JUKI APW-895 Instruction Manual

ENGLISH

APW-895

INSTRUCTION MANUAL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

CONTENTS

i

!

. CAUTIONS BEFORE OPERATION

@

. CONFIGURATION OF THE MACHINE

#

. SPECIFICATIONS

1. MECHANICAL SPECIFICATIONS ......................................................................................................... 3

2. ELECTRICAL SPECIFICATIONS ........................................................................................................... 3

$

. INSTALLATION

1. REMOVING PACKING MATERIALS ...................................................................................................... 4

2. SECURING THE MACHINE.................................................................................................................... 4

3. CONNECTING THE FOOT PEDAL ........................................................................................................ 5

4. CONNECTING THE AIR COUPLER ..................................................................................................... 5

5. CONNECTING THE POWER PLUG ...................................................................................................... 6

6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE ................................. 6

7. INSTALLING SP-46 (CLAMP BAR STACKER) (OPTIONAL) ............................................................... 7

8. INSTALLING SP-47 (ROLLER STACKER) (OPTIONAL) ...................................................................... 8

9. REMOVING THE HEAD FIXING PLATE ................................................................................................ 9

10. INSTALLING THE SUB-TABLE ........................................................................................................... 9

11. INSTALLING OPERATION PANEL IP-310 ........................................................................................... 9

12. LUBRICATING THE OIL TANK .......................................................................................................... 10

13. INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL) ...................................... 11

14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL) ............................. 12

..........................................................................................................3

..............................................................................................................4

...............................................................................1

..........................................................................2

%

. PREPARATION OF THE SEWING MACHINE

1. HOW TO OPERATE THE SEWING MACHINE HEAD ......................................................................... 13

(1) How to attach the needles .............................................................................................................. 13

(2) Thread used .................................................................................................................................... 13

(3) How to pass the needle thread ....................................................................................................... 14

2. HOW TO REMOVE THE SEWING TABLE

(1) When replacing the bobbin thread .................................................................................................. 15

(2) Cautions to be taken when the sewing tables are removed ........................................................... 16

3. HOW TO WIND THE BOBBINS

4. HOW TO THREAD THE BOBBIN CASE ............................................................................................. 18

5. HOW TO INSTALL THE BOBBIN CASE.............................................................................................. 18

6. HOW TO ADJUST THE THREAD TENSION ....................................................................................... 19

7. SETTING THE MATERIAL TO BE SEWN ............................................................................................ 20

(1) Setting a garment body .................................................................................................................. 20

^

. HOW TO USE THE OPERATION PANEL

1. BASIC OPERATION OF THE OPERATION PANEL (IP-310) ............................................................. 21

(1) Conguration of IP-310

(2) Buttons used in common ................................................................................................................ 22

(3) Basic operation ............................................................................................................................... 22

2. EXPLANATION OF THE BASIC SCREEN

(1) Input screen (Independent sewing mode)....................................................................................... 24

(2) Sewing screen (Independent sewing mode) .................................................................................. 25

(3) Input screen (Alternate sewing mode) ............................................................................................ 26

(4) Sewing screen (Alternate sewing mode) ........................................................................................ 27

(5) Input screen (Cycle sewing mode).................................................................................................. 28

........................................................................................................... 17

.................................................................................................................. 21

........................................................................................... 15

........................................................................................... 24

.............................................................13

....................................................................21

(6) Sewing screen (Cycle sewing mode) ............................................................................................. 29

ii

3. USING THE COUNTER

(1) Setting procedure of the counter..................................................................................................... 30

(2) Releasing procedure of count-up .................................................................................................... 33

(3) Counter value changing procedure during sewing ......................................................................... 33

4. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER

(1) Setting procedure of the bobbin thread remaining amount adjustment counter ............................. 34

(2) Releasing procedure of the bobbin thread remaining amount detection count-up ......................... 36

5. CHANGING THE SEWING MODE

6. USING THE SEWING PATTERN .......................................................................................................... 38

(1) Performing the selection of pattern

(2) Performing the new creation of pattern ........................................................................................... 39

(3) Copying the pattern......................................................................................................................... 40

(4) Erasing the pattern.......................................................................................................................... 42

(5) Naming the pattern ......................................................................................................................... 43

(6) Editing procedure of the cycle sewing data .................................................................................... 44

7. CHANGING THE SEWING DATA

(1) Changing procedure of the sewing data ......................................................................................... 46

(2) Sewing data list ............................................................................................................................... 47

8. CHANGING THE MEMORY SWITCH DATA

(1) Changing procedure of the memory switch data ............................................................................ 55

(2) Memory switch data list................................................................................................................... 56

9. PERFORMING OPTIONAL SETTING .................................................................................................. 63

(1) Changing procedure of the optional setting .................................................................................... 63

(2) Optional setting list.......................................................................................................................... 64

10. CHANGING THE DEVICE SETTING .................................................................................................. 65

(1) Changing procedure of the device setting ...................................................................................... 65

(2) Device setting list ............................................................................................................................ 65

11. CUSTOMIZING THE PEDAL OPERATION ........................................................................................ 66

(1) Method to select and use the customized data............................................................................... 66

(2) Customizing the pedal operation data ............................................................................................ 67

12. CUSTOMIZING THE DATA INPUT SCREEN ..................................................................................... 69

(1) Customizing procedure ................................................................................................................... 69

13. PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN ................................... 71

(1) Customizing procedure ................................................................................................................... 71

14. USING THE INFORMATION ............................................................................................................... 73

(1) Observing the maintenance inspection information ........................................................................ 74

(2) Releasing procedure of the warning ............................................................................................... 75

(3) Observing the production control information ................................................................................. 76

(4) Performing setting of the production control information ................................................................ 78

(5) Observing the operation measurement information ........................................................................ 80

15. USING THE COMMUNICATION FUNCTION ..................................................................................... 82

(1) Handling possible data ................................................................................................................... 82

(2) Folder structure of media ................................................................................................................ 82

(3) Performing communication by using the media .............................................................................. 83

(4) Take-in of the data .......................................................................................................................... 84

(5) Take-in of plural data together ........................................................................................................ 85

16. PERFORMING FORMATTING OF THE MEDIA ................................................................................. 87

........................................................................................................................ 30

............................................... 34

....................................................................................................... 37

................................................................................................. 38

......................................................................................................... 46

........................................................................................ 55

&

iii

. MAINTENANCE

1. INSPECTION ........................................................................................................................................ 88

(1) Maintenance and inspection of the pneumatic device .................................................................... 88

(2) Maintenance and inspection related to the sewing machine .......................................................... 88

(3) With regard to the waste oil of the hook oil ..................................................................................... 89

(4) With regard to the cleaning of the hook shaft base ........................................................................ 89

2. MARKING LIGHT.................................................................................................................................. 90

(1) Marking light for sewing reference setting ...................................................................................... 90

(2) Adjusting the marking light irradiation position ................................................................................ 90

3. REPLENISHING GREASE TO THE DESIGNATED PLACE

(1) Place to keep grease

(2) Grease-up procedure ...................................................................................................................... 92

4. CONSUMABLE REPLACEMENT COMPONENTS.............................................................................. 94

5. TILTING THE MACHINE

6. REPLACING PROCEDURE BETWEEN DOUBLE-WELT AND SINGLE-WELT ................................. 97

(1) Replacing procedure between double-welt and single-welt

(2) Fine adjustment of the position of garment body clamp ................................................................. 97

(3) Replacing the binder ....................................................................................................................... 98

7. ADJUSTING THE CORNER KNIFE

8. ADJUSTING THE POSITION OF THE SENSOR FOR DETECTING FLAPS .................................... 100

9. CAUSES AND CORRECTIVE MEASURES AGAINST TROUBLES

WITH THE BOBBIN THREAD REMAINING AMOUNT DETECTING DEVICE ................................. 101

10. HOW TO ADJUST THE FOOT PEDAL ............................................................................................ 102

11. ERROR CODE LIST ......................................................................................................................... 104

12. INPUT NUMBER TABLE .................................................................................................................. 113

...........................................................................................................88

................................................................ 91

...................................................................................................................... 91

....................................................................................................................... 95

............................................................ 97

..................................................................................................... 99

!

. CAUTIONS BEFORE OPERATION

Following items have to be checked every working day before the operation of the

machine and before the start of work hours.

1. Ascertainthatthesewingmachineislledwiththepredeterminedamountofoil.

2. Neveroperatethemachineunlessthelubricatingpartinthehookhasbeenlledupwithoil.

3. Ascertain that the pressure gauge indicates the designated air pressure of 0.5 MPa.

*

(This is necessary particularly when the compressor is stopped for a lunch break or the like.)

If the compressed air pressure is equal to or less than the designated value, troubles such

as interference between the parts can occur. It is therefore necessary to carefully check the
compressed air pressure.

4. Check whether the needle thread/bobbin thread need to be replenished.

5. To perform sewing immediately after turning ON the power switch, perform trial stitching

rst,thenproceedwithsewingofactualproductsafterthetestsewing.

6. Inordertopreventtheopticalbersensorofthebobbinthreadremainingamountdetecting

device from showing a detecting failure, be sure to clean thread waste around the hook
using an air gun once or more times a day.

7. Inordertoprotecttheapsensorfromshowingadetectingfailure,besuretocleanduston
thereectingtapeofthefoldingplateusinganairgunonceormoretimesaday.

− 1 −

@

. CONFIGURATION OF THE MACHINE

E

ENGLISH

F

B

C

D

K

G

I

J

H

A

The APW-895 consists mainly of the following units.

Frame and structural components (Framesewing table, covers, foot switch, etc.)

A

Clamp foot unit and feed mechanism

B

Corner knife unit

C

Binder unit (Binder components and its driving components)

D

Pneumatic control unit (Pneumatic control devices and pipings)

E

Stacker unit (Optional)

F

Sewing machine head

G

Electric control unit (Control panel)

H

Operation panel

I

Power switch

J

Temporary stop switch

K

With this machine consisting of the aforementioned 11 units, you can do desired welting work simply
by setting materials (garment body, interlining piece, welting patch, etc.) in place and operating the
switches on the operation panel.
In addition, when temporary stop switch K is pressed during operation of the device, the device stops.

− 2 −

#

. SPECIFICATIONS

1. MECHANICAL SPECIFICATIONS

1 Sewing machine LH-895 model of 2-needle, lockstitch machine with a center knife

Sewing speed 3,000 rpm (max.)

2

3 Stitch length Lockstitch: 2.0 to 3.4 mm (standard: 2.5 mm)

Condensation stitch: 0.5 to 1.5 mm (standard: 1.9 mm)

Back tack stitch: 0.5 to 3.0 mm (standard: 2.0 mm)
Condensation/Back tack stitch selectable

Types of welt Parallel double welt,

4

parallel single welt

5 Pocket lip length

(Welt lenght)

Welting width

6

(Needle gauge)

7 Needles ORGAN DP X 17 #14 to #18 (standard #16)

Possible to set in increments of 1 mm within the range of 18 mm (min.) to 220 mm (max.)

Note that the pocket length is 35 mm at the minimum when using the corner knife (50
mm in case of 14 mm gauge or more and 21 mm by adding a solenoid valve)
For the longer type (optional), the maximum sewing length will be 250 mm.

(Possible up to 300 mm without entering corner knife)

8, 10, 12, 14, 16, 18and 20 mm
(Optional: 22, 24, 26, 28, 30 and 32 mm)

Each with ap or without ap

8 Thread Spun thread #60 (Recommended)

9 Hook Full rotary, vertical-axis, self-lubrication hook

10 Thread take-up lever Slide thread take-up lever

Needle bar stroke 33.3mm

11

Cloth feed mechanism Driven by stepping motor

12

13 Control By a micro-computer

Safety mechanism

14

15 Lubricating oil JUKI New Defrix Oil No. 1

16 Operating air pressure 0.5MPa

Air consumption Approx. 40N R/min.

17

18 Dimensions of machine 1,095 mm (width) × 1,500 mm (length) × 1,165 mm (height)

19 Weight 238.5kg

Noise Workplace-related noise at sewing speed

20

Machine operation is automatically stopped if the cloth feed mechanism error detector,
the needle thread breakage detector or any of the various safety devices is actuated.

(1,580 mm - when including the stacker) (1,800 mm - when including the thread stand)

n = 2,800 min–1 : Lpa

Noise measurement according to DIN 45635-48-B-1.

84 dB(A)

≦

2. ELECTRICAL SPECIFICATIONS

The number of independent sewing patterns that can

1

be stored in memory

The number of alternate sewing patterns that can be

2

stored in memory

3

The number of cycles that can be stored in memory 20 (1 to 20)

4 Input power: Single phase/3-phase 200 to 240V 50/60 Hz (Optional 380V)

5 Power consumption 350VA

99 (1 to 99)

20 (1 to 20)

Voltage uctuation: Within + 10% of the rated voltage

− 3 −

$

. INSTALLATION

1. REMOVING PACKING MATERIALS

Remove the upper cover and remove

the string and packing materials that

havexedtheclampfoot.

Remove the string and packing

materialsthathavexedtheclamp

bar stacker.

Removethestringthathasxedthe

binder unit.

Draw out the corner knife unit and

removethestringthathasxedthe

unit.

2. SECURING THE MACHINE

CAUTION

Topreventafatalaccident,lowerandxadjustbolts

moving the machine to the level and stabilized place.

:

Cut and remove the clip band that

hasxedtheneedlebar.

(4 places) located at the side of caster 1 after

2

2

1

− 4 −

3. CONNECTING THE FOOT PEDAL

1

2

Install the pedal base to the machine frame

1

with screws 2.

Connect pedal bases A an d B wi th two

2

screws 1.

A

3

C

1

B

Posi tion of the pedal can be optionally

adjusted within the range of the slot.

Connect the connecting rods with xing screw

3

.

3

When connecting, do not connect the rods

with connecting rod C on the sensor side

pulled downward,

4. CONNECTING THE AIR COUPLER

Connect one end of air coupler A supplied with
the machine as an accessory to air hose 2. Then
connect the other end to coupler 3 on the main
unit side.

1

3

A

2

− 5 −

• Connect coupler A to the main

unit with air cock 1 closed, then

carefully open air cock 1 to allow the

compressed air to be supplied.

• Make sure that the pressure gauge of

the regulator reads 0.5 MPa.

5. CONNECTING THE POWER PLUG

CAUTION

To prevent possible accidents caused by leakage or dielectric strength, an appropriate power plug
shall be installed by a person who has an expert knowledge of electricity. Be sure to connect the
power plug to the receptacle that is well grounded.

:

Connection of the power plug to the power depends on the specications of the product. Adjust the

power plug to the power specications to connect.

In case of the product of single-phase, 200 to 240V specications :

1

Connect the sky-blue and brown wires of the power cord to the power terminal (AC200 to 240V)

and the yellow/green wire to the ground (earth) terminal respectively.

In case of the product of 3-phase, 200 to 240V specications :

2

Connect the red, white and black wires of the power cord to the power terminal (AC200 to 240V)

and the yellow/green wire to the ground (earth) terminal respectively.

In case of the product with the optional high voltage transformer (with SA-128) :

3

It is possible to connect to 380/400/415V by setting of the input tap of transformer (standard

setting at the time of delivery : 380V). Connect the sky-blue and brown wires of the power cord

to the power terminal (AC380/400/415V) and the yellow/green wire to the ground (earth) terminal
respectively.

*

This product performs operation by the single-phase connection for 3-phasse 380/400/415V.

6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE

Putting nut and washer between main unit frame

and x the thread stand as illustrated in the left-

1

hand gure.

Washer

1

Spring
washer

Nut

− 6 −

7. INSTALLING SP-46 (CLAMP BAR STACKER) (OPTIONAL)

Clamp bar stacker is delivered in the

statethatitisxedintheframeatthe

time of delivery with the clamp bar

stacker mounted. It is necessary to

change the installing position to the

normal using position.

1

Remove stacker xing plate 1.

1

Turn the whole stacker in the direction of

2

the arrow and take it out from inside of
the frame.

Change stacker turning shaft A section

3

B

A

At this time, take care to prevent the stacker cord, the air piping, etc. from being caught.

D

3

to stacker base hole B.

Lock the whole sta c ke r with

4

hinge

Enter safety bar 3 from C and

5

D

.

2

directions and fix it at the

position where is almost parallel

to the oor.

C

2

Atthistime,conrmthatair

is being supplied.

− 7 −

8. INSTALLING SP-47 (ROLLER STACKER) (OPTIONAL)

(1) Adjusting the position

Conrming parallelism

1

Make sure that stacker table

and rubber roller 3 are

2

5

3

0.5mm

4

installed parallel with each
other.
If not, loosen four setscrews

to adjust.

2

Conrming the clearance

2

Make sure that the clearance
between stacker table

and rubber roller 3 is

4

approximately 0.5 mm.
If it is not approximately 0.5
mm, loosen nut 5 to adjust.

(2) Maintenance

(Working state)

1

4

2

When the roller stacker is not used or adjusting
the corner knife, the roller stacker can be turned
upward with the procedure below.

Draw release lever 1 and couple the roller

stacker with xed spring 2 (refer to Fig. 1). Then

the roller stacker is put in the waiting state.

(Waiting state)

Fig. 1

− 8 −

9. REMOVING THE HEAD FIXING PLATE

Remove xing screws 2 of head xing plate 1.

2

1

10. INSTALLING THE SUB-TABLE

Install the sub-table with four screws 1 as shown
in the gure.

Be sure to x the machine and the frame

when performing re-transportation.

At this time, x the sub-table so as to be

ushwiththemaintable.

1

1

11. INSTALLING OPERATION PANEL IP-310

B

C

Tape

Connector

As shown in the figure above, open the lid on the right-hand section C of IP-310 and connect the
connector which is xed with tape to the right-hand top surface B of the table.

To prevent malfunction due to static electricity, install operation panel IP-310 on the panel base to

use and do not change the position of the panel base.

− 9 −

12. LUBRICATING THE OIL TANK

CAUTION

1. To prevent accidents caused by abrupt start of the sewing machine, do not connect the power
plug until lubrication has been completed.

2. Topreventinammationorrash,immediatelywashthepartwhenoilhasstucktoyoureyesor

body.

3. If oil has been swallowed, diarrhea or vomiting may occur. Put oil to the place where children
cannot reach.

:

Fill the oil tank with the oil for hook lubrication
before operating the sewing machine.

Remove oil cap 1 and ll the oil tank

1

with JUKI MACHINE OIL No. 1 (Part No. :

1

MDFRX1600C0) using the oiler supplied with

the machine as accessories.

Upper
engraved
marker line

3

To prevent entering of dust, be sure to

attach the cap for use.

2

Fill the oil tank with the oil until the top end of

Lower

engraved

marker line

2

oil amount indicating rod 3 comes between
the upper engraved marker line and the lower
engraved marker line of oil amount indicating
window

2

.

When oil amount is excessively large, oil

leaks from the air hole or adequate lubrication
cannot be performed. So, be careful.
When operating the sewing machine and

A

A

3

the top of oil amount indicating rod 3 has
lowered up to oil amount indicating window 2,
start lubricating.

− 10 −

 • Atthetimeofinitiallling,lltheoil

tank with oil of 200cc as the standard

andconrmthattheoilamount

indicating rod is working.

• When operating a newly installed
machine or a machine which has not
been used for a relatively long period
of time, make the machine run at 2,000
rpm or less for the purpose of break­in. In addition, use the machine after
applying oil to races A of the right/left
hooks.

• For the oil for hook, purchase JUKI
MACHINE OIL No. 1 (Part No. :
MDFRX1600C0).

 • Besuretolltheoiltankwithclean

oil.

13. INSTALLING SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL)

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

2

1

:

Fix interlining installing plate 1 to the

1

machine frame with two screws 2.

Sewing table

Notch

Roller

Guide A

Guide plate

Interlining

Set interlining as shown in the gure above.

2

Guide B

Spring

Set collar

Side plate

Guide B

The roll core that can be used is 40 to 70 mm wide and 200 mm in roller diameter (max.).

Pass the interlining between guide B and guide A and roller, and route it up above the table.

3

Feed the interlining up to the roller section using the notch of the guide plate.

Adjust the lateral position of two guides, two guide pins and side plate (on the right) to allow the

4

interlining to be fed straight up above the sewing table.

Position the set collar on the left-hand side to allow the side plate to lightly hold the interlining by

5

spring. Then x the set collar there.

− 11 −

14. ADJUSTMENT OF SA-120 (INTERLINING SUPPLYING DEVICE) (OPTIONAL)

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

:

Adjustment of the interlining feeding amount

1

is performed with memory switch (U03).

However, perform further ne adjustment

with the speed controller 2 of the interlining
feeding cylinder

1

.

(When tightening the speed controller 2, the

amount is decreased and when loosening it,

1

2

3

the amount is increased.)

When a new interlining 3 is mounted, press

2

interlining supply button 4, perform feeding
of the trial sewing several times and use the

device after conrming the feeding amount

and the parallel feeding of the interlining.

6

4

5

(Caution when operating)

When using the interlining supplying device

with rear reference 5, the interlining at the

sewing start remains long since it is away

from interlining outlet 6. So, use the device

with front reference 7.

For handling the sewing tables, refer to

"%-2-(2) Cautions to be taken when the

sewing tables are removed".

7

− 12 −

%

. PREPARATION OF THE SEWING MACHINE

1. HOW TO OPERATE THE SEWING MACHINE HEAD

(1) How to attach the needles

CAUTION

Turn OFF the power before starting the work so as to prevents accidents caused by abrupt start of the
sewing machine.

2

(2) Thread used

:

Needles used are DP X 17 #14 to #18 (standard
#16). Use the specied needle.

1

2

Insert left- and right-hand sides needles as far as

they will go pointing their long grooves 1 at each
other and tighten needle clamp screws 2.

• Use the left hand twist thread for the needle
thread.

• Either twist thread will do for the bobbin thread.

Right hand twist thread

Left hand twist thread

Use a new thread which is uniformly

twisted.

− 13 −

(3) How to pass the needle thread

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

:

Lift binder 1 in the direction A, Hold section

1

B by hand and turn the whole binder in the

direction C.

B

A

1

Then pass needle thread in the order as shown in the gure below.

2

C

B

A

Be sure to press section B since welting

width may become improper when the

binder is pressed and turned in the

direction C.

Binder is locked with the ball plunger.

Rather strongly turn the binder in the

direction C to release the lock.

C

A

B

A

A

B

A B

A

Periodically replace thread guide felt C. Sewing trouble due to rough motion of thread during

sewing can be prevented.

B

B

Pass the needle thread in the illustrated order.

Left-hand side needle thread toward the sewing machine
Right-hand side needle thread toward the sewing machine

− 14 −

A
B

2. HOW TO REMOVE THE SEWING TABLE

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

:

(1) When replacing the bobbin thread

2

A

1

Pin

Move the clamp foot to the rear end of its

1

stroke.

Insert your ngers into notches A in the bottom

2

of right- and left-hand sewing tables 1 and 2,

and push up the sewing tables.

Move the tables in the direction of the arrow

3

keeping the above state, and you can see the
bobbin case.

At this time, move the sewing tables so as

not to allow the sewing tables to come in

contact with the needles.

After replacing the bobbin thread, return the

4

sewing tables in place by following the above-

mentioned steps of procedure in the reverse

order. Now, rmly set the sewing tables on the

throat plates and the pins.

− 15 −

(2) Cautions to be taken when the sewing tables are removed

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the
sewing machine.

:

When you remove the sewing tables, be sure to accurately set them by following the points below.

Securely t the pins, rear (left) (right) over the

Pins, rear

1

1

pin holes.

Securely t pin holes, front (left) (right) over

2

the pins.

Plate spring

2

Pin holes, front

1. In case of the machine provided

with SA-120 (automatic interlining

supplying device), return the sewing

tables to their home positions while

lifting the sewing tables so that the

plate spring section is not bent.

Outlet of interlining
supply

2. In case of removing the sewing tables with the types below, take care not to bend pocket bag

clamping device and interlining clamping device.

Pocket bag clamping device (standard)

1

Pocket bag clamping device (for interlining supply)

2

− 16 −

3. HOW TO WIND THE BOBBINS

CAUTION

To prevent damage, avoid contact with bobbins while the machine is in operation.

:

Put bobbin into the thread winder

1

shaft until it will go no further.

Pass thread through thread guide

2

plate 8, open thread tension disk

and put the thread into the slit of

7

thread tension rod

Pass thread in the order as

3

shown in the gure, and wind the
thread onto bobbin by four or ve

1

2

Direction of
rotation

8

4

7

3

turns. (The direction of the arrow
corresponds to the direction of
rotation of the bobbin.)

Press bobbin thread guide 1 and

4

the bobbin rotates.

The thread winder will automatically

5

stop as soon as it has wound up
the bobbin to a predetermined
amount.

4

.

9

1. If you want to wind a bobbin, start winding it from recess 5asillustratedinthegureabove.If

you start to wind a bobbin from portion 6, the detection of run-out of bobbin thread will fail to

be performed normally.

2. To ensure the appropriate remaining amount of bobbin thread, it is important to wind the bobbin

uniformly. Be sure to check that the bobbin is uniformly wound particularly at the start of

bobbin winding.

If the bobbin fails to be uniformly wound with thread, properly adjust the lateral position of

tension post socket 3.

3. It is most suitable to wind the bobbin with thread to approximately 80% of the outer diameter of

the bobbin. The winding amount can be adjusted with winding amount adjustment screw 2.

4. Do not press lever 1 except when winding bobbin thread. Motor continues to run and trouble

will be caused.

5. When abnormalities such as overload of the thread winding motor, etc. are delected, thermal

switch 9 is shut off. When thermal switch is shut off, turn ON thermal switch 9 again after

turning OFF it to return.

5

6

− 17 −

4. HOW TO THREAD THE BOBBIN CASE

Hold in hand a bobbin in the way that it spins

1

clockwise and put it into the bobbin case.

Bobbin case

Pass the thread through slot 1 in the bobbin

2

case.

Pull the thread to pass it under the tension

3

spring.

Bobbin

1

5. HOW TO INSTALL THE BOBBIN CASE

CAUTION

Turn OFF the power before starting the work so as to prevent accident caused by abrupt start of the
sewing machine.

:

Raise hook levers 1 and take out the bobbin

1

cases together with the bobbins.

2

1

3

When tting, t the bobbin cases into the

2

hook driving shaft and tilt levers

When bobbin cases, left and right, 2 are

replaced, make sure that the clearance

between the opener which is extremely

receded and the bobbin case is 0.2 to 0.3

mm. If the clearance is not 0.2 to 0.3 mm,

loosen setscrew 3 and adjust it.

1

.

0.2 to 0.3mm

− 18 −

6. HOW TO ADJUST THE THREAD TENSION

Adjusting bobbin thread tension

Bobbin case

Bobbin

Bobbin thread

tension adjustment

screw

1

Turn bobbin thread tension adjustment screw

clockwise to increase the bobbin thread
tension or turn the screw counterclockwise to
decrease it.

As shown in the left-hand gure, standard

bobbin thread tension is 0.25 to 0.35N when
measuring with the tension gauge.

2

1

Adjusting needle thread tension

2

First, adjust the right- and left-hands bobbin

thread tension.

Then in accordance with the bobbin thread

tension obtained, adjust the right- and
left-hand sides needle threads tension

appropriately by turning thread tension
adjustments nuts 1 and 2 respectively.
Turning the nuts clockwise will increase
the thread tension or turning them
counterclockwise to decrease it.

− 19 −

7. SETTING THE MATERIAL TO BE SEWN

(1) Setting a garment body

Garment body

clamp (left)

Garment body

Garment body
clamp rubber

Garment body
clamp (right)

Use a garment body that is
larger than the garment body
clamp rubber piece adhered
under the right and left garment
body clamps.
If a garment body of which size
is smaller than the garment
body clamp rubber piece, the
rubber piece can come off or the
machine can malfunction.
If it is necessary to use a small
material, mount a shim type
gauge (optional) on the machine.

− 20 −

^

. HOW TO USE THE OPERATION PANEL

1. BASIC OPERATION OF THE OPERATION PANEL (IP-310)

(1)CongurationofIP-310

[ Front ] [ Right side ]

!0

6

1

Symbol

1

2

3

4

2 3 4 5

Name

TOUCH PANEL, LCD display section

READY key

INFORMATION key

COMMUNICATION key

9

8

7

Description

Change-over of the data input screen and the sewing screen is

performed.

Change-over of the data input screen and the information screen is

performed.

Change-over of the data input screen and the communication

screen is performed.

5

6

7

8

9

!0

Media slot Close the cover for use.

CONNECTOR for RS-232C communication
VARIABLE RESISTOR for adjusting contrast of

colored LCD screen

CONNECTOR for external input

MEDIA take-out lever

MODE CHANGEOVER key

Change-over of the data input screen and the mode change-over

screen which performs various details setting.

Contrast of the screen can be adjusted. Adjust it as you like.

 When READY key is pressed rst after turningON the power, origin retrieval of the clampfoot is

performed. At this time, the clamp foot moves. So, be careful.

− 21 −

(2) Buttons used in common

Buttons that perform common operation in the respective screens of IP-310 are as described below.

Pictograph Name

CANCEL button

ENTER button Data changed are determined.

UP SCROLL button This button scrolls button or display upward.

DOWN SCROLL button This button scrolls button or display downward.

RESET button This button releases error and the like.

NUMBER INPUT button Ten keys are displayed and input of number can be performed.

CHARACTER INPUT button Character input screen is displayed.

(3) Basic operation

Description

Pop-up screen is closed. In case of the data change screen, the data during

changing can be cancelled.

Turn ON the power switch.

1

First, turn ON the power switch.

Reset pop-up screen is displayed after displaying WELCOME

screen. Press RESET button

When RESET button is pressed, the binder goes up. So, be

careful.

A

A

.

Next, language selection pop-up screen is displayed. After

selecting the language you desire to display, press ENTER button

B. Then the independent sewing input screen (screen A) of

the gure below is displayed.

(This screen is displayed only once at the time of your purchase.)

B

− 22 −

Select pattern No. you desire to sew.

2

C

D

The independent sewing

input screen (screen A)

When PATTERN NO. button C is pressed, the pattern No.

can be selected. For the selecting procedure of pattern No., see

“VI-6. (1) Performing the selection of pattern”

.

At the time of your purchase, pattern Nos. 1 to 10 have been

registered. Change the sewing data in accordance with the
sewing types for use. (The number to which the pattern has not
been registered is not displayed.)



Start sewing

3



For the detailed explanation of input screen, see “^-2. EX

PLANATION OF THE BASIC SCREEN”.

When READY key

is pressed in the independent sewing



D

input screen (screen A), the green sewing screen (screen B)

is displayed and the sewing operation is started by the pedal
operation.

Sewing screen (screen B)

For the details of the sewing screen, see “^-2. EX

PLANATION OF THE BASIC SCREEN”.

To stop the device during operation

4

When temporary stop switch E is pressed during sewing, the



device can be stopped.

E

At this time, the error screen is displayed to inform that stop

switch is pressed. When RESET button

error is released and the screen returns to the input screen.

is pressed, the

F

F

− 23 −

2. EXPLANATION OF THE BASIC SCREEN

(1) Input screen (Independent sewing mode)

A B C D E F

H

I
J

K
L

M

G
N
O

P

Q

R
S

U

V

T

Symbol Name of button Description

NEW CREATION button Independent sewing pattern new creation screen is displayed and new register of the pattern

A

COPY button

B

CHARACTER INPUT button Character input screen is displayed and the name can be inputted to the pattern data.

C

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and

D

CLAMP UP PROHIBITION AT SEWING END

E

button

NEEDLE THREAD TRIMMING button When this button is pressed, needle thread trimming knife comes down and the needle

F

BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.

G

PATTERN NO. LIST button Pattern No. list screen is displayed and the pattern data can be selected.

H

SEWING MODE CHANGE-OVER button Sewing mode is selected.

I

L SIZE LENGTH SETTING button In case of L size sewing, sewing length is set.

J

MOTION MODE SETTING button With/without of motion of sewing machine motor, center knife and corner knife.

K

STACKER MOTION/STOP CHANGE-OVER button

L

SEWING DATA DISPLAY button Sewing pattern edit screen is displayed. Detailed sewing data that are not displayed in the

M

PATTERN NAME display Names that are inputted in pattern Nos. are displayed.

N

CORNER KNIFE MOTION POSITION AT

O

SEWING START SETTING button

CENTER KNIFE SETTING button Center knife data edit screen is displayed, and center knife cutting position of sewing start

P

CORNER KNIFE MOTION POSITION AT

Q

SEWING END SETTING button

MARKING LIGHT SETTING button

R

CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

S

SEWING DATA SHORTCUT button Shortcut buttons (max. 4 items) of the sewing data that are set in customizing in the sewing

T

FLAP DROP DATA AT SEWING START

U

SETTING button

FLAP DROP DATA AT SEWING END

V

SETTING button

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-12. CUSTOMIZING THE DATA INPUT SCREEN”

data can be performed.

Independent sewing copy source pattern list screen is displayed and the pattern can be copied.

adjustment of parallelism of the binder can be performed.

When this button is pressed, the clamp is returned in the lowered state at sewing end.
It is convenient to use this button at the time of adjusting the marking light or trial sewing.

thread trimming operating screen is displayed.

This button selects motion/stop and of stacker.

input screen can be selected and edited.

Cutting position of corner knife at sewing start is set.

and sewing end is set.

Cutting position of corner knife at sewing end is set.

Marking light setting screen is displayed. Selection of sewing reference and setting

of marking irradiation position, , or is performed.

screen are displayed.

Flap concealed stitching data at sewing start or is set.

Flap concealed stitching data at sewing end or is set.

.

− 24 −

(2) Sewing screen (Independent sewing mode)

A B

C

F

G

D
E

Symbol Name of button Description

INTERLINING SUPPLY button When this button is pressed, interlining is supplied.

A

H

This is displayed when “With” of , automatic interlining supplying device is set

＊

with the optional setting.

B

TYPE OF WELT CHANGE-OVER button

CLAMP UP PROHIBITION AT SEWING END

C

button

COUNTER CHANGE-OVER button

D

E

COUNTER VALUE CHANGE button This button changes the counter value which is displayed at present.

BOBBI N THREAD (RI GHT) REM AINING

F

AMOUNT VALUE

BOB BIN THREAD (LEFT) REMAINI NG

G

AMOUNT VALUE

MARKING LIGHT SETTING button

H

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-12. CUSTOMIZING THE DATA INPUT SCREEN”

Type of welt change-over screen is displayed and change-over of type of welt and

adjustment of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at sewing end.
It is convenient to use this button at the time of adjustment of marking light or trial sewing.

When this button is pressed, the display of sewing counter and number of pcs. counter is
changed over.

This button is displayed only when both sewing counter and number of pcs. counter are

＊

ON.

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the count-up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted and

the count-up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

Marking light setting screen is displayed, and selection of sewing reference and

setting of marking irradiation position , or can be performed.

It is possible to customize display/non-display of the respective buttons.

.

− 25 −

(3) Input screen (Alternate sewing mode)

A B C D E F

H

I
J

G
O

P

Q

R

T

U

V

M
L
K

Symbol Name of button Description

NEW CREATION button Alternate sewing data new creation screen is displayed and new register of data can be

A

COPY button Alternate sewing data copy source No. list is displayed and alternate sewing data can be

B

CHARACTER INPUT button Character input screen is displayed and name input can be performed n the alternate sewing

C

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed ,and change-over of type of welt and

D

CLAMP UP PROHIBITION AT SEWING END

E

button

NEEDLE THREAD TRIMMING button Needle thread trimming knife comes down and needle thread trimming in motion screen is

F

BOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.

G

ALTERNATE SEWING DATA NO. LIST button Alternate sewing data No. list screen is displayed and alternate sewing data can be selected.

H

SEWING MODE CHANGE-OVER button

I

L SIZE LENGTH SETTING button

J

SEWING DATA DISPLAY button Sewing pattern edit screen is displayed. This button selects detailed sewing data that are not

K

STACKER MOTION/STOP CHANGE-OVER

L

button

MOTION MODE SETTING button

M

MARKING LIGHT SETTING button

N

NEXT SEWING DATA CHANGE-OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over.

O

CORNER KNIFE MOT ION POSITION AT

P

SEWING START SETTING button

CENTER KNIFE SETTING button Center knife data edit screen is displayed and center knife cutting position of sewing start

Q

CORNER KNIFE MOT ION POSITION AT

R

SEWING END SETTING button
CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

S

T、V

U、W

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

FLAP CONCEALED STITCHING DATA AT

SEWING START SETTING button

FLAP CONCEALED STITCHING DATA AT

SEWING END SETTING button

“^-12. CUSTOMIZING THE DATA INPUT SCREEN”

N
S

performed.

copied.

data.

adjustment of parallelism of the binder can be performed.

When this button is held pressed, clamp is returned in the lowered state at the time of
sewing end.
It is convenient to use this button at the time of adjusting marking light or trial sewing.

displayed.

Sewing mode is selected.

In case of L size sewing, sewing length is set.

displayed in the input screen and can edit the data.

This button selects motion/stop and of stacker.

With/without motion of sewing machine motor, center knife and corner knife.

Marking light setting screen is displayed, and selection of sewing reference and

setting of marking irradiation position , or can be performed.

This is not displayed when ap priority sewing selection

＊

Cutting position of corner knife at sewing start is set.

and sewing end .

Cutting position of corner knife at sewing end is set.

Flap concealed stitching data at sewing start or is set.

Flap concealed stitching data at sewing end or is set.

W

.

is ON.

− 26 −

(4) Sewing screen (Alternate sewing mode)

A B C

F
G

H

D
E

Symbol Name of button Description

INTERLINING SUPPLYING button

A

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and

B

CLAMP UP PROHIBITION AT SEWING END

C

button

COUNTER CHANGE-OVER button When this button is pressed, display of sewing counter and number of pcs. counter is

D

COUNTER VALUE CHANGE button Counter value which is displayed at present is changed.

E

NEXT SEWING DATA CHANGE-OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over.

F

BOBBI N THREAD (RI GHT) REM AINING

G

AMOUNT VALUE

BOB BIN THREAD (LEFT) REMAINI NG

H

AMOU’NT VALUE

MARKING LIGHT SETTING button

I

I

When this button is pressed, interlining is supplied.

This is displayed when “With” of , automatic interlining supplying device is set

＊

with the optional setting.

adjustment of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at the time of
sewing end.
It is convenient to use this button at the time of adjustment of marking light and trial sewing.

changed over. This button is displayed only when both sewing counter and number of pcs.
counter are ON.

This is not displayed when ap priority sewing selection

＊

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the count-up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the count-up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

Marking light setting screen is displayed, and selection of sewing reference and

setting of the position of marking irradiation , or .

is ON.

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-12. CUSTOMIZING THE DATA INPUT SCREEN”

− 27 −

.

(5) Input screen (Cycle sewing mode)

A B C D E F

H

G

I

K

J

L

M

N

Symbol Name of button Description

NEW CREATION button Cycle sewing data No. new creation screen is displayed and new register of cycle sewing

A

COPY button Cycle sewing data copy source No. list screen is displayed and cycle sewing data can be

B

CHARACTER INPUT button Character input screen is displayed and name can be inputted to the cycle sewing data.

C

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed and change-over of type of welt, and

D

CLAMP UP PROHIBITION AT SEWING END

E

button

NEEDLE THREAD TRIMMING button Needle thread trimming knife comes down and the needle thread trimming in motion screen

F

BOBBIN THREAD TRIMMING button While this button is held pressed, bobbin thread trimming knife opens.

G

CYCLE SEWING DATA NO. LIST button Cycle sewing data No. list screen is displayed and the cycle sewing data can be selected.

H

PATTERN DATA EDIT button Edit of pattern data which have been registered to cycle sewing data can be performed.

I

PATTERN DATA EDIT button (blank) When this blank button is pressed, the pattern list screen to register the pattern data to the

J

CYCLE RETURN button Pattern data to be sewn next which is displayed with white emphasis is moved forward by

K

CYCLE FEED button Pattern data to be sewn next which is displayed with white emphasis is moved backward by

L

PATTERN DATA DELETION button Pattern data which is displayed with white emphasis is deleted from register.

M

CLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

N

data can be performed.

copied.

adjustment of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at the time of
sewing end.
It is convenient to use at the time of adjustment of marking light and trial sewing.

is displayed.

For the editing procedure, refer to

＊

cycle sewing data is displayed, and it is possible to select and register the pattern data.

one. In case of rst pattern, it moves to the last pattern.

one. In case of the last pattern, it moves to the rst pattern.

“2-(1) Input screen (Independent sewing mode)”

.

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-12. CUSTOMIZING THE DATA INPUT SCREEN”

− 28 −

.

(6) Sewing screen (Cycle sewing mode)

A B C

H
G

D

I
J

E
F

Symbol Name of button Description

INTERLINING SUPPLYING button When this button is pressed, interlining is supplied.

A

TYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and

B

CLAMP UP PROHIBITION AT SEWING END

C

button

CYCLE DATA display All pattern data that have been registered to the cycle sewing data are displayed.

D

COUNTER CHANGE-OVER button When this button is pressed, display of sewing counter and number of pcs. counter is

E

COUNTER VALUE CHANGE button Counter value which is displayed at present is changed.

F

BOBBI N THREAD (RI GHT) REM AINING

G

AMOUNT

BOB BIN THREAD (LEFT) REMAINI NG

H

AMOUNT

LEFT SCROLL button Pattern data to be sewn next is moved forward by one. In case of the rst pattern, it moves

I

RIGHT SCROLL button Pattern data to be sewn next is moved backward by one. In case of the last pattern, it moves

J

MARKING LIGHT SETTING button

K

K

This is displayed when “With” of , automatic interlining supplying device is set

＊

with optional setting.

adjustment of parallelism of the binder can be performed.

When this button is held pressed, the clamp is returned in the lowered state at the time of
sewing end.
It is convenient to use this button at the time of adjustment of marking light and trial sewing.

changed over. This button is displayed only when both sewing counter and number of pcs.
counter are ON.

This button detects light from bobbin and informs that bobbing thread remaining amount is

running out. When one stitching completes, the counter value is subtracted, and the counter-

up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the counter-up screen is displayed when “0” is reached.

This button is displayed only when the reecting light from bobbin is detected.

＊

to the last pattern.

to the rst pattern.

Marking light setting screen is displayed, and selection of sewing reference

and setting of the position of marking irradiation , and are

performed.

It is possible to customize display/non-display of the respective buttons.

＊

For the details, refer to

“^-12. CUSTOMIZING THE DATA INPUT SCREEN”

− 29 −

.

3. USING THE COUNTER

(1) Setting procedure of the counter

Display the counter setting screen.

1

Press MODE CHANGEOVER key from the input screen and

COUNTER SETTING button A is displayed on the screen.

A

B

Press this button and “COUNTER SETTING screen (screen A)” is

displayed.

Select the kind of counter.

2

There are three kinds of counters with this sewing machine,

sewing counter, number of pcs. counter and bobbin thread
remaining amount adjustment counter.

Press sewing counter button B in “counter setting screen

(screen A)”, and “sewing counter setting screen (screen B)” is

displayed. Then the kind of counter can be set.

Counter setting screen

(Screen A)

Sewing counter setting

screen (Screen B)

[ Sewing counter ]

UP counter

Every time one sewing is performed, the existing value is counter

up. When the existing value is equal to the set value, the count-

up screen is displayed.

DOWN counter
Every time one sewing is performed, the existing value is counted

down. When the existing value is reached to “0”, the count-up

screen is displayed.

Counter unused
Sewing counter is set to the prohibition.

− 30 −

C

Counter setting screen

(Screen A)

Number of pcs. counter

(Screen C)

Press NUMBER OF PCS. COUNTER button C In “Counter

setting screen (screen A)”, and “number of pcs. setting screen
(screen C)” is displayed. Then the kind of counter can be set.

[ Number of pcs. counter ]

UP counter
Every time one of nished products is sewn, the existing value is

counted up.

In case of independent sewing : 1 time of sewing

＊

In case of alternate sewing : 2 times of sewing
In case of cycle sewing : 1 time of cycle sewing

The number given in each case above is regarded as one of

nished products.
When the existing value is equal to the set value, the count-up

screen is displayed.

DOWQN counter

Every time one of nished products is sewn, the existing value

is counted down. When the existing value is reached to “0”, the

count-up screen is displayed.

Counter unused
Number of pcs. counter is set to the prohibition.

− 31 −

Changing the target value of the counter

3

In case of the sewing counter, press button D, and in

D

case of the number of pcs. counter, press button E, and “

E

Numerical setting pop-up screen (screen D)” Is displayed. Then

the target value of counter can be set.

Here, input the target value of counter. When “0” is inputted to the

target value of counter, only the existing value is displayed during

sewing and the count-up screen is not displayed.

Numerical setting pop-up screen

(screen D)

Change the existing value of counter

4

F

In case of the sewing counter, press button F and in case

G

of the number of pcs. counter, press G, and “ Numerical

setting pop-up screen (screen E)” is displayed. Then the existing

value of counter can be set.

Here, input the existing value of counter.

Numerical setting pop-up screen

(screen E)

− 32 −

(2) Releasing procedure of count-up

During the sewing work, the count-up condition is reached the
count-up screen is displayed and the buzzer sounds. Press CLEAR

button A to reset the counter, and the screen returns to the

sewing screen. And, counting starts again.

A

(3) Counter value changing procedure during sewing

A

Display the counter value change screen

1

When you desire to change the counter value during the sewing

work, press COUNTER VALUE CHANGE button A on the

sewing screen. Counter value change screen is displayed.

Change the counter value

2

Change the counter value with TEN keys to B or

button

C

D ).

(

▲▼ 

E

F

E

DC

Determine the counter value

3

Press ENTER button E and the data is determined. When

you desire to clear the counter value, press CLEAR button

− 33 −

F

.

4. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER

(1) Setting procedure of the bobbin thread remaining amount adjustment counter

Display the counter setting screen

1

Press MODE CHANGEOVER key from the input screen,

COUNTER SETTING button A is displayed on the screen..

A

B

Press this button and “Counter setting screen (screen A)” is

displayed.

Set the bobbin thread remaining amount adjustment counter

2

to ON.

Press BOBBIN THREAD REMAINING AMOUNT

ADJUSTMENTCOUNTER MOTION SETTING button B,

and “Bobbin thread remaining amount adjustment counter setting
pop-up screen (screen B)” is displayed. Then the bobbin thread

remaining amount adjustment counter motion (ON/OFF) can be
set.

Counter setting screen

(Screen A)

Bobbin thread remaining amount

adjustment value setting screen

(Screen B)

[ Bobbin thread remaining amount detection ]

Bobbin thread remaining amount adjustment counter ON :
The counter detects the reecting light from bobbin and informs

that bobbin thread remaining amount is running out. Every time
one sewing is performed, the counter value is subtracted and the

count-up screen is displayed when the existing value is reached

to “0”.

Bobbin thread remaining amount adjustment counter OFF :
Bobbin th r e a d r e m a i n i n g a m o u n t d etection is set to the

prohibition.

− 34 −

Counter setting screen

(Screen A)

Set the bobbin thread remaining amount adjustment value

3

Press BOBBIN THREAD REMAINING AMOUNT ADJUSTMENT

VALUE SETTING button C and the bobbin thread remaining

amount adjustment value setting screen (screen B) is displayed.

C

Here, input the bobbin thread remaining amount adjustment value

(0 to 9).

Set the number of times of sewing from detecting run-out of

bobbin thread by the sensor to performing the count-up display.

Bobbin thread remaining amount

adjustment value setting screen

(Screen B)

When you desire to lengthen the remaining length bobbin

thread :

When you desi re to short en the rema ining lengt h of

Decrease the number (toward “0”).

→

bobbin thread :

Increase the number (toward 9).

→

− 35 −

Setting of the bobbin thread remaining amount adjustment counter

＊

＊

1) Set the bobbin thread remaining amount adjustment counter to the value shown in the table below.

2) Start the sewing to perform regular sewing. In case of test sewing, adjust the sewing length to that to be
sewn in the actual process.

3) As you continue sewing, the bobbin thread is gradually reduced and the run-out of bobbin thread is
displayed in the screen when the bobbin sensor detects the reecting light.

4) At this time, check the length of bobbin thread remaining on the bobbin and properly modify the value on
the counter.

5) Increasing the counter value by 1 will shorten the remaining length of bobbin thread by the amount that
is consumed for one time of sewing.

6) The remaining length of bobbin thread at the time when the indication of run-out of bobbin thread varies

by a certain extent. This variation depends on the type of thread, sewing length and the winding way of
thread.

The remaining length of bobbin thread is shown, as a guide, in the table below. Correct the counter value

in accordance with sewing conditions and the like so that the bobbin thread does not completely run out
during sewing.

[ The table shows the counter value when the sewing length is set to 150 mm ]

Thread count Counter value Bobbin thread remaining length for reference (m)

#40 1 0.4 to 2.6

#50 2 0.2 to 2.6

#60 2 0.4 to 2.8

#80 3 0.1 to 3.0

•

1.

2.

• The value of bobbin thread remaining amount counter is cleared by inputting the value of the

The bobbin thread remaining length has to be re-adjusted in the case described below.

When the sewing length for the sewing product has been changed.

When the thread count of bobbin thread has been changed.

bobbin thread remaining amount adjustment counter.

7) If the bobbin has run out of thread, the bobbin thread remaining amount detecting device is incapable of
performing “bobbin thread remaining amount detection”. So, it is very important to specify a value on the

bobbin thread remaining amount adjustment counter to allow the device to give the indication of “run-out
of bobbin thread” when the sufcient amount of bobbin thread remains.

(2) Releasing procedure of the bobbin thread remaining amount detection count-up

When the bobbin thread remaining amount counter value becomes

“0” at the sewing end, the count-up screen is displayed and the

buzzer sounds. Replace the bobbin thread of the bobbin where the
bobbin thread remains few.

When CL E A R button A is pressed, the bobbin thread

remaining amount counter value is reset and the screen returns to
the sewing screen.

A

− 36 −

5. CHANGING THE SEWING MODE

Display the sewing mode selection screen

1

Press SEWING MODE CHANGEOVER key A and the

mode change-over screen is displayed.

B

A

Select the sewing mode

2

Press MODE SELECTION button B and the indication of button is changed.

When the independent

sew is selected

Determine the sewing mode.

3

When the alternate sewing

is selected

When the cycle sewing is

selected

Press MODE CHANGEOVER key A and the data input screen of the selected sewing mode is

displayed.

Independent sewing input

screen

Alternate sewing input

screen

− 37 −

Cycle sewing input screen

6. USING THE SEWING PATTERN

(1) Performing the selection of pattern

Display the input screen

1

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, the selection of pattern can be selected.

By customizing the sewing screen, the selection of pattern can be performed from the sewing screen as

well.

Call the pattern list screen

2

Press PATTERN LIST button , or A and the pattern list screen is displayed.

A AA

Select the pattern

3

Press pattern data you desire to select

C

B

Determine the pattern

4

B

B

.

C

B

When ENTER button C is pressed, the pattern is selected and the screen returns to the input

screen.

C

− 38 −

(2) Performing the new creation of pattern

Display the input screen

1

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, the new creation of pattern can be performed.

Call the sewing pattern new creation screen

2

Press NEW CREATION button , or A, and the pattern new creation screen is

displayed.

A A A

Input the pattern No.

3

Input pattern No. you desire to newly create with ten keys to B. It is possible to retrieve

pattern No. which has not been registered yet with

E

B

DC

Determine the pattern No.

4

B

button C and

▲▼

E

B

DC

D

.

E

DC

When ENTER button E is pressed, the pattern No. to newly create is determined and the screen

returns to the input screen.

− 39 −

(3) Copying the pattern

The pattern which has been already registered can be copied to the sewing pattern which has not
registered yet. Copying of overwriting of pattern is prohibited. So, when you desire to overwrite, perform
it after erasing the pattern once.

For the erasing procedure, see

→

When performing copying the pattern No. which has been already registered, copy disapproved

error (E401) is displayed.

Display the input screen

1

When the input screen of independent sewing mode, alternate sewing mode and the cycle sewing mode

is displayed, it is possible to copy.

“^-6. (4) Erasing the pattern”

.

A

Call the pattern No. list screen of the copy source

2

Press PATTERN COPY button

displayed.

A A

, or A, and the copy source pattern list screen is

A

− 40 −

Select the pattern of copy source

3

Select the pattern of copy source from PATTERN LIST button

B

.

Next, press COPY DESTINATION NO.. INPUT button C and the copy destination input screen

(screen B) is displayed.

C

B

Input the pattern No. of copy destination

4

B

Copy destination No. input screen (screen B)

C

B

C

Input the pattern No. of copy destination with ten keys to B. It is possible to retrieve the

pat6tern No. which has not been used yet with

buttons ( C and D ).

▲▼

B

Start copying

5

B

E E E

DC

Copy destination No. input screen (screen B)

DC

B

DC

When ENTER button E is pressed, copying starts. The pattern No. which has been copied is in

the selection state and returns to the copy source pattern list screen (screen A).

− 41 −

(4) Erasing the pattern

Display the input screen

1

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, it is possible to erase the pattern.

Call the pattern list screen

2

Press PATTERN LIST button , or A and the pattern No. list screen (screen A) is

displayed.

A

Select the pattern to be erased

3

A

A

Select the pattern to be erased from pattern list button B.

Next, press ERASE button C and the pattern erase conrmation screen is displayed.

B

Determine the pattern to be erased

4

B

C

Pattern No. list screen (screen A)

C

B

C

Press ENTER button in the pattern erase conrmation screen and the pattern is erased.

When CANCEL button is pressed, the screen returns to the original screen A without erasing the

pattern.

− 42 −

(5) Naming the pattern

Display the input screen

1

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed, it is possible to input the name to the pattern data.

Call the character input screen

2

Press CHARACTER INPUT button

A

Data input screen (screen A)

F

B

B

and the character input screen (screen B) is displayed.

A

A

F

B

A

F

C D

Input the character

3

E

C D

Character input screen (screen B)

E

E

C D

It is possible to input the character by pressing CHARACTER button B you desire to input. As many as

14 characters of characters ( to and to ) and symbols ( , , , , and

) can be inputted. Cursor can be moved with CURSOR LEFT MOVE button C and CURSOR

RIGHT MOVE button D. When you desire to erase the inputted character adjust the cursor to the

position of the character you desire to erase and press ERASE button

End the character input

4

E

.

Press ENTER button F to end the character input. After the end, the inputted character is

displayed at the upper part of the input screen.

− 43 −

(6) Editing procedure of the cycle sewing data

Display the cycle sewing input screen

1

When the input screen of cycle sewing ode is displayed, it is

possible to edit the cycle sewing data.

A

Cycle sewing input screen

(Screen C)

B

Pattern list screen

(Screen B)

Register the pattern data

2

Press BLANK button A and the pattern list screen (screen

B) is displayed.

Select the pattern data you desire to register from PATTERN LIST

C

button B and press ENTER button C. Then the selected

pattern data is registered to the blank section.

When the rst pattern data is registered, BLANK button

is displayed in the second place. Repeat the operation of 2 in

D

case of need.

As many as 6 pattern data can be registered to the cycle

sewing data.

− 44 −

D

Cycle sewing input screen

(Screen C)

Erase the registered pattern data

3

Press ERASE button E and the pattern data which is

displayed with white emphasis is erased. Select the pattern data
you desire to erase with UP/DOWN SCROLL buttons and

F and erase it.

F

E

The pattern data which is displayed with white emphasis

is the pattern data to be sewn next. So, move it in

accordance with the sewing work.

Edit the registered pattern data

4

Press PATTERN DATA button G you desire to edit and

the pattern data edit screen (screen D) is displayed in pop-up.

Refer to

“^-2-(1) Input screen (Independent sewing mode)”

.

G

Pattern data edit screen

(Screen D)

− 45 −

7. CHANGING THE SEWING DATA

(1) Changing procedure of the sewing data

Display the input screen

1

When the input screen of independent sewing mode, alternate sewing mode and cycle sewing mode is

displayed it is possible to change the swing data.

The sewing data which are frequently used can be registered to SEWING DATA SHORTCUT button B

in the input screen and be set directly. In addition, the detailed sewing data can be set by pressing

or A.

C

A

B

A

A

B

1. When changing the sewing data of cycle sewing mode, press PATTERN DATA EDIT button C

and it is possible to change.

2. In case of alternate sewing mode, SEWING DATA SHORTCUT button B is not displayed.

3. For SEWING DATA SHORTCUT button B, refer to “^-12. CUSTOMIZING THE DATA INPUT

SCREEN”.

4. For the details of sewing data, refer to “1 Items displayed in the data input screen of ^-7-(2)

Sewing data list”.

Select the sewing data to be changed

2

Sewing data list screen (Screen A)

Press or A and the sewing data list screen (screen A)

is displayed. Then select the data you desire to change.

Data items which are not used due to the shape are not

displayed. So, be careful.

− 46 −

(2) Sewing data list

Items that are displayed in the data input screen

1

No. Item

Motion mode change-over

With/without of motion of sewing machine motor, center knife and corner
knife is selected.

Cloth feed mode

Cloth feed, sewing
machine thread trimming

Sewing mode change-over

Sewing mode is selected.

In case of alternate sewing, ap priority sewing is set with .

＊

L size sewing Left ap sewing

Right ap sewing Flap priority sewing

Cloth feed, sewing
machine thread trimming
and center knife mode

Cloth feed, sewing
machine thread trimming,
center knife and corner
knife mode

Setting range

/

Edit unit

- - -

- - -

Initial value

L size setting

In case of L size sewing, the sewing length is set.

It is possible to set only when setting L size sewing .

＊

Marking light irradiation position change-over

Sewing start irradiation/sewing end irradiation/center irradiation is
selected.

Sewing start irradiation Sewing end irradiation

Center irradiation

Flap concealed stitching data (Left sewing start)

Position of sewing start of left-hand ap is adjusted.

It is possible to set only when is set to ap sewing.

＊

Flap concealed stitching data (Left sewing end)

Position of sewing end of left-hand ap is adjusted.

It is possible to set only when is set to ap sewing.

＊

18.0 to

220.0
/

0.1mm

- - -

–9.9 to 9.9

/

0.1mm

–9.9 to 9.9

/

0.1mm

150.0mm

0.0mm

0.0mm

Flap concealed stitching data (Right sewing start)

Position of sewing start of right-hand ap is adjusted.

It is possible to set only when is set to ap sewing.

＊

. . . Item that is not displayed due to other setting state

− 47 −

–9.9 to 9.9

/

0.1mm

0.0mm

No. Item

Flap concealed stitching data (Right sewing end)

Position of sewing end of right-hand ap is adjusted.

It is possible to set only when is set to ap sewing.

＊

Setting range

/

Edit unit

–9.9 to 9.9

/

0.1mm

Initial value

0.0mm

Center knife actuating position setting

Cutting position of center knife at sewing start/sewing end is set.

Sewing start center knife
position

Sewing end center knife
position

Corner knife actuating position at sewing start

Cutting position of corner knife at sewing start is set.

Corner knife actuating position at sewing end

Cutting position of corner knife at sewing end is set.

Marking light setting

Marking light irradiation position in each case of sewing start irradiation/
sewing end irradiation/center irradiation is set. When set value 0.0n mm,
the sewing position is the same as the marking light irradiation position.
Use this function when irradiating the marking light to the position that is
different from the sewing position.

Sewing start irradiation Sewing end irradiation

0.0 to 25.0
/

0.1mm

–9.9 to 9.9

/

0.1mm

–9.9 to 9.9

/

0.1mm

–100.0 to

100.0

Sewing start

＊

irradiation :

–80.0 to 100.0

/

0.1mm

7.0mm

0.0mm

0.0mm

0.0mm

Center irradiation

Roller stacker stop/motion change-over

Stop/motion of roller stacker is selected.

It is displayed only when is set to roller stacker mounting.

＊

Stop Motion

Clamp bar stacker stop/motion change-over

Stop/motion of clamp bar stacker is selected.

It is displayed only when is set to clamp bar stacker mounting.

＊

Stop Motion

. . . Item that is not displayed due to other setting state

- - -

- - -

− 48 −

Items that are displayed in the sewing data list screen

2

No. Item

Flap priority sewing selection

Flap priority sewing mode is selected.

It is possible to set only when alternate sewing mode is set.

＊

Setting range

/

Edit unit

- - -

Initial value

Flap priority sewing
prohibited

Selection of automatic changeover of marking light irradiation position

When is sewing start irradiation or sewing end irradiation, the marking
irradiation position is automatically changed over after end of sewing.

This function does not move at the time of alternate sewing mode and

＊

cycle sewing mode.

Stop Motion

Flap forced stop data

When ap sewing end is not detected, the machine stops after sewing as

long as the set length from rear reference position.

It is possible to set only when is set to ap sewing.

＊

Lockstitch pitch

Sewing pitch of lockstitch section is set.

Flap priority sewing mode

- - -

0.0 to 10.0
/

0.1mm

2.0 to 3.4
/

0.1mm

5.0mm

2.5mm

Selection of condensation/back tack at sewing start

Condensation/back tack at sewing start is selected.

Condensation Back tack

Number of condensation stitches at sewing start

Number of condensation stitches at sewing start is set.

It is possible to set only when is set to selection of condensation.

＊

Condensation pitch at sewing start

Condensation sewing pitch at sewing start is set.

It is possible to set only when is set to selection of condensation.

＊

First stitch pitch of condensation sewing at sewing start

First stitch pitch of condensation sewing at sewing start is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

- - -

3 to 19

/

1 stitch

0.5 to 1.5
/

0.1mm

0.1 to 1.5
/

0.1mm

5 stitches

1.0mm

1.0mm

. . . Item that is not displayed due to other setting state

− 49 −

No. Item

Second stitch pitch of condensation sewing at sewing start

Second stitch pitch of condensation sewing at sewing start is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

Setting range

/

Edit unit

0.1 to 1.5
/

0.1mm

Initial value

1.0mm

Third stitch pitch of condensation sewing at sewing start

Third stitch pitch of condensation sewing at sewing start is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

Number of back tack stitches at sewing start

Number of back tack stitches at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

Back tack pitch at sewing start

Back tack sewing pitch at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

Back tack tie stitch pitch at sewing start

Back tack tie stitch at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

0.1 to 1.5
/

0.1mm

1 to 12

/

1 stitch

0.5 to 3.0
/

0.1mm

–2.0 to 2.0

/

0.1mm

1.0mm

3 stitches

2.0mm

–1.5mm

First stitch pitch of return of back tack at sewing start

First stitch pitch of return section of back tack sewing at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

Second stitch pitch of return of back tack at sewing start

Second stitch pitch of return section of back tack sewing at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

. . . Item that is not displayed due to other setting state

− 50 −

0.1 to 3.0
/

0.1mm

0.1 to 3.0
/

0.1mm

2.0mm

2.0mm

No. Item

Third stitch pitch of return of back tack at sewing start

Third stitch pitch of return section of back tack sewing at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

It is possible to set only when is set to selection of

＊

condensation/back tack detailed setting.

Setting range

/

Edit unit

0.1 to 3.0
/

0.1mm

Initial value

2.0mm

Selection of condensation/back tack at sewing end

Selection of condensation/back tack at sewing end is performed.

Condensation Back tack

Back tack pitch at sewing start

Back tack sewing pitch at sewing start is set.

It is possible to set only when is se to selection of back tack.

＊

Condensation pitch at sewing end

Condensation sewing pitch at sewing end is set.

It is possible to set only when is set to selection of condensation.

＊

The last stitch pitch of condensation

The last stitch pitch of condensation sewing at sewing end is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of condensation/

＊

back tack detailed setting.

- - -

3 to 19

/

1 stitch

0.5 to 1.5
/

0.1mm

0.1 to 1.5
/

0.1mm

5 stitches

1.0mm

1.0mm

Pitch of one stitch before the last stitch of condensation

Pitch of one stitch before the last stitch of condensation sewing at sewing

end is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of condensation/

＊

back tack detailed setting.

Pitch of two stitches before the last stitch of condensation

Pitch of two stitches before the last stitch of condensation sewing at

sewing end is set.

It is possible to set only when is set to selection of condensation.

＊

It is possible to set only when is set to selection of condensation/

＊

back tack detailed setting.

Number of back tack stitches at sewing end

Number of back tack stitches at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

0.1 to 1.5
/

0.1mm

0.1 to 1.5
/

0.1mm

1 to 12

/

1 stitch

1.0mm

1.0mm

3 stitches

. . . Item that is not displayed due to other setting state

− 51 −

No. Item

Back tack pitch at sewing end

Back tack sewing pitch at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

Setting range

/

Edit unit

0.5 to 3.0
/

0.1mm

Initial value

2.0mm

First stitch pitch of return of back tack at sewing end

First stitch pitch of return section of back tack sewing at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

It is possible to set only when

＊

condensation/back tack detailed setting.

Second stitch pitch of return of back tack sewing at sewing end

Second stitch pitch of return section of back tack sewing at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

It is possible to set only when

＊

condensation/back tack detailed setting.

Third stitch pitch of return of back tack sewing at sewing end

Third stitch pitch of return section of back tack sewing at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

It is possible to set only when

＊

condensation/back tack detailed setting.

is set to selection of

is set to selection of

is set to selection of

0.1 to 3.0
/

0.1mm

0.1 to 3.0
/

0.1mm

0.1 to 3.0
/

0.1mm

2.0mm

2.0mm

2.0mm

The last stitch pitch of back tack at sewing end

The last stitch pitch of back tack at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

Compensation of back tack return at sewing end

Compensation value of back tack return at sewing end is set.

It is possible to set only when is set to selection of back tack.

＊

It is possible to set only when compensates with pattern data.

＊

Stacking position

After moving clamp foot as far as the set distance from the position of

corner knife, stacker is actuated. (+ : rear side, - : front side)

Range of actuating amount is limited by the position of clamp foot at

＊

the time of sewing end.
Use clamp bar stacker or roller stacker. In addition,

＊

it is possible to set only when roller stacker motion setting or

clamp bar stacker motion setting is performed.

–2.0 to 2.0

/

0.1mm

–2.0 to 2.0

/

0.1mm

0 to 500mm

/

1mm

–1.5mm

1.0mm

0mm

. . . Item that is not displayed due to other setting state

− 52 −

No. Item

Stacker timer 1

Roller rotation time is set. When material sensor has detected without
material before setting time, rotation stops.

＊

roller stacker option is used and it is possible to set only when
roller stacker motion is set.

Setting range

/

Edit unit

0.0 to 9.9
/

0.0 sec.

Initial value

1.0 sec.

Jump feed speed up to the position of sewing start

Jump feed speed up to the position of sewing start is set.

Jump feed speed up to the position of corner knife

Jump feed speed up to the position of corner knife is set.

Dart stretcher device stop/motion change-over

Stop/motion of dart stretcher device is selected.

It is possible to set only when dart stretcher option is used.

＊

Stop Motion

Automatic interlining supplying device stop/motion change-over

Stop/motion of automatic interlining supplying device is selected.

It is possible to set only when automatic interlining supplying

＊

option is used.
Regarding the interlining supplying, when the pattern is not used, be

＊

careful not to make the interlining come out from the top surface of the
table. When using next, press once the feeding button on the panel
and perform the feeding motion to cut.

3 to 8

/
1

3 to 6

/
1

- - -

- - -

5

5

Stop Motion

Flap length

Length of ap is set.

It is possible to set only when automatic interlining supplying
device is selected to motion and sewing mode changeover is

selected to ap sewing.

This setting is set to determine the interlining feeding length of

＊

automatic interlining supplying device. Sewing length is determined by

the detection of ap sensor.

Sewing speed under the high-speed mode

Number of revolutions at lockstitch section is set.

It is possible to set only when sewing speed setting selection is

＊

set to pattern data selection.

. . . Item that is not displayed due to other setting state

37.0 to

300.0
/

0.1mm

1000 to

3000

/

100rpm

150.0mm

2500rpm

− 53 −

No. Item

Sewing speed under the low-speed mode

Number of revolutions at condensation and back tack sewing sections. is
set.

It is limited by sewing speed under the high-speed mode.

＊

It is possible to set only when sewing speed setting selection

＊

is set to the selection of pattern data.

. . . Item that is not displayed due to other setting state

Setting range

/

Edit unit

1000 to

2500

/

100rpm

Initial value

1500rpm

− 54 −

8. CHANGING THE MEMORY SWITCH DATA

(1) Changing procedure of the memory switch data

Display the memory switch data list screen

1

Press MODE CHANGE-OVER key and the memory switch

A

C

button A is displayed. When this button is pressed, the

memory switch data list (screen A) is displayed.

Select the memory switch button you desire to change

2

Press UP/DOWN SCROLL button or B and select

DATA ITEM button C you desire to change.

B

Memory switch data list screen

(Screen A)

− 55 −

(2) Memory switch data list

Level 1

1

Memory switch data (level 1) are the motion data that the sewing machine has in common and the data

that operate on all sewing patterns in common.

Setting range

No. Item

Change-over of the position of clamp foot after sewing end

Position of clamp foot after sewing end is selected from Stop at front

end/Return to medium/Clamp return/Stop at rear end.

Stop at front end Return to medium

Clamp return Stop at rear end

/

Edit unit

- - -

Initial value

Front end motion start waiting time

Waiting time up to the start of front end motion of clamp foot is set.

It is possible to set only when is set to the stop at front end.

＊

Number of times of feeding of automatic interlining supplying at

sewing start

Number of times of feeding of automatic interlining supplying device at
sewing start is set.

It is possible to set only when automatic interlining

＊

supplying option is used.

Feeding length of automatic interlining supplying at sewing end

Feeding length of automatic interlining supplying device at sewing end
is set.

It is possible to set only when automatic interlining supplying

＊

device is used.

Thread trimming timing

Thread trimming timing after sewing is selected from Standard/
Medium/Longest and length of thread at sewing end is adjusted.

0.00 to

9.99
/

0.01 sec.

2 to 9

/
1

0 to 99.9

/

0.1mm

- - -

3.00 sec.

3

0mm

Standard 0 Medium 1

Longest 2

When and

＊

needle thread may not be trimmed.

Stacker timer 2

Waiting time from the start of clamp motion to hold material on the
stacker base to release the material presser is set.

It is possible to set only when clamp bar stacker option is

＊

used.

. . . Item that is not displayed due to other setting state.

zipper devices are mounted and setting is “0”,

− 56 −

0.00 to

9.99
/

0.01 sec.

0.70 sec.

No. Item

Stacker timer 3

Motion time of material sweeping bar is set.

It is possible to set only when clamp bar stacker option is

＊

used.

Setting range

/

Edit unit

0.00 to

9.99
/

0.01 sec.

Initial value

0.70 sec.

Stacker timer 4

Time to advance timing to release the sewing product by lifting clamp
foot is set.
When clamping a short sewing product, the amount to drop by tare is
adjusted.

It is possible to set only when clamp bar stacker option is

＊

used.

Sewing speed under the high-speed mode

Number of revolutions of lockstitch section is set.

It is possible to set only when sewing speed setting

＊

selection is set to memory switch.

Sewing speed under the low-speed mode

Number of revolutions of condensation and back tack sewing sections
is set.

It is limited by sewing speed under the high-speed mode.

＊

It is possible to set only when sewing speed setting

＊

selection is set to memory switch.

Soft start, 1st stitch

Number of revolutions of rst stitch at sewing start is limited.

0.00 to

9.99
/

0.01 sec.

1000 to

3000

/

100rpm

1000 to

2500

/

100rpm

500 to

2500

/

100rpm

0.00 sec.

2500rpm

1500rpm

500rpm

Soft start, second stitch

Number of revolutions of second stitch at sewing start is limited.

Soft start, third stitch

Number of revolutions of third stitch at sewing start is limited.

Return speed of clamp foot

Return speed of clamp foot is set.

. . . Item that is not displayed due to other setting state.

500 to

2500

/

100rpm

500 to

2500

/

100rpm

3 to 7

/
1

700rpm

1000rpm

7

− 57 −

No. Item

Thread breakage detection

With/without thread breakage detection is selected.

Setting range

/

Edit unit

- - -

Initial value

With thread
breakage detection

Without thread
breakage detection

Flap presser motion mode

Motion order of ap presser is selected.

From right From left

Right/Left at the
same time

When right and left are simultaneously actuated with customizing of

＊

Side where ap is

put

pedal setting, this parameter is neglected and the right and left are
simultaneously actuated.

Clamp foot down order change-over

Lowering order of clamp foot is selected.

From right From left

Right/left at the
same time

- - -

- - -

When right and left are simultaneously actuated with customizing of

＊

pedal setting, this parameter is neglected and the right and left are
simultaneously actuated.

Folding plate motion mode

“Return/No return” of folding plate when corner knife projects is
selected.

Return No return

Binder pressure reduction rise prohibition

Pressure reduction rise of the binder at the time of jump feed is

prohibited.

Pressure

reduction rise is
prohibited

Pressure

reduction rise

Standing pedal continuous depressing timer effective/ineffective

change-over

Effective/ineffective of standing pedal continuous depressing
timer is selected.

It is possible to set only when one-shot pedal is set.

＊

- - -

- - -

- - -

Ineffective Effective

. . . Item that is not displayed due to other setting state.

− 58 −

No. Item

Standing pedal continuous depressing timer

When performing sewing product setting work with the standing pedal
depressed, the time interval when the respective devices operate in
order is set.

It is possible to set only when one-shot pedal is set.

＊

Setting range

/

Edit unit

0.1 to 2.0
/

0.1 sec.

Initial value

0.5 sec.

Condensation/back tack detailed setting

Detailed setting “Perform/Not perform” of pitch of condensation/back
tack section is selected.

Perform Not perform

Flap stopper position

In case of ap sewing, sewing start irradiation position of marking light
(distance from needle)is set

Setting is only the irradiation position of marking light. Actual sewing

＊

position is the ap end position detected by the ap sensor.

Number of stitches of grease-up

Number of stitches of sewing machine motion after replenishing
grease is indicated.

When pressing CLEAR button, number of stitches is cleared to “0”.

＊

Be sure to clear after replenishing grease.

- - -

80.0 to

280.0 /

0.1mm

- - - - - -

80.0mm

Language selection

Language to be indicated in the panel is selected.

English English

Japanese Chinese

. . . Item that is not displayed due to other setting state.

- - - No selection

− 59 −

Level 2

2

Memory switch data (level 1) are the motion data that the sewing machine has in common and the data

that operate on all sewing patterns in common. The data are for the maintenance personnel and possible
to edit by pressing the mode switch as long as 6 seconds.

Setting range

No. Item

Marking light mounting

Mounting/Non-mounting of marking light is selected. When “Non

mounting” is selected, marking light does not work.

Non mounting Mounting

/

Edit unit

- - -

Initial value

Sewing position selection

Mode that surely ends sewing at rear reference position, mode that
surely starts sewing from front reference position or the conventional
motion mode that changes sewing position according to the setting of

is selected.

Front reference position : 80 mm from needle

＊

Rear reference position : 300 mm from needle

(Long type : 330 mm)

Conventional
motion mode

Sewing position

xed mode (Front

reference)

Sewing position

xed mode (Rear

reference)

Setting of solenoid valve for corner knife separate drive

Mounting/non mounting of solenoid valve for corner knife separate
drive is set.

Non mounting Mounting

Pedal operation mode change-over

Mode to be used for foot pedal is set.

- - -

- - -

- - -

7-step pedal mode 1-shot pedal mode

Excess rate of center knife cutting

Excess rate in terms of the speed of revolution of center knife can be
set.

Setting of intermittent feed prohibition

Perform/not perform intermittent feed sewing is selected.

When performing intermittent sewing, the max. sewing speed of

＊

sewing machine is limited 1,500 rpm.

Perform

intermittent feed
sewing

Not perform
intermittent feed
sewing

− 60 −

100 to

500

/

1%

- - -

350%

No. Item

Change-overofapconcealedstitchingdataeditreference

Making the ap concealed stitching data that is set from panel the
compensation value from the ap detecting end or the distance from

detecting sensor to sewing start is selected.

Setting range

/

Edit unit

- - -

Initial value

Flap detecting end
compensation

Sensor
compensation

L size data range enlargement

Enlarging/not enlarging L size data range to max. 220 mm + 15 mm

is set. In case of long type vamp foot selection, the size is

enlarged to 20 mm + 50 mm.

When performing sewing longer than 250 mm with long type clamp

＊

foot, corner knife does not work.

Not enlarging Enlarging

Selection of sewing speed of sewing machine setting

It is selected that either memory switch or pattern data performs
setting of sewing speed of sewing machine.

Memory switch Pattern data

Selectionofreectingtapecheckmode

ON/OFF of reecting tape check mode is set.

When ON is set, the clamp foot is automatically comes lowered with

＊

the rst clamp foot advance motion after turning ON the power and
deterioration check of reecting tape is performed.

Clamp foot is automatically lowered. Be sure to use this function

only in case of shim type.

- - -

- - -

- - -

OFF ON

Selection of back tack return at sewing end compensation setting

It is selected that either memory switch or pattern data performs
setting of back tack return at sewing end compensation.

Memory switch Pattern data

Back tack return at sewing end compensation

Back tack return at sewing end compensation is set.

It is possible to set only when is set to the memory switch

＊

selection.

Selection of mode change-over button display in the pattern list

screen

Mode change-over button is displayed in the pattern list screen and

data of different mode can be selected.

Non-display Display

- - -

−2.0 to

2.0
/

0.1mm

- - -

0.0mm

− 61 −

No. Item

Feeding length after sewing endless zipper

Adjust the length so as to easily perform zipper cut.

It is possible to set only when

＊

mounted.

endless zipper device is

Setting range

/

Edit unit

0 to 100

/

1mm

Initial value

50mm

Cycle sewing coupling function

Odd-numbered pattern can be coupled to even-numbered pattern and

as many as 12 steps can be sewn.
Only combination of 1 and 2, 3 and 4, 5 and 6, 7 and 8, 9 and 10,
11 and 12, 13 and 14, 15 and 16, 17 and 18, and 19 and 20 can be
coupled.

Coupling function
OFF

Clamp foot motor origin compensation

Origin of clamp foot motor is compensated.

Corner knife motor origin compensation

Origin of corner knife motor is compensated.

Marking light origin compensation (just under)

Origin of marking light motor is compensated. Origin is in the state that
it irradiates light just under and located at the position of 230 mm from
needle.

Coupling function
ON

- - -

−10.0 to

10.0
/

0.1mm

−5.0 to

5.0
/

0.1mm

−500 to

500

/

1pulse

0.0mm

0.0mm

0pulse

Marking light origin compensation (needle side)

Position of needle side from origin of marking light motor is

compensated. Light irradiation position is 80 mm from needle.

Marking light origin compensation (operator side)

Position of operator side from origin of marking light motor is

compensated. Light irradiation position is 380 mm from needle.

Back tack motor origin compensation

Origin of back tack motor is compensated.

. . . Item that is not displayed due to other setting state.

−500 to

500

/

1pulse

−500 to

500

/

1pulse

−30 to 30

/

1pulse

0pulse

0pulse

0pulse

− 62 −

9. PERFORMING OPTIONAL SETTING

(1) Changing procedure of the optional setting

Display the optional setting list screen.

1

Keep pressing MODE CHANGEOVER key for 6 seconds

and OPTIONAL SETTING button A is displayed on the

screen.

Press this button and the optional setting list screen (screen A) is

displayed.

A

Select the optional setting you desire to changed.

2

C

Optional setting list screen

(Screen A)

Press UP/DOWN SCROLL button or B, and select

DATA ITEM button C you desire to change.

B

− 63 −

(2) Optional setting list

By setting the optional mounted state, it is possible to perform the respective optional operations.

Setting range

No. Item

Clamp bar stacker mounting/not mounting is set

/

Edit unit

- - -

Initial value

Not mounting Mounting

Roller stacker mounting/not mounting is set.

Not mounting Mounting

Dart stretcher mounting/not mounting is set.

When using long type clamp foot dart stretcher does not

＊

work.

Not mounting Mounting

Vacuum device mounting/not mounting is set.

Not mounting Mounting

Automatic interlining supplying device mounting/not mounting is

set.

When using long type clamp foot, automatic interlining

＊

supplying device does not work.

Not mounting

- - -

Not mounting

- - -

Not mounting

- - -

Not mounting

- - -

Not mounting

Not mounting Mounting

Long type selection

It is set when using long type clamp foot.

Standard : Standard clamp mounting, Sewing size 220 mm

Long : Long clamp mounting, Sewing size 250 mm

Endless zipper device mounting/not mounting is set

When using long type clamp foot, endless zipper device

＊

does not work.

Not mounting Mounting

Ready-made zipper device mounting/not mounting is set.

When using long type clamp foot, ready-made zipper

＊

device does not work.

Not mounting Mounting

- - -

- - -

Not mounting

- - -

Not mounting

− 64 −

10. CHANGING THE DEVICE SETTING

(1) Changing procedure of the device setting

Display the device setting list screen

1

Keep pressing MODE CHANGEOVER key for 6 seconds,

A

and DEVICE SETTING button A is displayed.

Press this button and the device setting list screen is displayed.

Select the device setting you desire to change

2

Select DATA ITEM button B you desire to change.

B

(2) Device setting list

By setting the type of device, it is possible to operate according to the type.

No. Item

Gauge size

Gauge size of sewing machine is set.

When long type clamp foot is mounted, the range is

＊

enlarged to 22 to 32 mm.
Corner knife motion is changed according to the set value of gauge

＊

size.

Setting range

/

Edit unit

8 to 20

( 22 to 32 )

/

2mm

Initial value

10mm

− 65 −

11. CUSTOMIZING THE PEDAL OPERATION

Operation functions of “Binder down”, “Flap presser down”, etc. in terms of the number of the respective

depressing steps of the pedal can be optionally registered in accordance with the using conditions.
In addition, the customized pedal operation data can have as many as 5 kinds. Select and use them.

(1) Method to select and use the customized data

Display the pedal customizing screen

1

Press MODE CHANGEOVER key and PEDAL

B

C

A

D

CUSTOMIZING button A is displayed on the screen.

Press this button and the pedal customizing screen (screen A) is

displayed.

S el ec t fr om bu tt on B 5 ki nd s of pedal operati o n th at ar e

2

registered as customized. At this time, the contents of selected
pedal operation data are displayed at

When SCREEN END button D is pressed, the selected

3

pedal operation data is determined and the screen returns to the
original screen.

C

.

Pedal customizing screen

(Screen A)

− 66 −

(2) Customizing the pedal operation data

A

B

C

Press button A, and set whether to make the clamp foot

1

recede or not with the pedal depressed to the reverse step.

Display Description

To make clamp foot recede

Not to make clamp foot recede

D

Press button B, and set whether or not the interlining

2

presser actuate with the pedal depressed to the reverse step.

Display Description

To actuate

Not to actuate

Press button C and set whether or not to lock the respective

3

pedal operations of rst to seventh steps.

In case of “lock”, even when the pedal is released, the motion

state by pedal operation is held unless the pedal is depressed to
the reverse step or reset of pedal is performed.

Display Description

To lock

Pedal motion function setting screen

(Screen A)

Not to lock

Press button D, and the pedal motion function setting

4

screen (screen A) is displayed. Then the motion function to be
registered to the number of the respective pedal steps can be set.

− 67 −

Functions below can be registered from first step in o rder.

5

Functions that can be registered are in the state of button as

, and displayed in order. When the button is pressed, the

color changes and the function is registered. The number of pedal

F
E

steps is advanced with

button E. When the number of

▲▼

pedal steps is returned with F, it becomes the state before

one.

When functions are registered up to the last, ENTER button

is displayed. Press it to determine the registered data.

G

G

It is possible to clear and register the number of pedal steps.

＊

When the function is determined without registering MACHINE START , knee switch start is

＊

applied.

Whether or not the clamp foot comes down from right or left is determined by clamp foot lowering

＊

order change-over. When right and left are set to the same time, even if the independent motion is set in

this screen, the right and the left actuate at the same time.

Whether or not the flap presser comes down from right or left is determined by flap presser

＊

lowering order change-over.

When right and left are set to the same time, even If the independent motion is set in this screen, the

right and the left actuate at the same time.

Display Description Display Description

Dart stretcher (optional) Binder down

Vacuum suction Flap presser one side down

Clamp foot one side down Flap presser remaining side down

Clamp foot remaining side down Machine start

− 68 −

12. CUSTOMIZING THE DATA INPUT SCREEN

Buttons displayed in the data input screen can be customized in accordance with the customers’ using

conditions.

(1) Customizing procedure

Display the customizing screen of the input screen

1

Keep pressing MODE CHANGEOVER key for three

seconds, and CUSTOMIZE button A is displayed on the

screen.

A

When this button is pressed, the customizing screen of the input

screen is displayed.

B

F
C

D

E

G
H

I
K
J L

Select the conditions of buttons

2

Every time the buttons from B to L are pressed, display/non

display of the buttons can be changed over. Customize and use
the buttons in accordance with the customers’ using conditions.

Symbol Display

B

C

D

E

F

G

H

Non

display

Description Initial state

Pattern list button

Flap concealed stitching data
(Left sewing start)

Center knife motion position setting

Flap concealed stitching data
(Left sewing end)

Sewing mode change-over

Corner knife motion position at sewing
start

L size setting

Display

Display

Display

Display

Display

Display

Display

I

J

K

L

Corner knife motion position at sewing
end

Stacker stop/motion change-over

Motion mode change-over

Marking light setting

Display

Display

Display

Display

− 69 −

M

Register the sewing data to SEWING DATA CUSTOMIZING

3

button

Up to 4 sewing data can be registered to SEWING DATA

CUSTOMIZE buttons

M

.
Register and use the sewing data that are frequently used.
When pressing CUSTOMIZING button M you desire to register,

the sewing data list (screen A) is displayed.

Select the sewing data to be registered

4

Select the sewing data you desire to register with SEWING DATA

button N.

When the selected button is pressed twice, the selection is

released.

Register the data to the customizing button

5

When ENTER button O is pressed, register to the

customizing button ends, and the screen returns to the
customizing screen of the input screen. The registered sewing
data is displayed on CUSTOMIZING button M.

N

O

Sewing data list screen

(Screen A)

The data below have been registered in order from the left at the time of your purchase.

a. Lockstitch pitchy

b. Condensation/back tack at sewing start selection

c. Condensation/back tack at sewing end selection

d. Dart stretcher stop/motion change-over

− 70 −

13.

PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN

Buttons displayed in the data input screen can be customized in accordance with the customers’ using

conditions.

(1) Customizing procedure

Display the customizing screen of the sewing screen

1

Keep pressing MODE CHANGEOVER key for three

seconds and SEWING SCREEN CUSTOMIZING button A

is displayed on the screen.

Press this button and the customizing screen of sewing screen is

displayed.

A

B

F
C

D

E

G
H

I

K
J L

Set the conditions of buttons

2

Every time the buttons from B to L are pressed, button display/

non display can be changed over. Customize and use the buttons
in accordance with the customers’ using conditions.

Symbol Display

B

C

D

E

F

G

H

I

J

Non

display

Description Initial state

Pattern list button Non

Flap concealed stitching data
(Left sewing start)

Center knife motion position setting Non

Flap concealed stitching data (Left
sewing end)

Sewing mode change-over Non

Cor n e r knife m o t i o n posit i o n at
sewing start

L size setting Non

Cor n e r knife m o t i o n posit i o n at
sewing end

Stacker stop/motion change-over Non

display

Non

display

display

Non

display

display

Non

display

display

Non

display

display

K

L

Motion mode change-over Non

display

Marking light setting Display

− 71 −

M

Register the pattern to the direct button

3

For the direct pattern, up to 5 of the pattern data of independent

sewing can be registered to button

M

.

Register and use the pattern data that are frequently used.

Press DIRECT PATTERN button M you desire to register and the

pattern list screen (screen A) is displayed.

Select the pattern you desire to register with PATTERN LIST

button

.

N

When the selected button is pressed twice, the selection is

released.

When ENTER button O is pressed, register to the direct

button ends and the screen returns to the customizing screen of
the sewing screen.

Pattern No. that has been registered is displayed on the direct

button.

N

O

Pattern list screen

(Screen A)

The direct buttons have not been registered at the time of your purchase.

− 72 −

14. USING THE INFORMATION

There are three functions below, in the information function.

Display the information screen

1

Press INFORMATION key A of the switch seat section

in the input screen and the information screen (screen A) is
displayed.

A

Maintenance inspection information

A

Oil replacement (grease-up) time, needle replacement time,

B

A

C

cleaning time, etc. are specified, and when the specified
time has passed, the warning notice can be performed.

See

“^-14-(1) Observing the maintenance inspection

information”

.

Information screen

(screen A)

Production control information

B

By means of function to display target production and

actual production, the target achieving consciousness of a
line or a group is enhanced and also the progress can be

conrmed in one glance.

See

Operation measurement information

C

“^-14-(3) Observing the production control

information”

production control information”

and

“^-14-(4) Performing setting of the

.

Information on machine operating situation, machine

operating rate, pitch time, machine time, and machine
speed can be displayed.

See

“^-14-(5) Observing the operation measurement

information”

.

− 73 −

(1) Observing the maintenance inspection information

Display the maintenance information screen

1

Press MAINTENANCE INSPECTION INFORMATION SCREEN

DISPLAY button A of the information screen.

A

Three it e m s of the informati o n below are displayed i n the

maintenance inspection information screen.

B

• Needle replacement
(1,000 stitches) :

D

C

• Cleaning time (hour) :

• Oil replacement time
(hour) :

Interval B to inform the inspection and remaining time C up to

replacement are displayed in the respective item buttons D.

Also, the remaining time up to the replacement can be cleared.

Perform CLEAR of the remaining time up to the replacement

2

Press ITEM button B you desire to clear and the replacement

time clear screen is displayed.

Press CLEAR button E, and the remaining time up to the

E

replacement is cleared.

− 74 −

Display the threading diagram

3

Press THREADING button E displayed in the maintenance

inspection information screen and the needle thread threading
screen is displayed.

See when performing threading.

E

(2) Releasing procedure of the warning

When the specied inspection time is reached, the warning screen

is displayed. In case of clearing the inspection time, press CLEAR

button

B

closed. If not, press CANCEL button

A

up. Every time one sewing is completed, the warning screen is
displayed until the inspection time is cleared.

Warning Nos. of the respective items are as follows.

• Needle replacement : A201

• Cleaning time : A202

• Oil replacement time : A203

. The inspection time is cleared and the pop-up is

A

and close the pop-

B

− 75 −

(3) Observing the production control information

It is possible to designate the start,, display the number of pieces of production from the start to the
existing time, display the number of pieces of production target, etc. in the production control screen.
There are two kinds of display ways for the production control screen.

[ In case of displaying from the information screen ]

Display the production control screen

1

A

B

A

Press PRODUCTION CONTROL SCREEN DISPLAY button

in the information screen. The production control screen is

A

displayed.

The production control screen is displayed.

: Existing target value

A

Number of pieces of the target of sewn products at the

C

D

present time is automatically displayed.

: Actual results value

B

Number of pieces of the sewn products is automatically

E

displayed.

: Final target value

C

Number of pieces of the final target of sewn products is

displayed.

: Pitch time

D

Time (second) required for one process is displayed.

: Number of times of thread trimming

E

Number of times of thread trimming per process is displayed.

Refer to “^-14-(4) Performing setting of the production control information”, and input C number of

pieces, D time (unit : second) and E number of times.

− 76 −

[ In case of displaying from the sewing screen ]

Display the sewing screen

1

Press READY key A in the input screen and the sewing

screen is displayed.

A

Display the production control screen

2

B

Press INFORMATION key

B in the sewing screen and the

production control screen is displayed.

The contents of display and the functions are common to “In case

of displaying from the information screen”.

− 77 −

(4) Performing setting of the production control information

Display the production control screen

1

Refer to

information”

A

B

C

 Inputthenaltargetvalue

2

First, input the number of pieces of the target of production in the

process to which sewing is performed from now on.

When FINAL TARGET VALUE button A of item 1 is

pressed, the nal target value input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

“^-14-(3) Observing the production control

and display the production control screen.

After the input, press ENTER button

D

Input the pitch time

3

D

.

Next, input the pitch time required for one process.

When PITCH TIME button B of item 1 is pressed, the

pitch time input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button

E

Input the number of times of thread trimming

4

E

.

Next, input the number of times of thread trimming per process.

When NUMBER OF TIMES OF THREAD TRIMMING button

C of item 1 is pressed, the number of times of thread

trimming input screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button

When the input value is “0”, count of the number of times of

＊

F

F

.

thread trimming is not performed. Use this function by connecting
the external switch.

− 78 −

Start the count of number of pieces of production

5

Press START button I and the count of number of pieces

of production is started.

K

I

Stop the count

6

Display the production control screen referring to

Observing the production control information”

“^-14-(3)

.

When the count is being performed, STOP button J is

displayed. When STOP button J is pressed, the count is

stopped.

M

N

After the stop, START button I is displayed at the position

of STOP button. When continuing the count, press START button

J

I again. The counted value is not cleared until CLEAR

button K is pressed.

Clear the counted value

7

When clearing the counted value, set the count to the stop state

and press CLEAR button

L

.

The value to be cleared is the present target value M and actual

L

results value N.

CLEAR button is displayed only in case of stop state.

＊

When CLEAR button

is pressed, the clear conrmation

L

screen is displayed.

When CLEAR button

screen, the counted value is cleared.

O

− 79 −

is pressed in the clear conrmation

O

(5) Observing the operation measurement information

Display the operation measurement screen

1

Press OPERATION MEASUREMENT SCREEN DISPLAY button

A in the information screen. The operation measurement

A

C

Operation measurement screen

(Screen A)

A

screen (screen A) is displayed.

Information on the following 5 items is displayed in the operation

measurement screen.

: This item automatically displays the operation rate from the

B

D

E

A

time of starting the measurement.

: This item automatically displays the mean machine speed

B

from the time of starting the measurement.

: This item automatically displays the mean pitch time from the

C

time of starting the measurement.

: This item automatically displays the mean machine time from

D

the time of starting the measurement.

: This item displays the number of times of thread trimming per

E

process.

Input the number of times of thread trimming

2

Next, input the number of times of thread trimming per process.

Press NUMBER OF TIMES OF THREAD TRIMMING button

E and the number of times of thread trimming input

screen is displayed.

Input the value you desire with ten keys or UP/DOWN buttons.

After the input, press ENTER button

B

When the input value is “0”, count of the number of times

＊

B

.

of thread trimming is not performed. Use this function by
connecting the external switch.

− 80 −

Start the measurement

3

Press START button C, and the measurement of each data

is started.

E

C

Stop the count

4

Display the operation measurement screen referring to Items 1

and 2 of

information”

“^-14-(5) Observing the operation measurement

.

When the measurement is being performed, STOP button

is displayed. When STOP button

D

D is pressed, the

measurement is stopped. C is displayed at the position of

STOP button. In case of continuing the measurement, press again

D

START button C. The measured value is not cleared until

CLEAR button E is pressed.

Clear the counted value

5

When clearing the counted value, set the count to the stop state

and press CLEAR button F.

CLEAR button is displayed only in case of stop state.

＊

F

When CLEAR button F is pressed, the clear conrmation

screen is displayed.

When CLEAR button G is pressed in the clear conrmation

screen, the counted value is cleared.

G

− 81 −

15. USING THE COMMUNICATION FUNCTION

Communication function can download the sewing data created with other sewing machine . In addition,

the function can upload the aforementioned data to the media or personal computer. Media and RS-

232C port are prepared as the medium to communicate.

However, SU-1 (data server utility) is necessary to perform download/upload from the personal

＊

computer.

(1) Handling possible data

Data name Extension Description of data

Sewing data APW ××× .EPD

(2) Folder structure of media

Media drive

APW895

Sewing data created by the sewing

machine exclusive for APW

××× : File No.

APW××× .EPD

APW××× .EPD

APW××× .EPD

− 82 −

(3) Performing communication by using the media

1) Inserting direction of the media

Turn the label side of the CompactFlash(TM) to

1

this side (place the notch of the edge to the rear.
) and insert the part that has a small hole into
the panel.

Media

1. If the inserting direction of the media is wrong, panel and media may be damaged.

2. Do not insert anything other than CompactFlash(TM).

3. IP-310 is adaptable to CompactFlash(TM) of 2GB or less.

4. IP-310 is adaptable to the format FAT16 of CompactFlash(TM). It is not adaptable to FAT32.

5. Be sure to use the CompactFlash(TM) formatted with IP-310. For formatting procedure of

CompactFlash(TM), see “^-16 PERFORMING FORMATTING OF THE MEDIA”.

After setting the media, close the cover. By closing the cover it is possible to access.

2

If the media and the cover come in contact with each other, and the cover fails to close, make sure of the

matters below.

• Media is securely pushed to the rear ?

• Inserting direction of the media is proper ?

2) Removing procedure of the media

Hold the panel by hand, open the cover, and press the media

1

removing lever. The media is ejected.

If the lever is strongly pressed, the media protrudes and

falls. As a result, it may be damaged.

Draw out the media as it is, and removing is completed.

2

Cautions when using the CompactFlash(TM) :

• Do not wet it or touch it with wet hands. Fire or electric shock may be caused.

• Do not bend it or apply strong force or shock to it.

• Never perform disassembling or remodeling of it.

• Do not make the contact part of it come in contact with the metal. Data may disappear.

• Avoid storing or using it at the places below.
Place of high temperature and humidity / Place of dew condensation /
Place of much waste and dust / Place where static electricity or electrical noise is apt to occur

− 83 −

(4) Take-in of the data

E

A

C

Communication screen

(screen A)

Display the communication screen

1

G

When COMMUNICATION key

of switch seat section is

pressed in the input screen, the communication screen (screen A)
is displayed.

Select the communication procedure

2

B

There are four communication procedures as described below.

D

Writing data from media to panel

A

Writing data from personal computer (server) to panel

B

Writing data from panel to media

C

Writing data from panel to personal computer (server)

D

Select the button of communication procedure you desire.

Select the data No.

3

When E is pressed, the writing le selection screen is

displayed.

Input the le No. of the data you desire to write. For the le No.,

input APW×××. Of the le name and the numerals of the part ××
× of EPD. Designation of the pattern No. of writing destination can

be performed in the same way. When the writing destination is the
panel, pattern Nos. which have not been registered are displayed.

F

Determine the data No.

4

When ENTER button F is pressed, the data No. selection

screen is closed and the screen returns to the communication
screen (screen A).

Start communication

5

When COMMUNICATION START button G is pressed, the

data communication starts.

The during communication is displayed during communication

and the screen returns to the communication screen after the end
of communication.

Do not open the cover during reading the data. Data may not

be read in.

− 84 −

(5) Take-in of plural data together

It is possible for the sewing data to select plural data to be written and write all together. Pattern No. of

writing destination is the same No. of the selected data No.

No.99 and after of the media cannot perform the plural selection.

 Displaythewritingleselectionscreen

1

Press PLURAL SELECTION button A and the data No.

plural selection screen is displayed.

A

B

Perform the selection of data No.

2

List of the le No. of the existing data is displayed. Press FILE

No. buttons B you desire to write. It is possible to reverse the

C

selection state of the button with REVERSE button

Determine the data No.

3

When ENTER button D is pressed, the data No. plural

selection screen is closed and the selection of data ends.

D

Start the communication

4

E

Press COMMUNICSATION START button E and the data

communication starts.

C

.

− 85 −

Data No. during communication, total number of writing data and
number of data that have finished the data communication are
displayed in the during communication screen.

When performing writing to the pattern No. that already exists,

＊

the overwriting conrmation screen is displayed before writing.

G F

When performing overwriting, press ENTER button

When performing overwriting to all without displaying the

overwriting conrmation screen, press OVERWRITING button

G in all cases.

F.

− 86 −

16. PERFORMING FORMATTING OF THE MEDIA

When re-formatting the media, be sure to perform it with IP-310. The media that have been formatted
with the personal computer cannot be read with IP-310.

Display the media format screen

1

Keep pressing MODE CHANGEOVER key for three

seconds and MEDIA FORMAT button A is displayed on the

screen. When this button is pressed, the media format screen is
displayed.

A

Start formatting of the media

2

Set the media you desire to format to the media slot, press

ENTER button B after closing the cover and formatting

starts.

Store the necessary data in the media to other media before

formatting. When formatting is performed, the inside data are
erased.

B

− 87 −

&

. MAINTENANCE

1. INSPECTION

Be sure to periodically execute the maintenance and inspection to keep the performance of this

machine.

Be sure to periodically execute the work since machine trouble may be caused unless the maintenance

and inspection are performed.

(1) Maintenance and inspection of the pneumatic device

CAUTION

To prevent accidents caused by abrupt start of the sewing machine, do not place hand(s), foot, face
or tools on the machine moving part.

:

• Discharge the drain of lter every day.
Press the drain exhaust button located at the

bottom of lter to exhaust the drain.

Drain exhaust button

(2) Maintenance and inspection related to the sewing machine

CAUTION

To prevent accidents caused by abrupt start of the sewing machine, start the work after turning OFF
the power.

• When dust adheres to the small places of the machine such as clamp foot or the like, normal operation is

disturbed. Be sure to perform cleaning before the work. In addition, be sure to clean the thread waste in

the hook cover once a week.

• Check the sharpness of center knife and corner knife before the work, and try to replace it in good time.

• For the lubrication of the sewing machine, be sure to use the designated oil JUKI MACHINE OIL No. 1

(MDFRX1600C0).

• Periodically replace the thread guide felt. (Refer to

:

“%-1-(3) How to pass the needle thread”

).

− 88 −

(3) With regard to the waste oil of the hook oil

CAUTION

To prevent accidents caused by abrupt start of the sewing machine, start the work after turning OFF
the power.

:

Turn and remove the oil can, and drain the waste
oil when the waste oil gathered in approximately
half of oil can
cover.

1

(4) With regard to the cleaning of the hook shaft base

CAUTION

To prevent accidents caused by abrupt start of the sewing machine, start the work after turning OFF
the power.

:

located on the machine bed

1

Periodically clean the waste cloth or the like gathered in the hook oil cover.

• Raise the machine head and remove oil cover 2

2

3

after loosening setscrews 3 (5 places).

• Clean the inside of hook oil cover 4.

4

− 89 −

2. MARKING LIGHT

WARNING

1. If the laser light directly enters the eye, eyesight trouble may be caused.
Do not look into the laser inlet/outlet.

2. Never perform installing/removing of the marking lamp with the power turning ON.
In addition, do not use the light other than marking.

:

(1) Marking light for sewing reference setting

The light of marking light on the front side observed
from the operator side is used for longitudinal line

reference setting (xed)

is used for lateral line reference setting (moving
according to the sewing type) B.

B

A

Needle

80

mm

Movable range

220

mm

B

A

• Use installing hole D on the bottom

• After changing the top or the bottom

and that in the rear side

A

C

D

side up to gauge size 8 to 16 mm. In
case of 18 mm or more, use installing
hole C on the top side.

installing position, be sure to perform
the adjustment of marking light motor
origin.

(2) Adjusting the marking light irradiation position

Press button A in the input screen and the marking light setting

screen is displayed. Then the irradiation position of marking light
can be adjusted.

Lateral line irradiation position of marking light is determined by the
sewing type, and the irradiation position is automatically moved
by B change-over of sewing start irradiation/sewing end

A

irradiation/center irradiation” and “ L size setting”.
When the compensation value of C is 0.0 mm, the marking light
irradiates the sewing position.

When you desire to move the marking light irradiation position in
terms of the sewing position, set each compensation value of C for
use.

: Sewing start irradiation position compensation

CB

: Sewing end irradiation position compensation
: Center irradiation position compensation

− 90 −

3. REPLENISHING GREASE TO THE DESIGNATED PLACE

When “Grease-up warning E220” or “Grease-up error E221” is displayed, or when the machine has

＊

been used for one year, be sure to perform replenishing of grease.

When turning ON the power after the sewing machine has operated up to 40 million stitches, “grease-up

warning E220” informing of the time of grease replenishment is displayed on the panel. When pressing

RESET button to leave the error screen, the machine can continue operating. However, the error

has not been released and the error is displayed every time the power is turned ON. After performing
replenishment of grease which is explained later, call “Memory switch U245” and set the number of

stitches of operation to “0” with CLEAR button .

When the machine has been continuously used up to 40 million stitches, “grease-up error E221” is

displayed on the panel. In this case, even when RESET button is pressed and the error screen is

released, the sewing after that cannot be performed. Be sure to call “Memory switch U245” and set the

number of stitches of to “0” with CLEAR button

after performing replenishment of grease which is

explained later.

1. “Grease-up warning E220” and “Grease-up error E221” are displayed again unless memory

switch U245 is cleared to “0” after replenishing grease.

2. Be sure to use the grease tube (Part No. : 40006323) supplied with the machine as accessories

for replenishing grease to the designated place which is explained later. If any grease other than

the designated one is replenished, Component breakage will be caused.

CAUTION

To prevent accidents caused by abrupt start of the sewing machine, start the work after turning OFF
the power.

:

(1) Place to keep grease

Grease tube is attached to the inside of side plate

A

A

.

Do not ret urn g reas e tu be (P art N o. :

40006323) after use to its home place and

keep it with care.

− 91 −

(2) Grease-up procedure

2

1

7

4

5

Remove four setscrews 1 and take out face

1

2

.

plate

Replenishment of grease to the center knife

2

section

• Apply grease to both planes of guides 3, knife
bar metal, upper 4, and knife bar metal, lower 6.

• Knife bar 5 m o ves up and down by moving
cylinder joint 7 up and down in the state that air
is not supplied. Apply grease to the metal so as

to inltrate the inside.

3

8

9

!2

!0

6

!1

Replenishment of grease to the needle bar

3

section

Apply grease to thread take-up lever 8, needle

bar upper section 9, needle bar lower section

, needle bar !1 and needle bar

!0

!2

.

− 92 −

A

Remove the rubber cap and apply new grease

4

to the inside of the h ole after removing old
grease adhered to the inside of hole A. Then
cover the hole with the rubber cap.

− 93 −

4. CONSUMABLE REPLACEMENT COMPONENTS

The components below are the consumable ones.

Periodically replace them.

• Thread guide felt (Part No. : 40034444)

The part where thread passes is worn out and
rough motion of thread is apt to occur unless it is

Thread guide
felt

Center knife

Corner knife

periodically replaced.

• Center knife (Part No. : 40026155)

• Corner knife (Part Nos. : 1660730 and 16607400)

Sharpness is deteriorated and sewing quality is

inuenced unless it is periodically replaced.

Reectingtape

Garment body
clamp rubber

Flap presser
rubber

•Reectingtape(PartNo.:40039942)

Accuracy of detection of ap is deteriorated and
sewing quality is inuenced unless it is periodically

replaced.

•

Garment body clamp rubber

• Flap presser rubber (Part No. : 40034826)

(Part No. : 40034825)

Pressing of material is deteriorated and sewing

quality is in fluen c e d unles s it is periodically
replaced.

•

Dart stretcher presser rubber

(Part No. : 40034733)

Pressing of material is deteriorated and sewing

quality is in f luenc e d unless it is periodically
replaced.

Dart stretcher
presser rubber

− 94 −

5. TILTING THE MACHINE

Pin, rear

B

CAUTION

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewingmachine.Whentilting/raising themachine,becarefulnottoallowyourhands,ngersor any

other part of your body to be caught in the related parts.

2

Plate spring

:

Remove sewing tables 1 and 2.

1

1

Pin hole, front

Turn the binder unit.

2

Lift binder 3 in the direction A, support section

B by hand and turn the whole binder in the

direction C.

Binder is locked with ball plunger. Turn

it rather strongly in the direction of C to

release the lock.

A

3

C

Release machine xing hinge.

3

Pressing section A, release machine fixing

5

.

A

hinge 4, and remove hinge hook

5

4

− 95 −

Turn the sewing machine.

4

• Hold the bottom side of the machine arm and lift

A

the whole sewing machine in the direction A.

• Lift the sewing machine xing plate in the
direction B, put the point of the sewing machine
xing plate to the hole of the machine bed, and x

the sewing machine. (Refer to

Be sure to perform the work with two

persons.

B

1

When returning the sewing machine, set the

5

A

.)

sewing machine by reversing the procedure.

A

− 96 −