JUKI APW-895 Instruction Manual
ENGLISH
APW-895
INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
CONTENTS
i
!
. CAUTIONS BEFORE OPERATION
@
. CONFIGURATION OF THE MACHINE
#
. SPECIFICATIONS
1. MECHANICAL SPECIFICATIONS ......................................................................................................... 3
2. ELECTRICAL SPECIFICATIONS ........................................................................................................... 3
$
. INSTALLATION
1. REMOVING PACKING MATERIALS ...................................................................................................... 4
2. SECURING THE MACHINE.................................................................................................................... 4
3. CONNECTING THE FOOT PEDAL ........................................................................................................ 5
4. CONNECTING THE AIR COUPLER ..................................................................................................... 5
5. CONNECTING THE POWER PLUG ...................................................................................................... 6
6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE ................................. 6
7. INSTALLING SP-46 (CLAMP BAR STACKER) (OPTIONAL) ............................................................... 7
8. INSTALLING SP-47 (ROLLER STACKER) (OPTIONAL) ...................................................................... 8
9. REMOVING THE HEAD FIXING PLATE ................................................................................................ 9
10. INSTALLING THE SUB-TABLE ........................................................................................................... 9
11. INSTALLING OPERATION PANEL IP-310 ........................................................................................... 9
12. LUBRICATING THE OIL TANK .......................................................................................................... 10
13. INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL) ...................................... 11
14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL) ............................. 12
..........................................................................................................3
..............................................................................................................4
...............................................................................1
..........................................................................2
%
. PREPARATION OF THE SEWING MACHINE
1. HOW TO OPERATE THE SEWING MACHINE HEAD ......................................................................... 13
(1) How to attach the needles .............................................................................................................. 13
(2) Thread used .................................................................................................................................... 13
(3) How to pass the needle thread ....................................................................................................... 14
2. HOW TO REMOVE THE SEWING TABLE
(1) When replacing the bobbin thread .................................................................................................. 15
(2) Cautions to be taken when the sewing tables are removed ........................................................... 16
3. HOW TO WIND THE BOBBINS
4. HOW TO THREAD THE BOBBIN CASE ............................................................................................. 18
5. HOW TO INSTALL THE BOBBIN CASE.............................................................................................. 18
6. HOW TO ADJUST THE THREAD TENSION ....................................................................................... 19
7. SETTING THE MATERIAL TO BE SEWN ............................................................................................ 20
(1) Setting a garment body .................................................................................................................. 20
^
. HOW TO USE THE OPERATION PANEL
1. BASIC OPERATION OF THE OPERATION PANEL (IP-310) ............................................................. 21
(1) Conguration of IP-310
(2) Buttons used in common ................................................................................................................ 22
(3) Basic operation ............................................................................................................................... 22
2. EXPLANATION OF THE BASIC SCREEN
(1) Input screen (Independent sewing mode)....................................................................................... 24
(2) Sewing screen (Independent sewing mode) .................................................................................. 25
(3) Input screen (Alternate sewing mode) ............................................................................................ 26
(4) Sewing screen (Alternate sewing mode) ........................................................................................ 27
(5) Input screen (Cycle sewing mode).................................................................................................. 28
........................................................................................................... 17
.................................................................................................................. 21
........................................................................................... 15
........................................................................................... 24
.............................................................13
....................................................................21
(6) Sewing screen (Cycle sewing mode) ............................................................................................. 29
ii
3. USING THE COUNTER
(1) Setting procedure of the counter..................................................................................................... 30
(2) Releasing procedure of count-up .................................................................................................... 33
(3) Counter value changing procedure during sewing ......................................................................... 33
4. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER
(1) Setting procedure of the bobbin thread remaining amount adjustment counter ............................. 34
(2) Releasing procedure of the bobbin thread remaining amount detection count-up ......................... 36
5. CHANGING THE SEWING MODE
6. USING THE SEWING PATTERN .......................................................................................................... 38
(1) Performing the selection of pattern
(2) Performing the new creation of pattern ........................................................................................... 39
(3) Copying the pattern......................................................................................................................... 40
(4) Erasing the pattern.......................................................................................................................... 42
(5) Naming the pattern ......................................................................................................................... 43
(6) Editing procedure of the cycle sewing data .................................................................................... 44
7. CHANGING THE SEWING DATA
(1) Changing procedure of the sewing data ......................................................................................... 46
(2) Sewing data list ............................................................................................................................... 47
8. CHANGING THE MEMORY SWITCH DATA
(1) Changing procedure of the memory switch data ............................................................................ 55
(2) Memory switch data list................................................................................................................... 56
9. PERFORMING OPTIONAL SETTING .................................................................................................. 63
(1) Changing procedure of the optional setting .................................................................................... 63
(2) Optional setting list.......................................................................................................................... 64
10. CHANGING THE DEVICE SETTING .................................................................................................. 65
(1) Changing procedure of the device setting ...................................................................................... 65
(2) Device setting list ............................................................................................................................ 65
11. CUSTOMIZING THE PEDAL OPERATION ........................................................................................ 66
(1) Method to select and use the customized data............................................................................... 66
(2) Customizing the pedal operation data ............................................................................................ 67
12. CUSTOMIZING THE DATA INPUT SCREEN ..................................................................................... 69
(1) Customizing procedure ................................................................................................................... 69
13. PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN ................................... 71
(1) Customizing procedure ................................................................................................................... 71
14. USING THE INFORMATION ............................................................................................................... 73
(1) Observing the maintenance inspection information ........................................................................ 74
(2) Releasing procedure of the warning ............................................................................................... 75
(3) Observing the production control information ................................................................................. 76
(4) Performing setting of the production control information ................................................................ 78
(5) Observing the operation measurement information ........................................................................ 80
15. USING THE COMMUNICATION FUNCTION ..................................................................................... 82
(1) Handling possible data ................................................................................................................... 82
(2) Folder structure of media ................................................................................................................ 82
(3) Performing communication by using the media .............................................................................. 83
(4) Take-in of the data .......................................................................................................................... 84
(5) Take-in of plural data together ........................................................................................................ 85
16. PERFORMING FORMATTING OF THE MEDIA ................................................................................. 87
........................................................................................................................ 30
............................................... 34
....................................................................................................... 37
................................................................................................. 38
......................................................................................................... 46
........................................................................................ 55
&
iii
. MAINTENANCE
1. INSPECTION ........................................................................................................................................ 88
(1) Maintenance and inspection of the pneumatic device .................................................................... 88
(2) Maintenance and inspection related to the sewing machine .......................................................... 88
(3) With regard to the waste oil of the hook oil ..................................................................................... 89
(4) With regard to the cleaning of the hook shaft base ........................................................................ 89
2. MARKING LIGHT.................................................................................................................................. 90
(1) Marking light for sewing reference setting ...................................................................................... 90
(2) Adjusting the marking light irradiation position ................................................................................ 90
3. REPLENISHING GREASE TO THE DESIGNATED PLACE
(1) Place to keep grease
(2) Grease-up procedure ...................................................................................................................... 92
4. CONSUMABLE REPLACEMENT COMPONENTS.............................................................................. 94
5. TILTING THE MACHINE
6. REPLACING PROCEDURE BETWEEN DOUBLE-WELT AND SINGLE-WELT ................................. 97
(1) Replacing procedure between double-welt and single-welt
(2) Fine adjustment of the position of garment body clamp ................................................................. 97
(3) Replacing the binder ....................................................................................................................... 98
7. ADJUSTING THE CORNER KNIFE
8. ADJUSTING THE POSITION OF THE SENSOR FOR DETECTING FLAPS .................................... 100
9. CAUSES AND CORRECTIVE MEASURES AGAINST TROUBLES
WITH THE BOBBIN THREAD REMAINING AMOUNT DETECTING DEVICE ................................. 101
10. HOW TO ADJUST THE FOOT PEDAL ............................................................................................ 102
11. ERROR CODE LIST ......................................................................................................................... 104
12. INPUT NUMBER TABLE .................................................................................................................. 113
...........................................................................................................88
................................................................ 91
...................................................................................................................... 91
....................................................................................................................... 95
............................................................ 97
..................................................................................................... 99
!
. CAUTIONS BEFORE OPERATION
Following items have to be checked every working day before the operation of the
machine and before the start of work hours.
1. Ascertainthatthesewingmachineislledwiththepredeterminedamountofoil.
2. Neveroperatethemachineunlessthelubricatingpartinthehookhasbeenlledupwithoil.
3. Ascertain that the pressure gauge indicates the designated air pressure of 0.5 MPa.
*
(This is necessary particularly when the compressor is stopped for a lunch break or the like.)
If the compressed air pressure is equal to or less than the designated value, troubles such
as interference between the parts can occur. It is therefore necessary to carefully check the
compressed air pressure.
4. Check whether the needle thread/bobbin thread need to be replenished.
5. To perform sewing immediately after turning ON the power switch, perform trial stitching
rst,thenproceedwithsewingofactualproductsafterthetestsewing.
6. Inordertopreventtheopticalbersensorofthebobbinthreadremainingamountdetecting
device from showing a detecting failure, be sure to clean thread waste around the hook
using an air gun once or more times a day.
7. Inordertoprotecttheapsensorfromshowingadetectingfailure,besuretocleanduston
thereectingtapeofthefoldingplateusinganairgunonceormoretimesaday.
− 1 −
@
. CONFIGURATION OF THE MACHINE
E
ENGLISH
F
B
C
D
K
G
I
J
H
A
The APW-895 consists mainly of the following units.
Frame and structural components (Framesewing table, covers, foot switch, etc.)
A
Clamp foot unit and feed mechanism
B
Corner knife unit
C
Binder unit (Binder components and its driving components)
D
Pneumatic control unit (Pneumatic control devices and pipings)
E
Stacker unit (Optional)
F
Sewing machine head
G
Electric control unit (Control panel)
H
Operation panel
I
Power switch
J
Temporary stop switch
K
With this machine consisting of the aforementioned 11 units, you can do desired welting work simply
by setting materials (garment body, interlining piece, welting patch, etc.) in place and operating the
switches on the operation panel.
In addition, when temporary stop switch K is pressed during operation of the device, the device stops.
− 2 −
#
. SPECIFICATIONS
1. MECHANICAL SPECIFICATIONS
1 Sewing machine LH-895 model of 2-needle, lockstitch machine with a center knife
Sewing speed 3,000 rpm (max.)
2
3 Stitch length Lockstitch: 2.0 to 3.4 mm (standard: 2.5 mm)
Condensation stitch: 0.5 to 1.5 mm (standard: 1.9 mm)
Back tack stitch: 0.5 to 3.0 mm (standard: 2.0 mm)
Condensation/Back tack stitch selectable
Types of welt Parallel double welt,
4
parallel single welt
5 Pocket lip length
(Welt lenght)
Welting width
6
(Needle gauge)
7 Needles ORGAN DP X 17 #14 to #18 (standard #16)
Possible to set in increments of 1 mm within the range of 18 mm (min.) to 220 mm (max.)
Note that the pocket length is 35 mm at the minimum when using the corner knife (50
mm in case of 14 mm gauge or more and 21 mm by adding a solenoid valve)
For the longer type (optional), the maximum sewing length will be 250 mm.
(Possible up to 300 mm without entering corner knife)
8, 10, 12, 14, 16, 18and 20 mm
(Optional: 22, 24, 26, 28, 30 and 32 mm)
Each with ap or without ap
8 Thread Spun thread #60 (Recommended)
9 Hook Full rotary, vertical-axis, self-lubrication hook
10 Thread take-up lever Slide thread take-up lever
Needle bar stroke 33.3mm
11
Cloth feed mechanism Driven by stepping motor
12
13 Control By a micro-computer
Safety mechanism
14
15 Lubricating oil JUKI New Defrix Oil No. 1
16 Operating air pressure 0.5MPa
Air consumption Approx. 40N R/min.
17
18 Dimensions of machine 1,095 mm (width) × 1,500 mm (length) × 1,165 mm (height)
19 Weight 238.5kg
Noise Workplace-related noise at sewing speed
20
Machine operation is automatically stopped if the cloth feed mechanism error detector,
the needle thread breakage detector or any of the various safety devices is actuated.
(1,580 mm - when including the stacker) (1,800 mm - when including the thread stand)
n = 2,800 min–1 : Lpa
Noise measurement according to DIN 45635-48-B-1.
84 dB(A)
≦
2. ELECTRICAL SPECIFICATIONS
The number of independent sewing patterns that can
1
be stored in memory
The number of alternate sewing patterns that can be
2
stored in memory
3
The number of cycles that can be stored in memory 20 (1 to 20)
4 Input power: Single phase/3-phase 200 to 240V 50/60 Hz (Optional 380V)
5 Power consumption 350VA
99 (1 to 99)
20 (1 to 20)
Voltage uctuation: Within + 10% of the rated voltage
− 3 −
$
. INSTALLATION
1. REMOVING PACKING MATERIALS
Remove the upper cover and remove
the string and packing materials that
havexedtheclampfoot.
Remove the string and packing
materialsthathavexedtheclamp
bar stacker.
Removethestringthathasxedthe
binder unit.
Draw out the corner knife unit and
removethestringthathasxedthe
unit.
2. SECURING THE MACHINE
CAUTION
Topreventafatalaccident,lowerandxadjustbolts
moving the machine to the level and stabilized place.
:
Cut and remove the clip band that
hasxedtheneedlebar.
(4 places) located at the side of caster 1 after
2
2
1
− 4 −
3. CONNECTING THE FOOT PEDAL
1
2
Install the pedal base to the machine frame
1
with screws 2.
Connect pedal bases A an d B wi th two
2
screws 1.
A
3
C
1
B
Posi tion of the pedal can be optionally
adjusted within the range of the slot.
Connect the connecting rods with xing screw
3
.
3
When connecting, do not connect the rods
with connecting rod C on the sensor side
pulled downward,
4. CONNECTING THE AIR COUPLER
Connect one end of air coupler A supplied with
the machine as an accessory to air hose 2. Then
connect the other end to coupler 3 on the main
unit side.
1
3
A
2
− 5 −
• Connect coupler A to the main
unit with air cock 1 closed, then
carefully open air cock 1 to allow the
compressed air to be supplied.
• Make sure that the pressure gauge of
the regulator reads 0.5 MPa.
5. CONNECTING THE POWER PLUG
CAUTION
To prevent possible accidents caused by leakage or dielectric strength, an appropriate power plug
shall be installed by a person who has an expert knowledge of electricity. Be sure to connect the
power plug to the receptacle that is well grounded.
:
Connection of the power plug to the power depends on the specications of the product. Adjust the
power plug to the power specications to connect.
In case of the product of single-phase, 200 to 240V specications :
1
Connect the sky-blue and brown wires of the power cord to the power terminal (AC200 to 240V)
and the yellow/green wire to the ground (earth) terminal respectively.
In case of the product of 3-phase, 200 to 240V specications :
2
Connect the red, white and black wires of the power cord to the power terminal (AC200 to 240V)
and the yellow/green wire to the ground (earth) terminal respectively.
In case of the product with the optional high voltage transformer (with SA-128) :
3
It is possible to connect to 380/400/415V by setting of the input tap of transformer (standard
setting at the time of delivery : 380V). Connect the sky-blue and brown wires of the power cord
to the power terminal (AC380/400/415V) and the yellow/green wire to the ground (earth) terminal
respectively.
*
This product performs operation by the single-phase connection for 3-phasse 380/400/415V.
6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE
Putting nut and washer between main unit frame
and x the thread stand as illustrated in the left-
1
hand gure.
Washer
1
Spring
washer
Nut
− 6 −
7. INSTALLING SP-46 (CLAMP BAR STACKER) (OPTIONAL)
Clamp bar stacker is delivered in the
statethatitisxedintheframeatthe
time of delivery with the clamp bar
stacker mounted. It is necessary to
change the installing position to the
normal using position.
1
Remove stacker xing plate 1.
1
Turn the whole stacker in the direction of
2
the arrow and take it out from inside of
the frame.
Change stacker turning shaft A section
3
B
A
At this time, take care to prevent the stacker cord, the air piping, etc. from being caught.
D
3
to stacker base hole B.
Lock the whole sta c ke r with
4
hinge
Enter safety bar 3 from C and
5
D
.
2
directions and fix it at the
position where is almost parallel
to the oor.
C
2
Atthistime,conrmthatair
is being supplied.
− 7 −
8. INSTALLING SP-47 (ROLLER STACKER) (OPTIONAL)
(1) Adjusting the position
Conrming parallelism
1
Make sure that stacker table
and rubber roller 3 are
2
5
3
0.5mm
4
installed parallel with each
other.
If not, loosen four setscrews
to adjust.
2
Conrming the clearance
2
Make sure that the clearance
between stacker table
and rubber roller 3 is
4
approximately 0.5 mm.
If it is not approximately 0.5
mm, loosen nut 5 to adjust.
(2) Maintenance
(Working state)
1
4
2
When the roller stacker is not used or adjusting
the corner knife, the roller stacker can be turned
upward with the procedure below.
Draw release lever 1 and couple the roller
stacker with xed spring 2 (refer to Fig. 1). Then
the roller stacker is put in the waiting state.
(Waiting state)
Fig. 1
− 8 −
9. REMOVING THE HEAD FIXING PLATE
Remove xing screws 2 of head xing plate 1.
2
1
10. INSTALLING THE SUB-TABLE
Install the sub-table with four screws 1 as shown
in the gure.
Be sure to x the machine and the frame
when performing re-transportation.
At this time, x the sub-table so as to be
ushwiththemaintable.
1
1
11. INSTALLING OPERATION PANEL IP-310
B
C
Tape
Connector
As shown in the figure above, open the lid on the right-hand section C of IP-310 and connect the
connector which is xed with tape to the right-hand top surface B of the table.
To prevent malfunction due to static electricity, install operation panel IP-310 on the panel base to
use and do not change the position of the panel base.
− 9 −
12. LUBRICATING THE OIL TANK
CAUTION
1. To prevent accidents caused by abrupt start of the sewing machine, do not connect the power
plug until lubrication has been completed.
2. Topreventinammationorrash,immediatelywashthepartwhenoilhasstucktoyoureyesor
body.
3. If oil has been swallowed, diarrhea or vomiting may occur. Put oil to the place where children
cannot reach.
:
Fill the oil tank with the oil for hook lubrication
before operating the sewing machine.
Remove oil cap 1 and ll the oil tank
1
with JUKI MACHINE OIL No. 1 (Part No. :
1
MDFRX1600C0) using the oiler supplied with
the machine as accessories.
Upper
engraved
marker line
3
To prevent entering of dust, be sure to
attach the cap for use.
2
Fill the oil tank with the oil until the top end of
Lower
engraved
marker line
2
oil amount indicating rod 3 comes between
the upper engraved marker line and the lower
engraved marker line of oil amount indicating
window
2
.
When oil amount is excessively large, oil
leaks from the air hole or adequate lubrication
cannot be performed. So, be careful.
When operating the sewing machine and
A
A
3
the top of oil amount indicating rod 3 has
lowered up to oil amount indicating window 2,
start lubricating.
− 10 −
• Atthetimeofinitiallling,lltheoil
tank with oil of 200cc as the standard
andconrmthattheoilamount
indicating rod is working.
• When operating a newly installed
machine or a machine which has not
been used for a relatively long period
of time, make the machine run at 2,000
rpm or less for the purpose of breakin. In addition, use the machine after
applying oil to races A of the right/left
hooks.
• For the oil for hook, purchase JUKI
MACHINE OIL No. 1 (Part No. :
MDFRX1600C0).
• Besuretolltheoiltankwithclean
oil.
13. INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL)
CAUTION
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
2
1
:
Fix interlining installing plate 1 to the
1
machine frame with two screws 2.
Sewing table
Notch
Roller
Guide A
Guide plate
Interlining
Set interlining as shown in the gure above.
2
Guide B
Spring
Set collar
Side plate
Guide B
The roll core that can be used is 40 to 70 mm wide and 200 mm in roller diameter (max.).
Pass the interlining between guide B and guide A and roller, and route it up above the table.
3
Feed the interlining up to the roller section using the notch of the guide plate.
Adjust the lateral position of two guides, two guide pins and side plate (on the right) to allow the
4
interlining to be fed straight up above the sewing table.
Position the set collar on the left-hand side to allow the side plate to lightly hold the interlining by
5
spring. Then x the set collar there.
− 11 −
14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL)
CAUTION
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
:
Adjustment of the interlining feeding amount
1
is performed with memory switch (U03).
However, perform further ne adjustment
with the speed controller 2 of the interlining
feeding cylinder
1
.
(When tightening the speed controller 2, the
amount is decreased and when loosening it,
1
2
3
the amount is increased.)
When a new interlining 3 is mounted, press
2
interlining supply button 4, perform feeding
of the trial sewing several times and use the
device after conrming the feeding amount
and the parallel feeding of the interlining.
6
4
5
(Caution when operating)
When using the interlining supplying device
with rear reference 5, the interlining at the
sewing start remains long since it is away
from interlining outlet 6. So, use the device
with front reference 7.
For handling the sewing tables, refer to
"%-2-(2) Cautions to be taken when the
sewing tables are removed".
7
− 12 −
%
. PREPARATION OF THE SEWING MACHINE
1. HOW TO OPERATE THE SEWING MACHINE HEAD
(1) How to attach the needles
CAUTION
Turn OFF the power before starting the work so as to prevents accidents caused by abrupt start of the
sewing machine.
2
(2) Thread used
:
Needles used are DP X 17 #14 to #18 (standard
#16). Use the specied needle.
1
2
Insert left- and right-hand sides needles as far as
they will go pointing their long grooves 1 at each
other and tighten needle clamp screws 2.
• Use the left hand twist thread for the needle
thread.
• Either twist thread will do for the bobbin thread.
Right hand twist thread
Left hand twist thread
Use a new thread which is uniformly
twisted.
− 13 −
(3) How to pass the needle thread
CAUTION
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
:
Lift binder 1 in the direction A, Hold section
1
B by hand and turn the whole binder in the
direction C.
B
A
1
Then pass needle thread in the order as shown in the gure below.
2
C
B
A
Be sure to press section B since welting
width may become improper when the
binder is pressed and turned in the
direction C.
Binder is locked with the ball plunger.
Rather strongly turn the binder in the
direction C to release the lock.
C
A
B
A
A
B
A B
A
Periodically replace thread guide felt C. Sewing trouble due to rough motion of thread during
sewing can be prevented.
B
B
Pass the needle thread in the illustrated order.
Left-hand side needle thread toward the sewing machine
Right-hand side needle thread toward the sewing machine
− 14 −
A
B
2. HOW TO REMOVE THE SEWING TABLE
CAUTION
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
:
(1) When replacing the bobbin thread
2
A
1
Pin
Move the clamp foot to the rear end of its
1
stroke.
Insert your ngers into notches A in the bottom
2
of right- and left-hand sewing tables 1 and 2,
and push up the sewing tables.
Move the tables in the direction of the arrow
3
keeping the above state, and you can see the
bobbin case.
At this time, move the sewing tables so as
not to allow the sewing tables to come in
contact with the needles.
After replacing the bobbin thread, return the
4
sewing tables in place by following the above-
mentioned steps of procedure in the reverse
order. Now, rmly set the sewing tables on the
throat plates and the pins.
− 15 −
(2) Cautions to be taken when the sewing tables are removed
CAUTION
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.
:
When you remove the sewing tables, be sure to accurately set them by following the points below.
Securely t the pins, rear (left) (right) over the
Pins, rear
1
1
pin holes.
Securely t pin holes, front (left) (right) over
2
the pins.
Plate spring
2
Pin holes, front
1. In case of the machine provided
with SA-120 (automatic interlining
supplying device), return the sewing
tables to their home positions while
lifting the sewing tables so that the
plate spring section is not bent.
Outlet of interlining
supply
2. In case of removing the sewing tables with the types below, take care not to bend pocket bag
clamping device and interlining clamping device.
Pocket bag clamping device (standard)
1
Pocket bag clamping device (for interlining supply)
2
− 16 −
3. HOW TO WIND THE BOBBINS
CAUTION
To prevent damage, avoid contact with bobbins while the machine is in operation.
:
Put bobbin into the thread winder
1
shaft until it will go no further.
Pass thread through thread guide
2
plate 8, open thread tension disk
and put the thread into the slit of
7
thread tension rod
Pass thread in the order as
3
shown in the gure, and wind the
thread onto bobbin by four or ve
1
2
Direction of
rotation
8
4
7
3
turns. (The direction of the arrow
corresponds to the direction of
rotation of the bobbin.)
Press bobbin thread guide 1 and
4
the bobbin rotates.
The thread winder will automatically
5
stop as soon as it has wound up
the bobbin to a predetermined
amount.
4
.
9
1. If you want to wind a bobbin, start winding it from recess 5asillustratedinthegureabove.If
you start to wind a bobbin from portion 6, the detection of run-out of bobbin thread will fail to
be performed normally.
2. To ensure the appropriate remaining amount of bobbin thread, it is important to wind the bobbin
uniformly. Be sure to check that the bobbin is uniformly wound particularly at the start of
bobbin winding.
If the bobbin fails to be uniformly wound with thread, properly adjust the lateral position of
tension post socket 3.
3. It is most suitable to wind the bobbin with thread to approximately 80% of the outer diameter of
the bobbin. The winding amount can be adjusted with winding amount adjustment screw 2.
4. Do not press lever 1 except when winding bobbin thread. Motor continues to run and trouble
will be caused.
5. When abnormalities such as overload of the thread winding motor, etc. are delected, thermal
switch 9 is shut off. When thermal switch is shut off, turn ON thermal switch 9 again after
turning OFF it to return.
5
6
− 17 −
4. HOW TO THREAD THE BOBBIN CASE
Hold in hand a bobbin in the way that it spins
1
clockwise and put it into the bobbin case.
Bobbin case
Pass the thread through slot 1 in the bobbin
2
case.
Pull the thread to pass it under the tension
3
spring.
Bobbin
1
5. HOW TO INSTALL THE BOBBIN CASE
CAUTION
Turn OFF the power before starting the work so as to prevent accident caused by abrupt start of the
sewing machine.
:
Raise hook levers 1 and take out the bobbin
1
cases together with the bobbins.
2
1
3
When tting, t the bobbin cases into the
2
hook driving shaft and tilt levers
When bobbin cases, left and right, 2 are
replaced, make sure that the clearance
between the opener which is extremely
receded and the bobbin case is 0.2 to 0.3
mm. If the clearance is not 0.2 to 0.3 mm,
loosen setscrew 3 and adjust it.
1
.
0.2 to 0.3mm
− 18 −
6. HOW TO ADJUST THE THREAD TENSION
Adjusting bobbin thread tension
Bobbin case
Bobbin
Bobbin thread
tension adjustment
screw
1
Turn bobbin thread tension adjustment screw
clockwise to increase the bobbin thread
tension or turn the screw counterclockwise to
decrease it.
As shown in the left-hand gure, standard
bobbin thread tension is 0.25 to 0.35N when
measuring with the tension gauge.
2
1
Adjusting needle thread tension
2
First, adjust the right- and left-hands bobbin
thread tension.
Then in accordance with the bobbin thread
tension obtained, adjust the right- and
left-hand sides needle threads tension
appropriately by turning thread tension
adjustments nuts 1 and 2 respectively.
Turning the nuts clockwise will increase
the thread tension or turning them
counterclockwise to decrease it.
− 19 −
7. SETTING THE MATERIAL TO BE SEWN
(1) Setting a garment body
Garment body
clamp (left)
Garment body
Garment body
clamp rubber
Garment body
clamp (right)
Use a garment body that is
larger than the garment body
clamp rubber piece adhered
under the right and left garment
body clamps.
If a garment body of which size
is smaller than the garment
body clamp rubber piece, the
rubber piece can come off or the
machine can malfunction.
If it is necessary to use a small
material, mount a shim type
gauge (optional) on the machine.
− 20 −
^
. HOW TO USE THE OPERATION PANEL
1. BASIC OPERATION OF THE OPERATION PANEL (IP-310)
(1)CongurationofIP-310
[ Front ] [ Right side ]
!0
6
1
Symbol
1
2
3
4
2 3 4 5
Name
TOUCH PANEL, LCD display section
READY key
INFORMATION key
COMMUNICATION key
9
8
7
Description
Change-over of the data input screen and the sewing screen is
performed.
Change-over of the data input screen and the information screen is
performed.
Change-over of the data input screen and the communication
screen is performed.
5
6
7
8
9
!0
Media slot Close the cover for use.
CONNECTOR for RS-232C communication
VARIABLE RESISTOR for adjusting contrast of
colored LCD screen
CONNECTOR for external input
MEDIA take-out lever
MODE CHANGEOVER key
Change-over of the data input screen and the mode change-over
screen which performs various details setting.
Contrast of the screen can be adjusted. Adjust it as you like.
When READY key is pressed rst after turningON the power, origin retrieval of the clampfoot is
performed. At this time, the clamp foot moves. So, be careful.
− 21 −
(2) Buttons used in common
Buttons that perform common operation in the respective screens of IP-310 are as described below.
Pictograph Name
CANCEL button
ENTER button Data changed are determined.
UP SCROLL button This button scrolls button or display upward.
DOWN SCROLL button This button scrolls button or display downward.
RESET button This button releases error and the like.
NUMBER INPUT button Ten keys are displayed and input of number can be performed.
CHARACTER INPUT button Character input screen is displayed.
(3) Basic operation
Description
Pop-up screen is closed. In case of the data change screen, the data during
changing can be cancelled.
Turn ON the power switch.
1
First, turn ON the power switch.
Reset pop-up screen is displayed after displaying WELCOME
screen. Press RESET button
When RESET button is pressed, the binder goes up. So, be
careful.
A
A
.
Next, language selection pop-up screen is displayed. After
selecting the language you desire to display, press ENTER button
B. Then the independent sewing input screen (screen A) of
the gure below is displayed.
(This screen is displayed only once at the time of your purchase.)
B
− 22 −
Select pattern No. you desire to sew.
2
C
D
The independent sewing
input screen (screen A)
When PATTERN NO. button C is pressed, the pattern No.
can be selected. For the selecting procedure of pattern No., see
“VI-6. (1) Performing the selection of pattern”
.
At the time of your purchase, pattern Nos. 1 to 10 have been
registered. Change the sewing data in accordance with the
sewing types for use. (The number to which the pattern has not
been registered is not displayed.)
Start sewing
3
For the detailed explanation of input screen, see “^-2. EX
PLANATION OF THE BASIC SCREEN”.
When READY key
is pressed in the independent sewing
D
input screen (screen A), the green sewing screen (screen B)
is displayed and the sewing operation is started by the pedal
operation.
Sewing screen (screen B)
For the details of the sewing screen, see “^-2. EX
PLANATION OF THE BASIC SCREEN”.
To stop the device during operation
4
When temporary stop switch E is pressed during sewing, the
device can be stopped.
E
At this time, the error screen is displayed to inform that stop
switch is pressed. When RESET button
error is released and the screen returns to the input screen.
is pressed, the
F
F
− 23 −
2. EXPLANATION OF THE BASIC SCREEN
(1) Input screen (Independent sewing mode)
A B C D E F
H
I
J
K
L
M
G
N
O
P
Q
R
S
U
V
T
Symbol Name of button Description
NEW CREATION button Independent sewing pattern new creation screen is displayed and new register of the pattern
A
COPY button
B
CHARACTER INPUT button Character input screen is displayed and the name can be inputted to the pattern data.
C
TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and
D
CLAMP UP PROHIBITION AT SEWING END
E
button
NEEDLE THREAD TRIMMING button When this button is pressed, needle thread trimming knife comes down and the needle
F
BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.
G
PATTERN NO. LIST button Pattern No. list screen is displayed and the pattern data can be selected.
H
SEWING MODE CHANGE-OVER button Sewing mode is selected.
I
L SIZE LENGTH SETTING button In case of L size sewing, sewing length is set.
J
MOTION MODE SETTING button With/without of motion of sewing machine motor, center knife and corner knife.
K
STACKER MOTION/STOP CHANGE-OVER button
L
SEWING DATA DISPLAY button Sewing pattern edit screen is displayed. Detailed sewing data that are not displayed in the
M
PATTERN NAME display Names that are inputted in pattern Nos. are displayed.
N
CORNER KNIFE MOTION POSITION AT
O
SEWING START SETTING button
CENTER KNIFE SETTING button Center knife data edit screen is displayed, and center knife cutting position of sewing start
P
CORNER KNIFE MOTION POSITION AT
Q
SEWING END SETTING button
MARKING LIGHT SETTING button
R
CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.
S
SEWING DATA SHORTCUT button Shortcut buttons (max. 4 items) of the sewing data that are set in customizing in the sewing
T
FLAP DROP DATA AT SEWING START
U
SETTING button
FLAP DROP DATA AT SEWING END
V
SETTING button
It is possible to customize display/non-display of the respective buttons.
＊
For the details, refer to
“^-12. CUSTOMIZING THE DATA INPUT SCREEN”
data can be performed.
Independent sewing copy source pattern list screen is displayed and the pattern can be copied.
adjustment of parallelism of the binder can be performed.
When this button is pressed, the clamp is returned in the lowered state at sewing end.
It is convenient to use this button at the time of adjusting the marking light or trial sewing.
thread trimming operating screen is displayed.
This button selects motion/stop and of stacker.
input screen can be selected and edited.
Cutting position of corner knife at sewing start is set.
and sewing end is set.
Cutting position of corner knife at sewing end is set.
Marking light setting screen is displayed. Selection of sewing reference and setting
of marking irradiation position, , or is performed.
screen are displayed.
Flap concealed stitching data at sewing start or is set.
Flap concealed stitching data at sewing end or is set.
.
− 24 −
(2) Sewing screen (Independent sewing mode)
A B
C
F
G
D
E
Symbol Name of button Description
INTERLINING SUPPLY button When this button is pressed, interlining is supplied.
A
H
This is displayed when “With” of , automatic interlining supplying device is set
＊
with the optional setting.
B
TYPE OF WELT CHANGE-OVER button
CLAMP UP PROHIBITION AT SEWING END
C
button
COUNTER CHANGE-OVER button
D
E
COUNTER VALUE CHANGE button This button changes the counter value which is displayed at present.
BOBBI N THREAD (RI GHT) REM AINING
F
AMOUNT VALUE
BOB BIN THREAD (LEFT) REMAINI NG
G
AMOUNT VALUE
MARKING LIGHT SETTING button
H
It is possible to customize display/non-display of the respective buttons.
＊
For the details, refer to
“^-12. CUSTOMIZING THE DATA INPUT SCREEN”
Type of welt change-over screen is displayed and change-over of type of welt and
adjustment of parallelism of the binder can be performed.
When this button is held pressed, the clamp is returned in the lowered state at sewing end.
It is convenient to use this button at the time of adjustment of marking light or trial sewing.
When this button is pressed, the display of sewing counter and number of pcs. counter is
changed over.
This button is displayed only when both sewing counter and number of pcs. counter are
＊
ON.
This button detects reecting light from bobbin and informs that bobbin thread remaining
amount is running out. When one stitching completes, the counter value is subtracted, and
the count-up screen is displayed when “0” is reached.
This button is displayed only when the reecting light from bobbin is detected.
＊
This button detects reecting light from bobbin and informs that bobbin thread remaining
amount is running out. When one stitching completes, the counter value is subtracted and
the count-up screen is displayed when “0” is reached.
This button is displayed only when the reecting light from bobbin is detected.
＊
Marking light setting screen is displayed, and selection of sewing reference and
setting of marking irradiation position , or can be performed.
It is possible to customize display/non-display of the respective buttons.
.
− 25 −
(3) Input screen (Alternate sewing mode)
A B C D E F
H
I
J
G
O
P
Q
R
T
U
V
M
L
K
Symbol Name of button Description
NEW CREATION button Alternate sewing data new creation screen is displayed and new register of data can be
A
COPY button Alternate sewing data copy source No. list is displayed and alternate sewing data can be
B
CHARACTER INPUT button Character input screen is displayed and name input can be performed n the alternate sewing
C
TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed ,and change-over of type of welt and
D
CLAMP UP PROHIBITION AT SEWING END
E
button
NEEDLE THREAD TRIMMING button Needle thread trimming knife comes down and needle thread trimming in motion screen is
F
BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.
G
ALTERNATE SEWING DATA NO. LIST button Alternate sewing data No. list screen is displayed and alternate sewing data can be selected.
H
SEWING MODE CHANGE-OVER button
I
L SIZE LENGTH SETTING button
J
SEWING DATA DISPLAY button Sewing pattern edit screen is displayed. This button selects detailed sewing data that are not
K
STACKER MOTION/STOP CHANGE-OVER
L
button
MOTION MODE SETTING button
M
MARKING LIGHT SETTING button
N
NEXT SEWING DATA CHANGE-OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over.
O
CORNER KNIFE MOT ION POSITION AT
P
SEWING START SETTING button
CENTER KNIFE SETTING button Center knife data edit screen is displayed and center knife cutting position of sewing start
Q
CORNER KNIFE MOT ION POSITION AT
R
SEWING END SETTING button
CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.
S
T、V
U、W
It is possible to customize display/non-display of the respective buttons.
＊
For the details, refer to
FLAP CONCEALED STITCHING DATA AT
SEWING START SETTING button
FLAP CONCEALED STITCHING DATA AT
SEWING END SETTING button
“^-12. CUSTOMIZING THE DATA INPUT SCREEN”
N
S
performed.
copied.
data.
adjustment of parallelism of the binder can be performed.
When this button is held pressed, clamp is returned in the lowered state at the time of
sewing end.
It is convenient to use this button at the time of adjusting marking light or trial sewing.
displayed.
Sewing mode is selected.
In case of L size sewing, sewing length is set.
displayed in the input screen and can edit the data.
This button selects motion/stop and of stacker.
With/without motion of sewing machine motor, center knife and corner knife.
Marking light setting screen is displayed, and selection of sewing reference and
setting of marking irradiation position , or can be performed.
This is not displayed when ap priority sewing selection
＊
Cutting position of corner knife at sewing start is set.
and sewing end .
Cutting position of corner knife at sewing end is set.
Flap concealed stitching data at sewing start or is set.
Flap concealed stitching data at sewing end or is set.
W
.
is ON.
− 26 −
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