juki APW-895N_896N INSTRUCTION MANUAL

Page 1

APW-N Series

APW-895N / Lockstitch, Automatic Welting Machine (for straight pockets with flaps) APW-896N / Lockstitch, Automatic Welting Machine (for slanted pockets with flaps)

The machine is flexibly adaptable to the sewing of various pockets.

APW-896N with option installed

APW-895 N/896 N

Page 2

APW-895N/896N

Machine time is reduced to provide increased productivity

APW-895N/896N

The machine supports the sewing of straight pockets (with flaps) on suits, jackets and pants. Double-/single-welt sewing can be changed over by the simple touch of a key on the operation panel. Increased adjustable range of sewing lengths (min. 18mm to max. 220mm)

Increased productivity

In addition to the high-speed machine head with a maximum speed of 3,000 sti/min, faster movement (jump and forwarding) of the clamp foot achieves a shorter machine time.

APW-895N

Lockstitch, Automatic Welting Machine (for straight pockets with flaps)

The picture shows the APW-895N with options installed.

Welting process

without flaps

1900~2300

pcs. / 8 hours

Welting process

with flaps

1600~1900

pcs. / 8 hours

The picture shows the APW-896N.

Sewing straight pockets (double welt)

Sewing pockets with flaps

Sewing straight pockets (single welt)

APW-896N

Lockstitch, Automatic Welting Machine (for slanted pockets with flaps)

The picture shows the APW-896N with options installed.

APW-896N

In addition to the APW-895N's functions, the APW-896N supports the sewing of slanted pockets (for sewing slanted flaps). The world's first computer-controlled sidewise cutting position of the corner knives enables easy adjustments of the knives simply by operating the panel.

The sewing of slanted pockets (sewing slanted flaps)

JUKI ECO PRODUCTS

The APW-896N Series are an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment.

The sewing machine complies with the "Juki Group Green Procurement Guidelines" on the use of hazardous substances, which is stricter than other restrictions, such as those of the RoHS Directive.

For details of JUKI ECO PRODUCTS, refer to: http://www.juki.co.jp/eco_e/index.html

The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in electrical and electronic equipment. The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment.

ONLY

JUKI

Page 3

Functions common to both the APW-895N and APW-896N

Time required for setup changing is substantially shortened

· The machine is equipped with a simple gauge changing

mechanism which enables the changing and adjustment of the position of the hook driving shaft saddle from the top of the bed without tilting the machine head. The time required to change a needle gauge is less than a half of that required by conventional machines.

· The position of the folding plate and needle does not change even

when double-/single-welt sewing is changed over. This means that the folding plate does not need any adjustment.

· The machine is provided as standard with a micro-adjusting

function for adjusting the clamp foot position. This enables both accurate and quick adjustments of the welting width.

The blade point stays motionless even as the hook driving shaft saddle moves.

Image of adjusting the hook driving shaft saddle

The picture shows the APW-896N.

Increased sharpness of the center knife

An independently driven (speed can be changed) stepping motor is adopted for the center knife. The center knife therefore remains unaffected by the sewing speed and cuts more sharply and cleanly. In addition, the knife shape is improved to prevent bending and demonstrates increased sharpness when an elastic material is being sewn.

Center knife

The picture shows the APW-896N.

The corner knives are easily adjustable

The corner knives, which can be drawn out in the entire knife unit is adopted. The knives are easily adjusted and can also be changed with ease. The slim corner knife cover helps reduce material thrusting, thereby achieving material cutting with accuracy.

Newly developed stacker which is able to handle small articles

Two kinds of stackers are available; i.e., clamp bar stacker (SP-46N) and roller stacker (SP-47N). With the stacker, the machine is able to handle materials with a shortest distance of 250 mm from its edge to the pocket. A stacking sensor is also provided as standard to prevent stacking errors.

SP-47N: Roller stacker

OPTION

Shim device: SA-118NS

The device feeds a highly-frictional garment body (material fabric) sandwiched vertically between the clamp foot and shim.

SP-46N: Clamp bar stacker

Suction device: SA-119N

(

for sewing tables with separated right and left parts

Suction motor : SA-127

(

Part No.: 40045779

The device improves the ease of the material placement by sucking the garment body. The device should be used in combination with a suction motor (SA-127). The SA-127 is not required if a commercially available suction motor or suction device is provided at your factory.

)

Highly-visible and easy-to-use

large color LCD touch-panel (IP-420)

The graphic display and touch panel on the large color LCD help dramatically increase ease of use. Basic operations are carried out with the graphic screen and pictogram buttons. Guidance messages are given in your selected language.

External mediuma

Now the USB-ready main body of the sewing machine uses many different kinds of media.

The memory storage capability of the main body of the sewing machine has been dramatically enhanced. Now the USB-ready main body of the sewing machine uses many different kinds of media. In addition to the Compact Flash card, the main body of the sewing machine is provided as standard with a USB connector. Now, data can be input/output to/from various kinds of media (SD (Secure Digital Card), CF (Compact Flash), SM (Smart Media) etc.) by means of a USB thumb device and a card reader.

The picture shows the APW-896N.

Sandwich method

The picture shows the APW-896N.

Other options

Description FeatureModel

The general-purpose stacker has a wide range of

SP-48

Grasp stacker

SA-117N

SA-119NE

SA-121N

SA-126

SA-131N

SA-134

SA-136N

Please order for the bundle clamp SA-126 and suction motor SA-127 as parts.

Dart stretcher

Suction device

Flap pattern matching marker

Bundle clamp

Part No. : 40045778

(

Right angle detecting sensor

Interfacing presser

applications, including men's wear, ladies' wear, sportswear, jumpers, etc.

It is capable of smoothing wrinkles in a garment body with the edges of the material fabric clamped.

This suction device is intended for sewing tables with monolithic right and left parts

When using a patterned flap, the pattern matching position can be checked with a marking lamp

It clamps parts for items such as trousers while stacked to carry out operations. This device is to be

)

used in combination with the roller stacker (SP-47).

It is a marking lamp that adds reference lines.Additional marker

It is a sensor to detect the right-flap angle. (The automatic left-flap angle detecting function is provided as standard.)

It is a pneumatic type interlining presser. Place an order when using the standard table.

The picture shows the APW-896N.

Automatic interlining feeder: SA-120N

The device automatically feeds rolled interlining onto the table and cuts it. It helps reduce the time required to place the interlining, thereby increasing productivity and workability.

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APW-896N

The world's first "corner-knife cutting adjustment" through the operation panel is achieved

There are many different kinds of welting patches in terms of specifications and materials. The corner knife cutting at the corner part of a welt needs fine adjustments. This can now be easily adjusted in 0.1 mm steps only through the operation panel since the corner knife comes with "computer control of the cutting position" and an "independent right- and left-blade lifting/lowering" mechanism. Fine adjustments of the amount of knife cutting to the stitch can be done both in the crosswise and lengthwise directions, not through the use of a tool, but simply by operating the operation panel. This substantially reduces the adjustment time and finishes high-quality welt.

Equal stitch-length right/left backtacking function is installed

The machine comes with an added function for equalizing the right and left backtack stitch length for the sewing of slanted pockets. This function helps improve the backtack seam quality.

WHEN YOU PLACE ORDERS

Please note when placing orders, that the model name should be written as follows:

[

Machine head

]

APW-895NS/APW-896NS

Needle gauge · Welting patch ruler size

Specification

Standard

Double-welt ruler Single-welt ruler

Needle

gauge

(installed on

the main body)

L-size R-size L-size R-size

3.3mm8mm 3.3mm 7.3mm 7.3mm

(accessory supplied

with the machine)

For straight pockets with flaps

For slanted pockets with flaps

Select "L"(Wide&Long) in case that the needle gauge size is more than 22mm and/or the sewing length (welt length) is more than 220mm.

Wide & Long (APW-895N only)

CodeModel type

895N

896N

CodeSpecifications

SStandard

APW

APW-895NL

Needle gauge · Welting patch ruler size

Specification

Code

Wide & Long

104.3mm10mm 4.3mm 9.3mm 9.3mm

125.3mm12mm 5.3mm 11.3mm 11.3mm

146.3mm14mm 6.3mm 13.3mm 13.3mm

167.3mm16mm 7.3mm 15.3mm 15.3mm

188.3mm18mm 8.3mm 17.3mm 17.3mm

209.3mm20mm 9.3mm 19.3mm 19.3mm

Not provided

SP-46N (clamp bar stacker)

SP-47N (roller stacker)

SP-46N + SP-47N

PleaseorderforgraspstackerSP-48asdevice.

Single-phase 200~240V

3-phase 200~240V

3-phase 380V (provided with SA-128)

Double-welt ruler Single-welt ruler

Needle

gauge

(installed on

the main body)

L-size R-size L-size R-size

10.3mm22mm 10.3mm 21.3mm 21.3mm

11.3mm24mm 11.3mm 23.3mm 23.3mm

12.3mm26mm 12.3mm 25.3mm 25.3mm

13.3mm28mm 13.3mm 27.3mm 27.3mm

14.3mm30mm 14.3mm 29.3mm 29.3mm

15.3mm32mm 15.3mm 31.3mm 31.3mm

(accessory supplied

with the machine)

CodeStacker

CodePower supply

Code

The corner knife position at the starting

Automatic left-flap angle detecting function

When sewing a slanted flap

Angle detecting sensor

Left flap sensor

Automatic detection of a flap angle

and calculation of the sewing starting

/end positions

Seam

Flap

Right needle

Left needle

Cutting

Seam

The machine is provided as standard with the "automatic left-flap angle detecting function"

By pressing the automatic angle detection button on the operation panel when sewing a left flap, the two sensors detect the flap angle to adjust the sewing starting (sewing end) position of the right and left needles when sewing a left flap.

This function is provided as standard only on left-flap sewing.

When automatic detection finds a difference of less than 0.5 mm, parallel stitching is performed.

For the sewing of single welt, the flap-angle detecting sensors cannot be used. Only the flap sensor can be used.

Direction of difference, amount of difference

Sewing starting position

Automatic

setting

Sewing end position

Automatic angle detection button

Options

type "S"(standard) )

SA-120N Automatic interlining

feeder

SA-121N

Pattern-matching

marking

device

SA-131N

Additional

marker

SA-134

Right angle

detecting

sensor

SA-136N

Interfacing

presser

SA-141

Marking

light

(When you have chosen specitication

Code Code

type "L"(Wide & Long) )

SA-118NL

Shim

device

SA-117N

Dart

stretcher

SA-118NS

Shim

device

SA-119N

Suction

device

(separate type)

(When you have chosen specitication

SA-119NE

Suction

device

(monolithic type)

APW-895NS APW-895NL

M3 Q1 S1

— — —

APW-896NS

P1 P2 P6 P7 P9 Q3 Q4 Q5 R8 R9 S0 S2 S3 S4 S6

APW-895NS/APW-896NS

———

The SA-117N can be used for gauge sizes of 8 mm to 12 mm. To order, please contact your nearest JUKI distributor.

———————

L0 L1 L2 L3 L4 L5 L6 L7 L8

L9 M2 M4 M6 M7 M8 M9 R1 R2 R3 R4 R5 R6 R7

Options

SA-131N

Additional

marker

SA-141

Marking

light

ZZ M7 N0 R5 T0 T1

Page 5

SPECIFICATIONS

Model name

Flap type

Sewing speed

Kind of welts

Stitch length

Stitch length (fastening stitching)

Corner-knife cutting adjusting method

Needle

Thread

Hook

Number of independent sewing patterns

Number of cycle sewing patterns

Number of alternate sewing patterns

Machine head

Cloth feeding system

Power requirement

Power consumption

Compressed air / Air consumption

Weight

Dimensions

APW-895N

APW-896N

Rectangular flap Rectangular / Slanted flap

Max. 3,000 sti/min (1,000~3,000 sti/min)*

Parallel double welt, parallel single welt

(with/without flaps)

Parallel double welts, parallel single welts, slanted double welts, slanted single welts, trapezoidal sewing (with/without flaps)

Standard 2.5mm (2.0~3.4mm)

Condensation stitching: Standard 1.0mm (0.5~1.5mm) Back-tack stitching: Standard 2.0mm (0.5~3.0mm) *Changeable between condensation / back tack stitching

Mechanical adjustment Electronic adjustment

ORGAN DP × 17 Standard #16 (#14~#18), SCHMETZ 190R Standard #100 (#100~#110)

SPUN #60 (recommend)

Vertical-axis 1.7-fold capacity hook

99 patterns (999 patterns when a CF memory card is used)

20 patterns

2-needle, lockstitch machine (LH-895)

2-needle, lockstitch machine with organized split needle bar (LH-896)

Driven by a stepping motor

Single-phasae 200~240V, 3-phase 200~380V 50Hz / 60Hz

350VA

0.5MPa, 40dm³/min (ANR)

238.5kg 259.0kg

(

1,095mm(W)×1,500mm(D)×1,200mm(H

Width 1580mm = Stacker included) (Height 1800mm = Thread stand included

)

Model name

APW-895NS

APW-895NL

APW-896N

*"sti/min" stands for "Stitches per Minute."

With / Without

(corner knife and

center knife)

Without

With

Without

With

Without

With

Min. 18mm~Max. 220mm (settable in increments of 0.1mm)

Min. 35mm When a solenoid valve is used: Min. 21mm

*For a needle gauge width of 14mm or more, the minimum sewing length is 50mm.

Min. 18mm~Max. 300mm (settable in increments of 0.1mm)

Min. 50mm~Max. 250mm (settable in increments of 0.1mm)

Min. 18mm~Max. 220mm (settable in increments of 0.1mm)

Needle gauge 12mm or less: Min. 21mm~Max. 220mm Needle gauge 14mm or more: Min. 50mm~Max. 220mm

2-11-1, TSURUMAKI, TAMA-SHI,

TOKYO

206-8551, JAPAN

PHONE : (81) 42-357-2370

(

FAX :

SEWING MACHINERY BUSINESS UNIT

Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. This catalogue prints with environment-friendly soyink on recycle paper.

http://www.juki.com

)

42-357-2274

Sewing length (welt length)

Needle gauge (mm)

8, 10, 12, 14, 16, 18, 20

22, 24, 26, 28, 30, 32

8, 10, 12, 14, 16, 18, 20

Registered Organization : The Scope of the Registration : The activities of research, development, design, sales, distribution, and maintenance services of industrial sewing machines, household sewing machines and industrial robots, etc., including sales and maintenance services of data entry systems.

MARCH, 2016 Printed in Japan (TN

Head Office

)