JUKI APW-895/IP-420 Instruction Manual

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APW-895/IP-420

INSTRUCTION MANUAL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

I. CAUTIONS BEFORE OPERATION .................................................................................. 1

II. CONFIGURATION OF THE MACHINE ...........................................................................2

III. SPECIFICATIONS ........................................................................................................... 3

1. MECHANICAL SPECIFICATIONS ........................................................................................................ 3

2. ELECTRICAL SPECIFICATIONS ......................................................................................................... 3

IV. INSTALLATION ...............................................................................................................4

1. REMOVING PACKING MATERIALS .................................................................................................... 4

2. SECURING THE MACHINE .................................................................................................................. 4

3. CONNECTING THE FOOT PEDAL ...................................................................................................... 5

4. CONNECTING THE AIR COUPLER .................................................................................................... 5

5. CONNECTING THE POWER PLUG .................................................................................................... 6

6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE ............................... 7

7. INSTALLING SP-46 (CLAMP BAR STACKER) (OPTIONAL PART NO. : 40058952) ........................ 7

8. INSTALLING SP-47 (ROLLER STACKER) (OPTIONAL PART NO. : 40058953) ............................... 8

9. REMOVING THE HEAD FIXING PLATE .............................................................................................. 9

10. INSTALLING THE SUB-TABLE ........................................................................................................... 9

11. INSTALLING OPERATION PANEL IP-420 ........................................................................................... 9

12. LUBRICATING THE OIL TANK .......................................................................................................... 10

13.

INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40045772)

14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. :

40045772) ........................................................................................................................................... 12

.... 11

V. PREPARATION OF THE SEWING MACHINE ..............................................................13

1. HOW TO OPERATE THE SEWING MACHINE HEAD ....................................................................... 13

(1) How to attach the needles .............................................................................................................. 13

(2) Thread used .................................................................................................................................... 13

(3) How to pass the needle thread ....................................................................................................... 14

2. HOW TO REMOVE THE SEWING TABLE ......................................................................................... 15

(1) When replacing the bobbin thread .................................................................................................. 15

(2) Cautions to be taken when the sewing tables are removed ........................................................... 16

3. HOW TO WIND THE BOBBINS .......................................................................................................... 17

4. HOW TO THREAD THE BOBBIN CASE ............................................................................................ 18

5. HOW TO INSTALL THE BOBBIN CASE ............................................................................................ 18

6. HOW TO ADJUST THE THREAD TENSION...................................................................................... 19

7. SETTING THE MATERIAL TO BE SEWN .......................................................................................... 20

(1) Setting a garment body .................................................................................................................. 20

8. ADJUSTING THE MATERIAL GUIDE ................................................................................................ 20

VI. HOW TO USE THE OPERATION PANEL ....................................................................21

1. PREFACE ............................................................................................................................................ 21

2. BASIC OPERATION OF THE OPERATION PANEL (IP-420) ............................................................ 24

(1) Conguration of IP-420 ................................................................................................................... 24

(2) Buttons used in common ................................................................................................................ 25

(3) Basic operation ............................................................................................................................... 25

3. EXPLANATION OF THE BASIC SCREEN ......................................................................................... 28

(1) Input screen (Independent sewing mode)....................................................................................... 28

(2) Sewing screen (Independent sewing mode) .................................................................................. 29

(3) Input screen (Alternate sewing mode) ............................................................................................ 30

(4) Sewing screen (Alternate sewing mode) ........................................................................................ 31

(5) Input screen (Cycle sewing mode).................................................................................................. 32

(6) Sewing screen (Cycle sewing mode) ............................................................................................. 33

4. USING THE COUNTER ...................................................................................................................... 34

(1) Setting procedure of the counter..................................................................................................... 34

(2) Releasing procedure of count-up .................................................................................................... 37

(3) Counter value changing procedure during sewing ......................................................................... 37

5. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER ............................................. 38

(1) Setting procedure of the bobbin thread remaining amount adjustment counter ............................. 38

(2) Releasing procedure of the bobbin thread remaining amount detection count-up ......................... 40

6. CHANGING THE SEWING MODE...................................................................................................... 41

7. USING THE SEWING PATTERN ........................................................................................................ 42

(1) Performing the selection of pattern ................................................................................................. 42

(2) Performing the new creation of pattern ........................................................................................... 43

(3) Copying the pattern......................................................................................................................... 44

(4) Erasing the pattern.......................................................................................................................... 46

(5) Naming the pattern ......................................................................................................................... 47

(6) Editing procedure of the cycle sewing data .................................................................................... 48

8. CHANGING THE SEWING DATA ....................................................................................................... 50

(1) Changing procedure of the sewing data ......................................................................................... 50

(2) Sewing data list ............................................................................................................................... 51

9. CHANGING THE MEMORY SWITCH DATA ...................................................................................... 59

(1) Changing procedure of the memory switch data ............................................................................ 59

(2) Memory switch data list................................................................................................................... 60

10. PERFORMING OPTIONAL SETTING ................................................................................................ 68

(1) Changing procedure of the optional setting .................................................................................... 68

(2) Optional setting list.......................................................................................................................... 69

11. CHANGING THE DEVICE SETTING .................................................................................................. 70

(1) Changing procedure of the device setting ...................................................................................... 70

(2) Device setting list ............................................................................................................................ 71

12. CUSTOMIZING THE PEDAL OPERATION ........................................................................................ 72

(1) Method to select and use the customized data............................................................................... 72

(2) Customizing the pedal operation data ............................................................................................ 73

13. CUSTOMIZING THE DATA INPUT SCREEN ..................................................................................... 75

(1) Customizing procedure ................................................................................................................... 75

14. PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN ................................... 77

(1) Customizing procedure ................................................................................................................... 77

15. USING THE INFORMATION ............................................................................................................... 79

(1) Observing the maintenance inspection information ........................................................................ 80

(2) Releasing procedure of the warning ............................................................................................... 81

(3) Observing the production control information ................................................................................. 82

(4) Performing setting of the production control information ................................................................ 84

(5) Observing the operation measurement information ........................................................................ 86

16. USING THE COMMUNICATION FUNCTION ..................................................................................... 88

(1) Handling possible data ................................................................................................................... 88

(2) Performing communication by using the media .............................................................................. 88

(3) Performing communication by using USB ...................................................................................... 88

(4) Take-in of the data .......................................................................................................................... 89

(5) Take-in of plural data together ........................................................................................................ 90

17. PERFORMING FORMATTING OF THE MEDIA ................................................................................. 92

VII. MAINTENANCE ........................................................................................................... 93

1. INSPECTION ....................................................................................................................................... 93

(1) Maintenance and inspection of the pneumatic device .................................................................... 93

(2) Maintenance and inspection related to the sewing machine .......................................................... 93

(3) With regard to the waste oil of the hook oil ..................................................................................... 94

(4) With regard to the cleaning of the hook shaft base......................................................................... 94

2. MARKING LIGHT ................................................................................................................................ 95

(1) Marking light for sewing reference setting ...................................................................................... 95

(2) Adjusting the marking light irradiation position ................................................................................ 95

3. REPLENISHING GREASE TO THE DESIGNATED PLACE .............................................................. 96

(1) Grease-up procedure ...................................................................................................................... 97

4. CONSUMABLE REPLACEMENT COMPONENTS ............................................................................ 99

5. TILTING THE MACHINE ................................................................................................................... 101

6. STANDARD OF REPLACING TIME OF THE GAS SPRING ........................................................... 102

7. REPLACING PROCEDURE BETWEEN DOUBLE-WELT AND SINGLE-WELT ............................. 103

(1) Replacing procedure between double-welt and single-welt .......................................................... 103

(2) Fine adjustment of the position of garment body clamp ............................................................... 103

(3) Replacing the binder ..................................................................................................................... 104

8. ADJUSTING THE CORNER KNIFE ................................................................................................. 105

9. ADJUSTING THE POSITION OF THE SENSOR FOR DETECTING FLAPS .................................. 106

10. CAUSES AND CORRECTIVE MEASURES AGAINST TROUBLES WITH THE BOBBIN THREAD

REMAINING AMOUNT DETECTING DEVICE ................................................................................. 107

11. HOW TO ADJUST THE FOOT PEDAL ............................................................................................ 108

12. ERROR CODE LIST ......................................................................................................................... 110

13. INPUT NUMBER TABLE .................................................................................................................. 120

iii

I. CAUTIONS BEFORE OPERATION

Following items have to be checked every working day before the operation of the machine

and before the start of work hours.

1. Ascertain that the sewing machine is lled with the predetermined amount of oil.

2. Never operate the machine unless the lubricating part in the hook has been lled up with oil.

3. Ascertain that the pressure gauge indicates the designated air pressure of 0.5 MPa.

(This is necessary particularly when the compressor is stopped for a lunch break or the like.)

If the compressed air pressure is equal to or less than the designated value, troubles such as

interference between the parts can occur. It is therefore necessary to carefully check the compressed air pressure.

4. Check whether the needle thread/bobbin thread need to be replenished.

5. To perform sewing immediately after turning ON the power switch, perform trial stitching rst, then proceed with sewing of actual products after the test sewing.

6. In order to prevent the optical ber sensor of the bobbin thread remaining amount detecting device from showing a detecting failure, be sure to clean thread waste around the hook using an air gun once or more times a day.

7. In order to protect the ap sensor from showing a detecting failure, be sure to clean dust on the reecting tape of the folding plate using an air gun once or more times a day.

− 1 −

II. CONFIGURATION OF THE MACHINE

The APW-895 consists mainly of the following units.

Frame and structural components (Framesewing table, covers, foot switch, etc.)

Clamp foot unit and feed mechanism

Corner knife unit

Binder unit (Binder components and its driving components)

Pneumatic control unit (Pneumatic control devices and pipings)

Stacker unit (Optional)

Sewing machine head

Electric control unit (Control panel)

Operation panel

Power switch (Also used as the emergency stop switch)

Temporary stop switch

With this machine consisting of the aforementioned 11 units, you can do desired welting work simply by set-

ting materials (garment body, interlining piece, welting patch, etc.) in place and operating the switches on the

operation panel.

In addition, when temporary stop switch K is pressed during operation of the device, the device stops.

− 2 −

III. SPECIFICATIONS

1. MECHANICAL SPECIFICATIONS

1 Sewing machine LH-895 model of 2-needle, lockstitch machine with a center knife

2 Sewing speed 3,000 sti/min (max.)

3 Stitch length Lockstitch : 2.0 to 3.4 mm (standard : 2.5 mm)

4 Types of welt Parallel double welt,

5 Pocket lip length

(Welt lenght)

6 Welting width

(Needle gauge)

7 Needles ORGAN DP X 17 #14 to #18 (standard #16)

Condensation stitch : 0.5 to 1.5 mm (standard : 1.0 mm) Back tack stitch : 0.5 to 3.0 mm (standard : 2.0 mm) Condensation/Back tack stitch selectable

parallel single welt

Standard type : Possible to set in increments of 1 mm within the range of min. 18 to

max. 220 mm

Note that the pocket length is min. 35 mm when using the corner knife. (Min. 50 mm in case of 14 mm gauge or more, and min. 21 mm by adding a solenoid valve)

For the long and wide type : Possible to set in increments of 1 mm within the range of

Note that the pocket length is min. 70 mm when using the corner knife. (Min. 56 mm by adding a solenoid valve) Possible to set max. 300 mm without entering corner knife.

8, 10, 12, 14, 16, 18 and 20 mm ( Long and wide type : 22, 24, 26, 28, 30 and 32 mm)

* However, for with dart stretcher, 8, 10, and 12 mm For with zipper attachment, 16 mm, 18 mm, 20 mm

Each with ap or without ap

min. 18 to max. 250 mm

8 Thread Spun thread #60 (Recommended)

9 Hook Full rotary, vertical-axis, self-lubrication hook

10 Thread take-up lever Slide thread take-up lever

11 Needle bar stroke 33.3mm

12 Cloth feed mechanism Driven by stepping motor

13 Control By a micro-computer

14 Safety mechanism

15 Lubricating oil JUKI New Defrix Oil No. 1

16 Operating air pressure 0.5 MPa

17 Air consumption Approx. 40 Nℓ/min.

18 Dimensions of machine Width : 1,095 mm

19 Weight 238.5kg

20 Noise

Machine operation is automatically stopped if the cloth feed mechanism error detector, the needle thread breakage detector or any of the various safety devices is actuated.

(1,580 mm - when including the stacker) Length : 1,500 mm Height :

- Equivalent continuous emission sound pressure level (LpA) at the workstation : A-weighted value of 78.5 dB; (Includes KpA = 2.5 dB); according to ISO 10821- C.6.3

(Pattern : No.1, Jump feed speed of clamp foot : Max speed).

1,165 mm

-ISO 11204 GR2 at 3,000 sti/min for the sewing cycle, 4.5s ON.

(1,800 mm - when including the thread stand)

2. ELECTRICAL SPECIFICATIONS

The number of independent sewing patterns that can be

stored in memory

The number of alternate sewing patterns that can be

stored in memory

The number of cycles that can be stored in memory 20 (1 to 20)

4 Input power: Single phase/3-phase 200 to 240V 50/60 Hz (Optional 380V)

5 Power consumption 350VA

99 (1 to 99)

20 (1 to 20)

Voltage uctuation: Within + 10% of the rated voltage

− 3 −

IV. INSTALLATION

1. REMOVING PACKING MATERIALS

Remove the upper cover and remove

the string and packing materials that

have xed the clamp foot.

Remove the string and packing

materials that have xed the clamp

bar stacker.

Remove the string that has xed the

binder unit.

Wooden table

Frame

Draw out the corner knife unit and

remove the string that has xed the

unit.

When lifting the machine, hold the frame without holding the wooden table.

2. SECURING THE MACHINE

CAUTION

To prevent a fatal accident, lower and x adjust bolts ❷ (4 places) located at the side of caster ❶ after moving the machine to the level and stabilized place.

Cut and remove the clip band that

has xed the needle bar.

❷

❶

− 4 −

3. CONNECTING THE FOOT PEDAL

CAUTION

When installing the pedal, perform the work paying attention to the overhead table.

Install the pedal base to the machine frame with

①

screws ❷.

Connect pedal bases A and B with two screws

②

❶

Position of the pedal can be optionally

adjusted within the range of the slot.

Connect the connecting rods with xing screw

③

❸

1. When connecting, do not connect the

rods with connecting rod C on the

sensor side pulled downward,

2. Install so that connecting rod on the

pedal side D and the caster ❹ do not

interfere with each other within the

range of pedal operation.

❶

❷

❶

❸

❹

4. CONNECTING THE AIR COUPLER

Connect one end of air coupler A supplied with

the machine as an accessory to air hose ❷. Then

connect the other end to coupler ❸ on the main unit

side.

❶

❸

❷

• Connect coupler A to the main unit

with air cock ❶ closed, then carefully

open air cock ❶ to allow the com-

pressed air to be supplied.

• Make sure that the pressure gauge of

the regulator reads 0.5 MPa.

− 5 −

5. CONNECTING THE POWER PLUG

CAUTION

To prevent possible accidents caused by leakage or dielectric strength, an appropriate power plug shall be installed by a person who has an expert knowledge of electricity. Be sure to connect the power plug to the receptacle that is well grounded.

Connection of the power plug to the power depends on the specications of the product. Adjust the power

plug to the power specications to connect.

In case of the product of single-phase, 200 to 240V specications :

①

Connect the sky-blue and brown wires of the power cord to the power terminal (AC200 to 240V) and the

yellow/green wire to the ground (earth) terminal respectively.

In case of the product of 3-phase, 200 to 240V specications :

②

Connect the red, white and black wires of the power cord to the power terminal (AC200 to 240V) and

the yellow/green wire to the ground (earth) terminal respectively.

In case of the product with the optional high voltage transformer (with SA-128) :

③

Connect the black wires (3 pieces) of the power cord to the power terminal (AC380 to 415V) and the

yellow/green wire to the ground (earth) terminal respectively.

It is possible to connect to 380/400/415V by setting of the input tap of transformer (standard setting at

the time of delivery : 380V).

This product performs operation by the single-phase connection for 3-phasse 380/400/415V.

[ Caution when changing the power source of the high voltage optional transformer ]

When using high voltage optional transformer ❶ with

❶

the input voltage of 400V or 415V, it is necessary to

replace input power source cord ❷ of high voltage

❷

optional transformer ❶. Change power source input

cord ❷ (sky blue) that is connected to 380V to the

connection of 400V or 415V.

To prevent accidents, perform the work

after leaving the sewing machine alone

more than 4 minutes in the state that

the power switch is turned OFF and the

power cord is drawn out.

High voltage optional transformer ❶ is set on the

❸

rear side of the table.

When performing changeover of voltage, remove

transformer box ❹ after removing top cover ❸.

❹

− 6 −

6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE

Putting nut and washer between main unit frame ❶

and x the thread stand as illustrated in the left-hand

gure.

Washer

❶

Spring washer

Nut

7. INSTALLING SP-46 (CLAMP BAR STACKER)

(OPTIONAL PART NO. : 40058952)

Clamp bar stacker is delivered in the

state that it is xed in the frame at the

time of delivery with the clamp bar

stacker mounted. It is necessary to

change the installing position to the nor-

mal using position.

❶

Remove stacker xing plate ❶.

①

Turn the whole stacker in the direction of the

②

arrow and take it out from inside of the frame.

Change stacker turning shaft A section to

③

stacker base hole B.

At this time, take care to prevent the stacker cord, the air piping, etc. from being caught.

Lock the whole stacker with hinge ❷.

④

Enter safety bar ❸ from C and D directions

⑤

and x it at the position where is almost parallel

to the oor.

At this time, conrm that air is being

supplied.

❷

❸

− 7 −

8. INSTALLING SP-47 (ROLLER STACKER)

(OPTIONAL PART NO. : 40058953)

(1) Adjusting the position

❷

❺

Conrming parallelism

①

Make sure that stacker

table ❹ and rubber roller

are installed parallel

❸

with each other.

If not, loosen four set-

screws ❷ to adjust.

(2) Maintenance

(Working state)

❶

❹

❷

❸

0.5mm

Conrming the clearance

②

Make sure that the clear-

ance between stacker

table ❹ and rubber roller

is approximately 0.5

❸

mm.

If it is not approximately

0.5 mm, loosen nut ❺ to

adjust.

When the roller stacker is not used or adjusting the

corner knife, the roller stacker can be turned upward

with the procedure below.

Pull release lever ❶. Lift up the roller section to

thrust pin ❸ into xing spring ❷, then bring them

into locked state (see Fig. 1). This puts the sewing

machine in standby state.

Fig. 1

(Waiting state)

❸

− 8 −

9. REMOVING THE HEAD FIXING PLATE

Remove xing screws ❷ of head xing plate ❶.

❷

❶

10. INSTALLING THE SUB-TABLE

Install the sub-table with four screws ❶ as shown in

the gure.

Be sure to x the machine and the frame

when performing re-transportation.

At this time, x the sub-table so as to be

ush with the main table.

❶

11. INSTALLING OPERATION PANEL IP-420

Tape

Connector

As shown in the gure above, open the lid on the right-hand section C of IP-420 and connect the connector

which is xed with tape to the right-hand top surface B of the table.

To prevent malfunction due to static electricity, install operation panel IP-420 on the panel base

to use and do not change the position of the panel base.

− 9 −

12. LUBRICATING THE OIL TANK

CAUTION

1. To prevent accidents caused by abrupt start of the sewing machine, do not connect the power plug until lubrication has been completed.

2. To prevent inammation or rash, immediately wash the part when oil has stuck to your eyes or body.

3. If oil has been swallowed, diarrhea or vomiting may occur. Put oil to the place where children can-

not reach.

Fill the oil tank with the oil for hook lubrication before

operating the sewing machine.

Remove oil cap ❶ and ll the oil tank with

①

JUKI MACHINE OIL No. 1 (Part No. : MD-

FRX1600C0) using the oiler supplied with the

❶

Upper engraved marker line

❸

machine as accessories.

To prevent entering of dust, be sure to

attach the cap for use.

❷

Fill the oil tank with the oil until the top end of

Lower

engraved

marker line

②

oil amount indicating rod ❸ comes between

the upper engraved marker line and the lower

engraved marker line of oil amount indicating

window ❷.

When oil amount is excessively large, oil leaks

from the air hole or adequate lubrication cannot

be performed. So, be careful.

When operating the sewing machine and the top

③

of oil amount indicating rod ❸ has lowered up to

oil amount indicating window ❷, start lubricat-

ing.

− 10 −

• At the time of initial lling, ll the oil

tank with oil of 200cc as the standard and conrm that the oil amount indicating rod is working.

• When operating a newly installed machine or a machine which has not

been used for a relatively long period of time, make the machine run at 2,000 sti/min or less for the purpose of break-in. In addition, use the machine

after applying oil to races A of the right/left hooks.

• For the oil for hook, purchase JUKI

MACHINE OIL No. 1 (Part No. : MDFRX1600C0).

• Be sure to ll the oil tank with clean

oil.

13. INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40045772)

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

* It cannot be used for the long and wide type.

❷

Fix interlining installing plate ❶ to the machine

①

frame with two screws ❷.

❶

Sewing table

Notch

Roller

Guide A

Guide plate

Set interlining as shown in the gure above.

②

Guide B

Spring

Set collar

Side plate

Interlining

Guide B

The roll core that can be used is 40 to 70 mm wide and 200 mm in roller diameter (max.).

Pass the interlining between guide B and guide A and roller, and route it up above the table.

③

Feed the interlining up to the roller section using the notch of the guide plate.

Adjust the lateral position of two guides, two guide pins and side plate (on the right) to allow the interlin-

④

ing to be fed straight up above the sewing table.

Position the set collar on the left-hand side to allow the side plate to lightly hold the interlining by spring.

⑤

Then x the set collar there.

− 11 −

14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40045772)

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

❷

❸

❶

Adjustment of the interlining feeding amount

①

is performed with memory switch (

However, perform further ne adjustment with

the speed controller ❷ of the interlining feeding

cylinder ❶.

(When tightening the speed controller

amount is decreased and when loosening it, the

amount is increased.)

When a new interlining

②

interlining supply button ❹, perform feeding

of the trial sewing several times and use the

device after conrming the feeding amount and

the parallel feeding of the interlining.

is mounted, press

❸

❷

, the

❻

❹

❺

(Caution when operating)

When using the interlining supplying device with

rear reference ❺, the interlining at the sewing

start remains long since it is away from interlin-

ing outlet ❻. So, use the device with front refer-

ence ❼.

For handling the sewing tables, refer to

"V-2.(2) Cautions to be taken when the

sewing tables are removed" p. 16

❼

− 12 −

V. PREPARATION OF THE SEWING MACHINE

1. HOW TO OPERATE THE SEWING MACHINE HEAD

(1) How to attach the needles

CAUTION

• Turn OFF the power before starting the work so as to prevents accidents caused by abrupt start of

the sewing machine.

• When replacing the needle, be careful not to allow your ngers to touch the blade section of the

center knife.

❷

(2) Thread used

Needles used are DP X 17 #14 to #18 (standard

#16). Use the specied needle.

❶

❷

Insert left- and right-hand sides needles as far as

they will go pointing their long grooves ❶ at each

other and tighten needle clamp screws ❷.

• Use the left hand twist thread for the needle

thread.

• Either twist thread will do for the bobbin thread.

Right hand twist thread

Left hand twist thread

Use a new thread which is uniformly

twisted.

− 13 −

(3) How to pass the needle thread

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

Lift binder ❶ in the direction A, Hold section B

①

by hand and turn the whole binder in the direc-

tion C.

❶

Then pass needle thread in the order as shown in the gure below.

②

Be sure to press section B since welt-

ing width may become improper when

the binder is pressed and turned in the

direction C.

Binder is locked with the ball plunger.

Rather strongly turn the binder in the

direction C to release the lock.

A B

Periodically replace thread guide felt C. Sewing trouble due to rough motion of thread

during sewing can be prevented.

Pass the needle thread in the illustrated order.

Left-hand side needle thread toward the sewing machine

Right-hand side needle thread toward the sewing machine

− 14 −

A B

2. HOW TO REMOVE THE SEWING TABLE

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

(1) When replacing the bobbin thread

❷

❶

Move the clamp foot to the rear end of its stroke.

①

Insert your ngers into notches A in the bottom

②

of right- and left-hand sewing tables ❶ and ❷,

and push up the sewing tables.

Move the tables in the direction of the arrow

③

keeping the above state, and you can see the

bobbin case.

At this time, move the sewing tables

so as not to allow the sewing tables to

come in contact with the needles.

After replacing the bobbin thread, return

④

the sewing tables in place by following the

above-mentioned steps of procedure in the

reverse order. Now, rmly set the sewing tables

on the throat plates and the pins.

− 15 −

(2) Cautions to be taken when the sewing tables are removed

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

When you remove the sewing tables, be sure to accurately set them by following the points below.

Securely t the pins, rear (left) (right) over the

Pins, rear

❶

①

pin holes.

Securely t pin holes, front (left) (right) over the

②

pins.

Pin holes, front

❷

Plate spring

1. In case of the machine provided with

SA-120 (automatic interlining supply-

ing device), return the sewing tables

to their home positions while lifting

the sewing tables so that the plate

spring section is not bent.

Outlet of interlining supply

2. In case of removing the sewing tables with the types below, take care not to bend pocket bag

clamping device and interlining clamping device.

Pocket bag clamping device (standard)

①

Pocket bag clamping device (for interlining supply)

②

− 16 −

3. HOW TO WIND THE BOBBINS

CAUTION

To prevent damage, avoid contact with bobbins while the machine is in operation.

Put bobbin into the thread winder

①

shaft until it will go no further.

Pass thread through thread guide

②

❹

plate ❽, open thread tension disk

and put the thread into the slit of

❼

thread tension rod ❹.

❶

❷

❽

Direction of rotation

❸

❼

Pass thread in the order as shown in

③

the gure, and wind the thread onto

bobbin by four or ve turns. (The

direction of the arrow corresponds to

the direction of rotation of the bob-

bin.)

Press bobbin thread guide ❶ and

④

the bobbin rotates.

The thread winder will automatically

⑤

stop as soon as it has wound up the

bobbin to a predetermined amount.

❾

1. If you want to wind a bobbin, start winding it from recess ❺ as illustrated in the gure above. If

you start to wind a bobbin from portion ❻, the detection of run-out of bobbin thread will fail to

be performed normally.

2. To ensure the appropriate remaining amount of bobbin thread, it is important to wind the bobbin

uniformly. Be sure to check that the bobbin is uniformly wound particularly at the start of bob-

bin winding.

If the bobbin fails to be uniformly wound with thread, properly adjust the lateral position of ten-

sion post socket ❸.

3. It is most suitable to wind the bobbin with thread to approximately 80% of the outer diameter of

the bobbin. The winding amount can be adjusted with winding amount adjustment screw ❷.

4. Do not press lever ❶ except when winding bobbin thread. Motor continues to run and trouble

will be caused.

5. When abnormalities such as overload of the thread winding motor, etc. are delected, thermal

switch ❾ is shut off. When thermal switch is shut off, turn ON thermal switch ❾ again after

turning OFF it to return.

❺

❻

− 17 −

4. HOW TO THREAD THE BOBBIN CASE

Hold in hand a bobbin in the way that it spins

①

clockwise and put it into the bobbin case.

Bobbin case

Pass the thread through slot ❶ in the bobbin

②

case.

Pull the thread to pass it under the tension

③

spring.

Bobbin

❶

5. HOW TO INSTALL THE BOBBIN CASE

CAUTION

Turn OFF the power before starting the work so as to prevent accident caused by abrupt start of the

sewing machine.

Raise hook levers ❶ and take out the bobbin

①

cases together with the bobbins.

❷

When tting, t the bobbin cases into the hook

②

driving shaft and tilt levers ❶.

When bobbin cases, left and right, ❷ are

replaced, make sure that the clearance

between the opener which is extremely

❶

❸

receded and the bobbin case is 0.2 to 0.3

mm. If the clearance is not 0.2 to 0.3 mm,

loosen setscrew ❸ and adjust it.

0.2 to 0.3mm

− 18 −

6. HOW TO ADJUST THE THREAD TENSION

Adjusting bobbin thread tension

Bobbin case

Bobbin

Bobbin thread

tension adjustment

screw

①

Turn bobbin thread tension adjustment screw

clockwise to increase the bobbin thread tension

or turn the screw counterclockwise to decrease

it.

As shown in the left-hand gure, standard

bobbin thread tension is 0.25 to 0.35N when

measuring with the tension gauge.

❷

❶

Adjusting needle thread tension

②

First, adjust the right- and left-hands bobbin

thread tension.

Then in accordance with the bobbin thread

tension obtained, adjust the right- and left-hand

sides needle threads tension appropriately by

turning thread tension adjustments nuts ❶ and

respectively. Turning the nuts clockwise will

❷

increase the thread tension or turning them

counterclockwise to decrease it.

− 19 −

7. SETTING THE MATERIAL TO BE SEWN

(1) Setting a garment body

Garment body

clamp (left)

Garment body

Garment body clamp rubber

Garment body

clamp (right)

Use a garment body that is larger

than the garment body clamp rub-

ber piece adhered under the right

and left garment body clamps.

If a garment body of which size

is smaller than the garment body

clamp rubber piece, the rubber

piece can come off or the machine

can malfunction.

If it is necessary to use a small

material, mount a shim type gauge

(optional) on the machine.

8. ADJUSTING THE MATERIAL GUIDE

Material guide functions to stabilize the welt patch at the edge of the machine needle.

Adjust the height and the presser pressure of material guide ❶ in accordance with the thickness of material.

The height of material guide can be adjusted by

①

loosening nut ❷ and screw ❸.

(Clearance between material guide and welt

patch scale has been adjusted to 0.5 to 1.0 mm

at the time of delivery.)

Presser pressure can be adjusted with spring

②

pressure adjust screw ❹.

(Adjust the pressure so that there is no exces-

sive resistance when the material passes.)

Material guide

spring

Material guide arm

❶

0.5 to 1.0 mm

❹

❷

❸

− 20 −

VI. HOW TO USE THE OPERATION PANEL

1. PREFACE

1) To use the data for APW895/896 (EPD data) on APW-895

To use the EPD data on the APW-895, read the data into the IP-420.

Insert the relevant medium into the IP-420. Select pattern number xxx from EPD data.

2) Folder structure of the media

Store each le in the directories below of the media.

Media drive

Data that are not stored in the directories above cannot be read. So, be careful.

3) CompactFlash (TM)

Inserting the CompactFlash (TM)

■

Media

APW895

1) Turn the label side of the CompactFlash(TM) to

this side (place the notch of the edge to the rear.

) and insert the part that has a small hole into

the panel.

2) After completion of setting of the media, close

the cover. By closing the cover, it is possible to

access. If the media and the cover come in con-

tact with each other and the cover is not closed,

check the following matters.

• Check that the media is securely pressed

until it goes no further.

• Check that the inserting direction of the me-

dia is proper.

APW××× .EPD

1. When the inserting direction is wrong, panel or media may be damaged.

2. Do not insert any item other than the CompactFlash (TM).

3. The media slot in the IP-420 accommodates to the CompactFlash (TM) of 2 GB or less.

4. The media slot in the IP-420 supports the FAT16 which is the format of the CompactFlash (TM).

FAT32 is not supported.

5. Be sure to use the CompactFlash (TM) which is formatted with IP-420. For the formatting proce-

dure of the CompactFlash (TM), see"VI-17. PERFORMING FORMATTING OF THE MEDIA" p. 92

− 21 −

Removing the CompactFlash (TM)

■

1) Hold the panel by hand, open the cover, and

press the media ❷ removing lever ❶. The me-

dia is eject.

4) USB port

Inserting a device into the USB port

■

❷

❶

When the lever ❶ is strongly pressed,

the media ❷ may be broken by protrud-

ing and falling.

2) When the media ❷ is drawn out as it is, remov-

ing is completed.

Slide the top cover and insert the USB device into

the USB port. Then, copy data to be used from the

USB device onto the main body.

After completion of copying the data, remove the

USB device.

Disconnecting a device from the USB port

■

Cautions when using the media

• Do not wet or touch it with wet hands. Fire or electric shock will be caused.

• Do not bend, or apply strong force or shock to it.

• Never perform disassembling or remodeling of it.

• Do not put the metal to the contact part of it. Data may be disappeared.

• Avoid storing or using it in the places below.

Place of high temperature or humidity / Place of dew condensation /

Place with much dust / Place where static electricity or electrical noise is likely to occur

Remove the USB device. Put the cover back in

place.

− 22 −

Precautions to be taken when handling USB devices

①

• Do not leave the USB device or USB cable connected to the USB port while the sewing machine is in

operation. The machine vibration can damage the port section resulting in loss of data stored on the

USB device or breakage of the USB device or sewing machine.

• Do not insert/remove a USB device during reading/writing a program or sewing data.

It may cause data breakage or malfunction.

• When the storage space of a USB device is partitioned, only one partition is accessible.

• Some type of the USB device may not be properly recognized by this sewing machine.

• JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing

machine.

• When the panel displays the communication screen or pattern data list, the USB drive is not recognized

even if you insert a medium into the slot.

• For USB devices and media such as CF(TM) cards, only one device/medium should be basically con-

nected/inserted to/into the sewing machine. When two or more devices/media are connected/inserted,

the machine will only recognize one of them. Refer to the USB specications.

• Insert the USB connector into the USB terminal on the IP panel until it will go no further.

• Do not turn the power OFF while the data on the USB ash drive is being accessed.

USB specications

②

• Conform to USB 1.1 standard

• Applicable devices *

1 ��

Storage devices such as USB memory, USB hub, FDD and card reader

• Not-applicable devices �� CD drive, DVD drive, MO drive, tape drive, etc.

• Format supported �� FD (oppy disk) FAT 12

Others (USB memory, etc.), FAT 12, FAT 16, FAT 32

• Applicable medium size �� FD (oppy disk) 1.44MB, 720kB

Others (USB memory, etc.), 4.1MB ~ (2TB)

• Recognition of drives �� For external devices such as a USB device, the device which is recog-

nized rst is accessed. However, when a medium is connected to the built-

in media slot, the access to that medium will be given the highest priority.

(Example: If a medium is inserted into the media slot even when the USB

memory has already been connected to the USB port, the medium will be

accessed.)

• Restriction on connection � � Max. 10 devices (When the number of storage devices connected to the

sewing machine has exceeded the maximum number, the 11th storage de-

vice and beyond will not be recognized unless they are once disconnected

and re-connected. )

• Consumption current �� The rated consumption current of the applicable USB devices is 500 mA at

the maximum.

: JUKI does not guarantee operation of all applicable devices. Some device may not operate due to a

compatibility problem.

− 23 −

2. BASIC OPERATION OF THE OPERATION PANEL (IP-420)

(1) Conguration of IP-420

[ Front ] [ Right side ]

❻ ❼ ❽

❶

Symbol

❶

❷

❸

❹

❷ ❸ ❹ ❺

Name

TOUCH PANEL, LCD display section

READY key

INFORMATION key

COMMUNICATION key

❾ 󱢳

󱢴

󱢵

Description

Change-over of the data input screen and the sewing screen is

performed.

Change-over of the data input screen and the information screen is

performed.

Change-over of the data input screen and the communication

screen is performed.

❺

❻

❼

❽

❾

󱢳

󱢴

󱢵

Contrast control

Brightness control

CompactFlash (TM) eject button

CompactFlash (TM) slot

Cover detection switch

Connector for external switch

Connector for control-box connection

MODE CHANGEOVER key

Change-over of the data input screen and the mode change-over

screen which performs various details setting.

1. Lightly press the target key on the touch panel with a ngertip to operate the IP-420. If you operate with any means other than your ngertip, the IP-420 can malfunction or the glass surface of the touch panel can be scratched or break.

2. When READY key is pressed rst after turning ON the power, origin retrieval of the clamp foot is performed. At this time, the clamp foot moves. So, be careful.

− 24 −

(2) Buttons used in common

Buttons that perform common operation in the respective screens of IP-420 are as described below.

Pictograph Name

CANCEL button

ENTER button Data changed are determined.

UP SCROLL button This button scrolls button or display upward.

DOWN SCROLL button This button scrolls button or display downward.

RESET button This button releases error and the like.

NUMBER INPUT button Ten keys are displayed and input of number can be performed.

CHARACTER INPUT button Character input screen is displayed.

(3) Basic operation

Description

Pop-up screen is closed. In case of the data change screen, the data during

changing can be cancelled.

Turn ON the power switch.

①

First, turn ON the power switch.

Reset pop-up screen is displayed after displaying WELCOME

screen. Press RESET button A.

When RESET button is pressed, the binder goes up. So,

be careful.

Next, language selection pop-up screen is displayed. After select-

ing the language you desire to display, press ENTER button

. Then the independent sewing input screen (screen A) of the

gure below is displayed.

When ending the selection screen with CANCEL button

or ENTER button without performing the lan-

guage selection, the language selection screen is dis-

played whenever the power is turned ON.

− 25 −

Select pattern No. you desire to sew.

②

The independent sewing

input screen (screen A)

When PATTERN NO. button C is pressed, the pattern No.

can be selected. For the selecting procedure of pattern No., see

"VI-7.(1) Performing the selection of pattern" p. 42

At the time of your purchase, pattern Nos. 1 to 10 have been reg-

istered. Change the sewing data in accordance with the sewing

types for use. (The number to which the pattern has not been

registered is not displayed.)

For the detailed explanation of input screen, see "VI-3.

EXPLANATION OF THE BASIC SCREEN" p. 28 .

Start sewing

③

When READY key D is pressed in the independent sewing

input screen (screen A), the green sewing screen (screen B) is

displayed and the sewing operation is started by the pedal opera-

tion.

Sewing screen (screen B)

For the detailed explanation of input screen, see "VI-3.

EXPLANATION OF THE BASIC SCREEN" p. 28 .

To stop the device during operation

④

When temporary stop switch E is pressed during sewing, the

device can be stopped.

At this time, the error screen is displayed to inform that stop switch

is pressed. When RESET button F is pressed, the error is

released and the screen returns to the input screen.

− 26 −

Depress back the pedal at the time of selection of the long

⑤

and wide type.

At the time of selection of the long and wide type, when

depressing back the pedal in the green sewing screen (screen B),

the conrmation screen as shown on the left side is displayed.

When the clamp foot moves to the back by depressing back the

pedal, it retreats with the ap presser closed. This screen is to

conrm whether material is put on the clamp foot.

Conrming message saying that "Clamp foot moves to the back

with ap presser closed. Remove material on the clamp foot" is

displayed.

When there is no material on the clamp foot, press CLAMP FOOT

BACK button G and the clamp foot moves to the back with

the ap presser closed. At the same time, the conrming screen is

released and the screen returns to the sewing screen.

When canceling clamp foot back, press CANCEL button

, and the ap presser is opened. Then the clamp foot does

not move to the back. At the same time, the conrming screen is

released and the screen returns to the sewing screen.

When there is material on the clamp foot, be sure to press

CANCEL button H and remove the material.

Then depress back the pedal again to move the clamp

foot to the back.

− 27 −

3. EXPLANATION OF THE BASIC SCREEN

(1) Input screen (Independent sewing mode)

A B C D E F

I J

K L

G N O

P Q

R S

Symbol Name of button Description

NEW CREATION button Independent sewing pattern new creation screen is displayed and new register of the pattern

COPY button

CHARACTER INPUT button Character input screen is displayed and the name can be inputted to the pattern data.

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and adjust-

CLAMP UP PROHIBITION AT SEWING END

button

NEEDLE THREAD TRIMMING button When this button is pressed, needle thread trimming knife comes down and the needle

BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.

PATTERN NO. LIST button Pattern No. list screen is displayed and the pattern data can be selected.

SEWING MODE CHANGE-OVER button

L SIZE LENGTH SETTING button In case of L size sewing, sewing length is set.

MOTION MODE SETTING button

STACKER MOTION/STOP CHANGE-OVER button

SEWING DATA DISPLAY button Sewing pattern edit screen is displayed. Detailed sewing data that are not displayed in the

PATTERN NAME display Names that are inputted in pattern Nos. are displayed.

CORNER KNIFE MOTION POSITION AT

SEWING START SETTING button

CENTER KNIFE SETTING button Center knife data edit screen is displayed, and center knife cutting position of sewing start

CORNER KNIFE MOTION POSITION AT

SEWING END SETTING button

MARKING LIGHT SETTING button

CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

SEWING DATA SHORTCUT button Shortcut buttons (max. 4 items) of the sewing data that are set in customizing in the sewing

FLAP DROP DATA AT SEWING START SET-

TING button

FLAP DROP DATA AT SEWING END SET-

TING button

data can be performed.

Independent sewing copy source pattern list screen is displayed and the pattern can be copied.

ment of parallelism of the binder can be performed.

When this button is pressed, the clamp is returned in the lowered state at sewing end.

It is convenient to use this button at the time of adjusting the marking light or trial sewing.

thread trimming operating screen is displayed.

Sewing mode is selected.

With/without of motion of sewing machine motor, center knife and corner knife.

This button selects motion/stop and of stacker.

input screen can be selected and edited.

Cutting position of corner knife at sewing start is set.

and sewing end is set.

Cutting position of corner knife at sewing end is set.

Marking light setting screen is displayed. Selection of sewing reference and setting

of marking irradiation position, , or is performed.

screen are displayed.

Flap concealed stitching data at sewing start or is set.

Flap concealed stitching data at sewing end or is set.

* It is possible to customize display/non-display of the respective buttons.

For the details, refer to

"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 75

− 28 −

(2) Sewing screen (Independent sewing mode)

A B D

E F

Symbol Name of button Description

INTERLINING SUPPLY button When this button is pressed, interlining is supplied.

* This is displayed when “With” of , automatic interlining supplying device is set

with the optional setting.

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed and change-over of type of welt and adjustment

CLAMP UP PROHIBITION AT SEWING END

button

DIRECT PATTERN LIST button Direct pattern list screen is displayed and selection of the sewing data can be performed.

COUNTER CHANGE-OVER button When this button is pressed, the display of sewing counter and number of pcs. counter is

COUNTER VALUE CHANGE button This button changes the counter value which is displayed at present.

BOBBIN THREAD (RIGHT) REMAINING

AMOUNT VALUE

BOBBIN THREAD (LEFT) REMAINING

AMOUNT VALUE

MARKING LIGHT SETTING button Marking light setting screen is displayed, and changeover of marking light irradiation position

of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at sewing end.

It is convenient to use this button at the time of adjustment of marking light or trial sewing.

changed over.

* This button is displayed only when both sewing counter and number of pcs. counter are

ON.

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the count-up screen is displayed when “0” is reached.

* This button is displayed only when the reecting light from bobbin is detected.

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted and the

count-up screen is displayed when “0” is reached.

* This button is displayed only when the reecting light from bobbin is detected.

and setting of change of marking light set value , and

are performed.

* It is possible to customize display/non-display of the respective buttons.

For the details, refer to

"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 75

− 29 −

(3) Input screen (Alternate sewing mode)

A B C D E F

I J

G O

P Q R

M L K

Symbol Name of button Description

NEW CREATION button Alternate sewing data new creation screen is displayed and new register of data can be

COPY button Alternate sewing data copy source No. list is displayed and alternate sewing data can be

CHARACTER INPUT button Character input screen is displayed and name input can be performed n the alternate sewing

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed ,and change-over of type of welt and adjust-

CLAMP UP PROHIBITION AT SEWING END

button

NEEDLE THREAD TRIMMING button Needle thread trimming knife comes down and needle thread trimming in motion screen is

BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.

ALTERNATE SEWING DATA NO. LIST button Alternate sewing data No. list screen is displayed and alternate sewing data can be selected.

SEWING MODE CHANGE-OVER button

L SIZE LENGTH SETTING button

SEWING DATA DISPLAY button Sewing pattern edit screen is displayed. This button selects detailed sewing data that are not

STACKER MOTION/STOP CHANGE-OVER

button

MOTION MODE SETTING button

MARKING LIGHT SETTING button

NEXT SEWING DATA CHANGE-OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over.

CORNER KNIFE MOTION POSITION AT

SEWING START SETTING button

CENTER KNIFE SETTING button Center knife data edit screen is displayed and center knife cutting position of sewing start

CORNER KNIFE MOTION POSITION AT

SEWING END SETTING button

CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

T, V

U, W

FLAP CONCEALED STITCHING DATA AT

SEWING START SETTING button

FLAP CONCEALED STITCHING DATA AT

SEWING END SETTING button

N S

performed.

copied.

data.

ment of parallelism of the binder can be performed.

When this button is held pressed, clamp is returned in the lowered state at the time of sew-

ing end.

It is convenient to use this button at the time of adjusting marking light or trial sewing.

displayed.

Sewing mode is selected.

In case of L size sewing, sewing length is set.

displayed in the input screen and can edit the data.

This button selects motion/stop and of stacker.

With/without motion of sewing machine motor, center knife and corner knife.

Marking light setting screen is displayed, and selection of sewing reference and

setting of marking irradiation position , or can be performed.

* This is not displayed when ap priority sewing selection is ON.

Cutting position of corner knife at sewing start is set.

and sewing end .

Cutting position of corner knife at sewing end is set.

Flap concealed stitching data at sewing start or is set.

Flap concealed stitching data at sewing end or is set.

* It is possible to customize display/non-display of the respective buttons.

For the details, refer to

"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 75

− 30 −

(4) Sewing screen (Alternate sewing mode)

A B C

G H

E F

Symbol Name of button Description

INTERLINING SUPPLYING button When this button is pressed, interlining is supplied.

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and adjust-

CLAMP UP PROHIBITION AT SEWING END

button

DIRECT PATTERN LIST button Direct pattern list screen is displayed and selection of the sewing data can be performed.

COUNTER CHANGE-OVER button When this button is pressed, display of sewing counter and number of pcs. counter is

COUNTER VALUE CHANGE button Counter value which is displayed at present is changed.

NEXT SEWING DATA CHANGE-OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over.

BOBBIN THREAD (RIGHT) REMAINING

AMOUNT VALUE

BOBBIN THREAD (LEFT) REMAINING

AMOU’NT VALUE

MARKING LIGHT SETTING button Marking light setting screen is displayed, and changeover of marking light irradiation position

* This is displayed when “With” of , automatic interlining supplying device is set

with the optional setting.

ment of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at the time of

sewing end.

It is convenient to use this button at the time of adjustment of marking light and trial sewing.

changed over. This button is displayed only when both sewing counter and number of pcs.

counter are ON.

* This is not displayed when ap priority sewing selection is ON.

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the count-up screen is displayed when “0” is reached.

* This button is displayed only when the reecting light from bobbin is detected.

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the count-up screen is displayed when “0” is reached.

* This button is displayed only when the reecting light from bobbin is detected.

and setting of change of marking light set value , and

are performed.

* It is possible to customize display/non-display of the respective buttons.

For the details, refer to

"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 75

− 31 −

(5) Input screen (Cycle sewing mode)

A B C D E F

Symbol Name of button Description

NEW CREATION button Cycle sewing data No. new creation screen is displayed and new register of cycle sewing

COPY button Cycle sewing data copy source No. list screen is displayed and cycle sewing data can be

CHARACTER INPUT button Character input screen is displayed and name can be inputted to the cycle sewing data.

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed and change-over of type of welt, and adjust-

CLAMP UP PROHIBITION AT SEWING END

button

NEEDLE THREAD TRIMMING button Needle thread trimming knife comes down and the needle thread trimming in motion screen

BOBBIN THREAD TRIMMING button While this button is held pressed, bobbin thread trimming knife opens.

CYCLE SEWING DATA NO. LIST button Cycle sewing data No. list screen is displayed and the cycle sewing data can be selected.

PATTERN DATA EDIT button Edit of pattern data which have been registered to cycle sewing data can be performed.

PATTERN DATA EDIT button (blank) When this blank button is pressed, the pattern list screen to register the pattern data to the

CYCLE RETURN button Pattern data to be sewn next which is displayed with white emphasis is moved forward by

CYCLE FEED button Pattern data to be sewn next which is displayed with white emphasis is moved backward by

PATTERN DATA DELETION button Pattern data which is displayed with white emphasis is deleted from register.

CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

data can be performed.

copied.

ment of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at the time of

sewing end.

It is convenient to use at the time of adjustment of marking light and trial sewing.

is displayed.

* For the editing procedure, refer to

cycle sewing data is displayed, and it is possible to select and register the pattern data.

one. In case of rst pattern, it moves to the last pattern.

one. In case of the last pattern, it moves to the rst pattern.

"3-(1) Input screen (Independent sewing mode)" p.

* It is possible to customize display/non-display of the respective buttons.

For the details, refer to

"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 75

− 32 −

(6) Sewing screen (Cycle sewing mode)

A B C

I H

J K

F G

Symbol Name of button Description

INTERLINING SUPPLYING button When this button is pressed, interlining is supplied.

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and adjust-

CLAMP UP PROHIBITION AT SEWING END

button

DIRECT PATTERN LIST button Direct pattern list screen is displayed and selection of the sewing data can be performed.

CYCLE DATA display All pattern data that have been registered to the cycle sewing data are displayed.

COUNTER CHANGE-OVER button When this button is pressed, display of sewing counter and number of pcs. counter is

COUNTER VALUE CHANGE button Counter value which is displayed at present is changed.

BOBBIN THREAD (RIGHT) REMAINING

AMOUNT

BOBBIN THREAD (LEFT) REMAINING

AMOUNT

LEFT SCROLL button Pattern data to be sewn next is moved forward by one. In case of the rst pattern, it moves

RIGHT SCROLL button Pattern data to be sewn next is moved backward by one. In case of the last pattern, it moves

MARKING LIGHT SETTING button Marking light setting screen is displayed, and changeover of marking light irradiation position

* This is displayed when “With” of , automatic interlining supplying device is set

with optional setting.

ment of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at the time of

sewing end.

It is convenient to use this button at the time of adjustment of marking light and trial sewing.

changed over. This button is displayed only when both sewing counter and number of pcs.

counter are ON.

This button detects light from bobbin and informs that bobbing thread remaining amount is

running out. When one stitching completes, the counter value is subtracted, and the count-

er-up screen is displayed when “0” is reached.

* This button is displayed only when the reecting light from bobbin is detected.

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the counter-up screen is displayed when “0” is reached.

* This button is displayed only when the reecting light from bobbin is detected.

to the last pattern.

to the rst pattern.

and setting of change of marking light set value , and

are performed.

* It is possible to customize display/non-display of the respective buttons.

For the details, refer to

"VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 75

− 33 −

4. USING THE COUNTER

(1) Setting procedure of the counter

Display the counter setting screen.

①

Press MODE CHANGEOVER key from the input screen and

COUNTER SETTING button A is displayed on the screen.

Press this button and “COUNTER SETTING screen (screen A)” is

displayed.

Select the kind of counter.

②

There are three kinds of counters with this sewing machine, sew-

ing counter, number of pcs. counter and bobbin thread remaining

amount adjustment counter.

Press sewing counter button B in “counter setting screen

(screen A)”, and “sewing counter setting screen (screen B)” is

displayed. Then the kind of counter can be set.

Counter setting screen

(Screen A)

Sewing counter setting

screen (Screen B)

[ Sewing counter ]

UP counter

Every time one sewing is performed, the existing value is counter

up. When the existing value is equal to the set value, the count-

up screen is displayed.

DOWN counter

Every time one sewing is performed, the existing value is counted

down. When the existing value is reached to “0”, the count-up

screen is displayed.

Counter unused

Sewing counter is set to the prohibition.

− 34 −

Counter setting screen

(Screen A)

Number of pcs. counter

(Screen C)

Press NUMBER OF PCS. COUNTER button C In “Counter

setting screen (screen A)”, and “number of pcs. setting screen

(screen C)” is displayed. Then the kind of counter can be set.

[ Number of pcs. counter ]

UP counter

Every time one of nished products is sewn, the existing value is

counted up.

* In case of independent sewing : 1 time of sewing

In case of alternate sewing : 2 times of sewing

In case of cycle sewing : 1 time of cycle sewing

The number given in each case above is regarded as one of

nished products.

When the existing value is equal to the set value, the count-up

screen is displayed.

DOWN counter

Every time one of nished products is sewn, the existing value

is counted down. When the existing value is reached to “0”, the

count-up screen is displayed.

Counter unused

Number of pcs. counter is set to the prohibition.

− 35 −

Changing the target value of the counter

③

In case of the sewing counter, press button D, and in case

of the number of pcs. counter, press button E, and “ Nu-

merical setting pop-up screen (screen D)” Is displayed. Then the

target value of counter can be set.

Here, input the target value of counter. When “0” is inputted to the

target value of counter, only the existing value is displayed during

sewing and the count-up screen is not displayed.

Numerical setting pop-up screen

(screen D)

Change the existing value of counter

④

In case of the sewing counter, press button F and in case

of the number of pcs. counter, press G, and “ Numerical

setting pop-up screen (screen E)” is displayed. Then the existing

value of counter can be set.

Here, input the existing value of counter.

Numerical setting pop-up screen

(screen E)

− 36 −

(2) Releasing procedure of count-up

During the sewing work, the count-up condition is reached the count-

up screen is displayed and the buzzer sounds. Press CLEAR button

A to reset the counter, and the screen returns to the sewing

screen. And, counting starts again.

(3) Counter value changing procedure during sewing

Display the counter value change screen

①

When you desire to change the counter value during the sewing

work, press COUNTER VALUE CHANGE button A on the

sewing screen. Counter value change screen is displayed.

Change the counter value

②

Change the counter value with TEN keys to B or ▼▲

button C ( D ).

Determine the counter value

③

Press ENTER button E and the data is determined. When

you desire to clear the counter value, press CLEAR button F.

− 37 −

5. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER

(1) Setting procedure of the bobbin thread remaining amount adjustment counter

Display the counter setting screen

①

Press MODE CHANGEOVER key from the input screen,

COUNTER SETTING button A is displayed on the screen..

Press this button and “Counter setting screen (screen A)” is dis-

played.

Set the bobbin thread remaining amount adjustment counter

②

to ON.

Press BOBBIN THREAD REMAINING AMOUNT ADJUSTMENT-

COUNTER MOTION SETTING button B, and “Bobbin

thread remaining amount adjustment counter setting pop-up

screen (screen B)” is displayed. Then the bobbin thread remaining

amount adjustment counter motion (ON/OFF) can be set.

Set the bobbin thread remaining amount adjustment value

③

Counter setting screen

(Screen A)

Bobbin thread remaining amount

adjustment value setting screen

(Screen B)

[ Bobbin thread remaining amount detection ]

Bobbin thread remaining amount adjustment counter ON :

The counter detects the reecting light from bobbin and informs

that bobbin thread remaining amount is running out. Every time

one sewing is performed, the counter value is subtracted and the

count-up screen is displayed when the existing value is reached

to “0”.

Bobbin thread remaining amount adjustment counter OFF :

Bobbin thread remaining amount detection is set to the prohibi-

tion.

− 38 −

Counter setting screen

(Screen A)

Press BOBBIN THREAD REMAINING AMOUNT ADJUSTMENT

VALUE SETTING button C and the bobbin thread remain-

ing amount adjustment value setting screen (screen B) is dis-

played.

Here, input the bobbin thread remaining amount adjustment value

(0 to 9).

Set the number of times of sewing from detecting run-out of bob-

bin thread by the sensor to performing the count-up display.

Bobbin thread remaining amount

adjustment value setting screen

(Screen B)

When you desire to lengthen the remaining length bobbin

thread :

→ Decrease the number (toward “0”).

When you desire to shorten the remaining length of bob-

bin thread :

→ Increase the number (toward 9).

− 39 −

Setting of the bobbin thread remaining amount adjustment counter

＊

1) Set the bobbin thread remaining amount adjustment counter to the value shown in the table below.

2) Start the sewing to perform regular sewing. In case of test sewing, adjust the sewing length to that to be

sewn in the actual process.

3) As you continue sewing, the bobbin thread is gradually reduced and the run-out of bobbin thread is dis-

played in the screen when the bobbin sensor detects the reecting light.

4) At this time, check the length of bobbin thread remaining on the bobbin and properly modify the value on

the counter.

5) Increasing the counter value by 1 will shorten the remaining length of bobbin thread by the amount that

is consumed for one time of sewing.

6) The remaining length of bobbin thread at the time when the indication of run-out of bobbin thread varies

by a certain extent. This variation depends on the type of thread, sewing length and the winding way of

thread.

The remaining length of bobbin thread is shown, as a guide, in the table below. Correct the counter value

in accordance with sewing conditions and the like so that the bobbin thread does not completely run out during sewing.

[ The table shows the counter value when the sewing length is set to 150 mm ]

Thread count Counter value Bobbin thread remaining length for reference (m)

#40 1 0.4 to 2.6

#50 2 0.2 to 2.6

#60 2 0.4 to 2.8

#80 3 0.1 to 3.0

•

• The value of bobbin thread remaining amount counter is cleared by inputting the value of the

The bobbin thread remaining length has to be re-adjusted in the case described below.

When the sewing length for the sewing product has been changed.

When the thread count of bobbin thread has been changed.

bobbin thread remaining amount adjustment counter.

7) If the bobbin has run out of thread, the bobbin thread remaining amount detecting device is incapable of

performing “bobbin thread remaining amount detection”. So, it is very important to specify a value on the

bobbin thread remaining amount adjustment counter to allow the device to give the indication of “run-out

of bobbin thread” when the sufcient amount of bobbin thread remains.

(2) Releasing procedure of the bobbin thread remaining amount detection count-up

When the bobbin thread remaining amount counter value becomes “0”

at the sewing end, the count-up screen is displayed and the buzzer

sounds. Replace the bobbin thread of the bobbin where the bobbin

thread remains few.

When CLEAR button A is pressed, the bobbin thread remaining

amount counter value is reset and the screen returns to the sewing

screen.

− 40 −

6. CHANGING THE SEWING MODE

Display the sewing mode selection screen

①

Press SEWING MODE CHANGEOVER key A and the

mode change-over screen is displayed.

Select the sewing mode

②

Press MODE SELECTION button B and the indication of button is changed.

When the independent

sew is selected

Determine the sewing mode.

③

When the alternate sewing

is selected

When the cycle sewing is

selected

Press MODE CHANGEOVER key A and the data input screen of the selected sewing mode is

displayed.

Independent sewing input

screen

Alternate sewing input

screen

− 41 −

Cycle sewing input screen

7. USING THE SEWING PATTERN

(1) Performing the selection of pattern

Display the input screen

①

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, the selection of pattern can be selected.

By customizing the sewing screen, the selection of pattern can be performed from the sewing screen as

well.

Call the pattern list screen

②

Press PATTERN LIST button , or A and the pattern list screen is displayed.

A AA

Select the pattern

③

Press pattern data you desire to select B.

Determine the pattern

④

When ENTER button C is pressed, the pattern is selected and the screen returns to the input

screen.

− 42 −

(2) Performing the new creation of pattern

Display the input screen

①

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, the new creation of pattern can be performed.

Call the sewing pattern new creation screen

②

Press NEW CREATION button , or A, and the pattern new creation screen is dis-

played.

Input the pattern No.

③

A A

Input pattern No. you desire to newly create with ten keys to B. It is possible to retrieve pat-

tern No. which has not been registered yet with ▼▲ button C and D.

Determine the pattern No.

④

When ENTER button E is pressed, the pattern No. to newly create is determined and the screen

returns to the input screen.

− 43 −

(3) Copying the pattern

The pattern which has been already registered can be copied to the sewing pattern which has not registered

yet. Copying of overwriting of pattern is prohibited. So, when you desire to overwrite, perform it after erasing

the pattern once.

→ For the erasing procedure, see

When performing copying the pattern No. which has been already registered, copy disapproved

error (E401) is displayed.

Display the input screen

①

When the input screen of independent sewing mode, alternate sewing mode and the cycle sewing mode

is displayed, it is possible to copy.

A A A

"VI-7.(4) Erasing the pattern" p. 46

Call the pattern No. list screen of the copy source

②

Press PATTERN COPY button , or A, and the copy source pattern list screen is dis-

played.

− 44 −

Select the pattern of copy source

③

Select the pattern of copy source from PATTERN LIST button B.

Next, press COPY DESTINATION NO. INPUT button C and the copy destination input screen

(screen B) is displayed.

Input the pattern No. of copy destination

④

Copy destination No. input screen (screen A)

Input the pattern No. of copy destination with ten keys to B. It is possible to retrieve the pat-

6tern No. which has not been used yet with ▼▲ buttons ( C and D ).

Start copying

⑤

C D C D

Copy destination No. input screen (screen B)

When ENTER button E is pressed, copying starts. The pattern No. which has been copied is in

the selection state and returns to the copy source pattern list screen (screen A).

− 45 −

(4) Erasing the pattern

Display the input screen

①

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, it is possible to erase the pattern.

Call the pattern list screen

②

Press PATTERN LIST button , or A and the pattern No. list screen (screen A) is dis-

played.

Select the pattern to be erased

③

Select the pattern to be erased from pattern list button B.

Next, press ERASE button C and the pattern erase conrmation screen is displayed.

Determine the pattern to be erased

④

Pattern No. list screen (screen A)

Press ENTER button in the pattern erase conrmation screen and the pattern is erased.

When CANCEL button is pressed, the screen returns to the original screen A without erasing the

pattern.

− 46 −

(5) Naming the pattern

Display the input screen

①

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, it is possible to input the name to the pattern data.

Call the character input screen

②

Press CHARACTER INPUT button A and the character input screen (screen B) is displayed.

Data input screen (screen A)

C D

Input the character

③

Character input screen (screen B)

C D

It is possible to input the character by pressing CHARACTER button B you desire to input. As many as

14 characters of characters ( to and to ) and symbols ( , , , , and

) can be inputted. Cursor can be moved with CURSOR LEFT MOVE button C and CURSOR

RIGHT MOVE button D. When you desire to erase the inputted character adjust the cursor to the

position of the character you desire to erase and press ERASE button E.

End the character input

④

Press ENTER button F to end the character input. After the end, the inputted character is dis-

played at the upper part of the input screen.

− 47 −

(6) Editing procedure of the cycle sewing data

Display the cycle sewing input screen

①

When the input screen of cycle sewing ode is displayed, it is pos-

sible to edit the cycle sewing data.

Cycle sewing input screen

(Screen C)

Pattern list screen

(Screen B)

②

Press BLANK button A and the pattern list screen (screen

B) is displayed.

Select the pattern data you desire to register from PATTERN LIST

button B and press ENTER button C. Then the selected

pattern data is registered to the blank section.

When the rst pattern data is registered, BLANK button

is displayed in the second place. Repeat the operation of ② in

case of need.

As many as 6 pattern data can be registered to the cycle

sewing data.

− 48 −

Erase the registered pattern data

③

Press ERASE button E and the pattern data which is dis-

played with white emphasis is erased. Select the pattern data you

desire to erase with UP/DOWN SCROLL buttons and

and erase it.

Cycle sewing input screen

(Screen C)

Edit the registered pattern data

④

The pattern data which is displayed with white emphasis

is the pattern data to be sewn next. So, move it in accor-

dance with the sewing work.

Press PATTERN DATA button G you desire to edit and

the pattern data edit screen (screen D) is displayed in pop-up.

Refer to

"VI-3.(1) Input screen (Independent sewing mode)" p.

Pattern data edit screen

(Screen D)

− 49 −

8. CHANGING THE SEWING DATA

(1) Changing procedure of the sewing data

Display the input screen

①

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed it is possible to change the swing data.

The sewing data which are frequently used can be registered to SEWING DATA SHORTCUT button

in the input screen and be set directly. In addition, the detailed sewing data can be set by pressing

1. When changing the sewing data of cycle sewing mode, press PATTERN DATA EDIT button

and it is possible to change.

2. In case of alternate sewing mode, SEWING DATA SHORTCUT button

3. For SEWING DATA SHORTCUT button

SCREEN" p. 75.

4. For the details of sewing data, refer to "① Items that are displayed in the data input screen of

VI-8-(2) Sewing data list" p. 51.

Select the sewing data to be changed

②

, refer to "VI-13. CUSTOMIZING THE DATA INPUT

is not displayed.

Press A and the sewing data list screen (screen A) is dis-

played. Then select the data you desire to change.

Data items which are not used due to the shape are not dis-

played. So, be careful.

Sewing data list screen (Screen A)

− 50 −

(2) Sewing data list

Items that are displayed in the data input screen

①

No. Item

Motion mode change-over

With/without of motion of sewing machine motor, center knife and corner

knife is selected.

Cloth feed mode

Cloth feed, sewing machine

thread trimming

Sewing mode change-over

Sewing mode is selected.

* In case of alternate sewing, ap priority sewing is set with .

L size sewing Left ap sewing

Right ap sewing Flap priority sewing

Cloth feed, sewing machine

thread trimming and center

knife mode

Cloth feed, sewing machine

thread trimming, center

knife and corner knife mode

Setting range

Edit unit

- - -

Initial value

L size setting

In case of L size sewing, the sewing length is set.

* It is possible to set only when setting L size sewing .

* For the long and wide type, it is possible to set up to 250 mm.

(However, it is possible to set up to 300 mm without corner knife.)

Marking light irradiation position change-over

Sewing start irradiation/sewing end irradiation/center irradiation is selected.

Sewing start irradiation Sewing end irradiation

Center irradiation

Flap concealed stitching data (Left sewing start)

Position of sewing start of left-hand ap is adjusted.

* It is possible to set only when is set to ap sewing.

Flap concealed stitching data (Left sewing end)

Position of sewing end of left-hand ap is adjusted.

* It is possible to set only when is set to ap sewing.

18.0 to

220.0

0.1mm

- - -

–9.9 to 9.9

0.1mm

–9.9 to 9.9

0.1mm

150.0mm

0.0mm

Flap concealed stitching data (Right sewing start)

Position of sewing start of right-hand ap is adjusted.

* It is possible to set only when is set to ap sewing.

. . . Item that is not displayed due to other setting state

− 51 −

–9.9 to 9.9

0.1mm

0.0mm

No. Item

Flap concealed stitching data (Right sewing end)

Position of sewing end of right-hand ap is adjusted.

* It is possible to set only when is set to ap sewing.

Setting range

Edit unit

–9.9 to 9.9

0.1mm

Initial value

0.0mm

Center knife actuating position setting

Cutting position of center knife at sewing start/sewing end is set.

* Be sure to adjust with every gauge so that the position meets the top of

letter V of corner knife.

Sewing start center knife

position

Sewing end center knife

position

Corner knife actuating position at sewing start

Cutting position of corner knife at sewing start is set.

Corner knife actuating position at sewing end

Cutting position of corner knife at sewing end is set.

Marking light setting

Marking light irradiation position in each case of sewing start irradiation/

sewing end irradiation/center irradiation is set. When set value 0.0n mm,

the sewing position is the same as the marking light irradiation position.

Use this function when irradiating the marking light to the position that is

different from the sewing position.

Sewing start irradiation Sewing end irradiation

0.0 to 25.0

0.1mm

* APW-895L

only

Max. 30.0

–9.9 to 9.9

0.1mm

–9.9 to 9.9

0.1mm

–100.0 to

100.0

* Sewing start

irradiation :

–80.0 to 100.0

0.1mm

7.0mm

0.0mm

Center irradiation

Roller stacker stop/motion change-over

Stop/motion of roller stacker is selected.

* It is displayed only when is set to roller stacker mounting.

Stop Motion

Clamp bar stacker stop/motion change-over

Stop/motion of clamp bar stacker is selected.

* It is displayed only when is set to clamp bar stacker mounting.

Stop Motion

. . . Item that is not displayed due to other setting state

- - -

− 52 −

Items that are displayed in the sewing data list screen

②

No. Item

Flap priority sewing selection

Flap priority sewing mode is selected.

* It is possible to set only when alternate sewing mode is set.

Flap priority sewing prohib-

ited

Flap priority sewing mode

Setting range

Edit unit

- - -

Initial value

Selection of automatic changeover of marking light irradiation position

When is sewing start irradiation or sewing end irradiation, the marking

irradiation position is automatically changed over after end of sewing.

* This function does not move at the time of alternate sewing mode and

cycle sewing mode.

Stop Motion

Flap forced stop data

When ap sewing end is not detected, the machine stops after sewing as

long as the set length from rear reference position.

* It is possible to set only when is set to ap sewing.

Lockstitch pitch

Sewing pitch of lockstitch section is set.

Selection of condensation/back tack at sewing start

Condensation/back tack at sewing start is selected.

Condensation Back tack

- - -

0.0 to 10.0

0.1mm

2.0 to 3.4

0.1mm

- - -

5.0mm

2.5mm

Number of condensation stitches at sewing start

Number of condensation stitches at sewing start is set.

It is possible to set only when is set to selection of condensation.

Condensation pitch at sewing start

Condensation sewing pitch at sewing start is set.

It is possible to set only when is set to selection of condensation.

First stitch pitch of condensation sewing at sewing start

First stitch pitch of condensation sewing at sewing start is set.

It is possible to set only when is set to selection of condensation.

It is possible to set only when is set to selection of condensation/

back tack detailed setting.

3 to 19

1 stitch

0.5 to 1.5

0.1mm

0.1 to 1.5

0.1mm

5 stitches

1.0mm

. . . Item that is not displayed due to other setting state

− 53 −

No. Item

Second stitch pitch of condensation sewing at sewing start

Second stitch pitch of condensation sewing at sewing start is set.

It is possible to set only when is set to selection of condensation.

It is possible to set only when is set to selection of condensation/

back tack detailed setting.

Setting range

Edit unit

0.1 to 1.5

0.1mm

Initial value

1.0mm

Third stitch pitch of condensation sewing at sewing start

Third stitch pitch of condensation sewing at sewing start is set.

It is possible to set only when is set to selection of condensation.

It is possible to set only when is set to selection of condensation/

back tack detailed setting.

Number of back tack stitches at sewing start

Number of back tack stitches at sewing start is set.

It is possible to set only when is set to selection of back tack.

Back tack pitch at sewing start

Back tack sewing pitch at sewing start is set.

It is possible to set only when is set to selection of back tack.

Back tack tie stitch pitch at sewing start

Back tack tie stitch at sewing start is set.

It is possible to set only when is set to selection of back tack.

0.1 to 1.5

0.1mm

1 to 12

1 stitch

0.5 to 3.0

0.1mm

–2.0 to 2.0

0.1mm

1.0mm

3 stitches

2.0mm

–1.5mm

First stitch pitch of return of back tack at sewing start

First stitch pitch of return section of back tack sewing at sewing start is set.

It is possible to set only when is set to selection of back tack.

It is possible to set only when is set to selection of condensation/

back tack detailed setting.

Second stitch pitch of return of back tack at sewing start

Second stitch pitch of return section of back tack sewing at sewing start is set.

It is possible to set only when is set to selection of back tack.

It is possible to set only when is set to selection of condensation/

back tack detailed setting.

. . . Item that is not displayed due to other setting state

− 54 −

0.1 to 3.0

0.1mm

0.1 to 3.0

0.1mm

2.0mm

No. Item

Third stitch pitch of return of back tack at sewing start

Third stitch pitch of return section of back tack sewing at sewing start is set.

It is possible to set only when is set to selection of back tack.

It is possible to set only when is set to selection of condensation/

back tack detailed setting.

Setting range

Edit unit

0.1 to 3.0

0.1mm

Initial value

2.0mm

Selection of condensation/back tack at sewing end

Selection of condensation/back tack at sewing end is performed.

Condensation Back tack

Back tack pitch at sewing start

Back tack sewing pitch at sewing start is set.

It is possible to set only when is set to selection of back tack.

Condensation pitch at sewing end

Condensation sewing pitch at sewing end is set.

It is possible to set only when is set to selection of condensation.

The last stitch pitch of condensation

The last stitch pitch of condensation sewing at sewing end is set.

It is possible to set only when is set to selection of condensation.

* It is possible to set only when is set to selection of condensation/

back tack detailed setting.

- - -

3 to 19

1 stitch

0.5 to 1.5

0.1mm

0.1 to 1.5

0.1mm

5 stitches

1.0mm

Pitch of one stitch before the last stitch of condensation

Pitch of one stitch before the last stitch of condensation sewing at sewing

end is set.

It is possible to set only when is set to selection of condensation.

* It is possible to set only when is set to selection of condensation/

back tack detailed setting.

Pitch of two stitches before the last stitch of condensation

Pitch of two stitches before the last stitch of condensation sewing at sew-

ing end is set.

It is possible to set only when is set to selection of condensation.

* It is possible to set only when is set to selection of condensation/

back tack detailed setting.

Number of back tack stitches at sewing end

Number of back tack stitches at sewing end is set.

* It is possible to set only when is set to selection of back tack.

0.1 to 1.5

0.1mm

0.1 to 1.5

0.1mm

1 to 12

1 stitch

1.0mm

3 stitches

. . . Item that is not displayed due to other setting state

− 55 −

No. Item

Back tack pitch at sewing end

Back tack sewing pitch at sewing end is set.

* It is possible to set only when is set to selection of back tack.

Setting range

Edit unit

0.5 to 3.0

0.1mm

Initial value

2.0mm

First stitch pitch of return of back tack at sewing end

First stitch pitch of return section of back tack sewing at sewing end is set.

* It is possible to set only when is set to selection of back tack.

* It is possible to set only when

back tack detailed setting.

Second stitch pitch of return of back tack sewing at sewing end

Second stitch pitch of return section of back tack sewing at sewing end is set.

* It is possible to set only when is set to selection of back tack.

* It is possible to set only when

back tack detailed setting.

Third stitch pitch of return of back tack sewing at sewing end

Third stitch pitch of return section of back tack sewing at sewing end is set.

* It is possible to set only when is set to selection of back tack.

* It is possible to set only when

back tack detailed setting.

is set to selection of condensation/

0.1 to 3.0

0.1mm

0.1 to 3.0

0.1mm

0.1 to 3.0

0.1mm

2.0mm

The last stitch pitch of back tack at sewing end

The last stitch pitch of back tack at sewing end is set.

* It is possible to set only when is set to selection of back tack.

Compensation of back tack return at sewing end

Compensation value of back tack return at sewing end is set.

* It is possible to set only when is set to selection of back tack.

* It is possible to set only when compensates with pattern data.

–2.0 to 2.0

0.1mm

–2.0 to 2.0

0.1mm

–1.5mm

1.0mm

. . . Item that is not displayed due to other setting state

− 56 −

No. Item

Stacking position

After moving clamp foot as far as the set distance from the position of cor-

ner knife, stacker is actuated. (+ : rear side, - : front side)

* Range of actuating amount is limited by the position of clamp foot at the

time of sewing end.

* Use clamp bar stacker or roller stacker. In addition, it is

possible to set only when roller stacker motion setting or

clamp bar stacker motion setting is performed.

Setting range

Edit unit

0 to 500mm

1mm

Initial value

0mm

Stacker timer 1

Roller rotation time is set. When material sensor has detected without

material before setting time, rotation stops.

* roller stacker option is used and it is possible to set only when

roller stacker motion is set.

Jump feed speed up to the position of sewing start

Jump feed speed up to the position of sewing start is set.

Jump feed speed up to the position of corner knife

Jump feed speed up to the position of corner knife is set.

Dart stretcher device stop/motion change-over

Stop/motion of dart stretcher device is selected.

* It is possible to set only when dart stretcher option is used.

0.0 to 9.9

0.1 sec.

3 to 8

3 to 6

- - -

0.5 sec.

Stop Motion

Automatic interlining supplying device stop/motion change-over

Stop/motion of automatic interlining supplying device is selected.

* It is possible to set only when automatic interlining supplying

option is used.

* Regarding the interlining supplying, when the pattern is not used, be

careful not to make the interlining come out from the top surface of the

table. When using next, press once the feeding button on the panel and

perform the feeding motion to cut.

Stop Motion

. . . Item that is not displayed due to other setting state

- - -

− 57 −

No. Item

Flap length

Length of ap is set.

It is possible to set only when automatic interlining supplying de-

vice is selected to motion and sewing mode changeover is select-

ed to ap sewing.

* This setting is set to determine the interlining feeding length of automatic

interlining supplying device. Sewing length is determined by the detec-

tion of ap sensor.

Setting range

Edit unit

37.0 to

220.0

0.1mm

Initial value

150.0mm

Sewing speed under the high-speed mode

Number of revolutions at lockstitch section is set.

* It is possible to set only when sewing speed setting selection is

set to pattern data selection.

Sewing speed under the low-speed mode

Number of revolutions at condensation and back tack sewing sections is

set.

* It is limited by sewing speed under the high-speed mode.

* It is possible to set only when sewing speed setting selection is

set to the selection of pattern data.

* In case of back tack sewing, the upper limit of number of revolutions of

the actual low speed is limited to 1,500 sti/min.

1000 to

3000

100sti/min

1000 to

2500

100sti/min

2500sti/min

1500sti/min

. . . Item that is not displayed due to other setting state

− 58 −

9. CHANGING THE MEMORY SWITCH DATA

(1) Changing procedure of the memory switch data

Display the memory switch data list screen

①

Press MODE CHANGE-OVER key and the memory switch

button A is displayed. When this button is pressed, the

memory switch data list (screen A) is displayed.

Select the memory switch button you desire to change

②

Press UP/DOWN SCROLL button or B and select

DATA ITEM button C you desire to change.

Memory switch data list screen

(Screen A)

− 59 −

(2) Memory switch data list

Level 1

①

Memory switch data (level 1) are the motion data that the sewing machine has in common and the data

that operate on all sewing patterns in common.

Setting range

No. Item

Change-over of the position of clamp foot after sewing end

Position of clamp foot after sewing end is selected from Stop at front

end/Return to medium/Clamp return/Stop at rear end.

Stop at front end Return to medium

Clamp return Stop at rear end

Edit unit

- - -

Initial value

Front end motion start waiting time

Waiting time up to the start of front end motion of clamp foot is set.

* It is possible to set only when is set to the stop at front end.

Number of times of feeding of automatic interlining supplying at

sewing start

Number of times of feeding of automatic interlining supplying device at

sewing start is set.

* It is possible to set only when automatic interlining supplying

option is used.

Feeding length of automatic interlining supplying at sewing end

Feeding length of automatic interlining supplying device at sewing end

is set.

* It is possible to set only when automatic interlining supplying

device is used.

Thread trimming timing

Thread trimming timing after sewing is selected from Standard/Medi-

um/Longest and length of thread at sewing end is adjusted.

0.50 to

9.99

0.01 sec.

2 to 9

0 to 99.9

0.1mm

- - -

3.00 sec.

0mm

Standard 0 Medium 1

Longest 2

* When

dard value "0", needle thread may not be cut.

Stacker timer 2

Waiting time from the start of clamp motion to hold material on the

stacker base to release the material presser is set.

* It is possible to set only when clamp bar stacker option is

used.

. . . Item that is not displayed due to other setting state.

Zipper attachment is mounted and the setting is set to stan-

− 60 −

0.00 to

9.99

0.01 sec.

0.70 sec.

No. Item

Stacker timer 3

Motion time of material sweeping bar is set.

* It is possible to set only when clamp bar stacker option is

used.

Setting range

Edit unit

0.00 to

9.99

0.01 sec.

Initial value

0.70 sec.

Stacker timer 4

Time to advance timing to release the sewing product by lifting clamp

foot is set.

When clamping a short sewing product, the amount to drop by tare is

adjusted.

* It is possible to set only when clamp bar stacker option is

used.

Sewing speed under the high-speed mode

Number of revolutions of lockstitch section is set.

* It is possible to set only when sewing speed setting selection

is set to memory switch.

Sewing speed under the low-speed mode

Number of revolutions of condensation and back tack sewing sections

is set.

* It is limited by sewing speed under the high-speed mode.

* It is possible to set only when sewing speed setting selection

is set to memory switch.

* In case of back tack sewing, the upper limit of number of revolutions

of the actual low speed is limited to 1,500 sti/min.

Soft start, rst stitch

Number of revolutions of rst stitch at sewing start is limited.

0.00 to

9.99

0.01 sec.

1000 to

3000

100

sti/min

1000 to

2500

100

sti/min

500 to

2500

100

sti/min

0.00 sec.

2500sti/min

1500sti/min

500sti/min

Soft start, second stitch

Number of revolutions of second stitch at sewing start is limited.

Soft start, third stitch

Number of revolutions of third stitch at sewing start is limited.

Return speed of clamp foot

Return speed of clamp foot is set.

. . . Item that is not displayed due to other setting state.

− 61 −

500 to

2500

100

sti/min

500 to

2500

100

sti/min

3 to 9

700sti/min

1000sti/min

No. Item

Thread breakage detection

With/without thread breakage detection is selected.

Setting range

Edit unit

- - -

Initial value

With thread break-

age detection

Without thread

breakage detection

Flap presser motion mode

Motion order of ap presser is selected.

From right From left

Right/Left at the

same time

Side where ap is

put

* When right and left are simultaneously actuated with customizing of

pedal setting, this parameter is neglected and the right and left are

simultaneously actuated.

Clamp foot down order change-over

Lowering order of clamp foot is selected.

From right From left

Right/left at the

same time

- - -

* When right and left are simultaneously actuated with customizing of

pedal setting, this parameter is neglected and the right and left are

simultaneously actuated.

Folding plate motion mode

“Return/No return” of folding plate when corner knife projects is select-

ed.

Return No return

Binder pressure reduction rise prohibition

Pressure reduction rise of the binder at the time of jump feed is prohib-

ited.

Pressure reduc-

tion rise is prohib-

Pressure reduc-

tion rise

ited

Standing pedal continuous depressing timer effective/ineffective

change-over

Effective/ineffective of standing pedal continuous depressing

timer is selected.

* It is possible to set only when one-shot pedal is set.

- - -

Ineffective Effective

. . . Item that is not displayed due to other setting state.

− 62 −

No. Item

Standing pedal continuous depressing timer

When performing sewing product setting work with the standing pedal

depressed, the time interval when the respective devices operate in

order is set.

* It is possible to set only when

one-shot pedal is set.

Setting range

Edit unit

0.1 to 2.0

0.1 sec.

Initial value

0.5 sec.

Condensation/back tack detailed setting

Detailed setting “Perform/Not perform” of pitch of condensation/back

tack section is selected.

Perform Not perform

Flap stopper position

In case of ap sewing, sewing start irradiation position of marking light

(distance from needle)is set

* Setting is only the irradiation position of marking light. Actual sewing

position is the ap end position detected by the ap sensor.

Stacker timer 5

Sets the waiting time of the stacker from the start of material grasping

operation to the release of the material

This setting is available when "Grasping stacker (optional)" is used.

Stacker timer 6

Sets the duration of operating the oscillating arm

This setting is available when "Grasping stacker (optional)" is used.

- - -

80.0 to

280.0

0.1mm

0.00 -

9.99/

0.01 sec

0.00 -

9.99/

0.01 sec

80.0mm

1.00 sec

1.50 sec

Number of stitches of grease-up

Number of stitches of sewing machine motion after replenishing grease

is indicated.

* When pressing CLEAR button, number of stitches is cleared to “0”.

Be sure to clear after replenishing grease.

Language selection

Language to be indicated in the panel is selected.

Japanese

Chinese (traditional) Chinese (simplied)

Spanish Italian

French German

Portuguese Turkish

Vietnamese Korean

Indonesian Russian

. . . Item that is not displayed due to other setting state.

English

− 63 −

- - - - - -

- - - No selection

Level 2

②

Memory switch data (level 2) are the motion data that the sewing machine has in common and the data

that operate on all sewing patterns in common. The data are for the maintenance personnel and possi-

ble to edit by pressing the mode switch as long as 6 seconds.

Setting range

No. Item

Marking light mounting

Mounting/Non-mounting of marking light is selected. When “Non

mounting” is selected, marking light does not work.

Non mounting Mounting

Edit unit

- - -

Initial value

Sewing position selection

Mode that surely ends sewing at rear reference position, mode that

surely starts sewing from front reference position or the conventional

motion mode that changes sewing position according to the setting of

is selected.

* Front reference position : 80 mm from needle

Rear reference position : 300 mm from needle

For the long and wide type, it is 330 mm.

However, when

Conventional motion

mode

Sewing position

xed mode (Front

reference)

is set, it is 380 mm.

Sewing position

xed mode (Rear

reference)

Setting of solenoid valve for corner knife separate drive

Mounting/non mounting of solenoid valve for corner knife separate

drive is set.

Non mounting Mounting

- - -

Pedal operation mode change-over

Mode to be used for foot pedal is set.

7-step pedal mode 1-shot pedal mode

Excess rate of center knife cutting

Excess rate in terms of the speed of revolution of center knife can be

set.

− 64 −

- - -

300 to

500

350%

No. Item

Setting of intermittent feed prohibition

Perform/not perform intermittent feed sewing is selected.

* When performing intermittent sewing, the max. sewing speed of sew-

ing machine is limited 1,500 sti/min.

Setting range

Edit unit

- - -

Initial value

Perform intermittent

feed sewing

Not perform intermit-

tent feed sewing

Change-over of ap concealed stitching data edit reference

Making the ap concealed stitching data that is set from panel the

compensation value from the ap detecting end or the distance from

detecting sensor to sewing start is selected.

Flap detecting end

compensation

Sensor compensa-

tion

L size data range enlargement

Enlarging/not enlarging L size data range to max. 220 mm + 15 mm is

set. In case of the long and wide type, the size is enlarged to 250 mm

+ 50 mm.

* When performing sewing longer than 250 mm with

the long

and wide type, the corner knife does not work.

* In case of

the long and wide type, corner knife does not work

when a ap cloth is put in the area of +50 mm even when it is less

than 250 mm.

Not enlarging Enlarging

Selection of sewing speed of sewing machine setting

It is selected that either memory switch or pattern data performs setting

of sewing speed of sewing machine.

- - -

Memory switch Pattern data

Selection of reecting tape check mode

ON/OFF of reecting tape check mode is set.

When ON is set, the clamp foot is automatically comes lowered with

the rst clamp foot advance motion after turning ON the power and

deterioration check of reecting tape is performed.

* Clamp foot is automatically lowered. Be sure to use this function only

in case of shim type.

OFF ON

Selection of back tack return at sewing end compensation setting

It is selected that either memory switch or pattern data performs setting

of back tack return at sewing end compensation.

Memory switch Pattern data

- - -

− 65 −

No. Item

Back tack return at sewing end compensation

Back tack return at sewing end compensation is set.

* It is possible to set only when is set to the memory switch

selection.

Setting range

Edit unit

−2.0 to

2.0

0.1mm

Initial value

1.0mm

Selection of mode change-over button display in the pattern list

screen

Mode change-over button is displayed in the pattern list screen and

data of different mode can be selected.

Non-display Display

Cycle sewing coupling function

Odd-numbered pattern can be coupled to even-numbered pattern and

as many as 12 steps can be sewn.

Only combination of 1 and 2, 3 and 4, 5 and 6, 7 and 8, 9 and 10, 11

and 12, 13 and 14, 15 and 16, 17 and 18, and 19 and 20 can be cou-

pled.

Coupling function

OFF

Coupling function

Center knife lowering time

Center knife lowering time is set.

- - -

10 to 100

Center knife one-shot motion prohibition setting

With/without one-shot motion to properly cut the cutting position of

center knife on the side of the end of sewing is selected.

With one-shot mo-

tion

One-shot motion

prohibited

Clamp foot motor origin compensation

Origin of clamp foot motor is compensated.

- - -

−10.0 to

10.0

0.1mm

0.0mm

− 66 −

No. Item

Corner knife motor origin compensation

Origin of corner knife motor is compensated.

Setting range

Edit unit

−5.0 to

5.0

0.1mm

Initial value

0.0mm

Marking light origin compensation (just under)

Origin of marking light motor is compensated. Origin is in the state that

it irradiates light just under and located at the position of 230 mm from

needle.

* In case of Long and wide type, light irradiation position is at

the position of 246 mm from the needle.

Marking light origin compensation (needle side)

Position of needle side from origin of marking light motor is compensat-

ed. Light irradiation position is 80 mm from needle.

* In case of Long and wide type, light irradiation position is at

the position of 96 mm from the needle.

Marking light origin compensation (operator side)

Position of operator side from origin of marking light motor is compen-

sated. Light irradiation position is 380 mm from needle.

* In case of Long and wide type, light irradiation position is at

the position of 396 mm from the needle.

−500 to

500

1 pulse

−500 to

500

1 pulse

−500 to

500

1 pulse

0 pulse

Back tack motor origin compensation

Origin of back tack motor is compensated.

−30 to 30

1 pulse

0 pulse

− 67 −

10. PERFORMING OPTIONAL SETTING

(1) Changing procedure of the optional setting

Displaying the 2nd screen of the operation-mode changeover

①

screen.

When you keep operation-mode changeover key held

pressed for six seconds, right-scroll button

A is displayed

on the screen.

When you press this button, the 2nd screen (screen A) of the op-

eration-mode changeover screen is displayed.

Displaying the option setting list screen

②

Option setting button B is displayed on the screen.

When you press this button, option setting list screen (screen B)

is displayed.

Second screen of the

mode changeover screen

(Screen A)

Optional setting list screen

(Screen B)

Selecting the option setting you want to change

③

Press up/down scroll buttons C to select the data item

button D you want to change.

− 68 −

(2) Optional setting list

By setting the optional mounted state, it is possible to perform the respective optional operations.

Setting range

No. Item

Clamp bar stacker mounting/not mounting is set

Edit unit

- - -

Initial value

Not mounting Mounting

Roller stacker mounting/not mounting is set.

Not mounting Mounting

Sets mount/unmount of the grasping stacker device mount/unmount

Unmount Mount

Dart stretcher mounting/not mounting is set.

* However, in case of dart stretcher mounting, Gauge size set-

ting is limited to 8 to 12 mm.

* In case of the long and wide type, the dart stretcher does not

work.

Not mounting Mounting

Vacuum device mounting/not mounting is set.

* In case of the long and wide type, the vacuum device does

not work.

Not mounting

- - -

Not mounting

- - -

Unmount

- - -

Not mounting

- - -

Not mounting

Not mounting Mounting

Automatic interlining supplying device mounting/not mounting is

set.

* In case of the long and wide type, the automatic interlining

supplying device does not work.

Not mounting Mounting

Zipper attachment mounting/not mounting is set.

* However, in case of zipper attachment mounting, Gauge size

setting is limited to 16 to 20 mm.

* In case of the long and wide type, the zipper attachment does

not work.

Not mounting Mounting

- - -

Not mounting

- - -

Not mounting

− 69 −

11. CHANGING THE DEVICE SETTING

(1) Changing procedure of the device setting

Displaying the 2nd screen of the operation-mode changeover

①

screen.

When you keep operation-mode changeover key held

pressed for six seconds, right-scroll button A is displayed

on the screen.

When you press this button, the 2nd screen (screen A) of the op-

eration-mode changeover screen is displayed.

Displaying the device setting list screen

②

Second screen of the

mode changeover screen

(Screen A)

Device setting button B is displayed on the screen.

When you press this button, the device setting list screen is dis-

played.

Selecting the device setting you want to change

③

Select the data item button C you want to change.

Device setting list screen

(Screen B)

− 70 −

(2) Device setting list

By setting the type of device, it is possible to operate according to the type.

No. Item

Gauge size

Gauge size of sewing machine is set.

* For the long and wide type, the range is enlarged to 22 to 32

mm.

* Corner knife motion is changed according to the set value of gauge

size.

* When Dart stretcher device is mounted, the range is limited to

8 to 12 mm and Zipper attachment is mounted, 16 to 20 mm.

Setting range

Edit unit

8 to 20

( 22 to 32 )

2 mm

Initial value

10 mm

Long and wide type selection

It is set when using the long and wide type.

Standard :

Standard clamp mounting, Sewing size 220 mm

Long and wide type :

Clamp foot for long and wide type mounting, Sewing

size 250 mm

The type has been set according to the mounted

clamp foot type at the time of delivery. Do not select

any other than the mounted clamp foot type since

interference occurs.

- - -

− 71 −

12. CUSTOMIZING THE PEDAL OPERATION

Operation functions of “Binder down”, “Flap presser down”, etc. in terms of the number of the respective de-

pressing steps of the pedal can be optionally registered in accordance with the using conditions.

In addition, the customized pedal operation data can have as many as 5 kinds. Select and use them.

(1) Method to select and use the customized data

Display the pedal customizing screen

①

Press MODE CHANGEOVER key and PEDAL CUSTOMIZ-

ING button A is displayed on the screen.

Press this button and the pedal customizing screen (screen A) is

displayed.

Pedal customizing screen

(Screen A)

Select from button B 5 kinds of pedal operation that are regis-

②

tered as customized. At this time, the contents of selected pedal

operation data are displayed at C.

When SCREEN END button D is pressed, the selected

③

pedal operation data is determined and the screen returns to the

original screen.

− 72 −

(2) Customizing the pedal operation data

Press button A, and set whether to make the clamp foot

①

recede or not with the pedal depressed to the reverse step.

Display Description

To make clamp foot recede

Not to make clamp foot recede

Press button

②

, and set whether or not the interlining press-

er actuate with the pedal depressed to the reverse step.

Display Description

To actuate

Not to actuate

Press button

③

and set whether or not to lock the respec-

tive pedal operations of rst to seventh steps.

In case of “lock”, even when the pedal is released, the motion

state by pedal operation is held unless the pedal is depressed to

the reverse step or reset of pedal is performed.

Display Description

To lock

Pedal motion function setting screen

(Screen A)

Not to lock

Press button D, and the pedal motion function setting

④

screen (screen A) is displayed. Then the motion function to be

registered to the number of the respective pedal steps can be set.

− 73 −

Functions below can be registered from rst step in order. Func-

⑤

tions that can be registered are in the state of button as

, and displayed in order. When the button is pressed, the color

changes and the function is registered. The number of pedal

F E

steps is advanced with ▲▼ button

pedal steps is returned with

F, it becomes the state before

E. When the number of

one.

When functions are registered up to the last, ENTER button

is displayed. Press it to determine the registered data.

* It is possible to clear and register the number of pedal steps.

* When the function is determined without registering MACHINE START , knee switch start is applied.

* Whether or not the clamp foot comes down from right or left is determined by clamp foot lowering

order change-over. When right and left are set to the same time, even if the independent motion is set in

this screen, the right and the left actuate at the same time.

* Whether or not the ap presser comes down from right or left is determined by ap presser lowering

order change-over.

When right and left are set to the same time, even If the independent motion is set in this screen, the right

and the left actuate at the same time.

Display Description Display Description

Dart stretcher (optional) Binder down

Vacuum suction Flap presser one side down

Clamp foot one side down Flap presser remaining side down

Clamp foot remaining side down Machine start

− 74 −

13. CUSTOMIZING THE DATA INPUT SCREEN

Buttons displayed in the data input screen can be customized in accordance with the customers’ using con-

ditions.

(1) Customizing procedure

Display the customizing screen of the input screen

①

Keep pressing MODE CHANGEOVER key for three sec-

is displayed on the

onds, and CUSTOMIZE button

screen.

When this button is pressed, the customizing screen of the input

screen is displayed.

F C D

G H

J L K

Select the conditions of buttons

②

Every time the buttons from

to L are pressed, display/non dis-

play of the buttons can be changed over. Customize and use the

buttons in accordance with the customers’ using conditions.

Symbol Display

Non dis-

play

Description Initial state

Pattern list button

Flap concealed stitching data (Left sewing start)

Center knife motion position setting

Flap concealed stitching data (Left sewing end)

Sewing mode change-over

Corner knife motion position at sewing start

L size setting

Corner knife motion position at sewing end

Stacker stop/motion change-over

Motion mode change-over

Marking light setting

− 75 −

③

button

Up to 4 sewing data can be registered to SEWING DATA CUS-

TOMIZE buttons M.

When pressing CUSTOMIZING button M you desire to register,

the sewing data list (screen A) is displayed.

Select the sewing data to be registered

④

Select the sewing data you desire to register with SEWING DATA

button N.

When the selected button is pressed twice, the selection is re-

leased.

⑤

When ENTER button O is pressed, register to the cus-

tomizing button ends, and the screen returns to the customizing

screen of the input screen. The registered sewing data is dis-

played on CUSTOMIZING button M.

Sewing data list screen

(Screen A)

The data below have been registered in order from the left at the time of your purchase.

a. Lockstitch pitchy

b. Condensation/back tack at sewing start selection

c. Condensation/back tack at sewing end selection

d. Dart stretcher stop/motion change-over

− 76 −

14.

PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN

Buttons displayed in the data input screen can be customized in accordance with the customers’ using condi-

tions.

(1) Customizing procedure

Display the customizing screen of the sewing screen

①

Keep pressing MODE CHANGEOVER key for three sec-

F C

K J L

G H

onds and SEWING SCREEN CUSTOMIZING button

displayed on the screen.

Press this button and the customizing screen of sewing screen is

displayed.

Set the conditions of buttons

②

Every time the buttons from

to L are pressed, button display/

non display can be changed over. Customize and use the buttons

in accordance with the customers’ using conditions.

Symbol Display

Non dis-

play

Description Initial state

Pattern list button

Flap concealed stitching data (Left sewing start)

Center knife motion position setting

A is

Flap concealed stitching data (Left sewing end)

Sewing mode change-over

Corner knife motion position at sewing start

L size setting

Corner knife motion position at sewing end

Stacker stop/motion change-over

Motion mode change-over

Marking light setting

− 77 −

③

When DIRECT PATTERN REGISTER button

is pressed, the

direct pattern register list screen (screen A) is displayed.

In the direct pattern list screen, the pattern data of independent

sewing/alternate sewing/cycle sewing can be freely registered up

to 30.

PATTERN LIST button N and the direct pattern selection screen

(screen B) is displayed.

Direct pattern list screen

(Screen A)

Direct pattern selection screen

(Screen B)

Select the pattern you desire to register with PATTERN SELEC-

TION button O.

In addition, the ten keys are displayed by pressing NO. INPUT

button R and the pattern you desire to register can be selected

by inputting the ten keys.

When the selected button is pressed again, the selection is

released.

When ENTER button

is pressed, register to the direct button is

completed and the screen returns to the direct pattern list screen

(screen A).

When MODE CHANGEOVER button

is pressed, the sewing

mode is changed over to independent sewing → alternate sewing

→ cycle sewing.

The direct buttons have not been registered at the time of your purchase.

− 78 −

15. USING THE INFORMATION

There are three functions below, in the information function.

Display the information screen

①

Ⓑ

Ⓐ

Information screen

(screen A)

Press INFORMATION key

the input screen and the information screen (screen A) is dis-

played.

Maintenance inspection information

Ⓐ

Oil replacement (grease-up) time, needle replacement time,

cleaning time, etc. are specied, and when the specied

time has passed, the warning notice can be performed.

Ⓒ

See

"VI-15.(1) Observing the maintenance inspection

information" p. 80.

Production control information

Ⓑ

By means of function to display target production and

actual production, the target achieving consciousness of a

line or a group is enhanced and also the progress can be

conrmed in one glance.

See

"VI-15.(3) Observing the production control infor-

mation" p. 82 and "VI-15.(4) Performing setting of the

production control information" p. 84.

of the switch seat section in

Operation measurement information

Ⓒ

Information on machine operating situation, machine op-

erating rate, pitch time, machine time, and machine speed

can be displayed.

See

"VI-15.(5) Observing the operation measurement

information" p. 86.

− 79 −

(1) Observing the maintenance inspection information

Display the maintenance information screen

①

Press MAINTENANCE INSPECTION INFORMATION SCREEN

DISPLAY button

of the information screen.

Three items of the information below are displayed in the mainte-

nance inspection information screen.

• Needle replacement

(1,000 stitches) :

• Cleaning time (hour) :

• Oil replacement time

(hour) :

Interval

to inform the inspection and remaining time D up to

replacement are displayed in the respective item buttons B.

Also, the remaining time up to the replacement can be cleared.

Perform CLEAR of the remaining time up to the replacement

②

Press ITEM button

you desire to clear and the replacement

time clear screen is displayed.

Press CLEAR button E, and the remaining time up to the

replacement is cleared.

− 80 −

Display the threading diagram

③

Press THREADING button E displayed in the maintenance

inspection information screen and the needle thread threading

screen is displayed.

See when performing threading.

(2) Releasing procedure of the warning

When the specied inspection time is reached, the warning screen is

displayed. In case of clearing the inspection time, press CLEAR button

A. The inspection time is cleared and the pop-up is closed. If

not, press CANCEL button B and close the pop-up. Every time

one sewing is completed, the warning screen is displayed until the

inspection time is cleared.

Warning Nos. of the respective items are as follows.

• Needle replacement : A201

• Cleaning time : A202

• Oil replacement time : A203

− 81 −

(3) Observing the production control information

It is possible to designate the start, display the number of pieces of production from the start to the existing

time, display the number of pieces of production target, etc. in the production control screen. There are two

kinds of display ways for the production control screen.

[ In case of displaying from the information screen ]

Display the production control screen

①

Ⓐ

Ⓑ

Press PRODUCTION CONTROL SCREEN DISPLAY button

in the information screen. The production control screen is

displayed.

The production control screen is displayed.

: Existing target value

Ⓐ

Number of pieces of the target of sewn products at the pres-

Ⓒ

Ⓓ

ent time is automatically displayed.

: Actual results value

Ⓑ

Number of pieces of the sewn products is automatically dis-

Ⓔ

played.

: Final target value

Ⓒ

Number of pieces of the nal target of sewn products is dis-

played.

: Pitch time

Ⓓ

Time (second) required for one process is displayed.

: Number of times of thread trimming

Ⓔ

Number of times of thread trimming per process is displayed.

number of pieces, Ⓓ time (unit : second) and Ⓔ number of times.

− 82 −

[ In case of displaying from the sewing screen ]

Display the sewing screen

①

Press READY key A in the input screen and the sewing

screen is displayed.

Display the production control screen

②

Press INFORMATION key

in the sewing screen and the

production control screen is displayed.

The contents of display and the functions are common to “In case

of displaying from the information screen”.

− 83 −

(4) Performing setting of the production control information

Display the production control screen

①

Refer to

tion" p. 82

Input the nal target value

②

First, input the number of pieces of the target of production in the

process to which sewing is performed from now on.

When FINAL TARGET VALUE button A of item ① is

pressed, the nal target value input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

"VI-15.(3) Observing the production control informa-

and display the production control screen.

After the input, press ENTER button D.

Input the pitch time

③

Next, input the pitch time required for one process.

When PITCH TIME button B of item ① is pressed, the

pitch time input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button E.

Input the number of times of thread trimming

④

Next, input the number of times of thread trimming per process.

When NUMBER OF TIMES OF THREAD TRIMMING button

C of item ① is pressed, the number of times of thread

trimming input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button F.

* When the input value is “0”, count of the number of times of

thread trimming is not performed. Use this function by connecting

the external switch.

− 84 −

Start the count of number of pieces of production

⑤

Press START button I and the count of number of pieces

of production is started.

Stop the count

⑥

Display the production control screen referring to

"VI-15.(3) Ob-

serving the production control information" p. 82.

When the count is being performed, STOP button J is

displayed. When STOP button

is pressed, the count is

stopped.

After the stop, START button

is displayed at the position

of STOP button. When continuing the count, press START but-

ton

button

Clear the counted value

⑦

I again. The counted value is not cleared until CLEAR

K is pressed.

When clearing the counted value, set the count to the stop state

and press CLEAR button

The value to be cleared is the present target value

results value N.

* CLEAR button is displayed only in case of stop state.

and actual

When CLEAR button

is pressed, the clear conrmation

screen is displayed.

When CLEAR button

is pressed in the clear conrmation

screen, the counted value is cleared.

− 85 −

(5) Observing the operation measurement information

Display the operation measurement screen

①

Press OPERATION MEASUREMENT SCREEN DISPLAY button

in the information screen. The operation measurement

Ⓐ

Ⓒ

Operation measurement screen

(Screen A)

screen (screen A) is displayed.

Information on the following 5 items is displayed in the operation

measurement screen.

: This item automatically displays the operation rate from the

Ⓑ

Ⓓ

Ⓔ

Ⓐ

time of starting the measurement.

: This item automatically displays the mean machine speed

Ⓑ

from the time of starting the measurement.

: This item automatically displays the mean pitch time from the

Ⓒ

time of starting the measurement.

: This item automatically displays the mean machine time from

Ⓓ

the time of starting the measurement.

: This item displays the number of times of thread trimming per

Ⓔ

process.

Input the number of times referring to item

below.

②

Input the number of times of thread trimming

②

Next, input the number of times of thread trimming per process.

Press NUMBER OF TIMES OF THREAD TRIMMING button

Ⓔ and the number of times of thread trimming input

screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button

* When the input value is “0”, count of the number of times of

thread trimming is not performed. Use this function by con-

necting the external switch.

− 86 −

Start the measurement

③

Press START button C, and the measurement of each data

is started.

Stop the count

④

Display the operation measurement screen referring to Items ①

and ② of

information" p. 86

"VI-15.(5) Observing the operation measurement

When the measurement is being performed, STOP button

is displayed. When STOP button D is pressed, the

measurement is stopped. C is displayed at the position of

STOP button. In case of continuing the measurement, press again

START button C. The measured value is not cleared until

CLEAR button E is pressed.

Clear the counted value

⑤

When clearing the counted value, set the count to the stop state

and press CLEAR button F.

* CLEAR button is displayed only in case of stop state.

When CLEAR button F is pressed, the clear conrmation

screen is displayed.

When CLEAR button G is pressed in the clear conrmation

screen, the counted value is cleared.

− 87 −

16. USING THE COMMUNICATION FUNCTION

Communication function can download the sewing data created with other sewing machine . In addition, the

function can upload the aforementioned data to the media or personal computer.

As the means of communication, a media slot and USB are prepared.

(1) Handling possible data

Data name Extension Description of data

Sewing data APW ××× .EPD

(2) Performing communication by using the media

For handling way of the media, read

"VI-1. PREFACE" p. 21

(3) Performing communication by using USB

Data can be sent/received to/from a personal com-

puter or the like, by means of a USB cable.

Sewing data created by the sewing ma-

chine exclusive for APW

××× : File No.

If the contact part becomes dirty, failure

of contact will be caused. Do not touch

by hand, and control so that dust, oil or

other foreign material does not adhere

to it. In addition, the inside element is

damaged by static electricity or the like.

So, be very careful when handling.

− 88 −

(4) Take-in of the data

Communication screen

(screen A)

Display the communication screen

①

When COMMUNICATION key of switch seat section is

pressed in the input screen, the communication screen (screen A)

is displayed.

Select the communication procedure

②

There are four communication procedures as described below.

Writing data from media to panel

Writing data from personal computer (server) to panel

Writing data from panel to media

Writing data from panel to personal computer (server)

Select the button of communication procedure you desire.

Select the data No.

③

When

is pressed, the writing le selection screen is

displayed.

Input the le No. of the data you desire to write. For the le No.,

input APW×××. of the le name and the numerals of the part ×××

of EPD. Designation of the pattern No. of writing destination can

be performed in the same way. When the writing destination is the

panel, pattern Nos. which have not been registered are displayed.

Determine the data No.

④

When ENTER button

is pressed, the data No. selection

screen is closed and the screen returns to the communication

screen (screen A).

Start communication

⑤

When COMMUNICATION START button

is pressed, the

data communication starts.

The during communication is displayed during communication

and the screen returns to the communication screen after the end

of communication.

Do not open the cover during reading the data. Data may

not be read in.

− 89 −

(5) Take-in of plural data together

It is possible for the sewing data to select plural data to be written and write all together. Pattern No. of writ-

ing destination is the same No. of the selected data No.

No.99 and after of the media cannot perform the plural selection.

Display the writing le selection screen

①

Press PLURAL SELECTION button

and the data No.

plural selection screen is displayed.

Perform the selection of data No.

②

List of the le No. of the existing data is displayed. Press FILE No.

buttons B you desire to write. It is possible to reverse the selec-

tion state of the button with REVERSE button

Determine the data No.

③

When ENTER button

is pressed, the data No. plural se-

lection screen is closed and the selection of data ends.

Start the communication

④

Press COMMUNICATION START button

communication starts.

and the data

− 90 −

Data No. during communication, total number of writing data and num-

ber of data that have nished the data communication are displayed in

the during communication screen.

* When performing writing to the pattern No. that already exists, the

overwriting conrmation screen is displayed before writing. When

performing overwriting, press ENTER button

G F

When performing overwriting to all without displaying the overwrit-

ing conrmation screen, press OVERWRITING button

all cases.

− 91 −

17. PERFORMING FORMATTING OF THE MEDIA

When re-formatting the media, be sure to perform it with IP-420. The media that have been formatted with

the personal computer cannot be read with IP-420.

Display the media format screen

①

Keep pressing MODE CHANGEOVER key for three sec-

onds and MEDIA FORMAT button A is displayed on the

screen. When this button is pressed, the media format screen is

displayed.

Start formatting of the media

②

Set the media you desire to format to the media slot, press EN-

TER button B after closing the cover and formatting starts.

Store the necessary data in the media to other media before

formatting. When formatting is performed, the inside data are

erased.

− 92 −

VII. MAINTENANCE

1. INSPECTION

Be sure to periodically execute the maintenance and inspection to keep the performance of this machine.

Be sure to periodically execute the work since machine trouble may be caused unless the maintenance and

inspection are performed.

(1) Maintenance and inspection of the pneumatic device

CAUTION

To prevent accidents caused by abrupt start of the sewing machine, do not place hand(s), foot, face

or tools on the machine moving part.

• Discharge the drain of lter every day.

Press the drain exhaust button located at the

bottom of lter to exhaust the drain.

Drain exhaust button

(2) Maintenance and inspection related to the sewing machine

CAUTION

To prevent accidents caused by abrupt start of the sewing machine, start the work after turning OFF

the power.

• When dust adheres to the small places of the machine such as clamp foot or the like, normal operation is

disturbed. Be sure to perform cleaning before the work. In addition, be sure to clean the thread waste in

the hook cover once a week.

• Check the sharpness of center knife and corner knife before the work, and try to replace it in good time.

• For the lubrication of the sewing machine, be sure to use the designated oil JUKI MACHINE OIL No. 1

(MDFRX1600C0).

• Periodically replace the thread guide felt. (Refer to

"V-1.(3) How to pass the needle thread" p. 14).

− 93 −

(3) With regard to the waste oil of the hook oil

CAUTION

To prevent accidents caused by abrupt start of the sewing machine, start the work after turning OFF

the power.

Turn and remove the oil can, and drain the waste oil

when the waste oil gathered in approximately half of

oil can ❶ located on the machine bed cover.

❶

(4) With regard to the cleaning of the hook shaft base

CAUTION

To prevent accidents caused by abrupt start of the sewing machine, start the work after turning OFF

the power.

Periodically clean the waste cloth or the like gathered in the hook oil cover.

• Raise the machine head and remove oil cover ❷

❷

❸

after loosening setscrews ❸ (5 places).

• Clean the inside of hook oil cover ❹.

❹

− 94 −

2. MARKING LIGHT

WARNING

1. If the laser light directly enters the eye, eyesight trouble may be caused. Do not look into the laser inlet/outlet.

2. Never perform installing/removing of the marking lamp with the power turning ON. In addition, do not use the light other than marking.

(1) Marking light for sewing reference setting

The light of marking light on the front side observed from the operator side is used for longitudinal line reference setting (xed) A and that in the rear side is used for lateral line refer-

ence setting (moving according to the sewing type) B.

Needle

Movable range

220

Lateral line reference laser Longitudinal line reference laser

Class 2 laser product Class 2M laser product

Maximum output: 1.0mW Maximum output: 3.5mW

Wave length: 650nm Wave length: 650nm

JIS C 6802:2011 IEC60825-1+A2:2007

• Use installing hole

bottom side up to gauge size 8

to 16 mm. In case of 18 mm or

more, use installing hole C on

the top side.

• After changing the top or the

bottom installing position, be sure to perform the adjustment

of marking light motor origin.

Laser specications

Safety standard

on the

(2) Adjusting the marking light irradiation position

Press button

screen is displayed. Then the irradiation position of marking light can

be adjusted.

Lateral line irradiation position of marking light is determined by the

sewing type, and the irradiation position is automatically moved by B

change-over of sewing start irradiation/sewing end irradiation/

center irradiation” and “ L size setting”.

When the compensation value of C is 0.0 mm, the marking light irradi-

ates the sewing position.

When you desire to move the marking light irradiation position in terms

of the sewing position, set each compensation value of C for use.

in the input screen and the marking light setting

: Sewing start irradiation position compensation

: Sewing end irradiation position compensation

: Center irradiation position compensation

− 95 −

3. REPLENISHING GREASE TO THE DESIGNATED PLACE

* When “Grease-up warning E220” or “Grease-up error E221” is displayed, or when the machine has been

used for one year, be sure to perform replenishing of grease.

When turning ON the power after the sewing machine has operated up to 40 million stitches, “grease-up

warning E220” informing of the time of grease replenishment is displayed on the panel. When pressing RE-

SET button

to leave the error screen, the machine can continue operating. However, the error has not

been released and the error is displayed every time the power is turned ON. After performing replenishment

of grease which is explained later, call “Memory switch

“0” with CLEAR button

” and set the number of stitches of operation to

When the machine has been continuously used up to 48 million stitches, “grease-up error E221” is displayed

on the panel. In this case, even when RESET button

sewing after that cannot be performed. Be sure to call “Memory switch

es of to “0” with CLEAR button

“Grease-up warning E220” and “Grease-up error E221” are displayed again unless memory

switch

2. Be sure to use the grease tube (Part No. : 40006323) supplied with the machine as accessories

for replenishing grease to the designated place which is explained later. If any grease other than

the designated one is replenished, Component breakage will be caused.

3. Keep the used grease tube in a safe place.

is cleared to “0” after replenishing grease.

after performing replenishment of grease which is explained later.

is pressed and the error screen is released, the

” and set the number of stitch-

CAUTION

To prevent accidents caused by abrupt start of the sewing machine, start the work after turning OFF the power.

− 96 −

JUKI APW-895/IP-420 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

I. CAUTIONS BEFORE OPERATION

II. CONFIGURATION OF THE MACHINE

III. SPECIFICATIONS

1. MECHANICAL SPECIFICATIONS

2. ELECTRICAL SPECIFICATIONS

IV. INSTALLATION

1. REMOVING PACKING MATERIALS

2. SECURING THE MACHINE

3. CONNECTING THE FOOT PEDAL

4. CONNECTING THE AIR COUPLER

5. CONNECTING THE POWER PLUG

6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE

9. REMOVING THE HEAD FIXING PLATE

10. INSTALLING THE SUB-TABLE

11. INSTALLING OPERATION PANEL IP-420

12. LUBRICATING THE OIL TANK

13. INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40045772)

14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40045772)

V. PREPARATION OF THE SEWING MACHINE

1. HOW TO OPERATE THE SEWING MACHINE HEAD

(1) How to attach the needles

(2) Thread used

(3) How to pass the needle thread

2. HOW TO REMOVE THE SEWING TABLE

(1) When replacing the bobbin thread

(2) Cautions to be taken when the sewing tables are removed

3. HOW TO WIND THE BOBBINS

4. HOW TO THREAD THE BOBBIN CASE

5. HOW TO INSTALL THE BOBBIN CASE

6. HOW TO ADJUST THE THREAD TENSION

7. SETTING THE MATERIAL TO BE SEWN

(1) Setting a garment body

8. ADJUSTING THE MATERIAL GUIDE

VI. HOW TO USE THE OPERATION PANEL

1. PREFACE

2. BASIC OPERATION OF THE OPERATION PANEL (IP-420)

(2) Buttons used in common

(3) Basic operation

3. EXPLANATION OF THE BASIC SCREEN

(1) Input screen (Independent sewing mode)

(2) Sewing screen (Independent sewing mode)

(3) Input screen (Alternate sewing mode)

(4) Sewing screen (Alternate sewing mode)

(5) Input screen (Cycle sewing mode)

(6) Sewing screen (Cycle sewing mode)

4. USING THE COUNTER

(1) Setting procedure of the counter

(2) Releasing procedure of count-up

(3) Counter value changing procedure during sewing

5. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER

(1) Setting procedure of the bobbin thread remaining amount adjustment counter

(2) Releasing procedure of the bobbin thread remaining amount detection count-up

6. CHANGING THE SEWING MODE

7. USING THE SEWING PATTERN

(1) Performing the selection of pattern

(2) Performing the new creation of pattern

(3) Copying the pattern

(4) Erasing the pattern

(5) Naming the pattern

(6) Editing procedure of the cycle sewing data

8. CHANGING THE SEWING DATA

(1) Changing procedure of the sewing data

(2) Sewing data list

9. CHANGING THE MEMORY SWITCH DATA

(1) Changing procedure of the memory switch data

(2) Memory switch data list

10. PERFORMING OPTIONAL SETTING

(1) Changing procedure of the optional setting

(2) Optional setting list

11. CHANGING THE DEVICE SETTING

(1) Changing procedure of the device setting

(2) Device setting list

12. CUSTOMIZING THE PEDAL OPERATION

(1) Method to select and use the customized data

(2) Customizing the pedal operation data