JUKI APW-896/IP-420 Instruction Manual

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Page 1

ENGLISH

APW-896/IP-420

INSTRUCTION MANUAL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

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. CAUTIONS BEFORE OPERATION ...............................................................................1

. CONFIGURATION OF THE MACHINE ..........................................................................2

. SPECIFICATIONS ..........................................................................................................3

1. MECHANICAL SPECIFICATIONS ......................................................................................................... 3

2. ELECTRICAL SPECIFICATIONS ........................................................................................................... 3

. INSTALLATION ..............................................................................................................4

1. REMOVING PACKING MATERIALS ...................................................................................................... 4

2. SECURING THE MACHINE.................................................................................................................... 4

3. CONNECTING THE FOOT PEDAL ........................................................................................................ 5

4. CONNECTING THE AIR COUPLER ..................................................................................................... 5

5. CONNECTING THE POWER PLUG ...................................................................................................... 6

6. ASSEMBLING THE THREAD STAND AND ATTACHING ITTO THE MACHINE .................................. 7

7. INSTALLING SP-46 (CLAMP BAR STACKER) (OPTIONAL PART NO. : 40058952) .......................... 7

8. INSTALLING SP-47 (ROLLER STACKER) (OPTIONAL PART NO. : 40058953) ................................. 8

9. REMOVING THE HEAD FIXING PLATE ................................................................................................ 9

10. INSTALLING THE SUB-TABLE ........................................................................................................... 9

11. INSTALLING OPERATION PANEL IP-420 ........................................................................................... 9

12. LUBRICATING THE OIL TANK .......................................................................................................... 10

13.

INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40045772)

14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE)

(OPTIONAL PART NO. : 40045772) .................................................................................................... 12

.... 11

. PREPARATION OF THE SEWING MACHINE .............................................................13

1. HOW TO OPERATE THE SEWING MACHINE HEAD ......................................................................... 13

(1) How to attach the needles .............................................................................................................. 13

(2) Thread used .................................................................................................................................... 13

(3) How to pass the needle thread ....................................................................................................... 14

2. HOW TO REMOVE THE SEWING TABLE ........................................................................................... 15

(1) When replacing the bobbin thread ..................................................................................................

(2) Cautions to be taken when the sewing tables are removed ........................................................... 16

3. HOW TO WIND THE BOBBINS ........................................................................................................... 17

4. HOW TO THREAD THE BOBBIN CASE ............................................................................................. 18

5. HOW TO INSTALL THE BOBBIN CASE.............................................................................................. 18

6. HOW TO ADJUST THE THREAD TENSION ....................................................................................... 19

7. SETTING THE MATERIAL TO BE SEWN ............................................................................................ 20

(1) Setting a garment body ..................................................................................................................

8. ADJUSTING THE MATERIAL GUIDE .................................................................................................. 20

. HOW TO USE THE OPERATION PANEL ....................................................................21

1. PREFACE ............................................................................................................................................. 21

2. BASIC OPERATION OF THE OPERATION PANEL (IP-420) ............................................................. 24

(1) Conguration of IP-420 .................................................................................................................. 24

(2) Buttons used in common ................................................................................................................ 25

(3) Basic operation ............................................................................................................................... 25

3. EXPLANATION OF THE BASIC SCREEN ........................................................................................... 28

(1) Input screen (Independent sewing mode)....................................................................................... 28

(2) Sewing screen (Independent sewing mode) .................................................................................. 29

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(3) Input screen (Alternate sewing mode) ............................................................................................ 30

(4) Sewing screen (Alternate sewing mode) ........................................................................................ 31

(5) Input screen (Cycle sewing mode).................................................................................................. 32

(6) Sewing screen (Cycle sewing mode) ............................................................................................. 33

4. USING THE COUNTER ........................................................................................................................ 34

(1) Setting procedure of the counter..................................................................................................... 34

(2) Releasing procedure of count-up .................................................................................................... 37

(3) Counter value changing procedure during sewing ......................................................................... 37

5. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER ............................................... 38

(1) Setting procedure of the bobbin thread remaining amount adjustment counter ............................. 38

(2) Releasing procedure of the bobbin thread remaining amount detection count-up ......................... 40

6. CHANGING THE SEWING MODE ....................................................................................................... 41

7. USING THE SEWING PATTERN .......................................................................................................... 42

(1) Performing the selection of pattern ................................................................................................. 42

(2) Performing the new creation of pattern ........................................................................................... 43

(3) Copying the pattern......................................................................................................................... 44

(4) Erasing the pattern.......................................................................................................................... 46

(5) Naming the pattern ......................................................................................................................... 47

(6) Editing procedure of the cycle sewing data .................................................................................... 48

8. CHANGING THE SEWING DATA ......................................................................................................... 50

(1) Changing procedure of the sewing data ......................................................................................... 50

(2) Sewing data list ............................................................................................................................... 51

(3) Copying function of the upper and lower alternate sewing data ..................................................... 62

9. CHANGING THE MEMORY SWITCH DATA ........................................................................................ 64

(1) Changing procedure of the memory switch data ............................................................................ 64

(2) Memory switch data list................................................................................................................... 65

10. PERFORMING OPTIONAL SETTING ................................................................................................ 73

(1) Changing procedure of the optional setting .................................................................................... 73

(2) Optional setting list.......................................................................................................................... 74

11. CHANGING THE DEVICE SETTING .................................................................................................. 75

(1) Changing procedure of the device setting ...................................................................................... 75

(2) Device setting list ............................................................................................................................ 76

12. CUSTOMIZING THE PEDAL OPERATION ........................................................................................ 77

(1) Method to select and use the customized data............................................................................... 77

(2) Customizing the pedal operation data ............................................................................................ 78

13. CUSTOMIZING THE DATA INPUT SCREEN ..................................................................................... 80

(1) Customizing procedure ................................................................................................................... 80

14. PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN ................................... 82

(1) Customizing procedure ................................................................................................................... 82

15. USING THE INFORMATION ............................................................................................................... 84

(1) Observing the maintenance inspection information ........................................................................ 85

(2) Releasing procedure of the warning ............................................................................................... 86

(3) Observing the production control information ................................................................................. 87

(4) Performing setting of the production control information ................................................................ 89

(5) Observing the operation measurement information ........................................................................ 91

16. USING THE COMMUNICATION FUNCTION ..................................................................................... 93

(1) Handling possible data ................................................................................................................... 93

(2) Performing communication by using the media .............................................................................. 93

(3) Performing communication by using USB ...................................................................................... 93

(4) Take-in of the data .......................................................................................................................... 94

(5) Take-in of plural data together ........................................................................................................ 95

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17. PERFORMING FORMATTING OF THE MEDIA ................................................................................. 97

. MAINTENANCE

1. INSPECTION ........................................................................................................................................ 98

(1) Maintenance and inspection of the pneumatic device

(2) Maintenance and inspection related to the sewing machine .......................................................... 98

(3) With regard to the waste oil of the hook oil ..................................................................................... 99

(4) With regard to the cleaning of the hook shaft base ........................................................................ 99

2. MARKING LIGHT................................................................................................................................ 100

(1) Marking light for sewing reference setting .................................................................................... 100

(2) Adjusting the marking light irradiation position .............................................................................. 100

3. REPLENISHING GREASE TO THE DESIGNATED PLACE

(1) Grease-up procedure

4. CONSUMABLE REPLACEMENT COMPONENTS............................................................................ 104

5. TILTING THE MACHINE

6. STANDARD OF REPLACING TIME OF THE GAS SPRING ............................................................. 106

7. REPLACING PROCEDURE BETWEEN DOUBLE-WELT AND SINGLE-WELT ............................... 107

(1) Replacing procedure between double-welt and single-welt

(2) Fine adjustment of the position of garment body clamp ............................................................... 107

(3) Replacing the binder ..................................................................................................................... 108

8. CORNER KNIFE

(1) Corner knife unit............................................................................................................................ 109

(2) Adjusting the corner knife...............................................................................................................110

(3) Corner knife adjustment function screen

(4) Corner knife actuating position setting procedure..........................................................................113

(5) Feature of the corner knife actuating position setting ....................................................................114

(6) Deection amount setting ..............................................................................................................116

9. CENTER KNIFE

(1) Center knife actuating position setting procedure

(2) Feature of the center knife actuating position setting ....................................................................118

10. ADJUSTING THE POSITION OF THE SENSOR FOR DETECTING FLAPS

11. CAUSES AND CORRECTIVE MEASURES AGAINST TROUBLES WITH THE BOBBIN THREAD

REMAINING AMOUNT DETECTING DEVICE ................................................................................... 121

12. HOW TO ADJUST THE FOOT PEDAL ............................................................................................ 122

13. ERROR CODE LIST ......................................................................................................................... 124

14. INPUT NUMBER TABLE .................................................................................................................. 136

...........................................................................................................98

.................................................................... 98

.............................................................. 101

.................................................................................................................... 102

..................................................................................................................... 105

.......................................................... 107

................................................................................................................................. 109

.......................................................................................111

.................................................................................................................................. 117

..........................................................................117

.................................. 120

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. CAUTIONS BEFORE OPERATION

Following items have to be checked every working day before the operation of the machine

and before the start of work hours.

1. Ascertain that the sewing machine is lled with the predetermined amount of oil.

2. Never operate the machine unless the lubricating part in the hook has been lled up with oil.

3. Ascertain that the pressure gauge indicates the designated air pressure of 0.5 MPa.

(This is necessary particularly when the compressor is stopped for a lunch break or the like.)

If the compressed air pressure is equal to or less than the designated value, troubles such

as interference between the parts can occur. It is therefore necessary to carefully check the compressed air pressure.

Check whether the needle thread/bobbin thread need to be replenished.

5. To perform sewing immediately after turning ON the power switch, perform trial stitching rst, then proceed with sewing of actual products after the test sewing.

In order to prevent the optical ber sensor of the bobbin thread remaining amount detecting

device from showing a detecting failure, be sure to clean thread waste around the hook using an air gun once or more times a day.

In order to protect the ap sensor from showing a detecting failure, be sure to clean dust on

the reecting tapes of the folding plate and the left ap base using an air gun once or more

times a day.

ENGLISH

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. CONFIGURATION OF THE MACHINE

The APW-896 consists mainly of the following units.

Frame and structural components (Framesewing table, covers, foot switch, etc.)

A

Clamp foot unit and feed mechanism

B

Corner knife unit

C

Binder unit (Binder components and its driving components)

D

Pneumatic control unit (Pneumatic control devices and pipings)

E

Stacker unit (Optional)

F

Sewing machine head

G

Electric control unit (Control panel)

H

Operation panel

I

Power switch (Also used as the emergency stop switch)

J

emporary stop switch

With this machine consisting of the aforementioned 1

1 units, you can do desired welting work simply by setting materials (garment body, interlining piece, welting patch, etc.) in place and operating the switches on the operation panel. In addition, when temporary stop switch K is pressed during operation of the device, the device stops.

−  −

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. SPECIFICATIONS

1. MECHANICAL SPECIFICATIONS

1 Sewing machine LH-896 model of 2-needle, lockstitch machine with a center knife

2 Sewing speed

 Stitch length Lockstitch: 2.0 to .4 mm (standard: 2.5 mm)

4 Types of welt Parallel double welt, parallel single welt

5 Pocket lip size

(Welt lenght)

6 Welting width

(Needle gauge)

7 Needles ORGAN DP X 17 #14 to #18 (standard #16)

8 Thread Spun thread #60 (Recommended)

9 Hook Full rotary, vertical-axis, self-lubrication hook

10 Thread take-up lever Slide thread take-up lever

11 Needle bar stroke

12 Cloth feed mechanism Driven by stepping motor

,000 sti/min (max.)

Condensation stitch: 0.5 to 1.5 mm (standard: 1.0 mm) Back tack stitch: 0.5 to .0 mm (standard: 2.0 mm) Condensation/Back tack stitch selectable

slant double welt, slant single welt

Possible to set in increments of 0.1 mm within the range of 18 mm (min.) to 220 mm (max.) * Parallel ap : Min. 47.5 mm * Slant ap : Dependent on deection amount

(Reference) 20 mm gauge, deection amount 20 mm, back-tuck 7.5 mm

Min. 67.5 mm

8, 10, 12, 14, 16, 18and 20 mm

* However, for with dart stretcher, 8, 10, and 12 mm

For with breast pocket, 8, 10 and 12 mm For with zipper attachment, 16 mm, 18 mm, 20 mm

.mm

ENGLISH

Each with ap or without ap

1 Control By a micro-computer

14 Safety mechanism

15 Lubricating oil JUKI New Defrix Oil No. 1

16 Operating air pressure 0.5MPa

17 Air consumption Approx. 40dm

18 Dimensions of machine Width : 1,095 mm

19 Weight 28.5kg

20 Noise - Equivalent continuous emission sound pressure level (LpA) at the workstation :

Machine operation is automatically stopped if the cloth feed mechanism error detector, the needle thread breakage detector or any of the various safety devices is actuated.



/min.(ANR)

(1,580 mm - when including the stacker) Length : 1,500 mm Height :

(Pattern : No.1, Jump feed speed of clamp foot : Max speed)

1,165 mm

A-weighted value of 80.0 dB; (Includes KpA = 2.5 dB); according to ISO 10821- C.6.

-ISO 11204 GR2 at ,000 sti/min for the sewing cycle, 4.8s ON.

(1,800 mm - when including the thread stand)

2. ELECTRICAL SPECIFICATIONS

The number of independent sewing patterns that can

be stored in memory

The number of alternate sewing patterns that can be

stored in memory



The number of cycles that can be stored in memory 20 (1 to 20)

Input power: Single phase/-phase 200 to 240V 50/60 Hz (Optional 80V)

5 Power consumption

99 (1 to 99)

20 (1 to 20)

Voltage uctuation : Within + 10% of the rated voltage

50VA

−  −

Page 8

. INSTALLATION

1. REMOVING PACKING MATERIALS

Remove the upper cover and remove

the string and packing materials that

have xed the clamp foot.

Remove the string and packing

materials that have xed the clamp

bar stacker.

Remove the string that has xed the

binder unit.

Wooden table

Frame

Draw out the corner knife, cut the

clip band has xed the unit, and

remove the clip band and packing

material.

When lifting the machine, hold the frame without holding the wooden table.

2. SECURING THE MACHINE

CAUTION

To prevent a fatal accident, lower and x adjust bolts 2 (4 places) located at the side of caster 1 after moving the machine to the level and stabilized place.

Cut and remove the clip band that

has xed the needle bar.

− 4 −

Page 9

3. CONNECTING THE FOOT PEDAL

CAUTION

When installing the pedal, perform the work paying attention to the overhead table.

Install the pedal base to the machine frame

with screws 2.

Connect pedal bases A an d B wi th tw o

screws 1.

Position of the pedal can be optionally

adjusted within the range of the slot.

Connect the connecting rods with xing screw

1. When connecting, do not connect the

rods with connecting rod C on the

sensor side pulled downward,

2. Install so that connecting rod on the

pedal side D and the caster 4 do not

interfere with each other within the

range of pedal operation.

4. CONNECTING THE AIR COUPLER

Connect one end of air coupler A supplied with

the machine as an accessory to air hose 2. Then

connect the other end to coupler 3 on the main

unit side.

• Connect coupler A to the main

unit with air cock 1 closed, then

carefully open air cock 1 to allow the

compressed air to be supplied.

• Make sure that the pressure gauge of

the regulator reads 0.5 MPa.

−  −

Page 10

5. CONNECTING THE POWER PLUG

CAUTION

To prevent possible accidents caused by leakage or dielectric strength, an appropriate power plug shall be installed by a person who has an expert knowledge of electricity. Be sure to connect the power plug to the receptacle that is well grounded.

Connection of the power plug to the power depends on the specications of the product. Adjust the

power plug to the power specications to connect.

In case of the product of single-phase, 200 to 240V specications :

Connect the sky-blue and brown wires of the power cord to the power terminal (AC200 to 240V)

and the yellow/green wire to the ground (earth) terminal respectively.

In case of the product of 3-phase, 200 to 240V specications :

Connect the red, white and black wires of the power cord to the power terminal (AC200 to 240V)

and the yellow/green wire to the ground (earth) terminal respectively.

In case of the product with the optional high voltage transformer (with SA-128) :

Connect the black wires (3 pieces) of the power cord to the power terminal (AC380 to 415V) and

the yellow/green wire to the ground (earth) terminal respectively.

It is possible to connect to 380/400/415V by setting of the input tap of transformer (standard setting

at the time of delivery : 380V).

This product performs operation by the single-phase connection for 3-phasse 380/400/415V.

[Caution when changing the power source of the high voltage optional transformer]

When using high voltage optional transformer

with the input voltage of 400V or 415V, it is

necessary to replace input power source cord 2

of high voltage optional transformer 1. Change

power source input cord

(sky blue) that is

connected to 380V to the connection of 400V or

415V.

To prevent accidents, perform the work after leaving the sewing machine alone

more than 4 minutes in the state that the power switch is turned OFF and the power cord is drawn out.

High voltage optional transformer

rear side of the table.

When performing changeover of voltage, remove

transformer box 4 after removing top cover 3.

is set on the

− 6 −

Page 11

6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE

Putting nut and washer between main unit frame

and x the thread stand as illustrated in the left-

hand gure.

Washer

Spring washer

Nut

7. INSTALLING SP-46 (CLAMP BAR STACKER) (OPTIONAL PART NO. : 40058952)

Clamp bar stacker is delivered in the state

that it is xed in the frame at the time

of delivery with the clamp bar stacker

mounted. It is necessary to change the

installing position to the normal using

position.

Remove stacker xing plate 1.

Turn the whole stacker in the direction of the

arrow and take it out from inside of the frame.

Change stacker turning shaft A section to

stacker base hole B.

At this time, take care to prevent the stacker cord, the air piping, etc. from being caught.

Lock the whole stacker with hinge 2.

Enter safety bar 3 from C and D directions

and x it at the position where is almost

parallel to the oor.

At this time, conrm that air is being

supplied.

− 7 −

Page 12

8. INSTALLING SP-47 (ROLLER STACKER) (OPTIONAL PART NO. : 40058953)

(1) Adjusting the position

❺

0.5mm

❹

Conrming parallelism

①

Make sure that stacker

table ❹ and rubber roller

3 are installed parallel

with each other.

If not, loosen four

setscrews ❷ to adjust.

Conrming the clearance

②

Make sure that the

clearance between

stacker table ❹ and

rubber roller ❸ is

approximately 0.5 mm.

If it is not approximately

0.5 mm, loosen nut ❺ to

adjust.

(2) Maintenance

(Working state)

Fig. 1

❶

❷

When the roller stacker is not used or adjusting

the corner knife, the roller stacker can be turned

upward with the procedure below.

Pull release lever ❶. Lift up the roller section to

thrust pin ❸ into xing spring ❷, then bring them

into locked state (see Fig. 1). This puts the sewing

machine in standby state.

(Waiting state)

❸

− 8 −

Page 13

9. REMOVING THE HEAD FIXING PLATE

Remove xing screws ❷ of head xing plate ❶.

❷

❶

10. INSTALLING THE SUB-TABLE

Install the sub-table with four screws ❶ as shown

in the gure.

Be sure to x the machine and the frame

when performing re-transportation.

At this time, x the sub-table so as to be

ush with the main table.

❶

11. INSTALLING OPERATION PANEL IP-420

Tape

Connector

As shown in the figure above, open the lid on the right-hand section C of IP-420 and connect the

connector which is xed with tape to the right-hand top surface B of the table.

To prevent malfunction due to static electricity, install operation panel IP-420 on the panel base to

use and do not change the position of the panel base.

− 9 −

Page 14

12. LUBRICATING THE OIL TANK

CAUTION

1. To prevent accidents caused by abrupt start of the sewing machine, do not connect the power plug until lubrication has been completed.

2. To prevent inammation or rash, immediately wash the part when oil has stuck to your eyes or body.

3. If oil has been swallowed, diarrhea or vomiting may occur. Put oil to the place where children

cannot reach.

Fill the oil tank with the oil for hook lubrication

before operating the sewing machine.

Remove oil cap 1 and ll the oil tank

with JUKI MACHINE OIL No. 1 (Part No. :

MDFRX1600C0) using the oiler supplied with

the machine as accessories.

Upper engraved marker line

To prevent entering of dust, be sure to

attach the cap for use.

Fill the oil tank with the oil until the top end of

Lower

engraved

marker line

oil amount indicating rod

comes between

the upper engraved marker line and the lower

engraved marker line of oil amount indicating

window 2.

When oil amount is excessively large, oil

leaks from the air hole or adequate lubrication

cannot be performed. So, be careful.

When operating the sewing machine and

the top of oil amount indicating rod 3 has

lowered up to oil amount indicating window 2,

start lubricating.

− 10 −

• At the time of initial lling, ll the oil

tank with oil of 200cc as the standard

and conrm that the oil amount

indicating rod is working.

• When operating a newly installed machine or a machine which has not

been used for a relatively long period of time, make the machine run at 2,000 sti/min or less for the purpose of break-in. In addition, use the machine

after applying oil to races A of the right/left hooks.

• For the oil for hook, purchase JUKI

MACHINE OIL No. 1 (Part No. : MDFRX1600C0).

• Be sure to ll the oil tank with clean

oil.

• Never ll the oil tank with dirty oil.

Page 15

13. INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40045772)

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

Fix interlining installing plate 1 to the

machine frame with two screws 2.

Sewing table

Notch

Roller

Guide A

Guide plate

Interlining

Set interlining as shown in the gure above.

Guide B

Spring

Set collar

Side plate

Guide B

The roll core that can be used is 40 to 70 mm wide and 200 mm in roller diameter (max.).

Pass the interlining between guide B and guide A and roller, and route it up above the table.

Feed the interlining up to the roller section using the notch of the guide plate.

Adjust the lateral position of two guides, two guide pins and side plate (on the right) to allow the

interlining to be fed straight up above the sewing table.

Position the set collar on the left-hand side to allow the side plate to lightly hold the interlining by

spring. Then x the set collar there.

− 11 −

Page 16

14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40045772)

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

Adjustment of the interlining feeding amount

①

is performed with memory switch (U003).

However, perform further ne adjustment

with the speed controller ❷ of the interlining

feeding cylinder ❶.

(When tightening the speed controller

❷

, the

amount is decreased and when loosening it,

❶

❷

❸

the amount is increased.)

When a new interlining

②

is mounted, press

❸

interlining supply button ❹, perform feeding

of the trial sewing several times and use the

device after conrming the feeding amount

and the parallel feeding of the interlining.

❻

❹

❺

(Caution when operating)

When using the interlining supplying device

with rear reference ❺, the interlining at the

sewing start remains long since it is away

from interlining outlet ❻. So, use the device

with front reference ❼.

For handling the sewing tables, refer to

"V-2-(2) Cautions to be taken when the

sewing tables are removed" p.16.

❼

− 12 −

Page 17

. PREPARATION OF THE SEWING MACHINE

1. HOW TO OPERATE THE SEWING MACHINE HEAD

(1) How to attach the needles

CAUTION

• Turn OFF the power before starting the work so as to prevents accidents caused by abrupt start of

the sewing machine.

•

When replacing the needle, be careful not to allow your ngers to touch the blade section of the

center knife.

(2) Thread used

Needles used are DP X 17 #14 to #18 (standard

#16). Use the specied needle.

Insert left- and right-hand sides needles as far as

they will go pointing their long grooves 1 at each

other and ti

ghten needle clamp screws 2.

• Use the left hand twist thread for the needle

thread.

• Either twist thread will do for the bobbin thread.

Right hand twist thread

Left hand twist thread

Use a new thread which is uniformly

twisted.

− 13 −

Page 18

(3) How to pass the needle thread

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

Lift binder 1 in the direction A, Hold section

B by hand and turn the whole binder in the

direction C.

Then pass needle thread in the order as shown in the gure below.

Be sure to press section B since welting

wi d th ma y bec o me im proper whe n the

bi n de r i s pr e ss e d an d tu rne d in th e

direction C.

Bi nder i s lo cked with t he ball p l unge r.

Rat h e r stro n g l y turn t h e binder i n the

direction C to release the lock.

A B

Periodically replace thread guide felt C. Sewing trouble due to rough motion of thread during

sewing can be prevented.

Pass the needle thread in the illustrated order.

Left-hand side needle thread toward the sewing machine

Right-hand side needle thread toward the sewing machine

− 14 −

A B

Page 19

2. HOW TO REMOVE THE SEWING TABLE

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

(1) When replacing the bobbin thread

Move the clamp foot to the rear end of its

stroke.

Insert your ngers into notches A in the bottom

of right- and left-hand sewing tables 1 and 2,

and push up the sewing tables.

Move the tables in the direction of the arrow

keeping the above state, and you can see the

bobbin case.

At this time, move the sewing tables so as

not to allow the sewing tables to come in

contact with the needles.

After replacing the bobbin thread, return the

sewing tables in place by following the above-

mentioned steps of procedure in the reverse

order. Now, rmly set the sewing tables on the

throat plates and the pins.

− 15 −

Page 20

(2) Cautions to be taken when the sewing tables are removed

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

When you remove the sewing tables, be sure to accurately set them by following the points below.

Securely t the pins, rear (left) (right) over the

Pins, rear

pin holes.

Securely t pin holes, front (left) (right) over

the pins.

Pin holes, front

Plate spring

1. In case of the machine provided

with SA-120 (automatic interlining

supplying device), return the sewing

tables to their home positions while

lifting the sewing tables so that the

plate spring section is not bent.

Outlet of interlining supply

2. In case of removing the sewing tables with the types below, take care not to bend pocket bag

clamping device and interlining clamping device.

Pocket bag clamping device (standard)

Pocket bag clamping device (for interlining supply)

− 16 −

Page 21

3. HOW TO WIND THE BOBBINS

CAUTION

To prevent damage, avoid contact with bobbins while the machine is in operation.

Put bobbin into the thread winder

shaft until it will go no further.

Pass thread through thread guide

plate 8, open thread tension disk

and put the thread into the slit of

thread tensi

Pass thread in the order as

shown in the gure, and wind the

thread onto bobbin by four or ve

turns. (The direction of the arrow

corresponds to the direction of

Direction of rotation

rotation of the bobbin.)

ess bobbin thread guide 1 and

the bobbi

e thread winder will automatically

stop as soon as it has wound up

the bobbin to a predetermined

amount.

on rod 4.

n rotates.

1. If you want to wind a bobbin, start winding it from recess 5 as illustrated in the gure above. If

you start to wind a bobbin from portion 6, the detection of run-out of bobbin thread will fail to

be performed normally.

2. To ensure the appropriate remaining amount of bobbin thread, it is important to wind the bobbin

uniformly. Be sure to check that the bobbin is uniformly wound particularly at the start of

bobbin winding.

If the bobbin fails to be uniformly wound with thread, properly adjust the lateral position of

tension post socket 3.

3. It is most suitable to wind the bobbin with thread to approximately 80% of the outer diameter of

the bobbin. The winding amount can be adjusted with winding amount adjustment screw 2.

4. Do not press lever 1 except when winding bobbin thread. Motor continues to run and trouble

will be caused.

5. When abnormalities such as overload of the thread winding motor, etc. are delected, thermal

switch 9 is shut off. When thermal switch is shut off, turn ON thermal switch 9 again after

turning OFF it to return.

− 17 −

Page 22

4. HOW TO THREAD THE BOBBIN CASE

Hold in hand a bobbin in the way that it spins

clockwise and put it into the bobbin case.

Bobbin case

Pass the thread through slot 1 in the bobbin

case.

Pull the thread to pass it under the tension

spring.

Bobbin

5. HOW TO INSTALL THE BOBBIN CASE

CAUTION

Turn OFF the power before starting the work so as to prevent accident caused by abrupt start of the

sewing machine.

Raise hook levers 1 and take out the bobbin

cases together with the bobbins.

When fitting, fit the bobbin cases into the

hook driving shaft and tilt levers 1.

When bobbin cases, left and right, 2 are

replaced, make sure that the clearance

between the opener which is extremely

receded and the bobbin case is 0.2 to 0.3

mm. If the clearance is not 0.2 to 0.3 mm,

loosen setscrew 3 and adjust it.

0.2 to 0.3mm

− 18 −

Page 23

6. HOW TO ADJUST THE THREAD TENSION

Adjusting bobbin thread tension

Bobbin case

Bobbin

Bobbin thread

tension adjustment

screw

urn bobbin thread tension adjustment screw

clockwise to increase the bobbin thread

tension or turn the screw counterclockwise to

decrease it.

As shown in the left-hand gure, standard

bobbin thread tension is 0.25 to 0.35N when

measuring with the tension gauge.

Adjusting needle thread tension

First, adjust the right- and left-hands bobbin

thread tension.

Then in accordance with the bobbin thread

tension obtained, adjust the right- and

left-hand sides needle threads tension

appropr

adjustments nuts 1 and 2 respect

iately by turning thread tension

ively.

Turning the nuts clockwise will increase

the thread tension or turning them

counterclockwise to decrease it.

− 19 −

Page 24

7. SETTING THE MATERIAL TO BE SEWN

(1) Setting a garment body

Garment body

clamp (left)

Garment body

Garment body clamp rubber

Garment body

clamp (right)

Us e a g ar m en t b od y t ha t i s

lar ger than th e garment body

cla m p rub b er pi e ce adh ered

under the right and left garment

body clamps.

If a garment body of which size

is sm all er th an t he ga rme nt

bo dy clamp rubber piece, the

rubber piece can come off or the

machine can malfunction.

If it is necessary to use a small

mat e ria l , mo u nt a s him t ype

gauge (optional) on the machine.

8. ADJUSTING THE MATERIAL GUIDE

Material guide functions to stabilize the welt patch at the edge of the machine needle.

Adjust the height and the presser pressure of material guide 1 in accordance with the thickness of

material.

The height of material guide can be adjusted

by loosening nut

and screw 3.

(Clearance between material guide and welt

patch scale has been adjusted to 0.5 to 1.0

mm at the time of delivery.)

Presser pressure can be adjusted with spring

pressure adjust screw 4.

(Adju s t the pr e s sure so t ha t there i s no

exces s iv e resist a nc e when th e m at erial

passes.)

Material guide

spring

Material guide arm

0.5 to 1.0 mm

− 20 −

Page 25

. HOW TO USE THE OPERATION PANEL

1. PREFACE

To use the data for APW-895/896 (EPD data) on APW-896

To use the EPD data on the APW-896, read the data into the IP-420.

Insert the relevant medium into the IP-420. Select pattern number xxx from EPD data.

2) Folder structure of the media

Store each le in the directories below of the media.

Media drive

Data that are not stored in the directories above cannot be read. So, be careful.

3) CompactFlash (TM)

Inserting the CompactFlash (TM)

■

Media

APW-896

1) Turn the label side of the CompactFlash(TM) to

this side (place the notch of the edge to the rear.

) and insert the part that has a small hole into

the panel.

2) After completion of setting of the media, close

the cover. By closing the cover, it is possible

to access. If the media and the cover come in

contact with each other and the cover is not

closed, check the following matters.

Check that the medi

・

until it goes no further.

Check that the inserting direction of the

・

a is proper.

medi

APW××× .EPD

a is securely pressed

1. When the inserting direction is wrong, panel or media may be damaged.

2. Do not insert any item other than the CompactFlash (TM).

3. The media slot in the IP-420 accommodates to the CompactFlash (TM) of 2 GB or less.

4. The media slot in the IP-420 supports the FAT16 which is the format of the CompactFlash (TM).

FAT32 is not supported.

5. Be sure to use the CompactFlash (TM) which is formatted with IP-420. For the formatting procedure of

the CompactFlash (TM), see "^-17. Performing formatting of the media", p.97.

− 21 −

Page 26

Removing the CompactFlash (TM)

■

1) Hold the panel by hand, open the cover, and

press the media 2 remov

ing lever 1. The

media is eject.

5)USB port

Inserting a device into the USB port

■

When the lever 1 is strongly pressed, the

media 2 may be broken by protruding and

falling.

2) When the media 2

is drawn out as it is,

removing is completed.

Slide the top cover and insert the USB device into

the USB port. Then, copy data to be used from the

USB device onto the main body.

After completion of copying the data, remove the

USB device.

Disconnecting a device from the USB port

■

Cautions when using the media

• Do not wet or touch it with wet hands. Fire or electric shock will be caused.

• Do not bend, or apply strong force or shock to it.

• Never perform disassembling or remodeling of it.

• Do not put the metal to the contact part of it. Data may be disappeared.

• Avoid storing or using it in the places below.

Place of high temperature or humidity / Place of dew condensation /

Place with much dust / Place where static electricity or electrical noise is likely to occur

Remove the USB device. Put the cover back in

place.

− 22 −

Page 27

Precautions to be taken when handling USB devices

• Do not leave the USB device or USB cable connected to the USB port while the sewing machine is in opera-

tion. The machine vibration can damage the port section resulting in loss of data stored on the USB device or

breakage of the USB device or sewing machine.

•

Do not insert/remove a USB device during reading/writing a program or sewing data.

It may cause data breakage or malfunction.

• When the storage space of a USB device is partitioned, only one partition is accessible.

• Some type of the USB device may not be properly recognized by this sewing machine.

• JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing ma-

chine.

• When the panel displays the communication screen or pattern data list, the USB drive is not recognized even

if you insert a medium into the slot.

• For USB devices and media such as CF cards, only one device/medium should be basically connected/in-

serted to/into the sewing machine. When two or more devices/media are connected/inserted, the machine will

only recognize one of them. Refer to the USB specications.

• Insert the USB connector into the USB terminal on the IP panel until it will go no further.

•

Do not turn the power OFF while the data on the USB ash drive is being accessed.

USB specications

• Conform to USB 1.1 standard

• Applicable devices *

1 ____

Storage devices such as USB memory, USB hub, FDD and card reader

• Not-applicable devices __CD drive, DVD drive, MO drive, tape drive, etc.

• Format supported _____FD (oppy disk) FAT 12

Others (USB memory, etc.), FAT 12, FAT 16, FAT 32

• Applicable medium size _FD (oppy disk) 1.44MB, 720kB

Others (USB memory, etc.), 4.1MB ~ (2TB)

• Recognition of drives __For external devices such as a USB device, the device which is recognized rst

is accessed. However, when a medium is connected to the built-in media slot, the

access to that medium will be given the highest priority. (Example: If a medium is in-

serted into the media slot even when the USB memory has already been connected

to the USB port, the medium will be accessed.)

• Restriction on connection

Max. 10 devices (When the number of storage devices connected to the sewing

machine has exceeded the maximum number, the 11th storage device and beyond

will not be recognized unless they are once disconnected and re-connected. )

• Consumption current ___The rated consumption current of the applicable USB devices is 500 mA at the maxi-

mum.

: JUKI does not guarantee operation of all applicable devices. Some device may not operate due to a compat-

ibility problem.

− 23 −

Page 28

2. BASIC OPERATION OF THE OPERATION PANEL (IP-420)

(1) Conguration of IP-420

[ Front ] [ Right side ]

6 7 8

Symbol

2 3 4 5

Name

TOUCH PANEL, LCD display section

READY key

INFORMATION key

COMMUNICATION key

Description

Change-over of the data input screen and the sewing screen is

performed.

Change-over of the data input screen and the information screen is

performed.

Change-over of th e d at a i nput screen and the communication

screen is performed.

Contrast control

Brightness control

CompactFlash (TM) eject button

CompactFlash (TM) slot

Cover detection switch

Connector for external switch

Connector for control-box connection

MODE CHANGEOVER key

Change-over of the data input screen and the mode change-over

screen which performs various details setting.

1. Lightly press the target key on the touch panel with a ngertip to operate the IP-420. If you operate with any means other than your ngertip, the IP-420 can malfunction or the glass surface of the touch panel can be scratched or break.

2. When READY key is pressed rst after turning ON the power, origin retrieval of the clamp foot is performed. At this time, the clamp foot moves. So, be careful.

− 24 −

Page 29

(2) Buttons used in common

Buttons that perform common operation in the respective screens of IP-410 are as described below.

Pictograph Name

CANCEL button

ENTER button Data changed are determined.

UP SCROLL button This button scrolls button or display upward.

DOWN SCROLL button This button scrolls button or display downward.

RESET button This button releases error and the like.

NUMBER INPUT button Ten keys are displayed and input of number can be performed.

CHARACTER INPUT button Character input screen is displayed.

(3) Basic operation

Description

Pop-up screen is closed. In case of the data change screen, the data during

changing can be cancelled.

Turn ON the power switch.

First, turn ON the power switch.

Reset pop-up screen is displayed after displaying WELCOME

screen. Press RESET button

When

RESET button is pressed, the binder goes up. So, be

careful.

Next, language selection pop-up screen is displayed. After

selecting the language you desire to display, press ENTER button

B. Then the independent sewing input screen (screen A) of

the gure below is displayed.

When ending the selection screen with CANCEL button

or ENTER button

lection, the language selection screen is displayed whenever

the power is turned ON.

without performing the language se-

− 25 −

Page 30

Select pattern No. you desire to sew.

The independent sewing

input screen (screen A)

When PATTERN NO. button

C is pressed, the pattern No.

can be selected. For the selecting procedure of pattern No., see

“^-7. (1) Performing the selection of pattern”p.42

At the time of your purchase, pattern Nos. 1 to 10 have been

registered. Change the sewing data in accordance with the

sewing types for use. (The number to which the pattern has not

been registered is not displayed.)



Start sewing



For the detailed explanation of input screen, see “^-3. EX

PLANATION OF THE BASIC SCREEN” p.28.

When READY key

is pressed in the independent sewing



input screen (screen A), the green sewing screen (screen B)

is displayed and the sewing operation is started by the pedal

operation.

Sewing screen (screen B)

For the details of the sewing screen, see “^-3. EX

PLANATION OF THE BASIC SCREEN” p.28.

To stop the device during operation

When temporary stop switch



is pressed during sewing, the

device can be stopped.

At this time, the error screen is displayed to inform that stop

switch is pressed. When RESET button

error is released and the screen returns to the input screen.

is pressed, the

− 26 −

Page 31

Depress back the pedal at the time of mounting the breast

box device.

At the time of mounting the breast box device, when

depressing back the pedal in the green sewing screen (screen B),

the conrmation screen as shown on the left side is displayed.

When the clamp foot moves to the back by depressing back the

pedal, it retreats with the ap presser closed. This screen is to

conrm whether material is put on the clamp foot.

Conrming message saying that "Clamp foot moves to the back

with ap presser closed. Remove material on the clamp foot" is

isplayed.

When there is no material on the clamp foot, press CLAMP FOOT

BACK button

G and the clamp foot moves to the back with

the ap presser closed. At the same time, the conrming screen is

released and the screen returns to the sew

ing screen.

When canceling clamp foot back, press CANCEL button

, and the ap presser is opened. Then the clamp foot does

not move to the back. At the same time, the conrming screen is

released and the screen returns to the sew

When there is material on the clamp foot, be sure to press

CANCEL button

Then depress back the pedal again to move the clamp foot to

the back.

H and remove the material.

ing screen.

− 27 −

Page 32

3. EXPLANATION OF THE BASIC SCREEN

(1) Input screen (Independent sewing mode)

A B C D E F

I J K

L M

G O P

S T

Symbol Name of button Description

NEW CREATION button Independent sewing pattern new creation screen is displayed and new register of the pattern

COPY button

CHARACTER INPUT button Character input screen is displayed and the name can be inputted to the pattern data.

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and

CLAMP UP PROHIBITION AT SEWING END

button

NEEDLE THREAD TRIMMING button When this button is pressed, needle thread trimming knife comes down and the needle

BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.

PATTERN NO. LIST button Pattern No. list screen is displayed and the pattern data can be selected.

SEWING MODE SETTING button Sewing mode is selected.

L SIZE LENGTH SETTING button In case of L size sewing, sewing length is set.

DEFLECTION AMOUNT SETTING button

MOTION MODE SETTING button With/without

STACKER MOTION/STOP CHANGE-OVER button

SEWING DATA DISPLAY button Sewing pattern edit screen is displayed. Detailed sewing data that are not displayed in the

PATTERN NAME display Names that are inputted in pattern Nos. are displayed.

CORNER KNIFE MOTION POSITION AT

SEWING START SETTING button

CENTER KNIFE SETTING button Center knife data edit screen is displayed, and center knife cutting position of sewing start

CORNER KNIFE MOTION POSITION AT

SEWING END SETTING button

MARKING LIGHT SETTING button Marking light setting screen is displayed, and changeover of marking light irradiation position

CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

SEWING DATA SHORTCUT button Shortcut buttons (max. 4 items) of the sewing data that are set in customizing in the sewing

data can be performed.

Independent sewing copy source pattern list screen is displayed and the pattern can be copied.

adjustment of parallelism of the binder can be performed.

When this button is pressed, the clamp is returned in the lowered state at sewing end.

It is convenient to use this button at the time of adjusting the marking light or trial sewing.

thread trimming operating screen is displayed.

In case of slant sewing, deection amount at the start of sewing or deection

amount at the end of sewing is set.

of motion of sewing machine motor, center knife and corner knife.

This button selects motion/stop and of stacker.

input screen can be selected and edited.

Cutting position

and sewing end is set.

Cutting position

and setting of change of marking light set value , and

are performed.

screen are displayed.

of corner knife at sewing start is set.

of corner knife at sewing end is set.

FLAP DROP DATA AT SEWING START

SETTING button

FLAP DROP DATA AT SEWING END

SETTING button

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-13. CUSTOMIZING THE DATA INPUT SCREEN” p.80

Flap concealed stitching data at sewing start

Flap concealed stitching data at sewing end

− 28 −

or is set.

Page 33

(2) Sewing screen (Independent sewing mode)

A B D

E F

Symbol Name of button Description

INTERLINING SUPPLY button When this button is pressed, interlining is supplied.

This is displayed when “With” of

＊

with the optional setting.

, automatic interlining supplying device is set

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed and change-over of type of welt and adjustment

CLAMP UP PROHIBITION AT SEWING END

button

DIRECT PATTERN LIST button Direct pattern list screen is displayed and selection of the sewing data can be performed.

COUNTER CHANGE-OVER button When this button is pressed, the display of sewing counter and number of pcs. counter is

COUNTER VALUE CHANGE button This button changes the counter value which is displayed at present.

BOBBIN THREAD (RIGHT) REMAINING

AMOUNT VALUE

BOBBIN THREAD (LEFT) REMAINING

AMOUNT VALUE

MARKING LIGHT SETTING button Marking light setting screen is displayed, and changeover of marking light irradiation position

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-13. CUSTOMIZING THE DATA INPUT SCREEN” p.80

of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at sewing end.

It is convenient to use this button at the time of adjustment of marking light or trial sewing.

changed over.

This button is displayed only when both sewing counter and number of pcs. counter are

＊

ON.

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the count-up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted and the

count-up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

and setting of change of marking light set value , and

are performed.

− 29 −

Page 34

(3) Input screen (Alternate sewing mode)

A B C D E F

I J

G P

M L

Symbol Name of button Description

NEW CREATION button Alternate sewing data new creation screen is displayed and new register of data can be

COPY button Alternate sewing data copy source No. list is displayed and alternate sewing data can be

CHARACTER INPUT button Character input screen is displayed and name input can be performed n the alternate sewing

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed ,and change-over of type of welt and

CLAMP UP PROHIBITION AT SEWING END

button

NEEDLE THREAD TRIMMING button When this button is pressed, needle thread trimming knife comes down and needle thread

BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.

PATTERN NO. LIST button Pattern No. list screen is displayed and alternate sewing data can be selected.

SEWING MODE CHANGE-OVER button

L SIZE LENGTH SETTING button

DEFLECTION AMOUNT SETTING button

SEWING DATA DISPLAY button Sewing pattern edit screen is displayed. This button selects detailed sewing data that are not

STACKER MOTION/STOP CHANGE-OVER

button

MOTION MODE SETTING button

MARKING LIGHT SETTING button Marking light setting screen is displayed, and changeover of marking light irradiation position

NEXT SEWING DATA CHANGE-OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over.

CORNER KNIFE MOTION POSITION AT

SEWING START SETTING button

CENTER KNIFE SETTING button Center knife data edit screen is displayed and center knife cutting position of sewing start

CORNER KNIFE MOTION POSITION AT

SEWING END SETTING button

CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

U、V

W、X

FLAP CONCEALED STITCHING DATA AT SEWING START SETTING button

FLAP CONCEALED STITCHING DATA AT SEWING END SETTING button

O T

performed.

copied.

data.

adjustment of parallelism of the binder can be performed.

When this button is held pressed, clamp is returned in the lowered state at the time of

sewing end.

It is convenient to use this button at the time of adjusting marking light or trial sewing.

trimming in motion screen is displayed.

Sewing mode

In case of L size sewing, sewing length is set.

In case of slant sewing, deection amount at the start of sewing or deection

amount at the end of sewing is set.

displayed in the input screen and can edit the data.

This button selects motion/stop

With/without motion

and setting of change of marking light set value , and

are performed.

This is not displayed when ap priority sewing selection is ON.

＊

Cutting position

and sewing end .

Cutting position

Flap concealed stitching data at sewing start

Flap concealed stitching data at sewing end

is selected.

and of stacker.

of sewing machine motor, center knife and corner knife.

of corner knife at sewing start is set.

of corner knife at sewing end is set.

or is set.

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-13. CUSTOMIZING THE DATA INPUT SCREEN” p.80

− 30 −

Page 35

(4) Sewing screen (Alternate sewing mode)

A B C

G H

E F

Symbol Name of button Description

INTERLINING SUPPLYING button When this button is pressed, interlining is supplied.

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and

CLAMP UP PROHIBITION AT SEWING END

button

DIRECT PATTERN LIST button Direct pattern list screen is displayed and selection of the sewing data can be performed.

COUNTER CHANGE-OVER button When this button is pressed, display of sewing counter and number of pcs. counter is

COUNTER VALUE CHANGE button Counter value which is displayed at present is changed.

NEXT SEWING DATA CHANGE-OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over.

BOBBIN THREAD (RIGHT) REMAINING

AMOUNT VALUE

BOBBIN THREAD (LEFT) REMAINING

AMOU’NT VALUE

MARKING LIGHT SETTING button Marking light setting screen is displayed, and changeover of marking light irradiation position

This is displayed when “With” of

＊

with the optional setting.

adjustment of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at the time of

sewing end.

It is convenient to use this button at the time of adjustment of marking light and trial sewing.

changed over. This button is displayed only when both sewing counter and number of pcs.

counter are ON.

This is not displayed when ap priority sewing selection

＊

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the count-up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the count-up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

and setting of change of marking light set value , and

are performed.

, automatic interlining supplying device is set

is ON.

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-13. CUSTOMIZING THE DATA INPUT SCREEN” p.80

− 31 −

Page 36

(5) Input screen (Cycle sewing mode)

A B C D E F

Symbol Name of button Description

NEW CREATION button Cycle sewing data No. new creation screen is displayed and new register of cycle sewing

COPY button Cycle sewing data copy source No. list screen is displayed and cycle sewing data can be

CHARACTER INPUT button Character input screen is displayed and name can be inputted to the cycle sewing data.

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed and change-over of type of welt, and

CLAMP UP PROHIBITION AT SEWING END

button

NEEDLE THREAD TRIMMING button Needle thread trimming knife comes down and the needle thread trimming in motion screen

BOBBIN THREAD TRIMMING button While this button is held pressed, bobbin thread trimming knife opens.

CYCLE SEWING DATA NO. LIST button Cycle sewing data No. list screen is displayed and the cycle sewing data can be selected.

PATTERN DATA EDIT button Edit of pattern data which have been registered to cycle sewing data can be performed.

PATTERN DATA EDIT button (blank) When this blank button is pressed, the pattern list screen to register the pattern data to the

CYCLE RETURN button Pattern data to be sewn next which is displayed with white emphasis is moved forward by

CYCLE FEED button Pattern data to be sewn next which is displayed with white emphasis is moved backward by

PATTERN DATA DELETION button Pattern data which is displayed with white emphasis is deleted from register.

CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

data can be performed.

copied.

adjustment of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at the time of

sewing end.

It is convenient to use at the time of adjustment of marking light and trial sewing.

is displayed.

For the editing procedure, refer to

＊

cycle sewing data is displayed, and it is possible to select and register the pattern data.

one. In case of rst pattern, it moves to the last pattern.

one. In case of the last pattern, it moves to the rst pattern.

“3-(1) Input screen (Independent sewing mode)” p.28

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-13. CUSTOMIZING THE DATA INPUT SCREEN” p.80

− 32 −

Page 37

(6) Sewing screen (Cycle sewing mode)

A B C

I H

J K

F G

Symbol Name of button Description

INTERLINING SUPPLYING button When this button is pressed, interlining is supplied.

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and

CLAMP UP PROHIBITION AT SEWING END

button

DIRECT PATTERN LIST button Direct pattern list screen is displayed and selection of the sewing data can be performed.

CYCLE DATA display All pattern data that have been registered to the cycle sewing data are displayed.

COUNTER CHANGE-OVER button When this button is pressed, display of sewing counter and number of pcs. counter is

COUNTER VALUE CHANGE button Counter value which is displayed at present is changed.

BOBBIN THREAD (RIGHT) REMAINING

AMOUNT

BOBBIN THREAD (LEFT) REMAINING

AMOUNT

LEFT SCROLL button Pattern data to be sewn next is moved forward by one. In case of the rst pattern, it moves

RIGHT SCROLL button Pattern data to be sewn next is moved backward by one. In case of the last pattern, it moves

MARKING LIGHT SETTING button Marking light setting screen is displayed, and changeover of marking light irradiation position

This is displayed when “With” of

＊

with optional setting.

adjustment of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at the time of

sewing end.

It is convenient to use this button at the time of adjustment of marking light and trial sewing.

changed over. This button is displayed only when both sewing counter and number of pcs.

counter are ON.

This button detects light from bobbin and informs that bobbing thread remaining amount is

running out. When one stitching completes, the counter value is subtracted, and the counter-

up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount

is running out. When one stitching completes, the counter value is subtracted, and

the counter-up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

to the last pattern.

to the rst pattern.

and setting of change of marking light set value , and

are performed.

, automatic interlining supplying device is set

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-13. CUSTOMIZING THE DATA INPUT SCREEN” p.80

− 33 −

Page 38

4. USING THE COUNTER

(1) Setting procedure of the counter

Display the counter setting screen.

Press MODE CHANGEOVER key

from the input screen and

COUNTER SETTING button A is displayed on the screen.

Press this button and “COUNTER SETTING screen (screen A)” is

displayed.

Select the kind of counter.

There are three kinds of counters with this sewing machine,

sewing counter, number of pcs. counter and bobbin thread

remaining amount adjustment counter.

in “counter setting screen

Press sewing counter button

Counter setting screen

(Screen A)

(screen A)”, and “sewing counter setting screen (screen B)” is

displayed. Then the kind of counter can be set.

[ Sewing counter ]

UP counter

Every time one sewing is performed, the existing value is counter

up. When the existing value is equal to the set value, the count-

up screen is displayed.

DOWN counter

Every time one sewing is performed, the existing value is counted

down. When the existing value is reached to “0”, the count-up

screen is displayed.

Counter unused

Sewing counter is set to the prohibition.

Sewing counter setting

screen (Screen B)

− 34 −

Page 39

Counter setting screen

(Screen A)

Number of pcs. counter

(Screen C)

Press NUMBER OF PCS. COUNTER button C In “Counter

setting screen (screen A)”, and “number of pcs. setting screen

(screen C)” is displayed. Then the kind of counter can be set.

[ Number of pcs. counter ]

UP counter

Every time one of nished products is sewn, the existing value is

counted up.

In case of independent sewing : 1 time of sewing

＊

In case of alternate sewing : 2 times of sewing

In case of cycle sewing : 1 time of cycle sewing

The number given in each case above is regarded as one of

nished products.

When the existing value is equal to the set value, the count-up

screen is displayed.

DOWN counter

Every time one of nished products is sewn, the existing value

is counted down. When the existing value is reached to “0”, the

count-up screen is displayed.

Counter unused

Number of pcs. counter is set to the prohibition.

− 35 −

Page 40

Changing the target value of the counter

In case of the sewing counter, press button

D, and in

case of the number of pcs. counter, press button E, and “

Numerical setting pop-up screen (screen D)” Is displayed. Then

the target value of counter can be set.

Here, input the target value of counter. When “0” is inputted to the

target value of counter, only the existing value is displayed during

sewing and the count-up screen is not displayed.

Numerical setting pop-up screen

(screen D)

Change the existing value of counter

In case of the sewing counter, press button

of the number of pcs. counter, press

setting pop-up screen (screen E)” is displayed. Then the existing

value of counter can be set.

Here, input the existing value of counter.

and in case

, and “ Numerical

Numerical setting pop-up screen

(screen E)

− 36 −

Page 41

(2) Releasing procedure of count-up

During the sewing work, the count-up condition is reached the

count-up screen is displayed and the buzzer sounds. Press CLEAR

button

A to reset the counter, and the screen returns to the

sewing screen. And, counting starts again.

(3) Counter value changing procedure during sewing

Display the counter value change screen

When you desire to change the counter value during the sewing

work, press COUNTER VALUE CHANGE button

sewing screen. Counter value change screen is displayed.

A on the

Change the counter value

Change the counter value w

button

Determine the counter value

Press ENTER button

you desire to clear the counter value, press CLEAR button

C

(

ith TEN keys

D ).

E and the data is determined. When

to B or

▼▲

− 37 −

Page 42

5. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER

(1) Setting procedure of the bobbin thread remaining amount adjustment counter

Display the counter setting screen

Press MODE CHANGEOVER key

COUNTER SETTING button

A i

from the input screen,

s displayed on the screen..

Press this button and “Counter setting screen (screen A)” is

isplayed.

Set the bobbin thread remaining amount adjustment counter

to ON.

Press BOBBIN THREAD REMAINING AMOUNT

ADJUSTMENTCOUNTER MOTION SETTING button

and “Bobbin thread remaining amount adjustment counter setting

pop-up screen (screen B)” is displayed. Then the bobbin thread

remaining amount adjustment counter motion (ON/OFF) can be

set.

Counter setting screen

(Screen A)

Bobbin thread remaining amount

adjustment value setting screen

(Screen B)

[ Bobbin thread remaining amount detection ]

Bobbin thread remaining amount adjustment counter ON :

The counter detects the reecting light from bobbin and informs

that bobbin thread remaining amount is running out. Every time

one sewing is performed, the counter value is subtracted and the

count-up screen is displayed when the existing value is reached to

“0”.

Bobbin thread remaining amount adjustment counter OFF :

Bobbin thread remaining amount detection is set to the prohibition.

− 38 −

Page 43

Set the bobbin thread remaining amount adjustment value

Press BOBBIN THREAD REMAINING AMOUNT ADJUSTMENT

Counter setting screen

(Screen A)

VALUE SETTING button

and the bobbin thread remaining

amount adjustment value setting screen (screen B) is displayed.

Here, input the bobbin thread remaining amount adjustment value

(0 to 9).

Set the number of times of sewing from detecting run-out of

bobbin thread by the sensor to performing the count-up display.

When you desire to lengthen the remaining length bobbin

thread :

When you d esire to sh orten the remainin g le ngth of

Decrease the number (toward “0”).

→

bobbin thread :

Increase the number (toward 9).

→

Bobbin thread remaining amount

adjustment value setting screen

(Screen B)

− 39 −

Page 44

Setting of the bobbin thread remaining amount adjustment counter

＊

1) Set the bobbin thread remaining amount adjustment counter to the value shown in the table below.

2) Start the sewing to perform regular sewing. In case of test sewing, adjust the sewing length to that to be

sewn in the actual process.

3) As you continue sewing, the bobbin thread is gradually reduced and the run-out of bobbin thread is displayed in the screen when the bobbin sensor detects the reecting light.

4) At this time, check the length of bobbin thread remaining on the bobbin and properly modify the value on

the counter.

5) Increasing the counter value by 1 will shorten the remaining length of bobbin thread by the amount that is consumed for one time of sewing.

6) The remaining length of bobbin thread at the time when the indication of run-out of bobbin thread varies by a certain extent. This variation depends on the type of thread, sewing length and the winding way of

thread.

The remaining length of bobbin thread is shown, as a guide, in the table below. Correct the counter value

in accordance with sewing conditions and the like so that the bobbin thread does not completely run out during sewing.

[ The table shows the counter value when the sewing length is set to 150 mm ]

Thread count Counter value Bobbin thread remaining length for reference (m)

#40 1 0.4 to 2.6

#50 2 0.2 to 2.6

#60 2 0.4 to 2.8

#80 3 0.1 to 3.0

•

• The value of bobbin thread remaining amount counter is cleared by inputting the value of the

The bobbin thread remaining length has to be re-adjusted in the case described below.

When the sewing length for the sewing product has been changed.

When the thread count of bobbin thread has been changed.

bobbin thread remaining amount adjustment counter.

7) If the bobbin has run out of thread, the bobbin thread remaining amount detecting device is incapable of

performing “bobbin thread remaining amount detection”. So, it is very important to specify a value on the

bobbin thread remaining amount adjustment counter to allow the device to give the indication of “run-out

of bobbin thread” when the sufcient amount of bobbin thread remains.

(2) Releasing procedure of the bobbin thread remaining amount detection count-up

When the bobbin thread remaining amount counter value becomes

“0” at the sewing end, the count-up screen is displayed and the

buzzer sounds. Replace the bobbin thread of the bobbin where the

bobbin thread remains few.

When CL E A R button A is pressed, the bobbin thread

remaining amount counter value is reset and the screen returns to

the sewing screen.

− 40 −

Page 45

6. CHANGING THE SEWING MODE

Display the sewing mode selection screen

Select the sewing mode

Press MODE SELECTION button

When the independent

sew is selected

Press SEWING MODE CHANGEOVER key

mode change-over screen is displayed.

and the indication of button is changed.

When the alternate sewing

is selected

When the cycle sewing is

selected

A and the

Determine the sewing mode.

Press MODE CHANGEOVER key

displayed.

Independent sewing input

screen

A and the data input screen of the selected sewing mode is

Alternate sewing input

screen

Cycle sewing input screen

− 41 −

Page 46

7. USING THE SEWING PATTERN

(1) Performing the selection of pattern

Display the input screen

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, the selection of pattern can be selected.

By customizing the sewing screen, the selection of pattern can be performed from the sewing screen as

well.

Call the pattern list screen

Press PATTERN LIST button

A AA

Select the pattern

, or A and the pattern list screen is displayed.

Press pattern data you desire to select

Determine the pattern

When ENTER button

screen.

C is pressed, the pattern is selected and the screen returns to the input

− 42 −

Page 47

(2) Performing the new creation of pattern

Display the input screen

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, the new creation of pattern can be performed.

Call the sewing pattern new creation screen

Press NEW CREATION button

, or

displayed.

A A A

Input the pattern No.

Input pattern No. you desire to newly create with ten keys

, and the pattern new creation screen is

to B. It is possible to retrieve

pattern No. which has not been registered yet with

Determine the pattern No.

When ENTER button

E is pressed, the pattern No. to newly create is determined and the screen

returns to the input screen.

button C and D.

▲▼

− 43 −

Page 48

(3) Copying the pattern

The pattern which has been already registered can be copied to the sewing pattern which has not

registered yet. Copying of overwriting of pattern is prohibited. So, when you desire to overwrite, perform

it after erasing the pattern once.

For the erasing procedure, see

→

When performing copying the pattern No. which has been already registered, copy disapproved

error (E401) is displayed.

Display the input screen

When the input screen of independent sewing mode, alternate sewing mode and the cycle sewing mode

is displayed, it is possible to copy.

“^-7. (4) Erasing the pattern” p.46

Call the pattern No. list screen of the copy source

Press PATTERN COPY button

displayed.

A A

, or A, and the copy source pattern list screen is

− 44 −

Page 49

Select the pattern of copy source

Select the pattern of copy source from PATTERN LIST button B.

ext, press COPY DESTINATION NO. INPUT button

(screen B) is displayed.

Input the pattern No. of copy destination

Copy destination No. input screen (screen B)

C and the copy destination input screen

Input the pattern No. of copy destination with ten keys

pat6tern No. which has not been used yet with

E E E

Copy destination No. input screen (screen B)

▼▲

buttons (

to B. It is possible to retrieve the

C and D ).

Start copying

When ENTER button

E is pressed, copying starts. The pattern No. which has been copied is in

the selection state and returns to the copy source pattern list screen (screen A).

− 45 −

Page 50

(4) Erasing the pattern

Display the input screen

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, it is possible to erase the pattern.

Call the pattern list screen

Press PATTERN LIST button

, or A and the pattern No. list screen (screen A) is

displayed.

Select the pattern to be erased

Select the pattern to be erased from pattern list button B.

Next, press ERASE button

C and the pattern erase conrmation screen is displayed.

Determine the pattern to be erased

Press ENTER button

When CANCEL button

in the pattern erase conrmation screen and the pattern is erased.

is pressed, the screen returns to the original screen A without erasing the

pattern.

Pattern No. list screen (screen A)

− 46 −

Page 51

(5) Naming the pattern

Display the input screen

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, it is possible to input the name to the pattern data.

Call the character input screen

and the character input screen (screen B) is displayed.

Press CHARACTER INPUT button

Data input screen (screen A)

C D

Character input screen (screen B)

Input the character

It is possible to input the character by pressing CHARACTER button

C D

you desire to input. As many as

14 characters of characters ( to and to ) and symbols ( , , , , and

) can be inputted. Cursor can be moved with CURSOR LEFT MOVE button C and CURSOR

RIGHT MOVE button D. When you desire to erase the inputted character adjust the cursor to the

position of the character you desire to erase and press ERASE button E.

End the character input

Press ENTER button

F to end the character input. After the end, the inputted character is

displayed at the upper part of the input screen.

− 47 −

Page 52

(6) Editing procedure of the cycle sewing data

Display the cycle sewing input screen

When the input screen of cycle sewing ode is displayed, it is

possible to edit the cycle sewing data.

Cycle sewing input screen

(Screen C)

Pattern list screen

(Screen B)

Press BLANK button

A and the pattern list screen (screen

B) is displayed.

Select the pattern data you desire to register from PATTERN LIST

button B and press ENTER button C. Then the selected

pattern data is registered to the blank section.

When the rst pattern data is registered, BLANK button

is displayed in the second place. Repeat the operation of

case of need.

As many as 6 pattern data can be registered to the cycle

sewing data.

− 48 −

Page 53

Cycle sewing input screen

(Screen C)

Erase the registered pattern data

and the pattern data which is

Press ERASE button

displayed with white emphasis is erased. Select the pattern data

you desire to erase with UP/DOWN SCROLL buttons and

F and erase it.

The pattern data which is displayed with white emphasis

is the pattern data to be sewn next. So, move it in

accordance with the sewing work.

Edit the registered pattern data

Press PATTERN DATA button

you desire to edit and

the pattern data edit screen (screen D) is displayed in pop-up.

Refer to

p.28

“^-3-(1) Input screen (Independent sewing mode)”

Pattern data edit screen

(Screen D)

− 49 −

Page 54

8. CHANGING THE SEWING DATA

(1) Changing procedure of the sewing data

Display the input screen

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed it is possible to change the swing data.

The sewing data which are frequently used can be registered to SEWING DATA SHORTCUT button

in the input screen and be set directly. In addition, the detailed sewing data can be set by pressing A.

1. When changing the sewing data of cycle sewing mode, press PATTERN DATA EDIT button

and it is possible to change.

2. In case of alternate sewing mode, SEWING DATA SHORTCUT button B is not displayed.

3. For SEWING DATA SHORTCUT button B, refer to “^-13. CUSTOMIZING THE DATA INPUT

SCREEN” p.80.

4. For the details of sewing data, refer to “1 Items displayed in the data input screen of ^-8-(2)

Sewing data list” p.51.

Select the sewing data to be changed

Sewing data list screen (Screen A)

Press

A and the sewing data list screen (screen A) is

displayed. Then select the data you desire to change.

Data items which are not used due to the shape are not

displayed. So, be careful.

− 50 −

Page 55

(2) Sewing data list

Items that are displayed in the data input screen

No. Item

Motion mode change-over

With/without of motion of sewing machine motor, center knife and corner knife is selected.

Cloth feed mode

Cloth feed, sewing

machine thread trimming

Sewing mode change-over

Sewing mode is selected.

In case of alternate sewing, ap priority sewing is set with .

＊

L size sewing Left ap sewing

Right ap sewing Flap priority sewing

Cloth feed, sewing

machine thread trimming

and center knife mode

Cloth feed, sewing

machine thread trimming,

center knife and corner knife mode

Setting range

Edit unit

- - -

Initial value

L size setting

In case of L size sewing, the sewing length is set.

It is possible to set only when setting L size sewing .

＊

Marking light irradiation position change-over

Sewing start irradiation/sewing end irradiation/center irradiation is selected.

Sewing start irradiation Sewing end irradiation

Center irradiation

Flap concealed stitching data (Left sewing start)

Position of sewing start of left-hand ap is adjusted.

It is possible to set only when is set to ap sewing.

＊

Flap concealed stitching data (Left sewing end)

Position of sewing end of left-hand ap is adjusted.

It is possible to set only when is set to ap sewing.

＊

18.0 to

220.0 /

0.1mm

- - -

–9.9 to 9.9

0.1mm

–9.9 to 9.9

0.1mm

150.0mm

0.0mm

Flap concealed stitching data (Right sewing start)

Position of sewing start of right-hand ap is adjusted.

It is possible to set only when is set to ap sewing.

＊

. . . Item that is not displayed due to other setting state

− 51 −

–9.9 to 9.9

0.1mm

0.0mm

Page 56

No. Item

Flap concealed stitching data (Right sewing end)

Position of sewing end of right-hand ap is adjusted.

It is possible to set only when is set to ap sewing.

＊

Setting range

Edit unit

–9.9 to 9.9

0.1mm

Initial value

0.0mm

Changeover of deection direction at the start of sewing

Changeover of deection direction at the start of sewing is performed.

Deection amount at the start of sewing

In case the start of sewing is the slant sewing setting, deection amount is compensated. In case the start of sewing is the parallel sewing setting, deection amount cannot be compensated.

Changeover of deection direction at the end of sewing

Changeover of deection direction at the end of sewing is performed.

Deection amount at the end of sewing

In case the end of sewing is the slant sewing setting, deection amount is compensated. In case the end of sewing is the parallel sewing setting, deection amount cannot be compensated.

- - -

0.5 to 10.0 /

0.1mm

- - -

0.5 to 10.0 /

0.1mm

0.0mm

Center knife actuating position setting

Cutting position of center knife at sewing start/sewing end is set.

Be sure to adjust with every gauge so that the position meets the top of

＊

letter V of corner knife.

Sewing start center knife

position

Corner knife actuating position at sewing start

Cutting position of corner knife at sewing start is set.

Corner knife actuating position at sewing end

Cutting position of corner knife at sewing end is set.

. . . Item that is not displayed due to other setting state

Sewing end center knife

position

0.0 to 25.0 /

0.1mm

–9.9 to 9.9

0.1mm

–9.9 to 9.9

0.1mm

7.0mm

0.0mm

− 52 −

Page 57

No. Item

Setting of right width of corner knife at the start of sewing

Right width of corner knife at the start of sewing is set.

Setting range

Edit unit

–1.0 to

1.5mm /

0.1mm

Initial value

0.5mm

Setting of left width of corner knife at the start of sewing

Left width of corner knife at the start of sewing is set.

Setting of right width of corner knife at the end of sewing

Right width of corner knife at the end of sewing is set.

–1.0 to

1.5mm /

0.1mm

–1.0 to

1.5mm /

0.1mm

0.5mm

Setting of left width of corner knife at the end of sewing

Left width of corner knife at the end of sewing is set.

− 53 −

–1.0 to

1.5mm /

0.1mm

0.5mm

Page 58

No. Item

Setting of (left) corner knife motion position at the start of sewing

Motion (longitudinal) position of left corner knife at the start of sewing is

set.

Setting range

Edit unit

–9.9 to

9.9mm /

0.1mm

Initial value

0.0mm

Setting of (right) corner knife motion position at the start of sewing

Motion (longitudinal) position of right corner knife at the start of sewing is

set.

Setting of (left) corner knife motion position at the end of sewing

Motion (longitudinal) position of left corner knife at the end of sewing is

set.

Setting of (right) corner knife motion position at the end of sewing

Motion (longitudinal) position of right corner knife at the end of sewing is

set.

–9.9 to

9.9mm /

0.1mm

–9.9 to

9.9mm /

0.1mm

–9.9 to

9.9mm /

0.1mm

0.0mm

Marking light setting

Marking light irradiation position in each case of sewing start irradiation/

sewing end irradiation/center irradiation is set. When set value 0.0mm, the sewing position is the same as the marking light irradiation position.

Use this function when irradiating the marking light to the position that is different from the sewing position.

Sewing start irradiation Sewing end irradiation

Center irradiation

− 54 −

–100.0 to

100.0

Sewing start

＊

irradiation :

–80.0 to 100.0

0.1mm

0.0mm

Page 59

No. Item

Automatic detection function of deection at the start of sewing

Flap is read at the start of sewing using two ap sensors and deection is

automatically set.

When Right ap angle detection device is not mounted, left ap

＊

(double welt and single welt with one side ap) only can be used.

Setting range

Edit unit

- - -

Initial value

Automatic detection function of deection at the end of sewing

Flap is read at the end of sewing using two ap sensors and deection is

automatically set.

When Right ap angle detection device is not mounted, left ap

＊

(double welt and single welt with one side ap) only can be used.

Roller stacker stop/motion change-over

Stop/motion of roller stacker is selected.

It is displayed only when is set to roller stacker mounting.

＊

Stop Motion

Clamp bar stacker stop/motion change-over

Stop/motion of clamp bar stacker is selected.

It is displayed only when is set to clamp bar stacker mounting.

＊

Stop Motion

- - -

. . . Item that is not displayed due to other setting state

− 55 −

Page 60

Items that are displayed in the sewing data list screen

No. Item

Flap priority sewing selection

Flap priority sewing mode is selected.

It is possible to set only when alternate sewing mode is set.

＊

Setting range

Edit unit

- - -

Initial value

Flap priority sewing

prohibited

Selection of automatic changeover of marking light irradiation position

When is sewing start irradiation or sewing end irradiation, the marking

irradiation position is automatically changed over after end of sewing.

This function does not move at the time of alternate sewing mode and

＊

cycle sewing mode.

Stop Motion

Flap forced stop data

When ap sewing end is not detected, the machine stops after sewing as long as the set length from rear reference position.

It is possible to set only when is set to ap sewing.

＊

Compensation value of deection detection at the start of sewing

Further compensation is performed to the deection automatically detected at the start of sewing.

Flap priority sewing mode

- - -

0.0 to 10.0 /

0.1mm

–9.9 to

9.9mm /

0.1mm

5.0mm

0.0mm

Compensation value of deection detection at the end of sewing

Further compensation is performed to the deection automatically detected at the end of sewing.

Lockstitch pitch

Sewing pitch of lockstitch section is set.

Selection of condensation/back tack at sewing start

Condensation/back tack at sewing start is selected.

Condensation Back tack

–9.9 to

9.9mm /

0.1mm

2.0 to 3.4 /

0.1mm

- - -

0.0mm

2.5mm

. . . Item that is not displayed due to other setting state

− 56 −

Page 61

No. Item

Number of condensation stitches at sewing start

Number of condensation stitches at sewing start is set.

It is possible to set only when is set to selection of condensation.

＊

Setting range

Edit unit

3 to 19

1 stitch

Initial value

5 stitches

Condensation pitch at sewing start

Condensation sewing pitch at sewing start is set.

It is possible to set only when is set to selection of condensation.

＊

First stitch pitch of condensation sewing at sewing start

First stitch pitch of condensation sewing at sewing start is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

Second stitch pitch of condensation sewing at sewing start

Second stitch pitch of condensation sewing at sewing start is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

0.5 to 1.5 /

0.1mm

0.1 to 1.5 /

0.1mm

0.1 to 1.5 /

0.1mm

1.0mm

Third stitch pitch of condensation sewing at sewing start

Third stitch pitch of condensation sewing at sewing start is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

Number of back tack stitches at sewing start

Number of back tack stitches at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

Back tack pitch at sewing start

Back tack sewing pitch at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

0.1 to 1.5 /

0.1mm

1 to 12

1 stitch

0.5 to 3.0 /

0.1mm

1.0mm

3 stitches

2.0mm

. . . Item that is not displayed due to other setting state

− 57 −

Page 62

No. Item

Back tack tie stitch pitch at sewing start

Back tack tie stitch at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

Setting range

Edit unit

–2.0 to 2.0

0.1mm

Initial value

–1.5mm

First stitch pitch of return of back tack at sewing start

First stitch pitch of return section of back tack sewing at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

Second stitch pitch of return of back tack at sewing start

Second stitch pitch of return section of back tack sewing at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

Third stitch pitch of return of back tack at sewing start

Third stitch pitch of return section of back tack sewing at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

0.1 to 3.0 /

0.1mm

0.1 to 3.0 /

0.1mm

0.1 to 3.0 /

0.1mm

2.0mm

Selection of condensation/back tack at sewing end

Selection of condensation/back tack at sewing end is performed.

Condensation Back tack

Back tack pitch at sewing start

Back tack sewing pitch at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

Condensation pitch at sewing end

Condensation sewing pitch at sewing end is set.

It is possible to set only when is set to selection of condensation.

＊

- - -

3 to 19

1 stitch

0.5 to 1.5 /

0.1mm

5 stitches

1.0mm

. . . Item that is not displayed due to other setting state

− 58 −

Page 63

No. Item

The last stitch pitch of condensation

The last stitch pitch of condensation sewing at sewing end is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of condensation/

＊

back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

Setting range

Edit unit

0.1 to 1.5 /

0.1mm

Initial value

1.0mm

Pitch of one stitch before the last stitch of condensation

Pitch of one stitch before the last stitch of condensation sewing at sewing

end is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of condensation/

＊

back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

Pitch of two stitches before the last stitch of condensation

Pitch of two stitches before the last stitch of condensation sewing at

sewing end is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of condensation/

＊

back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

Number of back tack stitches at sewing end

Number of back tack stitches at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

0.1 to 1.5 /

0.1mm

0.1 to 1.5 /

0.1mm

1 to 12

1 stitch

1.0mm

3 stitches

Back tack pitch at sewing end

Back tack sewing pitch at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

First stitch pitch of return of back tack at sewing end

First stitch pitch of return section of back tack sewing at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

It is possible to set only when

＊

condensation/back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

. . . Item that is not displayed due to other setting state

is set to selection of

− 59 −

0.5 to 3.0 /

0.1mm

0.1 to 3.0 /

0.1mm

2.0mm

Page 64

No. Item

Second stitch pitch of return of back tack sewing at sewing end

Second stitch pitch of return section of back tack sewing at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

It is possible to set only when

＊

condensation/back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

is set to selection of

Setting range

Edit unit

0.1 to 3.0 /

0.1mm

Initial value

2.0mm

Third stitch pitch of return of back tack sewing at sewing end

Third stitch pitch of return section of back tack sewing at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

It is possible to set only when

＊

condensation/back tack detailed setting.

It is possible to set only when the start of sewing is parallel.

＊

The last stitch pitch of back tack at sewing end

The last stitch pitch of back tack at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

Compensation of back tack return at sewing end

Compensation value of back tack return at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

It is possible to set only when

＊

Stacking position

After moving clamp foot as far as the set distance from the position of corner knife, stacker is actuated. (+ : rear side, - : front side)

Range of actuating amount is limited by the position of clamp foot at

＊

the time of sewing end. Use clamp bar stacker or roller stacker. In addition,

＊

it is possible to set only when

clamp bar stacker motion setting is performed.

is set to selection of

compensates with pattern data.

roller stacker motion setting or

0.1 to 3.0 /

0.1mm

–2.0 to 2.0

0.1mm

–2.0 to 2.0

0.1mm

–500 to 500mm

1mm

2.0mm

–1.5mm

1.0mm

0mm

Stacker timer 1

Roller rotation time is set. When material sensor has detected without

material before setting time, rotation stops.

＊

Jump feed speed up to the position of sewing start

Jump feed speed up to the position of sewing start is set.

. . . Item that is not displayed due to other setting state

roller stacker option is used and it is possible to set only when roller stacker motion is set.

− 60 −

0.0 to 9.9 /

0.1 sec.

3 to 10

/ 1

0.5 sec.

Page 65

No. Item

Jump feed speed up to the position of corner knife

Jump feed speed up to the position of corner knife is set.

Setting range

Edit unit

3 to 10

/ 1

Initial value

Dart stretcher device stop/motion change-over

Stop/motion of dart stretcher device is selected.

It is possible to set only when dart stretcher option is used.

＊

Stop Motion

Automatic interlining supplying device stop/motion change-over

Stop/motion of automatic interlining supplying device is selected.

It is possible to set only when automatic interlining supplying

＊

option is used. Regarding the interlining supplying, when the pattern is not used, be

＊

careful not to make the interlining come out from the top surface of the table. When using next, press once the feeding button on the panel and perform the feeding motion to cut.

Stop Motion

Flap length

Length of ap is set. It is possible to set only when automatic interlining supplying

device is selected to motion and

selected to ap sewing.

This setting is set to determine the interlining feeding length of

＊

automatic interlining supplying device. Sewing length is determined by

the detection of ap sensor.

sewing mode changeover is

- - -

37.0 to

220.0 /

0.1mm

150.0mm

Sewing speed under the high-speed mode

Number of revolutions at lockstitch section is set.

It is possible to set only when

＊

set to pattern data selection.

Sewing speed under the low-speed mode

Number of revolutions at condensation and back tack sewing sections is

set.

It is limited by

＊

It is possible to set only when sewing speed setting selection is

＊

set to the selection of pattern data.

. . . Item that is not displayed due to other setting state

sewing speed under the high-speed mode.

sewing speed setting selection is

1000 to

3000

100sti/min

1000 to

2500

100sti/min

2500sti/min

1500sti/min

− 61 −

Page 66

(3) Copying function of the upper and lower alternate sewing data

Display the alternate sewing input screen.

When the input screen of the alternate sewing mode is displayed,

it is possible to copy the upper and lower data.

Call the sewing mode changeover screen.

Press SEWING MODE SETTING button to display the sewing

mode changeover screen. When you desire to copy the upper

sewing data to the lower sewing data, press button B on the

lower side and you desire to copy the lower sewing data to the

upper sewing data, press button

Copy the alternate sewing data.

Press UPPER/LOWER SEWING DATA COPY button

on the upper side.

C in

the sewing mode changeover screen.

− 62 −

Page 67

Start copying.

When ENTER button

is pressed in the copy confirmation

screen, the left and right sewing data are inversely copied. When

CANCEL button is pressed, the screen returns to the original

sewing mode changeover screen without copying.

* The sewin data below are inversed from the left to the right at the time of copying. (Other sewing data are

copied without inversion.)

No. Item

S003 Sewing mode changeover

S008 Flap concealed stitching data (Left sewing start)

S009 Flap concealed stitching data (Left sewing end)

S010 Flap concealed stitching data (Right sewing start)

S011 Flap concealed stitching data (Right sewing end)

S013 Changeover of deection direction at the start of sewing

S015 Changeover of deection direction at the end of sewing

S021 Setting of right width of corner knife at the start of sewing

S022 Setting of left width of corner knife at the start of sewing

S023 Setting of right width of corner knife at the end of sewing

S024 Setting of left width of corner knife at the end of sewing

S025 Setting of (left) corner knife motion position at the start of sewing

S026 Setting of (right) corner knife motion position at the start of sewing

S027 Setting of (left) corner knife motion position at the end of sewing

S028 Setting of (right) corner knife motion position at the end of sewing

− 63 −

Page 68

9. CHANGING THE MEMORY SWITCH DATA

(1) Changing procedure of the memory switch data

Display the memory switch data list screen

Press MODE CHANGE-OVER key

button A is displayed. When this button is pressed, the

memory switch data list (screen A) is displayed.

Select the memory switch button you desire to change

Press UP/DOWN SCROLL button

DATA ITEM button C you desire to change.

and the memory switch

or B and select

Memory switch data list screen

(Screen A)

− 64 −

Page 69

(2) Memory switch data list

Level 1

Memory switch data (level 1) are the motion data that the sewing machine has in common and the data

that operate on all sewing patterns in common.

Setting range

No. Item

Change-over of the position of clamp foot after sewing end

Position of clamp foot after sewing end is selected from Stop at front

end/Return to medium/Clamp return/Stop at rear end.

Stop at front end Return to medium

Clamp return Stop at rear end

Edit unit

- - -

Initial value

Front end motion start waiting time

Waiting time up to the start of front end motion of clamp foot is set.

It is possible to set only when is set to the stop at front end.

＊

Number of times of feeding of automatic interlining supplying at

sewing start

Number of times of feeding of automatic interlining supplying device at

sewing start is set.

It is possible to set only when automatic interlining

＊

supplying option is used.

Feeding length of automatic interlining supplying at sewing end

Feeding length of automatic interlining supplying device at sewing end

is set.

It is possible to set only when

＊

device is used.

Thread trimming timing

Thread trimming timing after sewing is selected from Standard/ Medium/Longest and length of thread at sewing end is adjusted.

automatic interlining supplying

0.50 to

9.99 /

0.01 sec.

2 to 9

/ 1

0 to 99.9

0.1mm

- - -

3.00 sec.

0mm

Standard 0 Medium 1

Longest 2

When

＊

to standard value "0", needle thread may not be cut.

Stacker timer 2

Waiting time from the start of clamp motion to hold material on the

stacker base to release the material presser is set.

It is possible to set only when

＊

used.

. . . Item that is not displayed due to other setting state.

Ready-made zipper device is mounted and the setting is set

clamp bar stacker option is

− 65 −

0.00 to

9.99 /

0.01 sec.

0.70 sec.

Page 70

No. Item

Stacker timer 3

Motion time of material sweeping bar is set.

It is possible to set only when clamp bar stacker option is

＊

used.

Setting range

Edit unit

0.00 to

9.99 /

0.01 sec.

Initial value

0.70 sec.

Stacker timer 4

Time to advance timing to release the sewing product by lifting clamp foot is set.

When clamping a short sewing product, the amount to drop by tare is

adjusted.

It is possible to set only when clamp bar stacker option is

＊

used.

Sewing speed under the high-speed mode

Number of revolutions of lockstitch section is set.

It is possible to set only when

＊

sewing speed setting

selection is set to memory switch.

Sewing speed under the low-speed mode

Number of revolutions of condensation and back tack sewing sections

is set.

It is limited by sewing speed under the high-speed mode.

＊

It is possible to set only when sewing speed setting

＊

selection is set to memory switch.

Soft start, rst stitch

Number of revolutions of rst stitch at sewing start is limited.

Soft start, second stitch

Number of revolutions of second stitch at sewing start is limited.

Soft start, third stitch

Number of revolutions of third stitch at sewing start is limited.

Return speed of clamp foot

Return speed of clamp foot is set.

0.00 to

9.99 /

0.01 sec.

1000 to

3000

100

sti/min

1000 to

2500

100

sti/min

500 to

2500

100

sti/min

500 to

2500

100

sti/min

500 to

2500

100

sti/min

3 to 9

/ 1

0.00 sec.

2500sti/min

1500sti/min

500sti/min

700sti/min

1000sti/min

Thread breakage detection

With/without thread breakage detection is selected.

With thread

breakage detection

Without thread

breakage detection

Flap presser motion mode

Motion order of ap presser is selected.

From right From left

Right/Left at the

same time

When right and left are simultaneously actuated with customizing of

＊

Side where ap is

put

pedal setting, this parameter is neglected and the right and left are

simultaneously actuated.

. . . Item that is not displayed due to other setting state.

− 66 −

- - -

Page 71

No. Item

Clamp foot down order change-over

Lowering order of clamp foot is selected.

From right From left

Right/left at the

same time

When right and left are simultaneously actuated with customizing of

＊

pedal setting, this parameter is neglected and the right and left are

simultaneously actuated.

Folding plate motion mode

“Return/No return” of folding plate when corner knife projects is

selected.

Return No return

Setting range

Edit unit

- - -

Initial value

Binder pressure reduction rise prohibition

Pressure reduction rise of the binder at the time of jump feed is

prohibited.

Pressure reduction

rise is prohibited.

Standing pedal continuous depressing timer effective/ineffective

change-over

Effective/ineffective of standing pedal continuous depressing timer is selected.

It is possible to set only when

＊

Ineffective Effective

Standing pedal continuous depressing timer

When performing sewing product setting work with the standing pedal

depressed, the time interval when the respective devices operate in order is set.

It is possible to set only when

＊

Condensation/back tack detailed setting

Detailed setting “Perform/Not perform” of pitch of condensation/back

tack section is selected.

one-shot pedal is set.

Pressure

reduction rise

- - -

0.1 to 2.0 /

0.1 sec.

- - -

0.5 sec.

Perform Not perform

Flap stopper position

In case of ap sewing, sewing start irradiation position of marking light (distance from needle)is set

Setting is only the irradiation position of marking light. Actual sewing

＊

position is the ap end position detected by the ap sensor.

. . . Item that is not displayed due to other setting state.

− 67 −

80.0 to

280.0 /

0.1mm

80.0mm

Page 72

No. Item

Changeover of compensation of ap concealed stitching position using deection detection

When the automatic deection detection of left ap is not set, compensation of ap concealed stitching is automatically performed using the second ap sensor.

When the automatic deection detection is set, compensation of

＊

ap concealed stitching is automatically performed regardless of

with/without this setting.

Used Not used

Setting range

Edit unit

- - -

Initial value

Changeover of right/wrong side of material in the corner knife setting screen

Material displayed in the corner knife setting screen is selected to right

side display or wrong side display.

Right side display

Stacker timer 5

Sets the waiting time of the stacker from the start of material grasping operation to the release of the material This setting is available when "Grasping stacker (optional)" is used.

Stacker timer 6

Sets the duration of operating the oscillating arm

This setting is available when "Grasping stacker (optional)" is used.

Number of stitches of grease-up

Number of stitches of sewing machine motion after replenishing

grease is indicated.

When pressing CLEAR button, number of stitches is cleared to “0”.

＊

Be sure to clear after replenishing grease.

Wrong side display

- - -

0.00 -

9.99/

0.01 sec

0.00 -

9.99/

0.01 sec

- - - - - -

1.00 sec

1.50 sec

Language selection

Language to be indicated in the panel is selected.

Japanese

Spanish Italian French German

Portuguese Portuguese Vietnamese Korean

Indonesian Russian

. . . Item that is not displayed due to other setting state.

English

Chinese

(traditional)

Chinese

(simplied)

− 68 −

- - - No selection

Page 73

Level 2

Memory switch data (level 1) are the motion data that the sewing machine has in common and the data

that operate on all sewing patterns in common. The data are for the maintenance personnel and possible

to edit by pressing the mode switch as long as 6 seconds.

Setting range

No. Item

Marking light mounting

Mounting/Non-mounting of marking light is selected. When “Non

mounting” is selected, marking light does not work.

Non mounting Mounting

Edit unit

- - -

Initial value

Sewing position selection

Mode that surely ends sewing at rear reference position, mode that surely starts sewing from front reference position or the conventional motion mode that changes sewing position according to the setting of

is selected.

Front reference position : 80 mm from needle

＊

Rear reference position : 300 mm from needle

Conventional

motion mode

Sewing position

xed mode (Front

reference)

Sewing position

xed mode (Rear

reference)

Pedal operation mode change-over

Mode to be used for foot pedal is set.

7-step pedal mode 1-shot pedal mode

Excess rate of center knife cutting

Excess rate in terms of the speed of revolution of center knife can be

set.

- - -

300 to

500

350%

Setting of intermittent feed prohibition

Perform/not perform intermittent feed sewing is selected.

When performing intermittent sewing, the max. sewing speed of

＊

sewing machine is limited 1,500 sti/min.

Perform

intermittent feed

sewing

Not perform

intermittent feed

sewing

− 69 −

- - -

Page 74

No. Item

Change-over of ap concealed stitching data edit reference

Making the ap concealed stitching data that is set from panel the compensation value from the ap detecting end or the distance from

detecting sensor to sewing start is selected.

Setting range

Edit unit

- - -

Initial value

Flap detecting end

compensation

Sensor

compensation

L size data range enlargement

Enlarging/not enlarging L size data range to max. 220 mm + 15 mm is set.

Not enlarging Enlarging

Selection of sewing speed of sewing machine setting

It is selected that either memory switch or pattern data performs setting of sewing speed of sewing machine.

Memory switch Pattern data

Selection of reecting tape check mode

ON/OFF of reecting tape check mode is set. When ON is set, the clamp foot is automatically comes lowered with the rst clamp foot advance motion after turning ON the power and deterioration check of reecting tape is performed.

Clamp foot is automatically lowered. Be sure to use this function

＊

only in case of shim type.

- - -

OFF ON

Selection of back tack return at sewing end compensation setting

It is selected that either memory switch or pattern data performs setting of back tack return at sewing end compensation.

Memory switch Pattern data

Back tack return at sewing end compensation

Back tack return at sewing end compensation is set.

It is possible to set only when

＊

is set to the memory switch

selection.

Selection of mode change-over button display in the pattern list

screen

Mode change-over button is displayed in the pattern list screen and data of different mode can be selected.

Non-display Display

- - -

−2.0 to

2.0 /

0.1mm

- - -

1.0mm

− 70 −

Page 75

No. Item

Back tack control method selection

Sewing pattern of back tack can be selected.

1st mode (standard)

Sewing rst the longer seams (Emphasis is put on sewing quality.)

2nd mode

Sewing rst the shorter seams (Emphasis is put on productivity.)

3rd mode 1st mode and 2nd mode are changed over according to the

deection amount.

4th mode

Same specications as those of APW-196 (Emphasis is put

on speed.)

2nd mode and 4th mode do not correspond with the standard welting patch

＊

scale.

Cycle sewing coupling function

Odd-numbered pattern can be coupled to even-numbered pattern and

as many as 12 steps can be sewn.

Only combination of 1 and 2, 3 and 4, 5 and 6, 7 and 8, 9 and 10, 11 and

12, 13 and 14, 15 and 16, 17 and 18, and 19 and 20 can be coupled.

Coupling function

OFF

Corner knife index constant motion

Normally, the long corner knife is not used unless the value is more than the specied value. However, by turning this function ON, the long corner knife is always used at the time of deection.

Coupling function

Setting range

Edit unit

- - -

Initial value

Constant index OFF Constant index ON

Condensation control method selection

Sewing pattern of condensation can be selected.

1st mode (standard)

Sewing rst the longer seams

2nd mode

Sewing rst the shorter seams

2nd mode does not correspond with the standard welting patch scale.

＊

Center knife lowering time

Center knife lowering time is set.

Center knife one-shot motion prohibition setting

With/without one-shot motion to properly cut the cutting position of

center knife on the side of the end of sewing is selected.

With one-shot

motion

One-shot motion

prohibited

Clamp foot motor origin compensation

Origin of clamp foot motor is compensated.

- - -

10 to 100

- - -

−10.0 to

10.0 /

0.1mm

0.0mm

− 71 −

Page 76

No. Item

Corner knife motor origin compensation

Origin of corner knife motor is compensated.

Setting range

Edit unit

−5.0 to

5.0 /

0.1mm

Initial value

0.0mm

Marking light origin compensation (just under)

Origin of marking light motor is compensated. Origin is in the state that it irradiates light just under and located at the position of 230 mm from

needle.

Marking light origin compensation (needle side)

Position of needle side from origin of marking light motor is compensated. Light irradiation position is 80 mm from needle.

Marking light origin compensation (operator side)

Position of operator side from origin of marking light motor is compensated. Light irradiation position is 380 mm from needle.

Back tack motor origin compensation

Origin of back tack motor is compensated.

−500 to

500

1pulse

−500 to

500

1pulse

−500 to

500

1pulse

−30 to 30

1pulse

0pulse

− 72 −

Page 77

10. PERFORMING OPTIONAL SETTING

(1) Changing procedure of the optional setting

Displaying the 2nd screen of the operation-mode changeover

screen.

When yo u keep operation-mode changeover key

pressed for six seconds, right-scroll button A is displayed

on the screen.

When you press this button, the 2nd screen (screen A) of the

operation-mode changeover screen is displayed.

Displaying the option setting list screen

Option setting button

B is displayed on the screen.

When you press this button, option setting list screen (screen B)

is displayed.

h eld

Second screen of the

mode changeover screen

(Screen A)

Optional setting list screen

(Screen B)

Selecting the option setting you want to change

Press up/down scroll buttons

button D you want to change.

C to select the data item

− 73 −

Page 78

(2) Optional setting list

By setting the optional mounted state, it is possible to perform the respective optional operations.

Setting range

No. Item

Clamp bar stacker mounting/not mounting is set

Edit unit

- - -

Initial value

Not mounting Mounting

Roller stacker mounting/not mounting is set.

Not mounting Mounting

Sets mount/unmount of the grasping stacker device mount/ unmount

Unmount Mount

Dart stretcher mounting/not mounting is set.

However, in case of dart stretcher mounting,

＊

Gauge size

setting is limited to 8 to 12 mm.

Not mounting Mounting

Vacuum device mounting/not mounting is set.

Not mounting Mounting

Not mounting

- - -

Not mounting

- - -

Unmount

- - -

Not mounting

- - -

Not mounting

Automatic interlining supplying device mounting/not mounting is

- - -

set.

Not mounting Mounting

Zipper attachment mounting/not mounting is set.

However, in case of dart stretcher mounting,

＊

Gauge size

- - -

setting is limited to 8 to 12 mm.

Not mounting Mounting

Breast pocket device mounting/not mounting is set.

However, in case of dart stretcher mounting,

＊

Gauge size

- - -

setting is limited to 16 to 20 mm.

Not mounting Mounting

Right ap angle detection device mounting/not mounting is set. - - -

Not mounting Mounting

Not mounting

− 74 −

Page 79

11. CHANGING THE DEVICE SETTING

(1) Changing procedure of the device setting

Displaying the 2nd screen of the operation-mode changeover

screen.

When you keep operation-mode changeover key

pressed for six seconds, right-scroll button A is displayed

on the screen.

When you press this button, the 2nd screen (screen A) of the

operation-mode changeover screen is displayed.

Displaying the device setting list screen

Device setting button

When you press this button, the device setting list screen (screen

B) is displayed.

is displayed on the screen.

h eld

Second screen of the

mode changeover screen

(Screen A)

Device setting list screen

(Screen B)

Selecting the device setting you want to change

Select the data item button

you want to change.

− 75 −

Page 80

(2) Device setting list

By setting the type of device, it is possible to operate according to the type.

No. Item

Gauge size

Gauge size of sewing machine is set.

Corner knife motion is changed according to the set value of gauge

＊

size.

When

＊

12 mm.

When Breast pocket device is mounted, the range is limited to 8 to 12 mm.

When Zipper attachment is mounted, the gauge size is

limited to the range of 16 mm and 20 mm.

Dart stretcher is mounted, the range is limited to 8 to

Setting range

Edit unit

8 to 20

2mm

Initial value

10mm

Excess cut length of index on the xing side

Excess cut length of index on the xing side is set.

Excess cut length of index on the traveling side

Excess cut length of index on the traveling side is set.

0.0 to

16.0mm /

0.1mm

0.0 to

16.0mm /

0.1mm

4.0mm

− 76 −

Page 81

12. CUSTOMIZING THE PEDAL OPERATION

Operation functions of “Binder down”, “Flap presser down”, etc. in terms of the number of the respective

depressing steps of the pedal can be optionally registered in accordance with the using conditions.

In addition, the customized pedal operation data can have as many as 5 kinds. Select and use them.

(1) Method to select and use the customized data

Display the pedal customizing screen

Press MODE CHANGEOVER key

CUSTOMIZING button A is displayed on the screen.

Press this button and the pedal customizing screen (screen A) is

displayed.

S el ec t fr om bu tt on B 5 ki nd s of pedal operat i o n that are

registered as customized. At this time, the contents of selected

pedal operation data are displayed at C.

When SCREEN END button

and PEDAL

is pressed, the selected

Pedal customizing screen

(Screen A)

pedal operation data is determined and the screen returns to the

original screen.

− 77 −

Page 82

(2) Customizing the pedal operation data

Press button A, and set whether to make the clamp foot

recede or not with the pedal depressed to the reverse step.

Display Description

Press button B, and set whether or not the interlining

presser actuate with the pedal depressed to the reverse step.

Display Description

To make clamp foot recede

Not to make clamp foot recede

To actuate

Not to actuate

Press button

and set whether or not to lock the respective

pedal operations of rst to seventh steps.

In case of “lock”, even when the pedal is released, the motion

state by pedal operation is held unless the pedal is depressed to

the reverse step or reset of pedal is performed.

Display Description

To lock

Not to lock

Press button

D, and the pedal motion function setting

screen (screen A) is displayed. Then the motion function to be

registered to the number of the respective pedal steps can be set.

Pedal motion function setting screen

(Screen A)

− 78 −

Page 83

F unction s belo w can be reg istered from f irst step in o rder.

Functions that can be registered are in the state of button as

, and displayed in order. When the button is pressed, the

color changes and the function is registered. The number of pedal

F E

steps is advanced with

pedal steps is returned with

button E. When the number of

▲▼

F, it becomes the state before

one.

When functions are registered up to the last, ENTER button

is displayed. Press it to determine the registered data.

It is possible to clear and register the number of pedal steps.

＊

When the function is determined without registering MACHINE START

＊

, knee switch start is

applied.

Whether or not the clamp foot comes down from right or left is determined by

＊

clamp foot lowering

order change-over. When right and left are set to the same time, even if the independent motion is set in

this screen, the right and the left actuate at the same time.

Whether or not the flap presser comes down from right or left is determined by

＊

flap presser

lowering order change-over.

When right and left are set to the same time, even If the independent motion is set in this screen, the

right and the left actuate at the same time.

Display Description Display Description

Dart stretcher (optional) Binder down

Vacuum suction Flap presser one side down

Clamp foot one side down Flap presser remaining side down

Clamp foot remaining side down Machine start

− 79 −

Page 84

13. CUSTOMIZING THE DATA INPUT SCREEN

Buttons displayed in the data input screen can be customized in accordance with the customers’ using

conditions.

(1) Customizing procedure

Display the customizing screen of the input screen

C D

G H

K M L

Keep pressing MODE CHANGEOVER key

for three

seconds, and CUSTOMIZE button A is displayed on the

screen.

When this button is pressed, the customizing screen of the input

screen is displayed.

Select the conditions of buttons

Every time the buttons from B to M are pressed, display/non

display of the buttons can be changed over. Customize and use

the buttons in accordance with the customers’ using conditions.

Symbol Display

Non

display

Description Initial state

Pattern list button

Flap concealed stitching data

(Left sewing start)

Center knife motion position setting

Display

Flap concealed stitching data

(Left sewing end)

Sewing mode change-over

L size setting

Corner kn ife motion position at sewing

start

Deection amount setting

Corner kn ife motion position at sewing

end

Stacker stop/motion change-over

Motion mode change-over

Marking light setting

Display

− 80 −

Page 85

button

Up to 4 sewing data can be registered to SEWING DATA

CUSTOMIZE buttons N.

When pressing CUSTOMIZING button

you desire to register,

the sewing data list (screen A) is displayed.

Select the sewing data to be registered

Select the sewing data you desire to register with SEWING DATA

button O.

When the selected button is pressed twice, the selection is

released.

When ENTER button

P is pressed, register to the

customizing button ends, and the screen returns to the

customizing screen of the input screen. The registered sewing

data is displayed on CUSTOMIZING button N.

Sewing data list screen

(Screen A)

The data below have been registered in order from the left at the time of your purchase.

a. Lockstitch pitch

b. Condensation/back tack at sewing start selection

c. Condensation/back tack at sewing end selection

d. Dart stretcher stop/motion change-over

− 81 −

Page 86

14.

PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN

Buttons displayed in the data input screen can be customized in accordance with the customers’ using

conditions.

(1) Customizing procedure

Display the customizing screen of the sewing screen

F C

G H I

L K M

Keep pressing MODE CHANGEOVER key

for three

seconds and SEWING SCREEN CUSTOMIZING button A

is displayed on the screen.

Press this button and the customizing screen of sewing screen is

displayed.

Set the conditions of buttons

Every time the buttons from

are pressed, button display/

non display can be changed over. Customize and use the buttons

in accordance with the customers’ using conditions.

Symbol Display

Non

display

Description Initial state

Pattern list button

Flap concealed stitching data

(Left sewing start)

Center knife motion position setting

Fl ap con cea led s t i t chin g d ata ( L e f t

sewing end)

Sewing mode change-over

Non

display

Non

display

Non

display

Non

display

Non

display

L size setting

Corner kn ife motion position at sewing

start

Deection amount setting

Corner kn ife motion position at sewing

end

Stacker stop/motion change-over

Motion mode change-over

Marking light setting

Non

display

Non

display

Non

display

Non

display

Non

display

Non

display

Display

− 82 −

Page 87

When DIRECT PATTERN REGISTER button N is pressed, the

direct pattern register list screen (screen A) is displayed.

In the direct pattern list screen, the pattern data of independent

sewing/alternate sewing/cycle sewing can be freely registered up

to 30.

PATTERN LIST button

and the direct pattern selection screen

(screen B) is displayed.

Direct pattern list screen (Screen A)

Direct pattern selection screen

(Screen B)

Se l ect t h e pat t ern y o u de s ire t o reg i ster wi t h PAT T ERN

SELECTION button P.

In addition, the ten keys are displayed by pressing NO. INPUT

button

and the pattern you desire to register can be selected

by inputting the ten keys.

When the selected button is pressed again, the selection is

released.

When ENTER button

is pressed, register to the direct button is

completed and the screen returns to the direct pattern list screen

(screen A).

When MODE CHANGEOVER button

mode is changed over to independent sewing

cycle sewing.

→

is pressed, the sewing

alternate sewing

→

The direct buttons have not been registered at the time of your purchase.

− 83 −

Page 88

15. USING THE INFORMATION

There are three functions below, in the information function.

Display the information screen

Information screen

(screen A)

Press INFORMATION key

in the input screen and the information screen (screen A) is

displayed.

Maintenance inspection information

Oil replacement (grease-up) time, needle replacement time,

cleaning time, etc. are specied, and when the specied

time has passed, the warning notice can be performed.

See

“^-15-(1) Observing the maintenance inspection

information” p.85

Production control information

By means of function to display target production and

actual production, the target achieving consciousness of a

line or a group is enhanced and also the progress can be

conrmed in one glance.

See

“^-15-(3) Observing the production control

information” p.87

the production control information” p.89

A of the switch seat section

and

“^-15-(4) Performing setting of

Operation measurement information

Information on machine operating situation, machine

operating rate, pitch time, machine time, and machine

speed can be displayed.

See

“^-15-(5) Observing the operation measurement

information” p.91

− 84 −

Page 89

(1) Observing the maintenance inspection information

Display the maintenance information screen

Press MAINTENANCE INSPECTION INFORMATION SCREEN

DISPLAY button A of the information screen.

Three items of the information below are displayed in the

maintenance inspection information screen.

• Needle replacement

(1,000 stitches) :

• Cleaning time (hour) :

• Oil replacement time

(hour) :

Interval

to inform the inspection and remaining time D up to

replacement are displayed in the respective item buttons B.

Also, the remaining time up to the replacement can be cleared.

Perform CLEAR of the remaining time up to the replacement

Press ITEM button B you desire to clear and the replacement

time clear screen is displayed.

Press CLEAR button

replacement is cleared.

− 85 −

, and the remaining time up to the

Page 90

Display the threading diagram

Press THREADING button

inspection information screen and the needle thread threading

screen is displayed.

See when performing threading.

E displayed in the maintenance

(2) Releasing procedure of the warning

When the specied inspection time is reached, the warning screen

is displayed. In case of clearing the inspection time, press CLEAR

button A. The inspection time is cleared and the pop-up is

closed. If not, press CANCEL button B and close the pop-

up. Every time one sewing is completed, the warning screen is

displayed until the inspection time is cleared.

Warning Nos. of the respective items are as follows.

• Needle replacement : A201

• Cleaning time : A202

• Oil replacement time : A203

− 86 −

Page 91

(3) Observing the production control information

It is possible to designate the start,, display the number of pieces of production from the start to the

existing time, display the number of pieces of production target, etc. in the production control screen.

There are two kinds of display ways for the production control screen.

[ In case of displaying from the information screen ]

Display the production control screen

Press PRODUCTION CONTROL SCREEN DISPLAY button

in the information screen. The production control screen is

displayed.

The production control screen is displayed.

: Existing target value

Number of pieces of the target of sewn products at the

present time is automatically displayed.

: Actual results value

Number of pieces of the sewn products is automatically

displayed.

: Final target value

Number of pieces of the nal target of sewn products is

displayed.

: Pitch time

Time (second) required for one process is displayed.

: Number of times of thread trimming

Number of times of thread trimming per process is displayed.

Refer to “^-15-(4) Performing setting of the production control information” p.89, and input C

number of pieces, D time (unit : second) and E number of times.

− 87 −

Page 92

[ In case of displaying from the sewing screen ]

Display the sewing screen

Press READY key

in the input screen and the sewing

screen is displayed.

Display the production control screen

Press INFORMATION key

B in the sewing screen and the

production control screen is displayed.

The contents of display and the functions are common to “In case

of displaying from the information screen”.

− 88 −

Page 93

(4) Performing setting of the production control information

Display the production control screen

Refer to

information” p.87

Input the nal target value

First, input the number of pieces of the target of production in the

process to which sewing is performed from now on.

“^-15-(3) Observing the production control

and display the production control screen.

When FINAL TARGET VALUE button

A of item

pressed, the nal target value input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button

Input the pitch time

Next, input the pitch time required for one process.

When PITCH TIME button

B of item

is pressed, the

pitch time input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button E.

Input the number of times of thread trimming

Next, input the number of times of thread trimming per process.

When NUMBER OF TIMES OF THREAD TRIMMING button

C of item 1 is pressed, the number of times of thread

trimming input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button F.

When the input value is “0”, count of the number of times of

＊

thread trimming is not performed. Use this function by connecting

the external switch.

− 89 −

Page 94

Start the count of number of pieces of production

Press START button

I and the count of number of pieces

of production is started.

Stop the count

Display the production control screen referring to

Observing the production control information” p.87

When the count is being performed, STOP button

displayed. When STOP button J is pressed, the count is

stopped.

After the stop, START button

I is displayed at the position

“^-15-(3)

J is

of STOP button. When continuing the count, press START button

Clear the counted value

I again. The counted value is not cleared until CLEAR

button

is pressed.

When clearing the counted value, set the count to the stop state

and press CLEAR button L.

The value to be cleared is the present target value

results value N.

CLEAR button is displayed only in case of stop state.

＊

and actual

When CLEAR button L is pressed, the clear conrmation

screen is displayed.

When CLEAR button

screen, the counted value is cleared.

− 90 −

O is pressed in the clear conrmation

Page 95

(5) Observing the operation measurement information

Display the operation measurement screen

Press OPERATION MEASUREMENT SCREEN DISPLAY button

A in the information screen. The operation measurement

Operation measurement screen

(Screen A)

screen (screen A) is displayed.

Information on the following 5 items is displayed in the operation

measurement screen.

: This item automatically displays the operation rate from the

time of starting the measurement.

: This item automatically displays the mean machine speed

from the time of starting the measurement.

: This item automatically displays the mean pitch time from the

time of starting the measurement.

: This item automatically displays the mean machine time from

the time of starting the measurement.

: This item displays the number of times of thread trimming per

process.

Input the number of times referring to item 2 below.

Input the number of times of thread trimming

Next, input the number of times of thread trimming per process.

Press NUMBER OF TIMES OF THREAD TRIMMING button

E and the number of times of thread trimming input

screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button B.

When the input value is “0”, count of the number of times

＊

of thread trimming is not performed. Use this function by

connecting the external switch.

− 91 −

Page 96

Start the measurement

Press START button

C, and the measurement of each data

is started.

Stop the count

Display the operation measurement screen referring to Items

and 2 of

information” p.91

“^-15-(5) Observing the operation measurement

When the measurement is being performed, STOP button

is displayed. When STOP button

measurement is stopped.

C is displayed at the position of

is pressed, the

STOP button. In case of continuing the measurement, press again

START button

CLEAR button

Clear the counted value

. The measured value is not cleared until

is pressed.

When clearing the counted value, set the count to the stop state

and press CLEAR button F.

 ＊

CLEAR button is displayed only in case of stop state.

When CLEAR button F is pressed, the clear conrmation

screen is displayed.

When CLEAR button

screen, the counted value is cleared.

− 92 −

G is pressed in the clear conrmation

Page 97

16. USING THE COMMUNICATION FUNCTION

Communication function can download the sewing data created with other sewing machine . In addition,

the function can upload the aforementioned data to the media or personal computer.

As the means of communication, a media slot and USB are prepared.

(1) Handling possible data

××× : File No.

Data name Extension Description of data

Sewing data

APW ××× .EPD

(2) Performing communication by using the media

For handling way of the media, read "

-1. PREFACE" p.21

(3) Performing communication by using USB

Data can be sent/received to/from a personal com-

puter or the like, by means of a USB cable.

Sewing data created by the sewing

machine exclusive for APW

If the contact part becomes dirty, failure

of contact will be caused. Do not touch by

hand, and control so that dust, oil or other

foreign material does not adhere to it. In

addition, the inside element is damaged

by static electricity or the like. So, be very

careful when handling.

− 93 −

Page 98

(4) Take-in of the data

Communication screen

(screen A)

Display the communication screen

When COMMUNICATION key

of switch seat section is

pressed in the input screen, the communication screen (screen A)

is displayed.

Select the communication procedure

There are four communication procedures as described below.

Writing data from media to panel

Writing data from personal computer (server) to panel

Writing data from panel to media

Writing data from panel to personal computer (server)

Select the button of communication procedure you desire.

Select the data No.

When

E is pressed, the writing le selection screen is

displayed.

Input the le No. of the data you desire to write. For the le No.,

input APW×××. of the le name and the numerals of the part ×××

of EPD. Designation of the pattern No. of writing destination can

be performed in the same way. When the writing destination is the

panel, pattern Nos. which have not been registered are displayed.

Determine the data No.

is pressed, the data No. selection

When ENTER button

screen is closed and the screen returns to the communication

screen (screen A).

Start communication

When COMMUNICATION START button

G is pressed, the

data communication starts.

The during communication is displayed during communication

and the screen returns to the communication screen after the end

of communication.

Do not open the cover during reading the data. Data may not

be read in.

− 94 −

Page 99

(5) Take-in of plural data together

It is possible for the sewing data to select plural data to be written and write all together. Pattern No. of

writing destination is the same No. of the selected data No.

No.99 and after of the media cannot perform the plural selection.

Display the writing le selection screen

Press PLURAL SELECTION button

A and the data No.

plural selection screen is displayed.

Perform the selection of data No.

List of the le No. of the existing data is displayed. Press FILE

No. buttons B you desire to write. It is possible to reverse the

selection state of the button with REVERSE button C.

Determine the data No.

is pressed, the data No. plural

When ENTER button

selection screen is closed and the selection of data ends.

Start the communication

Press COMMUNICATION START button

communication starts.

E and the data

− 95 −

Page 100

Data No. during communication, total number of writing data and

number of data that have finished the data communication are

displayed in the during communication screen.

When performing writing to the pattern No. that already exists,

＊

the overwriting conrmation screen is displayed before writing.

G F

When performing overwriting, press ENTER button

When performing overwriting to all without displaying the

overwriting conrmation screen, press OVERWRITING button

in all cases.

− 96 −

JUKI APW-896/IP-420 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

1. MECHANICAL SPECIFICATIONS

2. ELECTRICAL SPECIFICATIONS

1. REMOVING PACKING MATERIALS

2. SECURING THE MACHINE

3. CONNECTING THE FOOT PEDAL

4. CONNECTING THE AIR COUPLER

5. CONNECTING THE POWER PLUG

6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE

7. INSTALLING SP-46 (CLAMP BAR STACKER) (OPTIONAL PART NO. : 40058952)

8. INSTALLING SP-47 (ROLLER STACKER) (OPTIONAL PART NO. : 40058953)

9. REMOVING THE HEAD FIXING PLATE

10. INSTALLING THE SUB-TABLE

11. INSTALLING OPERATION PANEL IP-420

12. LUBRICATING THE OIL TANK

13. INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40045772)

14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40045772)

1. HOW TO OPERATE THE SEWING MACHINE HEAD

(1) How to attach the needles

(2) Thread used

(3) How to pass the needle thread

2. HOW TO REMOVE THE SEWING TABLE

(1) When replacing the bobbin thread

(2) Cautions to be taken when the sewing tables are removed

3. HOW TO WIND THE BOBBINS

4. HOW TO THREAD THE BOBBIN CASE

5. HOW TO INSTALL THE BOBBIN CASE

6. HOW TO ADJUST THE THREAD TENSION

7. SETTING THE MATERIAL TO BE SEWN

(1) Setting a garment body

8. ADJUSTING THE MATERIAL GUIDE

1. PREFACE

2. BASIC OPERATION OF THE OPERATION PANEL (IP-420)

(2) Buttons used in common

(3) Basic operation

3. EXPLANATION OF THE BASIC SCREEN

(1) Input screen (Independent sewing mode)

(2) Sewing screen (Independent sewing mode)

(3) Input screen (Alternate sewing mode)

(4) Sewing screen (Alternate sewing mode)

(5) Input screen (Cycle sewing mode)

(6) Sewing screen (Cycle sewing mode)

4. USING THE COUNTER

(1) Setting procedure of the counter

(2) Releasing procedure of count-up

(3) Counter value changing procedure during sewing

5. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER

(1) Setting procedure of the bobbin thread remaining amount adjustment counter

(2) Releasing procedure of the bobbin thread remaining amount detection count-up

6. CHANGING THE SEWING MODE

7. USING THE SEWING PATTERN

(1) Performing the selection of pattern

(2) Performing the new creation of pattern

(3) Copying the pattern

(4) Erasing the pattern

(5) Naming the pattern

(6) Editing procedure of the cycle sewing data

8. CHANGING THE SEWING DATA

(1) Changing procedure of the sewing data

(2) Sewing data list

(3) Copying function of the upper and lower alternate sewing data

9. CHANGING THE MEMORY SWITCH DATA

(1) Changing procedure of the memory switch data

(2) Memory switch data list

10. PERFORMING OPTIONAL SETTING

(1) Changing procedure of the optional setting

(2) Optional setting list

11. CHANGING THE DEVICE SETTING

(1) Changing procedure of the device setting

(2) Device setting list

12. CUSTOMIZING THE PEDAL OPERATION

(1) Method to select and use the customized data

(2) Customizing the pedal operation data

13. CUSTOMIZING THE DATA INPUT SCREEN

(1) Customizing procedure

PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN