is set to clamp bar stacker mounting.
StopMotion
- - -
- - -
- - -
※
※
. . . Item that is not displayed due to other setting state
※
− 56 −
Items that are displayed in the sewing data list screen
②
No.Item
Flap priority sewing selection
Flap priority sewing mode is selected.
* It is possible to set only when alternate sewing mode is set.
Setting range
/
Edit unit
- - -
Initial value
※
Flap priority sewing pro-
hibited
Selection of automatic changeover of marking light irradiation position
When is sewing start irradiation or sewing end irradiation, the marking
irradiation position is automatically changed over after end of sewing.
* This function does not move at the time of alternate sewing mode and
cycle sewing mode.
StopMotion
Flap forced stop data
When ap sewing end is not detected, the machine stops after sewing as
long as the set length from rear reference position.
* It is possible to set only when is set to ap sewing.
Compensation value of deection detection at the start of sewing
Further compensation is performed to the deection automatically detected
at the start of sewing.
Flap priority sewing
mode
- - -
0.0 to 10.0
/
0.1mm
–9.9 to
9.9mm
/
0.1mm
5.0mm
0.0mm
※
※
Compensation value of deection detection at the end of sewing
Further compensation is performed to the deection automatically detected
at the end of sewing.
Lockstitch pitch
Sewing pitch of lockstitch section is set.
Selection of condensation/back tack at sewing start
Condensation/back tack at sewing start is selected.
CondensationBack tack
Number of condensation stitches at sewing start
Number of condensation stitches at sewing start is set.
*
It is possible to set only when is set to selection of condensation.
–9.9 to
9.9mm
/
0.1mm
2.0 to 3.4
/
0.1mm
- - -
3 to 19
/
1 stitch
0.0mm
2.5mm
5 stitches
※
. . . Item that is not displayed due to other setting state
※
− 57 −
No.Item
Condensation pitch at sewing start
Condensation sewing pitch at sewing start is set.
*
It is possible to set only when is set to selection of condensation.
Setting range
/
Edit unit
0.5 to 1.5
/
0.1mm
Initial value
1.0mm
※
First stitch pitch of condensation sewing at sewing start
First stitch pitch of condensation sewing at sewing start is set.
*
It is possible to set only when is set to selection of condensation.
*
It is possible to set only when is set to selection of condensation/
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
Second stitch pitch of condensation sewing at sewing start
Second stitch pitch of condensation sewing at sewing start is set.
*
It is possible to set only when is set to selection of condensation.
*
It is possible to set only when is set to selection of condensation/
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
Third stitch pitch of condensation sewing at sewing start
Third stitch pitch of condensation sewing at sewing start is set.
*
It is possible to set only when is set to selection of condensation.
*
It is possible to set only when is set to selection of condensation/
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
0.1 to 1.5
/
0.1mm
0.1 to 1.5
/
0.1mm
0.1 to 1.5
/
0.1mm
1.0mm
1.0mm
1.0mm
※
※
※
Number of back tack stitches at sewing start
Number of back tack stitches at sewing start is set.
*
It is possible to set only when is set to selection of back tack.
Back tack pitch at sewing start
Back tack sewing pitch at sewing start is set.
*
It is possible to set only when is set to selection of back tack.
Back tack tie stitch pitch at sewing start
Back tack tie stitch at sewing start is set.
*
It is possible to set only when is set to selection of back tack.
. . . Item that is not displayed due to other setting state
※
1 to 12
/
1 stitch
0.5 to 3.0
/
0.1mm
–2.0 to 2.0
/
0.1mm
3 stitches
2.0mm
–1.5mm
※
※
※
− 58 −
No.Item
Setting range
/
Edit unit
Initial value
First stitch pitch of return of back tack at sewing start
First stitch pitch of return section of back tack sewing at sewing start is set.
*
It is possible to set only when is set to selection of back tack.
*
It is possible to set only when is set to selection of condensation/
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
Second stitch pitch of return of back tack at sewing start
Second stitch pitch of return section of back tack sewing at sewing start is set.
*
It is possible to set only when is set to selection of back tack.
*
It is possible to set only when is set to selection of condensation/
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
Third stitch pitch of return of back tack at sewing start
Third stitch pitch of return section of back tack sewing at sewing start is set.
*
It is possible to set only when is set to selection of back tack.
*
It is possible to set only when is set to selection of condensation/
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
0.1 to 3.0
/
0.1mm
0.1 to 3.0
/
0.1mm
0.1 to 3.0
/
0.1mm
2.0mm
2.0mm
2.0mm
※
※
※
Compensation of turning of back tack stitches at the sewing start
This key is used to set a compensation value of the turning of back tack
stitches at the sewing start.
*
It is possible to set only when is set to selection of back tack.
* It is possible to set only when compensates with pattern data.
Selection of condensation/back tack at sewing end
Selection of condensation/back tack at sewing end is performed.
CondensationBack tack
Number of condensation stitches at sewing end
Number of condensation stitches at sewing end is set.
*
It is possible to set only when is set to selection of condensation.
Condensation pitch at sewing end
Condensation sewing pitch at sewing end is set.
*
It is possible to set only when is set to selection of condensation.
–2.0 to 2.0
/
0.1mm
- - -
3 to 19
/
1 stitch
0.5 to 1.5
/
0.1mm
1.0mm
5 stitches
1.0mm
※
※
※
. . . Item that is not displayed due to other setting state
※
− 59 −
No.Item
Setting range
/
Edit unit
Initial value
The last stitch pitch of condensation
The last stitch pitch of condensation sewing at sewing end is set.
*
It is possible to set only when is set to selection of condensation.
* It is possible to set only when is set to selection of condensation/
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
Pitch of one stitch before the last stitch of condensation
Pitch of one stitch before the last stitch of condensation sewing at sewing end is set.
*
It is possible to set only when is set to selection of condensation.
* It is possible to set only when is set to selection of condensation/
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
Pitch of two stitches before the last stitch of condensation
Pitch of two stitches before the last stitch of condensation sewing at sewing end is set.
*
It is possible to set only when is set to selection of condensation.
* It is possible to set only when is set to selection of condensation/
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
0.1 to 1.5
/
0.1mm
0.1 to 1.5
/
0.1mm
0.1 to 1.5
/
0.1mm
1.0mm
1.0mm
1.0mm
※
※
※
Number of back tack stitches at sewing end
Number of back tack stitches at sewing end is set.
* It is possible to set only when is set to selection of back tack.
Back tack pitch at sewing end
Back tack sewing pitch at sewing end is set.
* It is possible to set only when is set to selection of back tack.
First stitch pitch of return of back tack at sewing end
First stitch pitch of return section of back tack sewing at sewing end is set.
* It is possible to set only when is set to selection of back tack.
* It is possible to set only when
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
is set to selection of condensation/
1 to 12
/
1 stitch
0.5 to 3.0
/
0.1mm
0.1 to 3.0
/
0.1mm
3 stitches
2.0mm
2.0mm
※
※
※
. . . Item that is not displayed due to other setting state
※
− 60 −
No.Item
Setting range
/
Edit unit
Initial value
Second stitch pitch of return of back tack sewing at sewing end
Second stitch pitch of return section of back tack sewing at sewing end is set.
* It is possible to set only when is set to selection of back tack.
* It is possible to set only when
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
Third stitch pitch of return of back tack sewing at sewing end
Third stitch pitch of return section of back tack sewing at sewing end is set.
* It is possible to set only when is set to selection of back tack.
* It is possible to set only when
back tack detailed setting.
*
It is possible to set only when the start of sewing is parallel.
The last stitch pitch of back tack at sewing end
The last stitch pitch of back tack at sewing end is set.
* It is possible to set only when is set to selection of back tack.
is set to selection of condensation/
is set to selection of condensation/
0.1 to 3.0
/
0.1mm
0.1 to 3.0
/
0.1mm
–2.0 to 2.0
/
0.1mm
2.0mm
2.0mm
–1.5mm
※
※
※
Compensation of back tack return at sewing end
Compensation value of back tack return at sewing end is set.
* It is possible to set only when is set to selection of back tack.
* It is possible to set only when compensates with pattern data.
Stacking position
After moving clamp foot as far as the set distance from the position of corner knife, stacker is actuated. (+ : rear side, - : front side)
* Range of actuating amount is limited by the position of clamp foot at the
time of sewing end.
* Use clamp bar stacker or roller stacker. In addition, it is
possible to set only when roller stacker motion setting or
clamp bar stacker motion setting is performed.
Stacker timer 1
Roller rotation time is set. When material sensor has detected without material before setting time, rotation stops.
* roller stacker option is used and it is possible to set only when
roller stacker motion is set.
–2.0 to 2.0
/
0.1mm
0 to 500mm
/
1mm
0.0 to 9.9
/
0.1 sec.
1.0mm
0mm
0.5 sec.
※
※
※
. . . Item that is not displayed due to other setting state
※
− 61 −
No.Item
Jump feed speed up to the position of sewing start
Jump feed speed up to the position of sewing start is set.
Setting range
/
Edit unit
3 to 10
/
1
Initial value
5
Jump feed speed up to the position of corner knife
Jump feed speed up to the position of corner knife is set.
Dart stretcher device stop/motion change-over
Stop/motion of dart stretcher device is selected.
* It is possible to set only when dart stretcher option is used.
Stop/motion of automatic interlining supplying device is selected.
* It is possible to set only when automatic interlining supplying
option is used.
* Regarding the interlining supplying, when the pattern is not used, be
careful not to make the interlining come out from the top surface of the
table. When using next, press once the feeding button on the panel and
perform the feeding motion to cut.
StopMotion
Flap length
Length of ap is set.
It is possible to set only when automatic interlining supplying device is selected to motion and sewing mode changeover is selected to ap sewing.
* This setting is set to determine the interlining feeding length of automatic
interlining supplying device. Sewing length is determined by the detection
of ap sensor.
3 to 10
/
1
- - -
- - -
37.0 to
220.0
/
0.1mm
5
150.0mm
※
※
※
Sewing speed under the high-speed mode
Number of revolutions at lockstitch section is set.
* It is possible to set only when sewing speed setting selection is
set to pattern data selection.
Sewing speed under the low-speed mode
Number of revolutions at condensation and back tack sewing sections is set.
* It is limited by sewing speed under the high-speed mode.
* It is possible to set only when sewing speed setting selection is
set to the selection of pattern data.
* In case of back tack sewing, the upper limit of number of revolutions of
the actual low speed is limited to 1,500 sti/min.
. . . Item that is not displayed due to other setting state
※
− 62 −
1000 to
3000
/
100sti/min
1000 to
2500
/
100sti/min
2500sti/min
1500sti/min
※
※
(3) Copying function of the upper and lower alternate sewing data
Display the alternate sewing input screen.
①
When the input screen of the alternate sewing mode is displayed,
it is possible to copy the upper and lower data.
A
B
Call the sewing mode changeover screen.
②
Press SEWING MODE SETTING button to display the sewing
mode changeover screen. When you desire to copy the upper
sewing data to the lower sewing data, press button B on the low-
er side and you desire to copy the lower sewing data to the upper
sewing data, press button A on the upper side.
Copy the alternate sewing data.
③
Press UPPER/LOWER SEWING DATA COPY button C in
the sewing mode changeover screen.
C
− 63 −
Start copying.
④
When ENTER button is pressed in the copy conrmation
screen, the left and right sewing data are inversely copied. When
CANCEL button is pressed, the screen returns to the original
sewing mode changeover screen without copying.
* The sewin data below are inversed from the left to the right at the time of copying. (Other sewing
data are copied without inversion.)
No.Item
S003Sewing mode changeover
S008Flap concealed stitching data (Left sewing start)
S009Flap concealed stitching data (Left sewing end)
S010Flap concealed stitching data (Right sewing start)
S011Flap concealed stitching data (Right sewing end)
S013Changeover of deection direction at the start of sewing
S015Changeover of deection direction at the end of sewing
S021Setting of right width of corner knife at the start of sewing
S022Setting of left width of corner knife at the start of sewing
S023Setting of right width of corner knife at the end of sewing
S024Setting of left width of corner knife at the end of sewing
S025Setting of (left) corner knife motion position at the start of sewing
S026Setting of (right) corner knife motion position at the start of sewing
S027Setting of (left) corner knife motion position at the end of sewing
S028Setting of (right) corner knife motion position at the end of sewing
− 64 −
9. CHANGING THE MEMORY SWITCH DATA
(1) Changing procedure of the memory switch data
Display the memory switch data list screen
①
Press MODE CHANGE-OVER key and the memory switch
A
C
button A is displayed. When this button is pressed, the
memory switch data list (screen A) is displayed.
Select the memory switch button you desire to change
②
Press UP/DOWN SCROLL button or B and select
DATA ITEM button C you desire to change.
B
Memory switch data list
screen (Screen A)
− 65 −
(2) Memory switch data list
Level 1
①
Memory switch data (level 1) are the motion data that the sewing machine has in common and the data
that operate on all sewing patterns in common.
Setting range
No.Item
Change-over of the position of clamp foot after sewing end
Position of clamp foot after sewing end is selected from Stop at front
end/Return to medium/Clamp return/Stop at rear end.
Stop at front endReturn to medium
Clamp returnStop at rear end
/
Edit unit
- - -
Initial value
Front end motion start waiting time
Waiting time up to the start of front end motion of clamp foot is set.
* It is possible to set only when is set to the stop at front end.
Number of times of feeding of automatic interlining supplying at
sewing start
Number of times of feeding of automatic interlining supplying device at
sewing start is set.
* It is possible to set only when automatic interlining supplying
option is used.
Feeding length of automatic interlining supplying at sewing end
Feeding length of automatic interlining supplying device at sewing end is set.
* It is possible to set only when automatic interlining supplying
device is used.
Thread trimming timing
Thread trimming timing after sewing is selected from Standard/Medium/
Longest and length of thread at sewing end is adjusted.
0.50 to
9.99
/
0.01 sec.
2 to 9
/
1
0 to 99.9
/
0.1mm
- - -
3.00 sec.
3
0mm
※
※
※
Standard 0Medium 1
Longest 2
* When Zipper attachment is mounted and the setting is set to
standard value "0", needle thread may not be cut.
Stacker timer 2
Waiting time from the start of clamp motion to hold material on the
stacker base to release the material presser is set.
*
It is possible to set only when clamp bar stacker option is used.
Stacker timer 3
Motion time of material sweeping bar is set.
*
It is possible to set only when clamp bar stacker option is used.
. . . Item that is not displayed due to other setting state
※
− 66 −
0.00 to
9.99
/
0.01 sec.
0.00 to
9.99
/
0.01 sec.
0.70 sec.
0.70 sec.
※
※
No.Item
Setting range
/
Edit unit
Initial value
Stacker timer 4
Time to advance timing to release the sewing product by lifting clamp
foot is set.
When clamping a short sewing product, the amount to drop by tare is
adjusted.
*
It is possible to set only when clamp bar stacker option is used.
Sewing speed under the high-speed mode
Number of revolutions of lockstitch section is set.
* It is possible to set only when sewing speed setting selection
is set to memory switch.
Sewing speed under the low-speed mode
Number of revolutions of condensation and back tack sewing sections
is set.
* It is limited by sewing speed under the high-speed mode.
* It is possible to set only when sewing speed setting selection
is set to memory switch.
* In case of back tack sewing, the upper limit of number of revolutions
of the actual low speed is limited to 1,500 sti/min.
Soft start, rst stitch
Number of revolutions of rst stitch at sewing start is limited.
0.00 to
9.99
/
0.01 sec.
1000 to
3000
/
100sti/min
1000 to
2500
/
100sti/min
500 to
2500
/
100sti/min
0.00 sec.
2500sti/min
1500sti/min
1500sti/min
※
※
※
Soft start, second stitch
Number of revolutions of second stitch at sewing start is limited.
Soft start, third stitch
Number of revolutions of third stitch at sewing start is limited.
Return speed of clamp foot
Return speed of clamp foot is set.
Thread breakage detection
With/without thread breakage detection is selected.
With thread breakage detection
Flap presser motion mode
Motion order of ap presser is selected.
From rightFrom left
Without thread
breakage detection
500 to
2500
/
100sti/min
500 to
2500
/
100sti/min
3 to 9
/
1
- - -
- - -
2500sti/min
2500sti/min
7
Right/Left at the
same time
* When right and left are simultaneously actuated with customizing of
pedal setting, this parameter is neglected and the right and left are
simultaneously actuated.
. . . Item that is not displayed due to other setting state
※
Side where ap
is put
− 67 −
No.Item
Setting range
/
Edit unit
Initial value
Clamp foot down order change-over
Lowering order of clamp foot is selected.
From rightFrom left
Right/left at the
same time
* When right and left are simultaneously actuated with customizing of
pedal setting, this parameter is neglected and the right and left are
simultaneously actuated.
Folding plate motion mode
“Return/No return” of folding plate when corner knife projects is selected.
ReturnNo return
Binder pressure reduction rise prohibition
Pressure reduction rise of the binder at the time of jump feed is prohibited.
Effective/ineffective of standing pedal continuous depressing
timer is selected.
* It is possible to set only when one-shot pedal is set.
Pressure reduction
rise
- - -
- - -
- - -
- - -
※
IneffectiveEffective
Standing pedal continuous depressing timer
When performing sewing product setting work with the standing pedal
depressed, the time interval when the respective devices operate in
order is set.
* It is possible to set only when one-shot pedal is set.
Condensation/back tack detailed setting
Detailed setting “Perform/Not perform” of pitch of condensation/back
tack section is selected.
PerformNot perform
Flap stopper position
In case of ap sewing, sewing start irradiation position of marking light
(distance from needle)is set
* Setting is only the irradiation position of marking light. Actual sewing
position is the ap end position detected by the ap sensor.
0.1 to 2.0
/
0.1 sec.
- - -
80.0 to
280.0
/
0.1mm
0.5 sec.
80.0mm
※
. . . Item that is not displayed due to other setting state
※
− 68 −
No.Item
Changeover of compensation of ap concealed stitching position
using deection detection
When the automatic deection detection of left ap is not set, compensation of ap concealed stitching is automatically performed using the
second ap sensor.
* When the automatic deection detection is set, compensation of ap
concealed stitching is automatically performed regardless of with/
without this setting.
UsedNot used
Setting range
/
Edit unit
- - -
Initial value
Changeover of right/wrong side of material in the corner knife
setting screen
Material displayed in the corner knife setting screen is selected to right
side display or wrong side display.
Right side display
Stacker timer 5
Sets the waiting time of the stacker from the start of material grasping
operation to the release of the material
This setting is available when "Grasping stacker (optional)" is used.
Stacker timer 6
Sets the duration of operating the oscillating arm
This setting is available when "Grasping stacker (optional)" is used.
Number of stitches of grease-up
Number of stitches of sewing machine motion after replenishing grease
is indicated.
* When pressing CLEAR button, number of stitches is cleared to “0”.
Be sure to clear after replenishing grease.
Wrong side display
- - -
0.00 - 9.99/
0.01 sec
0.00 - 9.99/
0.01 sec
- - -- - -
1.00 sec
1.50 sec
Language selection
Language to be indicated in the panel is selected.
Japanese
Chinese (traditional)Chinese (simplied)
Spanish Italian
French German
Portuguese Portuguese
Vietnamese Korean
Indonesian Russian
. . . Item that is not displayed due to other setting state
※
- - -No selection
English
− 69 −
Level 2
②
Memory switch data (level 2) are the motion data that the sewing machine has in common and the data
that operate on all sewing patterns in common. The data are for the maintenance personnel and possi-
ble to edit by pressing the mode switch as long as 6 seconds.
Setting range
No.Item
/
Edit unit
Initial value
Marking light mounting
Mounting/Non-mounting of marking light is selected. When “Non
mounting” is selected, marking light does not work.
Non mountingMounting
Sewing position selection
Mode that surely ends sewing at rear reference position, mode that
surely starts sewing from front reference position or the conventional
motion mode that changes sewing position according to the setting of
is selected.
* Front reference position : 80 mm from needle
Rear reference position : 300 mm from needle
Conventional mo-
tion mode
Sewing position
xed mode (Front
reference)
Pedal operation mode change-over
Mode to be used for foot pedal is set.
Sewing position
xed mode (Rear
reference)
- - -
- - -
- - -
7-step pedal mode1-shot pedal mode
Excess rate of center knife cutting
Excess rate in terms of the speed of revolution of center knife can be
set.
Setting of intermittent feed prohibition
Perform/not perform intermittent feed sewing is selected.
* When performing intermittent sewing, the max. sewing speed of sew-
ing machine is limited 1,500 sti/min.
Perform intermit-
tent feed sewing
Change-over of ap concealed stitching data edit reference
Making the ap concealed stitching data that is set from panel the
compensation value from the ap detecting end or the distance from
detecting sensor to sewing start is selected.
Flap detecting end
compensation
Not perform inter-
mittent feed sewing
Sensor compen-
sation
300 to 500
/
1%
- - -
- - -
350%
− 70 −
No.Item
Setting range
/
Edit unit
Initial value
L size data range enlargement
Enlarging/not enlarging L size data range to max. 220 mm + 15 mm is set.
In case of the long and wide type, the size is enlarged to 250 mm + 50 mm.
Not enlargingEnlarging
Selection of sewing speed of sewing machine setting
It is selected that either memory switch or pattern data performs setting
of sewing speed of sewing machine.
Memory switchPattern data
Selection of reecting tape check mode
ON/OFF of reecting tape check mode is set.
When ON is set, the clamp foot is automatically comes lowered with
the rst clamp foot advance motion after turning ON the power and
deterioration check of reecting tape is performed.
* Clamp foot is automatically lowered. Be sure to use this function only
in case of shim type.
OFFON
- - -
- - -
- - -
Selection of back tack return compensation setting
It is selected that either memory switch or pattern data performs setting
of back tack return compensation.
Memory switchPattern data
Back tack return at sewing end compensation
Back tack return at sewing end compensation is set.
* It is possible to set only when is set to the memory switch
selection.
Selection of mode change-over button display in the pattern list
screen
Mode change-over button is displayed in the pattern list screen and
data of different mode can be selected.
Non-displayDisplay
- - -
−2.0 to 2.0
/
0.1mm
- - -
1.0mm
− 71 −
No.Item
Back tack control method selection
Sewing pattern of back tack can be selected.
1st mode (standard)
Sewing rst the longer seams (Emphasis is put on sewing
quality.)
2nd mode
Sewing rst the shorter seams (Emphasis is put on productivity.)
3rd mode
1st mode and 2nd mode are changed over according to
the deection amount.
4th mode
Same specications as those of APW-196 (Emphasis is
put on speed.)
* 2nd mode and 4th mode do not correspond with the standard welt-
ing patch scale.
Setting range
/
Edit unit
- - -
Initial value
Cycle sewing coupling function
Odd-numbered pattern can be coupled to even-numbered pattern and
as many as 12 steps can be sewn.
Only combination of 1 and 2, 3 and 4, 5 and 6, 7 and 8, 9 and 10, 11
and 12, 13 and 14, 15 and 16, 17 and 18, and 19 and 20 can be cou-
pled.
Coupling function
OFF
Corner knife index constant motion
Normally, the long corner knife is not used unless the value is more
than the specied value. However, by turning this function ON, the long
corner knife is always used at the time of deection.
Constant index
OFF
Condensation control method selection
Sewing pattern of condensation can be selected.
1st mode (standard)
Sewing rst the longer seams
Coupling function
ON
Constant index ON
- - -
- - -
- - -
2nd mode
Sewing rst the shorter seams
* 2nd mode does not correspond with the standard welting patch
scale.
− 72 −
No.Item
Setting range
/
Edit unit
Initial value
Center knife lowering time
Center knife lowering time is set.
Center knife one-shot motion prohibition setting
With/without one-shot motion to properly cut the cutting position of cen-
ter knife on the side of the end of sewing is selected.
With one-shot
motion
Clamp foot motor origin compensation
Origin of clamp foot motor is compensated.
Corner knife motor origin compensation
Origin of corner knife motor is compensated.
One-shot motion
prohibited
10 to 100
/
1
- - -
−10.0 to
10.0
/
0.1mm
−5.0 to 5.0
/
0.1mm
40
0.0mm
0.0mm
Marking light origin compensation (just under)
Origin of marking light motor is compensated. Origin is in the state that
it irradiates light just under and located at the position of 230 mm from
needle.
Marking light origin compensation (needle side)
Position of needle side from origin of marking light motor is compensat-
ed. Light irradiation position is 80 mm from needle.
Marking light origin compensation (operator side)
Position of operator side from origin of marking light motor is compen-
sated. Light irradiation position is 380 mm from needle.
Back tack motor origin compensation
Origin of back tack motor is compensated.
−500 to
500
/
1 pulse
−500 to
500
/
1 pulse
−500 to
500
/
1 pulse
−30 to 30
/
1 pulse
0 pulse
0 pulse
0 pulse
0 pulse
− 73 −
10. PERFORMING OPTIONAL SETTING
(1) Changing procedure of the optional setting
Displaying the 2nd screen of the operation-mode changeover
①
A
screen.
When you keep operation-mode changeover key held
pressed for six seconds, right-scroll button A is displayed
on the screen.
When you press this button, the 2nd screen (screen A) of the op-
eration-mode changeover screen is displayed.
Displaying the option setting list screen
②
Second screen of the
mode changeover screen
(Screen A)
Option setting button B is displayed on the screen.
When you press this button, option setting list screen (screen B)
is displayed.
B
Selecting the option setting you want to change
③
Press up/down scroll buttons C to select the data item
button D you want to change.
D
C
Optional setting list
screen (Screen B)
− 74 −
(2) Optional setting list
By setting the optional mounted state, it is possible to perform the respective optional operations.
Setting range
No.Item
/
Edit unit
Initial value
Clamp bar stacker mounting/not mounting is set
Not mountingMounting
Roller stacker mounting/not mounting is set.
Not mountingMounting
Sets mount/unmount of the grasping stacker device mount/unmount
UnmountMount
Dart stretcher mounting/not mounting is set.
* However, in case of dart stretcher mounting, Gauge size set-
ting is limited to 8 to 12 mm.
Not mountingMounting
Vacuum device mounting/not mounting is set.
- - -
Not mounting
- - -
Not mounting
- - -
Unmount
- - -
Not mounting
- - -
Not mountingMounting
Automatic interlining supplying device mounting/not mounting is
set.
Not mountingMounting
Zipper attachment mounting/not mounting is set.
However, in case of dart stretcher mounting, Gauge size
*
setting is limited to 8 to 12 mm.
Not mountingMounting
Zipper attachment mounting/not mounting is set.
* However, in case of zipper attachment mounting, Gauge size
setting is limited to 16 to 20 mm.
Not mountingMounting
Right ap angle detection device mounting/not mounting is set.
Not mounting
- - -
Not mounting
- - -
Not mounting
- - -
Not mounting
- - -
Not mountingMounting
− 75 −
Not mounting
11. CHANGING THE DEVICE SETTING
(1) Changing procedure of the device setting
Displaying the 2nd screen of the operation-mode changeover
①
A
screen.
When you keep operation-mode changeover key held
pressed for six seconds, right-scroll button A is displayed
on the screen.
When you press this button, the 2nd screen (screen A) of the op-
eration-mode changeover screen is displayed.
Displaying the device setting list screen
②
Second screen of the
mode changeover screen
(Screen A)
Device setting button B is displayed on the screen.
When you press this button, the device setting list screen is dis-
B
played.
Selecting the device setting you want to change
③
Select the data item button C you want to change.
C
Device setting list screen
(Screen B)
− 76 −
(2) Device setting list
By setting the type of device, it is possible to operate according to the type.
No.Item
Setting range
/
Edit unit
Initial value
Gauge size
Gauge size of sewing machine is set.
* Corner knife motion is changed according to the set value of gauge
size.
* When Dart stretcher is mounted, the range is limited to 8 to
12 mm.
When Breast pocket device is mounted, the range is limited
to 8 to 12 mm.
When Zipper attachment is mounted, the gauge size is limited
to the range of 16 mm and 20 mm.
Excess cut length of index on the xing side
Excess cut length of index on the xing side is set.
Excess cut length of index on the traveling side
Excess cut length of index on the traveling side is set.
8 to 20
( 22 to 32 )
/
2 mm
0.0 to
16.0mm
/
0.1mm
0.0 to
16.0mm
/
0.1mm
10 mm
4.0 mm
4.0 mm
− 77 −
12. CUSTOMIZING THE PEDAL OPERATION
Operation functions of “Binder down”, “Flap presser down”, etc. in terms of the number of the respective de-
pressing steps of the pedal can be optionally registered in accordance with the using conditions.
In addition, the customized pedal operation data can have as many as 5 kinds. Select and use them.
(1) Method to select and use the customized data
Display the pedal customizing screen
①
Press MODE CHANGEOVER key and PEDAL CUSTOMIZ-
ING button A is displayed on the screen.
Press this button and the pedal customizing screen (screen A) is
A
displayed.
B
C
Pedal customizing screen
(Screen A)
D
Select from button B 5 kinds of pedal operation that are regis-
②
tered as customized. At this time, the contents of selected pedal
operation data are displayed at C.
When SCREEN END button D is pressed, the selected
③
pedal operation data is determined and the screen returns to the
original screen.
− 78 −
(2) Customizing the pedal operation data
A
B
Press button A, and set whether to make the clamp foot
①
recede or not with the pedal depressed to the reverse step.
DisplayDescription
To make clamp foot recede
C
Not to make clamp foot recede
D
Press button B, and set whether or not the interlining press-
②
er actuate with the pedal depressed to the reverse step.
DisplayDescription
To actuate
Not to actuate
Press button C and set whether or not to lock the respec-
③
tive pedal operations of rst to seventh steps.
In case of “lock”, even when the pedal is released, the motion
state by pedal operation is held unless the pedal is depressed to
the reverse step or reset of pedal is performed.
Pedal motion function
setting screen (Screen A)
DisplayDescription
To lock
Not to lock
Press button D, and the pedal motion function setting
④
screen (screen A) is displayed. Then the motion function to be
registered to the number of the respective pedal steps can be set.
− 79 −
Functions below can be registered from rst step in order. Func-
⑤
tions that can be registered are in the state of button as , and
displayed in order. When the button is pressed, the color changes
and the function is registered. The number of pedal steps is ad-
F
E
vanced with ▲▼ button E. When the number of pedal steps
is returned with F, it becomes the state before one.
When functions are registered up to the last, ENTER button
is displayed. Press it to determine the registered data.
G
G
* It is possible to clear and register the number of pedal steps.
* When the function is determined without registering MACHINE START , knee switch start is applied.
* Whether or not the clamp foot comes down from right or left is determined by clamp foot lowering
order change-over. When right and left are set to the same time, even if the independent motion is set in
this screen, the right and the left actuate at the same time.
* Whether or not the ap presser comes down from right or left is determined by ap presser lowering
order change-over.
When right and left are set to the same time, even If the independent motion is set in this screen, the right
and the left actuate at the same time.
DisplayDescriptionDisplayDescription
Dart stretcher (optional)Binder down
Vacuum suctionFlap presser one side down
Clamp foot one side downFlap presser remaining side down
Clamp foot remaining side downMachine start
− 80 −
13. CUSTOMIZING THE DATA INPUT SCREEN
Buttons displayed in the data input screen can be customized in accordance with the customers’ using con-
ditions.
Display the customizing screen of the input screen
①
Keep pressing MODE CHANGEOVER key for three sec-
onds, and CUSTOMIZE button A is displayed on the screen.
A
B
F
C
D
E
KM
L
G
H
I
J
When this button is pressed, the customizing screen of the input
screen is displayed.
Select the conditions of buttons
②
Every time the buttons from B to M are pressed, display/non dis-
play of the buttons can be changed over. Customize and use the
buttons in accordance with the customers’ using conditions.
Sym-
bol
B
C
Display
Non
display
DescriptionInitial state
Pattern list button
Flap concealed stitching data
(Left sewing start)
D
E
F
G
H
I
J
K
L
M
Center knife motion position set-
ting
Flap concealed stitching data
(Left sewing end)
Sewing mode change-over
L size setting
Corner knife motion position at
sewing start
Deection amount setting
Corner knife motion position at
sewing end
Stacker stop/motion change-over
Motion mode change-over
Marking light setting
− 81 −
N
Register the sewing data to SEWING DATA CUSTOMIZING
③
button
Up to 4 sewing data can be registered to SEWING DATA CUS-
TOMIZE buttons N.
Register and use the sewing data that are frequently used.
When pressing CUSTOMIZING button N you desire to register,
the sewing data list (screen A) is displayed.
Select the sewing data to be registered
④
Select the sewing data you desire to register with SEWING DATA
button O.
When the selected button is pressed twice, the selection is re-
leased.
Register the data to the customizing button
⑤
When ENTER button P is pressed, register to the cus-
tomizing button ends, and the screen returns to the customizing
screen of the input screen. The registered sewing data is dis-
played on CUSTOMIZING button N.
O
P
Sewing data list screen
(Screen A)
The data below have been registered in order from the left at the time of your purchase.
a.
b.
Lockstitch pitchy
Condensation/back tack at sewing start selection
c.
d.
Condensation/back tack at sewing end selection
Dart stretcher stop/motion change-over
− 82 −
14.
PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN
Buttons displayed in the data input screen can be customized in accordance with the customers’ using condi-
tions.
Display the customizing screen of the sewing screen
①
Keep pressing MODE CHANGEOVER key for three sec-
onds and SEWING SCREEN CUSTOMIZING button A is
displayed on the screen.
A
B
Press this button and the customizing screen of sewing screen is
displayed.
Set the conditions of buttons
②
Every time the buttons from B to M are pressed, button display/
non display can be changed over. Customize and use the buttons
in accordance with the customers’ using conditions.
F
C
D
E
L
KM
G
H
I
J
Sym-
bol
B
C
D
E
F
G
H
I
J
Display
Non
display
DescriptionInitial state
Pattern list button
Flap concealed stitching data
(Left sewing start)
Center knife motion position set-
ting
Flap concealed stitching data
(Left sewing end)
Sewing mode change-over
L size setting
Corner knife motion position at
sewing start
Deection amount setting
Corner knife motion position at
sewing end
K
L
M
Stacker stop/motion change-over
Motion mode change-over
Marking light setting
− 83 −
N
O
Register the direct pattern.
③
When DIRECT PATTERN REGISTER button N is pressed, the
direct pattern register list screen (screen A) is displayed.
In the direct pattern list screen, the pattern data of independent
sewing/alternate sewing/cycle sewing can be freely registered up
to 30.
Register and use the pattern data that are frequently used. Press
PATTERN LIST button O and the direct pattern selection screen
(screen B) is displayed.
Direct pattern list screen
(Screen A)
R
P
Direct pattern selection screen
(Screen B)
Select the pattern you desire to register with PATTERN SELEC-
TION button P.
In addition, the ten keys are displayed by pressing NO. INPUT
button S and the pattern you desire to register can be selected
Q
S
by inputting the ten keys.
When the selected button is pressed again, the selection is
released.
When ENTER button Q is pressed, register to the direct button is
completed and the screen returns to the direct pattern list screen
(screen A).
When MODE CHANGEOVER button R is pressed, the sewing
mode is changed over to independent sewing → alternate sewing
→ cycle sewing.
The direct buttons have not been registered at the time of your purchase.
− 84 −
15. USING THE INFORMATION
There are three functions below, in the information function.
Display the information screen
①
Press INFORMATION key A of the switch seat section in
the input screen and the information screen (screen A) is dis-
played.
A
Maintenance inspection information
Ⓐ
Oil replacement (grease-up) time, needle replacement time,
Ⓑ
Ⓐ
Ⓒ
cleaning time, etc. are specied, and when the specied
time has passed, the warning notice can be performed.
See
"VI-15.(1) Observing the maintenance inspection
information" p. 86
.
Information screen
(screen A)
Production control information
Ⓑ
By means of function to display target production and
actual production, the target achieving consciousness of a
line or a group is enhanced and also the progress can be
conrmed in one glance.
See
Operation measurement information
Ⓒ
"VI-15.(3) Observing the production control
information" p. 88
"VI-15.(4) Performing setting
and
of the production control information" p. 90
.
Information on machine operating situation, machine op-
erating rate, pitch time, machine time, and machine speed
can be displayed.
See
"VI-15.(5) Observing the operation measurement
information" p. 92
.
− 85 −
(1) Observing the maintenance inspection information
Display the maintenance information screen
①
Press MAINTENANCE INSPECTION INFORMATION SCREEN
DISPLAY button A of the information screen.
A
Three items of the information below are displayed in the mainte-
nance inspection information screen.
B
• Needle replacement
(1,000 stitches) :
D
C
• Cleaning time (hour) :
• Oil replacement time
(hour) :
Interval C to inform the inspection and remaining time D up to
replacement are displayed in the respective item buttons B.
Also, the remaining time up to the replacement can be cleared.
Perform CLEAR of the remaining time up to the replacement
②
Press ITEM button B you desire to clear and the replacement
time clear screen is displayed.
Press CLEAR button E, and the remaining time up to the
E
replacement is cleared.
− 86 −
Display the threading diagram
③
Press THREADING button E displayed in the maintenance
inspection information screen and the needle thread threading
screen is displayed.
See when performing threading.
E
(2) Releasing procedure of the warning
When the specied inspection time is reached, the warning screen is
B
displayed. In case of clearing the inspection time, press CLEAR button
A. The inspection time is cleared and the pop-up is closed. If
A
not, press CANCEL button B and close the pop-up. Every time
one sewing is completed, the warning screen is displayed until the
inspection time is cleared.
Warning Nos. of the respective items are as follows.
• Needle replacement : A201
• Cleaning time : A202
• Oil replacement time : A203
− 87 −
(3) Observing the production control information
It is possible to designate the start, display the number of pieces of production from the start to the existing
time, display the number of pieces of production target, etc. in the production control screen. There are two
kinds of display ways for the production control screen.
[ In case of displaying from the information screen ]
Display the production control screen
①
Press PRODUCTION CONTROL SCREEN DISPLAY button
A
in the information screen. The production control screen is
A
displayed.
Ⓐ
Ⓑ
The production control screen is displayed.
: Existing target value
Ⓐ
Number of pieces of the target of sewn products at the pres-
Ⓒ
Ⓓ
ent time is automatically displayed.
: Actual results value
Ⓑ
Number of pieces of the sewn products is automatically dis-
Ⓔ
played.
: Final target value
Ⓒ
Number of pieces of the nal target of sewn products is dis-
played.
: Pitch time
Ⓓ
Time (second) required for one process is displayed.
: Number of times of thread trimming
Ⓔ
Number of times of thread trimming per process is displayed.
Refer to
input Ⓒ number of pieces, Ⓓ time (unit : second) and Ⓔ number of times.
"VI-15.(4) Performing setting of the production control information" p. 90
− 88 −
, and
[ In case of displaying from the sewing screen ]
Display the sewing screen
①
Press READY key A in the input screen and the sewing
screen is displayed.
A
Display the production control screen
②
Press INFORMATION key B in the sewing screen and the
B
production control screen is displayed.
The contents of display and the functions are common to “In case
of displaying from the information screen”.
− 89 −
(4) Performing setting of the production control information
Display the production control screen
①
Refer to
information" p. 88
A
B
C
Input the nal target value
②
First, input the number of pieces of the target of production in the
process to which sewing is performed from now on.
When FINAL TARGET VALUE button A of item ① is
pressed, the nal target value input screen is displayed.
Input the value you desire with ten keys or UP/DOWN buttons.
"VI-15.(3) Observing the production control
and display the production control screen.
After the input, press ENTER button D.
D
Input the pitch time
③
Next, input the pitch time required for one process.
When PITCH TIME button B of item ① is pressed, the
pitch time input screen is displayed.
Input the value you desire with ten keys or UP/DOWN buttons.
After the input, press ENTER button E.
E
Input the number of times of thread trimming
④
Next, input the number of times of thread trimming per process.
When NUMBER OF TIMES OF THREAD TRIMMING button
C of item ① is pressed, the number of times of thread
trimming input screen is displayed.
Input the value you desire with ten keys or UP/DOWN buttons.
After the input, press ENTER button F.
* When the input value is “0”, count of the number of times of
F
thread trimming is not performed. Use this function by connecting
the external switch.
− 90 −
Start the count of number of pieces of production
⑤
Press START button I and the count of number of pieces
of production is started.
K
I
Stop the count
⑥
Display the production control screen referring to
"VI-15.(3)
Observing the production control information" p. 88
When the count is being performed, STOP button J is
displayed. When STOP button J is pressed, the count is
stopped.
.
M
N
After the stop, START button I is displayed at the position
of STOP button. When continuing the count, press START but-
J
ton I again. The counted value is not cleared until CLEAR
button K is pressed.
Clear the counted value
⑦
When clearing the counted value, set the count to the stop state
and press CLEAR button L.
The value to be cleared is the present target value M and actual
L
results value N.
* CLEAR button is displayed only in case of stop state.
When CLEAR button L is pressed, the clear conrmation
screen is displayed.
When CLEAR button O is pressed in the clear conrmation
screen, the counted value is cleared.
O
− 91 −
(5) Observing the operation measurement information
Display the operation measurement screen
①
Press OPERATION MEASUREMENT SCREEN DISPLAY button
A in the information screen. The operation measurement
Ⓐ
Ⓒ
Operation measurement
screen (Screen A)
A
screen (screen A) is displayed.
Information on the following 5 items is displayed in the operation
measurement screen.
: This item automatically displays the operation rate from the
Ⓑ
Ⓓ
Ⓔ
Ⓐ
time of starting the measurement.
: This item automatically displays the mean machine speed
Ⓑ
from the time of starting the measurement.
: This item automatically displays the mean pitch time from the
Ⓒ
time of starting the measurement.
: This item automatically displays the mean machine time from
Ⓓ
the time of starting the measurement.
: This item displays the number of times of thread trimming per
Ⓔ
process.
Input the number of times referring to item ② below.
Input the number of times of thread trimming
②
Next, input the number of times of thread trimming per process.
Press NUMBER OF TIMES OF THREAD TRIMMING button
Ⓔ and the number of times of thread trimming input
screen is displayed.
Input the value you desire with ten keys or UP/DOWN buttons.
After the input, press ENTER button B.
B
* When the input value is “0”, count of the number of times of
thread trimming is not performed. Use this function by con-
necting the external switch.
− 92 −
Start the measurement
③
Press START button C, and the measurement of each data
is started.
E
C
Stop the count
④
Display the operation measurement screen referring to Items ①
and ② of
information" p. 92
"VI-15.(5) Observing the operation measurement
.
When the measurement is being performed, STOP button
is displayed. When STOP button D is pressed, the
D
measurement is stopped. C is displayed at the position of
STOP button. In case of continuing the measurement, press again
D
START button C. The measured value is not cleared until
CLEAR button E is pressed.
Clear the counted value
⑤
When clearing the counted value, set the count to the stop state
and press CLEAR button F.
* CLEAR button is displayed only in case of stop state.
F
When CLEAR button F is pressed, the clear conrmation
screen is displayed.
When CLEAR button G is pressed in the clear conrmation
screen, the counted value is cleared.
G
− 93 −
16. USING THE COMMUNICATION FUNCTION
Communication function can download the sewing data created with other sewing machine . In addition, the
function can upload the aforementioned data to the media or personal computer.
As the means of communication, a media slot and USB are prepared.
(1) Handling possible data
Data nameExtensionDescription of data
Sewing dataAPW ××× .EPD
(2) Performing communication by using the media
For handling way of the media, read
"VI-1. PREFACE" p. 22
(3) Performing communication by using USB
Data can be sent/received to/from a personal com-
puter or the like, by means of a USB cable.
Sewing data created by the sewing ma-
chine exclusive for APW
××× : File No.
.
If the contact part becomes dirty, failure
of contact will be caused. Do not touch
by hand, and control so that dust, oil or
other foreign material does not adhere
to it. In addition, the inside element is
damaged by static electricity or the like.
So, be very careful when handling.
− 94 −
(4) Take-in of the data
E
A
C
Communication screen
(screen A)
Display the communication screen
①
G
When COMMUNICATION key of switch seat section is
pressed in the input screen, the communication screen (screen A)
is displayed.
Select the communication procedure
②
B
There are four communication procedures as described below.
D
Writing data from media to panel
A
Writing data from personal computer (server) to panel
B
Writing data from panel to media
C
Writing data from panel to personal computer (server)
D
Select the button of communication procedure you desire.
Select the data No.
③
When E is pressed, the writing le selection screen is
displayed.
Input the le No. of the data you desire to write. For the le No.,
input APW×××. of the le name and the numerals of the part ×××
of EPD. Designation of the pattern No. of writing destination can
be performed in the same way. When the writing destination is the
panel, pattern Nos. which have not been registered are displayed.
F
Determine the data No.
④
When ENTER button F is pressed, the data No. selection
screen is closed and the screen returns to the communication
screen (screen A).
Start communication
⑤
When COMMUNICATION START button G is pressed, the
data communication starts.
The during communication is displayed during communication
and the screen returns to the communication screen after the end
of communication.
Do not open the cover during reading the data. Data may
not be read in.
− 95 −
(5) Take-in of plural data together
It is possible for the sewing data to select plural data to be written and write all together. Pattern No. of writ-
ing destination is the same No. of the selected data No.
No.99 and after of the media cannot perform the plural selection.
Display the writing le selection screen
①
Press PLURAL SELECTION button A and the data No.
plural selection screen is displayed.
A
B
Perform the selection of data No.
②
List of the le No. of the existing data is displayed. Press FILE No.
buttons B you desire to write. It is possible to reverse the selec-
C
tion state of the button with REVERSE button C.
Determine the data No.
③
When ENTER button D is pressed, the data No. plural se-
lection screen is closed and the selection of data ends.
D
Start the communication
④
E
Press COMMUNICATION START button E and the data
communication starts.
− 96 −
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