Juki APW-896 User Manual

a.IUKI®
Lockstitch,
*~ s jjj.:Ea~mm~
Automatic
Welting Machine
APW-896
40045758
No.1496-00
HOW
TO MAKE
USE
OF THIS PARTS
UST
1.As to "'#Or'' and
2.Codes on
• Each numeral Indicates
• "0,1" and "'2.5" indicate
S.Parentheses
4.Dotted lines on
5As
to
the
it
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the
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the
length (in
mean that
parts with marks
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the
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CONTENTS
§]
;!:J:..
SEWING MACHINE COMPILATION
=.:.v::;ii
1. FRAME & MISCELLANEOUS COVER COMPONENTS .................................................................................................... 1
Wil11l·~~fl!ljjj\
2. MAIN SHAFT & THREAD TAKE-UP LEVER COMPONENTS ........................................................................................... 3
..tiliii!·7:::11Jlfl!ljjj\
3. NEEDLE THREAD TRIMMER COMPONENTS .................................................................................................................. 5
..ti'f<:l;i]
tlll!l1\Y<
4. NEEDLE BAR REVERSAL COMPONENTS ....................................................................................................................... 7
Fiiiftll~:'tll!ljjji
5. THREAD TENSION & WIPER COMPONENTS .................................................................................................................. 9
i'f<:~Ff
6.
LOWER THREAD COMPONENTS ...................................................................................................................................
7. CENTER KNIFE COMPONENTS ..................................................................................................................................... 13
t:::;
8. LOWER SHAFT COMPONENTS ...................................................................................................................................... 15
l'iliil!ll!l%
9. HOOK DRIVING SHAFT LEFT COMPONENTS .............................................................................................................. 17
ii'E-8~1Eil!l~
10. HOOK DRNING SHAFT RIGHT COMPONENTS .......................................................................................................... 19
ii'Eiliil!~=l51l!l~
11. BOBBIN THREAD DETECTING COMPONENTS ..........................................................................................................
l'M:!I!Mil!l1\Y<
12. THREAD DETECTING COMPONENTS ......................................................................................................................... 23
i'f<:tJJn~mll!li*
13. LUBRICATION COMPONENTS ..................................................................................................................................... 25
~til
14. BACK TUCK COMPONENTS ......................................................................................................................................... 27 ·
· ?
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11
ll!l1\Y<
21
J\"'?P"':71l!lliii
MECHANISM COMPILATION
~filii
15. FRAME & COVER COMPONENTS (1) .......................................................................................................................... 29
;j!:f.;j;:
' ;!J} \ -ll!llfii ( 1 )
16. FRAME & COVER COMPONENTS (2) ..........................................................................................................................
;i!:f.;i;:
· :t.JH-Il!lliii
17. PEDAL SWITCH COMPONENTS ................................................................................................................................... 33
i'E~::Z..Jv71l!l1i\
18. POKET BAG CLAMP COMPONENTS ........................................................................................................................... 35
It(
7
•;;
H \
:c;
::1?
(2)
5
::J:11l!llir'i
31
19. AIR EQUIPMENT COMPONENTS ................................................................................................................................. 37
I:P-lma!filljj'(;
20.
CLAMP FOOT COMPONENTS ...................................................................................................................................... 39
:;i;::tf!Je!Jtr;!li*
21. CORNER KNIFE COMPONENTS ..................................................................................................................................
::J-7-X:Afill%
22. BINDER COMPONENTS ................................................................................................................................................
J \
.{
Y:$'
-fl!l%
23. MARKING LIGHT COMPONENTS .................................................................................................................................
41
43
44
'<-.:FY::/5-1
24. FLAP PHOTOTUBE COMPONENTS ............................................................................................................................. 45
r-
:75"':17'Ci!l!!ftfillj;l\
25. THREAD STAND COMPONENTS ..................................................................................................................................
47
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26. ACCESSORIE PART COMPONENTS ...........................................................................................................................
f:tlil&ifl!ljj'(;
27. TRANSMISSION BOX COMPONENTS ..........................................................................................................................
49
51
um"':7:A:!!l1lii
28. OPERATION PANEL COMPONENTS ............................................................................................................................ 53
~f'FJ
\;;j<JJ;fil1j;l\
29. WIRING DIAGRAM ......................................................................................................................................................... 55
!'i!1Hlil!i!21
UNIT MECHANISM COMPILATION
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30. CLAMP FOOT UNIT (1) .................................................................................................................................................. 57
j;:J!1le!Jt::r.=""
31. CLAMP FOOT UNIT (2) ..................................................................................................................................................
r-
( 1 )
59
j;:j!jl
(!
;t::r.=""
32. CLAMP FOOT UNIT (3) ..................................................................................................................................................
j;:j!jl
<!
;t::r.=
33. CLAMP FOOT FEED UNIT ............................................................................................................................................. 63
""
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(
2)
( 3 )
61
:;i;:jf!le!Jtl;SIJ::J.=yt-
34. CORNER KNIFE UNIT (1) .............................................................................................................................................. 65
:J-7-x:A::::r.=:Y
35. CORNER KNIFE UNIT (2) .............................................................................................................................................. 67
:J-:r-x:;.::r.=:Y
36. CORNER KNIFE UNIT (3) .............................................................................................................................................. 69
:J-7-;>(:A::J.=:Y
37. BINDER UNIT .................................................................................................................................................................
J\.{Y:$'-::::r.=yt--
38. MARKING LIGHT UNIT ................................................................................................................................................... 73
r-
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[-.
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(3)
71
7-=FY:75-1t--::r.=vt--
OPTION COMPILATION
;t:;l'VsYli
39. SA-117:CLOTH LENGTHEN DEVICE ............................................................................................................................ 75
:$1-:Yll!:l<i!L~llt
40. SA-118S:PAVING PLATE DEVICE ................................................................................................................................. 77
i(*i~lli
41. SA-119:VACUUM DEVICE (1) ........................................................................................................................................ 79
ll!!sl~lli
42. SA-119:VACUUM DEVICE (2) ........................................................................................................................................
ll!!sl~lli
43. SA-120:AUTOMATIC INTER LING FEEDING DEVICE .................................................................................................. 83
i5ll!ls1!11!J±Ja~llf
44. SA-121:FRAP MARKING DEVICE ..................................................................................................................................
75:;J:;1:!i1l~btt~!ll
45. SA-126:BUNDLE CLAMP DEVICE ................................................................................................... .., ........................... 87
Ji.Y
46. SA-127:VACUUM MAOTOR DEVICE ............................................................................................................................. 89
!1!!5
47. SA-129:STADING WORK STAND ..................................................................................................................................
n:!5f'i'~ffl7S:;;
48. SA-130:STADING WORK PEDAL ................................................................................................................................... 93
n::li'F~mr-::
49. SP-46:CLAMP BAR STACKER DEVICE (1) ................................................................................................................... 95
:75:;1:1Ji-:;<.$':;J;/)-~!JI
50. SP-46:CLAMP BAR STACKER DEVICE (2) ...................................................................................................................
c 1 J
c 2 l
FJv:75Y7~!11
I'E-::9~!11
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1;
81
85
91
(
1)
97
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51. SP-47:ROLLER STACKER DEVICE ...............................................................................................................................
D-5-
52. GAUGE COMPONENTS (1) ......................................................................................................................................... 101
?'-y~/,1\
53. GAUGE COMPONENTS (2) ......................................................................................................................................... 103
?'-Y~~
54. GAUGE COMPONENTS (3) ......................................................................................................................................... 105
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55. PAEUMATIC CIRCUIT DIAGRAM (1) ........................................................................................................................... 107
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56. PAEUMATIC CIRCUIT DIAGRAM (2)(0PTJON PARTS) ............................................................................................. 109
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NUMERICAL INDEX OF PARTS ......................................................................................................................................
~51
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( 1 )
(2)
(3)
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(;;t:;l'V 3
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111
SEWING MACHINE COMPILATION
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1. FRAME & MISCELLANEOUS COVER COMPONENTS
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29
30
31
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72
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ClAM? D
SCREW 3/32-5S
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E THREAD TRIMMER COM
1i{i
PONENTS
1 1
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1 2
4
24
22
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32
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NOTE
REF.NO
~----------------------------------------
1 * PA-1604005-80
2 PJ-3040405-04
PARTNO
3 PJ-3040405-06
4
5
G
7
8 *
9
10
400-23016 400-33537
B150S:S04:000
SM-8050612-TP 164-09906 SM-4040855-SP 400-23019
M'404085S:SP
400-23017
SM-4041655-SP
400-23018
"k
SM-4040855-$P SCREW t;:X:;f;l[j
40o:33816
SM-4030455-SP 164-10607 164-10706 164-10805
DESCRIPTION
ARI
CYLINDER
ELBOW
UNION
ELBOW
UNION UPPER_KNIFE_BASE UPPER_KNIFE_JOINT
RINGE
SRAFl
SCREWM5X5 Ji:ll!>f.l[j M 5 X 0. 8 L NEEDLE SCREW UPPER_KNIFE_GUIDE
THREAC
COUNTER
KNIFE
SCREW
UPPER_KNIFE_CLAMP_BASE SCREW UPPER_KNIFE_PLATE
M4
L=16
CLAMP_SPRtNG
SCREW SPACER SPACER SPACER
0.2
0.4
o.6
Qty
I?'V'J':.J;t
------------
J:Jo1tt:J.::::t:/ IJI,;ft:J.=:t:/
.t:Ji\';JJIJ±f:l
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lfJEYStlM
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J:,~i;JJIJiil!li'E>'::Z
:/;j:'{f.j[j
1:3'!\';llbX;:<.;t.l.{ f'
ta;;;q'jC
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1
1 1 1 1
1
1
1
2 1
2
1 2 1 2
5?Y'7!a:'t.S
t.l:rVjl;f;l[j M 3 L
_!:fftl;C
IJ
;<;:<.;;V'{-ij"-
=4
0.
0.
2
4
1
1
1
1
1
.22
23 24 25
26
27 28
29
30
31
32
*
400-26152 SM-4040855-SP
.
400-26153 SM-4040855-$?
400:Z302D
400-26151 SM-4040855-SP WP-0450000-SD BT-0400251-EB
400~33815
CM-3002000-01
NOTE(~!C:)
UPPER_ THREAD_ SCREW UPPER_THREAC_TRIMMER_SASE SCREW
TR!MMER_PLA
UPPER_KN!FE_10_12
CLOTrl_SPREADER SCREW WASHER
URETHANE
GU\MP_PWE
ATTENTION
#0
4.5XSX0.5 HCSE,
SEAL
1
....
SELECTIVE PARTS
BLACK
TE
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0
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1
4
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1
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5
2
2
2
4. NEEDLE BAR REVERSAL COMPONENTS
J'iiffttJ.J~?t/1.!1~
2
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7
25
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2 1
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REF.NO
1 *
2
3 "k
4 400-36578
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-
6
7 "k 6 9 "k
10
11
12 13 14 15
16
17 18 19
20 "k
21
22 23 24 25
"k
26
27 28
"k
NOTE
PART
NO
4()()-36571
SM-4040455-SP
400-36573
Wp:Q52()656:SA
400-36574
RE-0700000-KO 4()()-36575 4()()-23644
4oo-23tl35
RE-0300000-KO SM.£051202· 401J..36572
SM~1002-TP
SM::S0514o2-TP
NM-6050001-SC PJ-3040405-04 PJ-3040405-05 ELBOW PV·1502080·AO
PX-b50501o:Oo
PX-5000140..()0 SM-5030855-SN EA-9500801·00 401J..32964
t'lT:o400251-E6
BT
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PA-1200505-AO
DESCRIPTION LEAF
_SPRING
SCREW LEAF
_SPRING_PLATE
SHAFT_GUIDE_SASE
WASHER
CYLINDER_SHAFT E-RING BALANCE_ CYLINDERKNUCKLE i!ll::t:V!J/?i':T:Y?Iv 1
CYLINDER
E>RING
TN
SCREW REVERSAL_BASE SCREW
SCREW
NUT
ELBOW SPORTMAGNETICTRANSFERVALVE
5.2X9.5X0.6
7 E %JJ:Ibilil 7 1
SPRING
PIN
3 E
MSXO.B
MS
UNION
M5X0.8
M5
L=14
L=12
L~10
SILENCER
PLUG SCREWM3X0.5 CABLE
BAND
AIR
VALVE
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AIR
CYLINDER
L=6
CABLE
Rose,
ASM
BLACK
t;!J~I<fia
1;!:-'Vj\;fat; M 4 L
~Jiii<:llil<fiai:\
ililt.l-1
t-'±ts
ljlg'&
5.
2 X
9.
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5 X
0.
6
>;!):;.t:$1'-t;!]Jl!iU!Ii
I
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dt:Y
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i\~'lCJfvl;
3 2
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1\-it\ti:m<::t±i:\
AA:/i:~Jll
k!btlC
1\~:TY
I}v~::l=::tY
IJ[;~::l=::tY
5~-HIIlll!tll!II!J\.#
~
M 5 X
M 5 L I 4
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0.
0.
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8 1
!I
)i!l'i'li!ll
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1(4'/
f'""t;
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5
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1
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1
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1 2
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3
2
2
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4
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r
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TENSION & WIPE
,...,
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38
R COMPONENTS
9-
REF.NO
1 *
2
3
4
5
6 *
7
8
9
10
11
12
13 14
15
16
*
17
18 19
20
NOTE
PARTNO
400·25634
400·25635
SL-6040892·
PA-1
PJ-.50404054)6
TN
002506-AO
40044963
BT
..0400251..£8
BT-0400251..£8
400.fl1321
4()0.28250
400:28251
400.15697
400-22463 40()..22427
229-45703
22945505
83214-047-000 225--29413 225--29408
225--29515
DESCRIPTION
WIPER WIPER_CYLINDER_6ASE
BOLT CYINDER ELBOW
S I
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UNION
OPPER_BOL
I
HOSE.
BLACK
PLATE
IHREAD_lENSION_BASE
THREAD_GUIDE_PIN ASSY _THREAD_ TENSION_A
THREAD TENSION NUT
THREAD TENSION SPRING
BOBBIN
BOBBIN WINDER TENSION BOBBIN THREAD TENSION BOBBIN BOBBIN THREAD TENSION
WINDER 1 ENSlON
THREAD
GUIDE
DISC
DISC ROD
ROD
ASM.
?··0\-
':).-(1
(;,dj
/OJ
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f§~5.trrAJ3!!7\JtfJV
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7rtJIJF
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(il)
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r-
11
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1 1 2 1
1
l
3 3
1
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(1)
(
2)
(
1)
(2)
I
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11)
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(I
(1)
l
22
23 24
25
2ti'i\'
27
28
29
*
30
31
32
33
34
35 37
38
39
40
41
42.
43
44
45
46
47
48
49
50
51
52*
238-26005 229--21209 229·21407 229--21506
229"21605
229--21803
22945307 229-62005
SS-8090£7!J..SP
B1118~51Z:OOO
228·11301
232-(13201
400-34660
232-03300
83118-552-FOO
SD-0470316-TP SM-il050612-TP
SS..509102Q..SP
Ns:608021
N$-6110310-SP
400·15699
SS-609052!J..SP
4()0-()9222
Wp::Qa505i6~SD
PJ-3040405-06
SM-4050855--SP
400-34974
400-25636
SL-6040892-
PA-1000512-AO
O~SP
tN
THREAD THREAD TENSION POST
ROTATION
THREAD
l A
READ
DlSK STOPPER
THREAD THREAD SCREW 9/64-40
l
HREAD
THREAD GUIDE(UPPER). RIGHT TAKE-UP
DISK_RELEASE_PLATE
THREAD TENSION
SHOULDER SCREW SCREWM5X6 SCREW 9164-40
NOT
NUT 11164-40 SPRING_GUJDE SCREW PRESSER PLATE ADJUSTlNG SPRlNG
WASH::R
ELBOW SCREW TENSION_RELEASE_SHAFT THREAD_TENSION_CYUNDER_BRACKE
SOLT AIR CYUNDER
TENSION
STOPPER
TENSJON
lAKE:UP
TENSION TENSJON
IAKE~OP
THREAD
RELEASING
MA4
9164-40
3.5X6X0.5
UNION
NUT
DISK
SPRING
POST
SPRING
L=
5.5
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L=
9.5
L•
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PIN
BASE
LEVER
H=3.1
{A)
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L=5.
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9/54-40
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ta:~U
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9/64-40
1/B-44
11/64-40
r:
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L=S
0. 8
o.
3.
L=6
L
5
lilli'l't.JIL,j!J!LA!o!
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HM;'t}l]1\:7t0v
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F
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L
1
=9.
(!)
I
I)
(I)
(2)
cO
(l)
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5
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(
(
(I
1)
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l
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1
2
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2
LOWERTHREA
6.
~110~%
Ti\'<.,J
0 COMPONENTS
- 11 -
REF.NO NOTE PART NO
-----------
1 400-25624 LOWER_KNIFE_BASE_L
2 SM-6051002-TP SCREW M5X0.8 L=10
3 WP-0531000-SD WASHERMS
4-k
5
6
7
8
9 WP-o45000D-SD
10
11
12 40D-25661 CYLINDER_ 13
14 63035-450-000 SNAP RING
15 PA-1001521-AO AIR CYLINDER
16
17
18
19
400-25646 LOWER_ KNIFE
401)-25622
SM-804o36o:tP
40D-25623 KNIFEJPRESSER_BASE SM-6040602·
40D-33420
SD-04504o1::SP
63034-45()-000 LINK PIN
PJ:o46052S::Oa
PJ-3080400-02 QUICK COUPLING BT-o400251·EB URETHANE HOSE, BLACK
401)-25625
-----
DESCRIPTION
----------
KNIFE LINK_ARM
SCREW
TP
SCREWM4L=6
WASHER 4.5XSX0.5
LOWER KNIFE LINK HINGE
SCREW
HOSE
ELBOW
LOWER_KNIFE_BASE_R
D•
JOINT
4.5 H= 4
-----------
"'F*W!J±B:If
:t-~7\itf}(;
'l'll!!Jll'ljiJ!ii;tl,
l'*t;!JtlXA .><AIJ::J?Jlii
JEitltlC
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x:~<:x±s
10<37\ite)l;
'l'll!!Jll'
l'"f:W!JIJ::J?
1\l!la:C
l')(A':JIJ::J:!l'::l3-1'::JI­J:Ji!i;tJIJ::J?t:::J J:Ji!i;!JI)::J:/t:::Jll:/;bl\!i I7'VIJ::J$f
ffi
?Y$':Y~i!~
:7LJ:9::Jm-:::z
l'"f:';!Jo±s:e
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---
1--
M4
t--
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5 X 8 X
4. 5 H
D
IJLI#t
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M 5 X M5
M4 X 0.
0.
L 3
0.
~
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8 L = 1 0
7 L 6
5
4
Qty
1
4
4
2 2
2
2
2
2
2
2
2
2
4
2
4
2
6
1
- 12 -
CENTER KNIFE COMPONENTS
7. iz::;
5'-
.)(
:::z
~f;fi
2
~41
39
4 0 )I)Jll"
-
13
-
>
~~
r
~43
44
REF.NO
1 *
2
3
4
5
6
7
s
9*
10
11
12
13
14
15
16
17
18
19 20
21
22
23 24
25
26
27
28
29 30
31
32
33
34
35
36
*
37
38 39
40 42
43
*
44
45
46
47
48
49
50*
51
*
52* 53
54
55
57
58
59 60
61
62
63
NOTE
?ARTNO HM..0021300.QO
SM-ll051202­400-261£7 SM-ll061402-TP
133.{)2500
133:01908
400-23015
SM-8050512-TP
SS-1170006.{)0
Rc-1700001-KP
40043012
400-26131 SM-<5061402-TP 400-26113 400-26132
40046133
400-26134 400-28114 400-26126
SM-ll050612-TP
400:2$127
400-26130 SM-6040460·
401)..26129
40()..26115
40046116
400-42009
400-26128 164-15515
SS-ll090910-TP
400-26136
SS..511
081
WP-0480856-SP
400-26137
SM-4051255-SP
400=26118
400-26120 400-26119 400-26121
SM-6041000-SP
40():60721
SM-<1041200-SP 400-26155
SM-5030055-SN 400-26109
400'"31059
SM-4051655-SP
400-26111
SM-4040855-SP
400-33538
PA~1602012~AO
400-44626
p
J-3040405-04 NM-6060001-SC SM-5063002-TP
SM-4050855-SP
PA-9000110-00 PX-5000280-AO
SS-1100012.00
B I
::o400Z5HdB
SM-4050855-SP CS-<l950810.SH
TP
TP
0-SP
DES
C R I
PT
I 0 N
MOTOR SCREW
MSXO.Il
M6
PIN
L•12
L-14
RING
MOTOR_llASE SCREW DOWELPIN2
DOWEL
KNIFE_MOTOR_CAM SCREW BEARING RETAINING
ASS'?_CEN l ER_KNIFE_DR!VING_ROD
KNIFE_MOVJNG_ARM SCREW
M6 HINGE_SCREW_I\ KNIFE_MOVING_SHAFT
KNIFE..,.MOVING..,SHAP
KNIFE_MOVING_SHAFT_BUSHING_B HINGE_SCREW_B KNIFE_LINK_A SCREWM5XS
L•14
I_BOSHING_A
KNIFE_LINK_S
KNIFE_LINK__PIN SCR...'W KNIFE_LINK_D HINGE
SCREW_C
HINGE_SCREW_D
THRUST
KNIFE_LINK_C KNIFE SCREW
SLIDE
SCR.:-iV
WASHER
SLIDE_BLOCK_
SCREW
KNJFE_BAR
KNIFE_BAR_BUSHING_B
KNIF5_6AR_SUSHJNG_A
KN!FE_BASE_A SCREWM4 L•10
KNIFE
SCREW
KNIFE
SCREW M3X0:5
CYLINDER
CYUNDER_PLAt
SCREW CYLINDER_BLOCK SCREW CENTER
WASHER
BAR
CLAMP
9164-40
BLOCK
11/64-40
4.8X8.4X0.8
..
M5
L=12.
BAS::
M4
L;;12
RIGHT
?LATE
M5
L=16
KNIFE
L=9
L=B
GUIDE
6
A
L"fi
E_SPAC:::R
CYLINDER
AIRGYONOER
AIRCYLINDER
ELBOW NUTM6 SCREW
SCREW KNUCKLE PIN SEARING
ORE
I
HAN~::
SCREW
THRUST
UNION
M6
I
COLlAR
SENSOR
L=30
JOINT
ROSE.
FOR
SLACK
ASM.
CN79A
CYLINDER
0=9.5
W=S
'e-:1'-
AAI(ii(JJ,t-
::C:-$1A:.-A
AAJ\~1;
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M5XO.
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8
L=l2
&?IJLl2:/
X.AU1Jio Jl:lf.lt.;t.; M 5 L = 5
<:3t:J'tl~l!!
c
llill:"->li
t&!llii.:O
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l:XA.miJ!!i! 7\f<JJ\;!;lv
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M5XO.
B
8
L=6
£3(::<:0Y7 B
J:.)(.ALJ;;J?t:;;;
'l't.;t.;
M 4 L
l:X.AU;;;?
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9/64-40
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¥1:>v M 4 L ; 1 0
5<::z±t§ B
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1\-{:;J
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k!:~u
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11/64-40
8 X
M 5 L
M 5
7
011)
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t:;;;
8.
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4 X
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.,-
= 1 e
Hi
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0.
CN
L=8
8
79
i:3:b'l)Jiii!!e
5
LI5';;
ffi
A
ta:~t;
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1M
M 5 L
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5 W
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@
Qty
1
4
1
2
1
1
l
l
l l
'
1 1
l
1
l
1 1
l l
l
l
1
l
1
1
1
1
1
1 2
1
1 1 1 1
1
1 1
2
1
2
1 1
2 1
{lj
A
(1)
2 1 1
4
1 1 1
2
5
1
-
14-
8.
LOWERSHA
T'il!~§
FT COMPONENTS
t:J-17
t---18
t----19
I
®-20
29
- 15 -
REF.NO
1
2
3
4
5
6
*
7
8
*
9
10
11
12 13 14 15
16
17 18
*
19
*
20
*
22
23
24
25
26
27
28
29 30
31
32 33
34
NOTE
PART
NO
--------------------------------------
400-20547 SM-8060612-TP SCREWM6 400-17576 SM-8060612­40Q-62486
400M38858
400-62317 400-11947 400-13061 400-31351
TP
SM::SOS0612-tP
TA-ll5506\l4-RO
SQ-2050453-MZ
SQ-2060451-lv'.Z 228-68507
23&<29306
236-28803 236-28902 400-13509 RQ-0481901-QO
400-33666 SM-8060612-TP SB-1200002-QO
400-28117
SMW806os12~
400-25613 SWr8061612-TP 400-28015 SL-<5052592-TN
40(}:33413
SM-6063002-TN WP-Q841601-SC W$-0820002-KN
I P
DESCRIPTION LOWER_SHAFT
ASSY-LOWER_SHAFT_BUSH-M SCREWMS
ASSY
LOWER
LbWER_SHAF t _D
LOWER_
LOWER_PLUNGER_BUSH TI"IRUST_WASHER ASSY_LOWER_SHAFT
SCREW
RUBBER
CONNECTING
CONNECTING
OIL
SEAL
PIPE
STOPPER
PLUNGER
PLUNGER
PLUNGER_
RUBBER
BEARING_SUPPORT_ASM SCREWM6
BEARING
LOWER_SPROCKET
SCREW
COUPLING SCREWM6X16 AC
SERVO
BOLT
L=6 L=6
SHAFT
M6L=6
PLUG
SPRING
SCREW
RING
L=6
20X42
M6L=6
MOTOR
_BIJSH-F
SHAFT
_GEAR
COLLAR
SCREW SCREW
A
M010R_BASE
SCREW WASHER SPRING
MS
L=30
8.4X17.4X1.6
WASHER
M8
lffi
~
l'I!II!Mx5'1v
lt:!V;t;lu l'!flll'i'-"
JJ:Iibt~u
5'
M6
!v
M6
(Al Clt!ll
-
----~---
L
=6
L
=6
Qty
l'!flllilll
Fil!ili
D
l'!flll'i'"\7 l'l!il?'?::;
::<.5:;:.
:11'--"
H!l!sll:
?l!v
1'1!11!:;:.5::<.1'-1.J?-illl
Jl:Q.)'tj()
lt~
I H
M6
?'i!l!iill;t;l
c
-s
u
IH7iftlit.lu
llSD
1/
1\-!llli;t-1' !vOI-!lt
H<i'
71Elb
A
?'5:/:11'­::15
::;;/
1'-l<l't.l
:75::J::i1'-ll:lbt.lu
0
1)::;~
::t-
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IJY~trrte-
ll:libt~u
-"?IJ/~
Hl!l
M6 L =6
20 X 42
l'l!ii:A?'D:T\YI'-
L
iE!bf.ill
M6
-6
"b\Y-::JIJ/IJ'
L =
JJ:IID:r..u
M6
16
A C tr-1((1::-$1 I
li!!Jil'(;l7Vi1J7i:rteil;
5'l&fiftfi!§
'€
AA:>\J!Vll
'!'!llltll!<I:J.f.l1e';l],
L1t.ll!!ill!
1'-
M8
"
M8
M8
L
=30
1
I
1
1
1
(1)
(2)
1 1
1
(Z)
1 2
2
2
4
2
2
2 2
1
(2)
1 1
z
1
4
4
1
2
2
2
-
16-
HOOK DRIVING SHAFT LEFT COMPONENTS
9. n;:
'Miliill~::!Ifl.!l
""
----------1
;
11
O I
1
:(~
:
I~
I
:
5_j
I ! 9
I
~8
~
~:
t
i-13
i
12
1 4
1 6
r
J17(0)I
7
11~1
I 0 I
l I
----
6
-
17
-
REF.NO
1
2
3 4
5*
6 *
1
8 *
9
10
11
12 13
14
15
16
17 18
19
20
21
22
23
24
25
26
27
28 29
30
31
32
33
34
35
36
37
38*
39
40
41
42 43
44
45
<ru
47
46
49
5()
-sf"
52 53 54
55
56
57 *
58 59
so
*
* *
*
*
*
*
NOTE
PARTNO
40Q-25605 40Q-25600 40o-25616
S1631-<15(H)()Q
400-39741
400""18977
400-34303
400-33433
40042656
228-13703
228=14008
400-12085
101-12803 110-15906
TA-0290301-MO
400"'66272
400-66309
#01
400-28561
#01
400-28562
#01
400-28563
;01
400"40549
#01
40040550
t01
400-28560 400-54979
400-22589
400:22590
SM4050655-SP
SQ-2050453-MZ 40Q-16746 40Q-29570
Ro:o442401:00
TA-0290301-MO 40G-11009 40G-25354
400·25345
PS:0200062-KH
WP..Q55080Q-SP
40G-43311 228-13000 81823-051-000
SM::ao50812-l?
81821-051-000 NS-6110420.SP
40G-52837
SM-&7506AQ-TP
w;s:oormnxm
CQ..252000Q-OO
400-32310 400-32309
SS-6153012-TP
WP-062101S:SD
SM-6083002-TP
WP·084160Q-SD 400-18526 SM4050655-SP
$M:S051002~TP
400-25662 400-25663
SM4040855-SP EA-9500901-00
DESCRIPTION LAGE_HCXJK_SHAFT_BASE_L
HOOK_UPPER_BUSH HOOK_LOWER_BUSH OIL
SEAL
ASSY-LARGE_HOOK
OOTER_ROOK{l)
CAP
_INNERHOOK ASSY_I!OBBIN_CASE HOOKGIB(L) NEEDLE
POSITIONER
SCREW
OIL_PLUG SCREW OIL
WICK
PLUG
ASSYBOSBIN
REFLECTION HOOK_SHAFT_GEAR·B HOOK_SHAFT_GEAR·C HOOK
HOOK_SRAF
HOOK_SHAFT_GEAR·F HOOK_SHAFT_GEAR·A GEAR_THRUST_VVASHER BOTTOM
BOIIOM_COVER_GASKET
SCREWM5L•6 . CONNECTING OIL_ADJUSTING_SCREW
Oll
ADJUSTING
RUBBER
PLUG
GEAR_
ASSY
GEAR_HOLDER-L
SPRINGPINM
WASHER OPENER_LEVER_CRANK_L BOBBIN OPENING
SCREWM5XB
CRANK
NUT
11f64..41l
OPENING
SCREW
WASH~R
OIL
WICK
SADDLE_INSTALUNG_BLOCK SADDLE_JNSTALLING_BLOCK
SCREW
WASHER
SCREW
WASHERMS
GEAR_COVER·L SCREWM5L=6
SHAFT_
COVER
RING
SPACER-A
-GEAR
_HOLDER-!.
5.5X10XM
CASE
LEVER
SCREW
LEVER
MS.5l=6
3.7X8X1
15164-28
6.::003X1
MS
L=30
SHEET
9
GEAR·D
I_GEAR~E
SCREW
SPRING
OPENING
STUD
CRANK
"EVER
PIN
LINK
HB:I=
!/ilfi!Ll:.)(
:$'
Jh
H>x:I'Jv
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HtlCi!!!iliE
Ht.lL;Iill:l!ll F 1 Ht.lL;i!ll:$
H'l'i7::Z5::>:
~H;:;SfY
--
1;:-"'Vjlt,llj M 5 L ; 6 4
l\47illlli!it.llj lii!lll!lliliSlt.lL; j
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0
03/7
Jl:i;t
0=2.
'1''\7::>:~-17
o¥i71llJ1;1t- (
o¥'\71ll!v1t-
JEiib~C
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to:"":tJ.U
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ll/64-4C
M
3.
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=6
s
:r:Jv
1-
;o
(!)
(1)
(1) (1) (1)
(2)
(
(3)
(
(1)
1
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1
l
2
1
6
1
1
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1
l
S"-£041092-TN
101-12506 101-11201 101-09809
THRUSTVVASHER THRUST
WASHER.
1.6 F
8
I
67
58
69
70
71
12
73
74
#01 #01
#01
#01
101-12704
SB-3095301-0A SB-3095301-0B
SB-3095301-0C
SB::W9530i:OD
40D-25353 SM-<3051202-TP SM-806055Q-
NOTE(~)
TP
THRUST
NEEDLE BEAR[NG 9.525X9.52
NEEDEL NEEDLE
WASHER
BEARING BEARING
1.8
9.525X9.52
BEAR!NG
GEAR_SPACER-8 SCREW
M5X0.8 L=12
SCREW
M6
L=4.5
#0 l ....
SELECTIVE
PARTS
-
18-
;:::-
--
4't':A~-i;t
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li:li>t.llj
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f'JV<J'!J
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525 X 9.
525 X 9. 525 X 9.
8.
525
8
M 5 X
M 6 L
=4.
0.
5
L 8
8
6
4
X 9.
L
=12
52
52 52
52
2
1 1
1 1
1
1 1
1
l
2
3
10. HOOK DRIVING SHAFT RIGHT COMPONENTS
~'iltro:
~'lifi
,---------l
1
I
l
I
5---,
1
I
,
10
~
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17
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29
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19
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REF.NO
1
2
3
4 5
*
6*
7
8*
9
10 *
11
12
13 14
*
15 *
*
*
NOTE
PARTNO 40().256()6
40().25860
400·25616
B1631..S50.000
400-39741
400~18977
40().34303 400-33433 400-42586
228·13703
228-14008
400.12005 101-12603
110·15906
TA-0290301-MO
400066272
400.£6309
400·28561
400·28562
400·28563
DESCRIPTION
LAGE_HOOK_SHAFT_BASE_R HOOK_UPPER_BUSH HOOK_LOWER_BUSH OIL
SEAl
ASSY·LARGE
HOOK
OUTER_HOOK(l)
CAP
_INNERHOOK ASSY_BOBBIN_CASE HOOKGIS{L) NEEDLE
POSITIONER
SCREW
OIL
_PLUG SCREW OIL
WICK
PLUG
ASSY
_BOBBIN
REFLECTION
SHEET
B
s ~
------------------------
~~~
~W:;<:S>Jv
'l!'lillfF;<:9Jv 1
~~~~~~·Ov;;-)v
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91<!11
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*"
!!1:1'11§
1fft::;;::r-
~it
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H!:r
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jljl)tJJ::!Il:t:lll 1'JIII1!1lll:ll.l:t:.lll)Jlli$
lt~
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(j;;i!ii:)
(:!:lli)
1E!¥bti
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0
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9 X
3.
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~
1
([)
(!)
(!)
())
(1)
~
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( 3 )
(!) (1)
1 I
I
22 23 24
27
28 29
*
30
32 33 34
35
37
38
39
40
42
43 44
47
48
49
50
51
52
53 54
55
55
57*
58*
59
60
61
*
62 63
64
66
66
67 68
69
70
71
72
73
14
#01
400-40550 400-28560
#01
400-54979
TA..0290301-MO
400.11009
40()..25355
400·25346
WP·OSS0800.SP 400-41109 228·13000 81823-051..000
61821-051-000
NS.£110420-SP
400·52837
CQ-2520000.00
10Hl9908
101-12407
SS.6153012~TP
WP-06210160SD
SM.£003002-TP
WP-08416QO..SD
401l-18527
SM-4050655-SP
SM::SU$1002-1
40()..25862
400·25663
SM-<!040802·TP
EA-9500801.00
4U0=2$627
SL-<1041092-TN
101-12506
#01 #01
101·11201
101·09809
#01
101~12605
t01
101·12704
101
SB·3095301..0A
101
SB-3095301-0B
101
SB-3095301-0C
#01
SS:3095301-0D
#01
400-25353 SM..S051202-TP SM..S060550.
NOTE(lnB)
1 1 1 1
2 1
2 L
=3
6
1
1
I
WASHER OPENlNG_W,"'\\ER_CRANK_R BOBBIN OPENING
CRANK NUT OPENING
l
OIL SADDLE
SADDLE
SCREW 15/S4-25
WASHER
SCREW
WASHERMS GEAR_COVER·R
P
SCREW
SCREW
GEAR_COVER_B GEAR_FELT
SCREW
CABLE
NIPPER_SPf'UNG_R
SCREW THRUST THRUST THRUST
IHROSl
THRUST
NEEDLE
NEEDEL
NEEDLE
SEARING
GEAR
TP
SCREW SCREW
#OL
5.5X10XO.ll
CASE
SCREW
11/64-40
LEVER
WICK
INSTALLING INSTALUNG
6:ZXU3X1
MS
L=30
MS
L-6
M5
L=10
M4X0.7
BAND
WASHER WASHER, WASHER,
WASHER
WASHER BEARING
BEARING
BEARING
SPACER·B
M5X0.8
M6
L~.5
..
SELECTIVE
OPENING
STUD
BLOCK, BLOCK.
L•8
1.6
F
B
1.7
1.8
9.526X9.52
9.525X9.52
L=12
PARTS
LEVER
PIN
UPPER LOWER
LINK
~1*1:/?Y:/t::Y
AA:T;;;t-
11/64-40
:t-:17-
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~iS
Ht;ll::!b..l:
~ll::ll.ll'
AAJ\1fJvt-
lJ'fi
AAJ\:tiO
'l'J!I!l>'IJI~f.J;l.
"i'i':IJH-
1<J;~J\1dJ;
15/64-28
6.
2 x I 3 x
V
1'--
M 8
CS)
M 5 L
=6
J.C&JtiC
H'l'i';iJI\-
H"<'i77I!vt-
AAJ\;tov
*'IIVC;;
)(
;;15i5ll>ttl'5
BilEf!AA?\:Jt{J!J
'i'i!lllJ:;<:9Jv ::Z5A 'i'i"..l:.><:9iv ::z?At-11'
'i'i~IJ:.><
lli$li)(
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::::- c'IV-"7U:J:7
::::-t'Jv-"?U/:7
--r:;vr<:rU;;:7
f!J!Jr-.;'0::;?
::i!'VA""'-"!7
7(1'JJ\;fJJ,t- M 5 X
J.l:ibt.l!;
r-
t'
?7
i v
5'1[;
lvl
8
l'-
A? A HI&
;;>;
:>"
:A?A
a
8 L
=4.
Hilt
H!l
r-;;,;
9.
52
9.
525 X 9.
9.
525X9.
9.
o25
0.
5
1.
1.
8
I.
1.
5 X
8 L
s 4
7
8
9.
X 9.
~
illlRlllliiii
12
52 52
52
52
0.05
10
2
1 I
1
1 1
1 1
1
l
1
!
1
1
1 1
1 2
I
2
1
1
1
I
1 1 1 1
I
1
2
3
20-
11. BOBBIN THREAD DETECTING COMPONENTS
'"f*?.!l]l~;l:O~%
- 21 -
REF.NO NOTE PART NO
1 400-25657 FIBER_BRACKET 2 SL-6041092-TN SCREW 3 4 SM-6850502­5
6 *
7 SM-4021201-SC 8 9
10 PC-()124060-00 SPEED CONTROLLER
11
12 400-53421 FIBER_BRACKET _SPACER 13
400-33505 FIBER_BRACKET _B
400-33508 FIBER BRACKET C
400'43995
PJ-032039()..01 CONNECTOR BT-0400251-EB URETHANE HOSE, BLACK
PJ-3o804oo-o2
WP-0220300-SC WASHER
DESCRIPTION
SCREW M2.5 L=5 1\Jil/\;jlJ[.,
TN
BOB
IN
SCREW
QUICK
SENSOR
M2
COUPLING
ASSY
L=12
Qty
l';\<il<lll:~illl1lH<tl::tl&
!N!'iEM/\Jil/\1tlJv
l'*<9llll~ilJill(j;j[::tl&
[-.
l'*<il<ll~illill(itl::tl&
mt::::;t';.;"3'
1d:r<:Jjl;[;llj
?
l/:9YI\-:71~'i'l.''¥
M2
?v:9Ym-::z
M
m
1-
2.
L = 1 2
lli'\
A
8
5
c
L
=5
::Zt:'-C::JY[-.D-5
?Y5'~7KI't!¥
"tY"tt-::zr<:-'tJ'-
ljlJN!~
2 2 2 2 2
I
4
2
6
1
I
2
4
-
22-
12. THREAD DETECTING COMPONENTS
*t7.ltl~$1Jill:l£1't
' \
I~
\
I
I
\
-
23-
REF.NO
1
2
3
4
5
6
7 8
9
*
10 *
11
*
12 *
13
NOTE PART NO
400-25631 SL-6041 092-TN 400-43312 400-25632 400-25633
SM'6d3o5o2-
400-25628
SM-4030455-SP 400-25629 400-25630
400"43997
400-43996
SM-6850802-
DESCRIPTION DETECTING_BASE
SCREW DETECTING_SPACER SENSOR_BASE SENSOR
TP
BOLT
DETECTING BAR GUIDE
SCREW
DETECTING_BAR_L DETECTING BAR R
THREAD
THREAD CHECK SENSOR ASM(R)
TN
SCREW
GARDE
M3X5
cHECK
M2.5 L=8
SENSOR
ASM(L)
i\'<tllfl~ill±i:l
m!'lil'f11\fi';7\;t(J!;
i\'<tllfl~ill:::Z-"-tl"
r-
"t/tl"±i:l
"t /tl"t.f-
/\1?;11\ffiJ
i\'<Wfl~ill~t.f-1
1<1:-""J'tl
ii'<Wfl~ill~:li:
ft'<tl.lfl~ill~:/5
i'iWJ'flll\9i!]"ti::;'lj
ii'<Wfl~ill"t/ti"-*E!
1\fil?\;t(J!J
I"'
C F
t;
M 3 L = 4
C.
M
I"'
l1a
L
R
2.
5 L = 8
Qty
1 2
4
2 2
4
2
4
1 1
I
1 2
/
-
24-
13. LUBRICATION COMPONENTS
~00"'*
-
25
-
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