Juki APW-241 User Manual

a.IUKI
)
Automa (With
*-EII1J3i~51tl
tic
Lockst
Slant Welting Mechanism)
itch
Welting Machine
(
~~3i~Mtlfm
APW-241
PARTS
LIST
i'1 }
19547504
No.0414-
01
HOW
TO
MAKE
,{-•;;
1.
2. Explanation of codes
IJ
7.
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part
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The
Spare
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deliver
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collect
paru
to
you,
and
also
the
PARTS
LIST
there
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..........................
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MACHINE
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CONTENTS
fl I)(
MECHANISM
'lii<llil
!.
FRAME & COVER
;!>:!!>
2.
PEDAL
)j!
Iii
.;;.
3.
CLAMP
*
¥11
4.
5.
6.
"'
CLAMP
*
¥11 " ;{_
CLAMP
A¥11
~
CLAMP
* jljl "
7.
CLAMP
* jljl
<'!
8.
CLAJIP
*JI!I"
9.
CORNER
:1
-
7-
10.
CORNER
CJ
-7-)
1!.
CORNER
:1
-
12.
BINDER
,q
0/
13.
BINDER
,q
0/
COMPILATION
COMPONENTS . .. . ..
!J
'<-
001*
SWITCH
"'
FOOT
;{_
FOOT FOOT
;tiJII{;j\ C 3 J
FOOT
X.ll!l
FOOT
;t
FOOT
"-~
KNIFE KNIFE KNIFE
- ;
COMPONENTS
;'
COMPONENTS
;'
COMPONENTS
1 .,
J·ll!l
(,J;
COMPONENTS
11!1
{;1\
( 1 )
COJIPONENTS
11!1
{;j\
( 2 )
COMPONENTS COMPONENTS
{;j\
( 4 )
FEED
COMPONENTS(!)
~
~
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FEED
COMPONENTS(2)
~
NJ{;j\
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COJIPONENTS(l)
J
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COMPONENTS(2) . .. .. .. . .. . .. . ..
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COMPONENTS(3)
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(
1)
(
2)
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.. . .. .. . .. . .. . ..
.. .. ..
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2)
2)
(1) . .. .. . .. .. .. . .. ..
(2)
..
.. ..
..
.. . .. . .. . .. .. .. ..
................................................
.. .. .. .. .. .. ..
.. ..
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.. . .. . .. . .. .. .. .. . .. . ..
...............................................
.. .. . .. ..
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..............................................
..............................................
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• .
.. . .. .. .. . ..
. •
.. .. . .. . .. .. . .. . .. . .. • .. . .. . 19
. .
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..
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..
. .
..
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.. .. .. .. . .. . .. • .. • 25
.. .. .. . .. . ..
..
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.. . ..
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.. .. .. . .. . .. . .. . 13
.. ..
.. .. . .. . 15
.. ..
..
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..
. 3
. . 7 ..
II
17
21
23
I
5
9
SEJING
~:_;:;~
!.
2.
3.
4.
5.
6.
MACHINE
FRAME & JI!SCELLANEOUS
iMill
FRAME & MISCELLANEOUS
i1fi
lill
MAIN
SHAFT & THREAD
Hru • :.<'If
NEEDLE
it
j;j;
ll!ll!IJ
NEEDLE
_tt[,l;J]~Il!J(,j\
UOOK & HOOK
COMPILATION
rll<l\ll{;j\
i1-
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ll!l
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BAR
FRAME
Ill!
(;f-
THREAD
DRIVING
C 1 l
COMPONENTS
TRIKMER
!f•Tiillll!l!l\
7.
UPPER
_U
8.
BOBBIN
T
9.
BELT
/"'()[!
10.
LUBRICATION
KNIFE
::<
IIIli>*
li'n
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COVER & BOBBIN
f-
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COMPONENTS
THREAD
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COliPONENTS
CLIP
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II.
SA-31
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12.
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FOR
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TAKE
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COMPONENTS
WINDER
3
COMPONENTS(!) COMPONENTS(2)
UP
LEVER
.. ..
COMPONENTS
..................................................
UNIT
..................................................
IORK(OPTION)
/)
UN!T(OPTION)
(,j-:1'-'•
COMPONENTS
..
.. ..
.. .. . .. . .. . .. . .. . .. • .. . .. . ..
................•..........................
.........................................
Yl
...............................
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............................
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...................................
..................................
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..
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..
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..
27 29 31 33
35 37 39
41
42 43 45
46
CONTENTS
13
13.
SA
33oRIGHT-HAND
~/7-JAbfr~~~
14.
SA-38oDARTS
f-'YltlfL"i!iii'!
15.
SA
43'
UAIR
CLOTH
;Jt!ti!W<3;t~fi
16.
SA-45oPOCKET
rJ;Jr
':1
t'-Wift~¥ii!
11.
SA
46oRJGHT
AW~~~bf~M·
18.
SA-62oPAYING
1l!<l!doill
19.
SP-31
---yf;\~
20.
SP-3LGRASP
""JtJ'h-7.7
21.
SP
32oBAR
r{-7,;9
22.
SP-32oBAR
J{-A.:9·:1'i"J-'$ifi
23.
SP-3:UOLLER
o--:7-AY'·:~tJ-~ffit
24.
SP-34oCLANP
77/7'-''\'-A7·;d7-MU&
25.
SP
34oCLANP
-7?/71<-;z)'-y-}J-~~
26.
SP-34oCLANP
77/7'r{-A.)''YtJ-!Q~
27.
SP
35oRULLER
o-7-I\-77Y-:fA.7,;JJ'.]-}Qfii
28.
SP
35oROLLER
o--j-)\-77/77.!l";h-~[!g_
29.
SP-35oROLLER
p-=j-I\--7-:J/'17.7"Jf-J-¥i~
30.
SP-35'
o-'J-1\-7-7Y'/7.7·1tl-:!Qi~
31.
PNEUMATIC
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32.
ELECTRICITY
i!l~OOil\
33.
THREAD
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oGRASP
x 7
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STACKER
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STACKER
ROLLER
COMPONENTS
STAND
CENTER
(T~/o/)
EXTEND
BAK
UNIT(OPTION)
(T~/,
PRESSER
C:t·_t:,t3
PLACING
(;t:f:,-
AND
LEFT
CLAMP
(T~/•Yl
PLATE
STACKER
n
STACKER
n-~~
STACKER BAR BAR BAR
BAR
BAR
BAR
BAR
COMPONENTS
COMPONENTS
UNIT(OPTION)
o
Yl
UNIT(l)(OPTION)
--'~:u~
c
1)
UNIT(2)
C2)
UNIT(J)(OPTION)
(1)
UNIT(2)(0PTION)
(2)
UNIT(OPTION)
(;t·_ts,;3
STACKER STACKER STACKER
CLAMP CLAJIP CLAMP CLAMP
STACKER STACKER STACKER STACKER
....................................................
. . . . . . . . . . . . . . . . • . • • • . . . . . . . . . . • • . • . . . . . . . . . . • • . . .
KNIFE
APPI.ICAT!NG
......................•......•...........
/)
UN!T(OPTION)
Y)
BASE
UN1T(OPTION)
3
/)
FOOT
INDEPENDENTLY
.........................................
C;t 7
(OPTION)
c:t-J-:--
(;;.J-7':/~
(:t-7':/3/)
::...-)
UNIT(1)(0PTION)
(1)
UNTT(2)(0PTION)
(2)
UNIT(3)(0PTION)
(3)
UN!T(l)(OPTION) UNTT(2)(0PTION) UNIT(3)(0PTION) ONIT(4)
.................................................
,j\V:l!iii(IJ(JA\
TABLE
Y:~$db~fi,;&
OF
I.
MECHANISM
EXCHANGING
COMPONENTS
PARTS
. . . . . . . . . . . . . . . . . .
lliii'100A\
2.
IELT
PATCH
RASE
PLATE
COMPONENTS
Ii'filliliiOOA\
3.
SEilNG
MACHINE
COJIPONENTS
. • . . . . . . . . • . . • . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . .
'/'-'IMIA\
NUMERiCAL
#51
ELECTRICITY
ilxt~fft~
INDEX
OF
PARTS
CONNECTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRAWING
!X
UNIT(OPTION)
...................................
..............................
LOWERING
.....................................
:..--"
:..--)
.....................................
=>
:.--)
.......................................
/)
.......................................
.......................................
...........•....................•
C:t-7':/,:;)
.................................
(;t·~S/:o~/)
.................................
(;t:f:..-3/)
..........................
(1)
(2)
(3)
(4)
........................................
(:;t':/~;::r/)
..........................
(;t'1'Y3Y)
..........................
(;;j·:f;;_;3/)
(OPTION)
(:;t::f:/3/)
..
. . . . . . . .
..........................
.. ..
..••••............
UNIT(OPT!ON)
. . . . . . . . . . . . . . . . . . . .
..
. . . . . .
.....
41 49 50 51 52 53 55 57 59 61 63 65 67 69 71 73 75 17 79 80 81
82 83 83 84
KECIIANISI!
¥<
il'i
lli
1
FRAME
,
ot~
COiPIIATION
&
-.
;1},<-llllfi\
,
·
COVER
COMPONENTS
···
...
'ti'
62
u
13
/
29
- 1 -
t:
y
;J.
7
12
-1
1')1
16
_
___
_
AHT.
2
1
2
2
.2
2 2
2
1
_I
I I
I I
_
REF.NO
I
2
3
4
__L_
0 7
8
9
_lQ__
11
12 13 14
__
HOTE
1101
•oz
•o3
PART
NO.
167-80108 166-76810 HH-6040001-SC VS-0410002-KN WP-0430800-SC 166-77007 SH-1040801-SC
G5023-llo-OOO
168-24104 1Jihl42QJ
168-24302 168-06507 SH-8061002-TP
168-06614
D E S C R I P T I 0 H
SCREV
UPPER
COVER
NUT
H4
SPRING
__
VAsJIE~R~--
PIN SCREW POSITIONING TABLE
TABlE TABLE CLOTH
SCREW CLOTH
WASHER
H4XO. 7 Lo8
Go8,12 6"14'-!,
Gol8,20
RECEIVER H6
L"IO
RECEIVER
BOSS
1-!!-6
_
FASTENER
___________
ASH.
____
7~3r)
'fV
')":lr).J""jJI\"-
n11J?t~~
1\"H"'b" ¥
t:?1~.1Ci_J'b~~3l_IH
t:o
Y
!J7J1:')"
Hi"j;J;";;t
Mt:-r'f-J"'A.-G=8,
Mt.1'7'-7_"1.
;J;r)t-fT-7~!,
j!}r)}lj""'j
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H4XO.
H4
H4XO. 7 1.=8
__
G=14 G=l8,20
M6
L=IO
5 3ttr:rrst
1 18 19
_ZQ____
21
22 23
24
~2~5~---~1~66~-~76~6~0~3~~~C~O~V~ER~E~~~~------~>s>;
26 27 28
29
3~Q~---+1~66f·f16~1~1~6
-31
32 33 34
35
36 37
38
39
40
41
42
43 VS-0510002-KN
44
~4~5~--~~~o~o-'f.7?.-6~5J2
46
47
48
49
50 51
52
53 54
.
;iL_
56
57
58
59
__
P!l_____
61
62 63 G5458-\16-000
SN-0050801-SC 166-76306 167-00908
G5058-ll6-AOO
G5058-116-BOO NN-6050001-SC
166-74525
SN-6051202
TP VS-0510002-KN 166-15704
PF-0552080-AO
168-12505
__
G5846-115-000 WS-0610002-KN SH-6061002-TP
GAS-Jllll_Q_OO
NH-6080001-SC
VS-0510002-KN
165-42508
166-76207
167-22704
!66-75308
WP-0531000-SC Hl-t-6050001-SC
168-38609
167-80009 SM-0051001-SC
165-44157
167-02003 167-02102
IB7-02201
167-02300 PA-1501504-AO
SK-6Q5l552-TP
i/S-0510002-KH SM-6041502-TP WS-0410002-KN
SH-1051001-SC
_16_8_~-
NH-6120003-SE
G8216-II0-000
SCREW COVER COVER
ADJUSTING
B F
______
BOLT
COLLAR NUT
H5
FRAME
SCREW SPRING FILTER
FILTER
~C~OqV~ER~A----------~··~,1~J~t>~·~-~IAgl~~-----1
PLATE
H5X0,8
Lol2 VASNER BRACKET
REGULATOR
CASTER SPRING SCREV
ADJUST
NUT SPRING
SCREW
VASHER
H6
BOLT
H8XJ.
VASHER
6.1XI2.2X1.5
LoiO
25
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39
40
4I
42
43
44
45
46
47
48
49
50
51
52
NOTE
PART
NO.
65077-116-AOO
SH-30~0601-SC
iS-0410002-KN VP-0430800-SC
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SH-8050812-TP 65068-116-000 SS-1061010-SP HA-0007000-00
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SH-6051552-TP
HH-6060001-SC G5075-116-000 65078-116-000 65075-116-AOO
157-49418
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g
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110
NOTE
PART
HO.
D~:SCRIPTfOtl
1:
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AHT.
1 SM-6083002-TP
2
3 168-23106
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SM-604I002-TP
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11
AHT.
l 168-23103
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SH-6062002-TP
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NM-6060001-SC
HH-6050001-SC
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SH-6040802-TR
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WP-0450801-SO
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168-22207
SM-6041002-TP
G5108-119-000
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0105070
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1101 1102
1102 1104
SH-4030401-SC
I'P_-032illiQJI.cSL_
G5123-II7-000 SH-1040601-SC 168-21308 168-21506
168-21100 G510\l-119-AOG G5109-119-BOG
CLAMP
SCREW
SPACER
ARJ.I
SCREW SPRING iASIIER
FOLDING
STOPPER.
SCREW SPRING iASllER
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SCREV
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(
tt~G
)#Ol
...
I"OR
#02
•03 #04
...
... ...
8,10,12,14
FOR
16,18,20
FOR
BOX
POCKET
FOR
llEAVY-WE!GllT
mm
mm
MATERIALS
-
10-
8,10,12,14 mmill
16,18,20
;fft;f'r•Y
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-
11
-
REF.NO
NOTE
PART
NO.
DESCRIPTION
!::
j ) 1
AMT.
1 SH-6041202-TP
2 iS-0410002-KN
3 IJP-0430800-SC
4
~5~--''"'0;._2
6 7
1101
G5130-116-DOO
~G'"5u1.<:29!!:·:11ll16>:-:L.C0\ll0L.-'S>!'PJLR
SM-6062002-TP G5126-117-000
8 168-23304
9 168-23809
_I~O'---~~~~S~M-~6*05~3~0~02~·+,TP~~S~C~R~EW~H5~X~0~.8kkL~=3ruO~~--~~~~"'~'b~'l~!t~o~·,~f~~-
11 12
13
14
__15_________
16
17 18
19
_2Q_____
21
22
23
24
25 G5410-116-AAO
26 27
28
29
30
31
32 33
34
35
36 37 38 39
10
41 42 43 44
-"''-~-------05149-_l_UHJlO
46
47
48
49
__
50____ SM-6041202-TP
51 52
53
54
_5_5
56 57
58
59
60
61 62
63
lt03
_______
__lt_Q•.c1~JJ16"8c-"c2
'02
lfOl 168-21001
•o2 108-21209
lf04
~S-0510002-KN
SM-6065002-TP
SM-6051202-TP
WS-0510002-KN
_
Nl!-:-60_6_000
tUI:-6050001-SC
1_-:ie__
G5122-117-000
168-23502
G5108-1Hl-000
~P-045080l=SJJ
'iiS-0410002-Kt/
S~-6040802-TR
168-07109
PC-0105070-00 SH-4030401-SC
S~-6042502-TP
NH-6040001-SC
S~-6031002-TP
__
ijM:::_6030001-SC
167-01005
S~-6051202-TP
iS-0510002-KN
G5147-116-DOO
SH-6041002-TP iS-0410002-KII iP-0430800-SC 168-22405 168-22207
_Ul8_~22504_
SH-6041002-TP WS-0410002-KH G5108-119-000 SM-8030502-TP
G5148-116-COO
G5151-116-COO
IIP-0430800-SC
VS-0410002-KN G5847-116-000
GSA-21008000
SM-5040451-SC
SM-1040601-SC
1L<4JJ.07f-~-'EccLJJ.AP>-JlB1CAS"Ee-,
108-21005 G5124-117-000
\IP-0320500-SC
G5110-119-AOG G5110-119-BOG
SS-7110840-SP
SCREW
SPRING
WASHER
FOLDING SCREW
SPACER CLAMP
ARM
SPRING
SCRE~
SCRE'il
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HUT
SUPPORT
ARM
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PIN
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SCREW SPRING
CYLINDER
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FLAP
SCREW SPRING VASHER SCREi
FLAP
PIN
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SCREW
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(EUROPE)
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1
I
1
1
1
1
2
1
2 2
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2
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7
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1
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1
Note (
i±GC
)1101.
«02
•03 '04
..
...
... ...
1"0R
8,10,12,14
~·oR
16,18,20
EOR
BOX
POCKET
POR
HEAVY-WEIGHT
-
mm
rnm
MATERIALS
12
-
8,10,12,14
\6,18,20
l!i
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'r
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1'11~
ill
mmffl
mmffl
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:;\:jfJl
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COilPONENTS(l)
"'"'
( 1 )
- 13 -
REP.
NO
NOTE
PART
NO.
D R S C R I P T I D N
AliT.
I 166-!2806 2 SH-005080!-SC 3 !66-0990!
4 !67-21706
5 166-10107
6 SB-1!20002-00 7 !66-!0008
8 SH-80fi1002-TP
9
10
RC-2800002-KP !66-098!0
1! 166-!0404
12
SH-8040602-TP
!3 !67-22407
14
~I5c-----!;!~66~-.;;I0~6~02
16
166-!0701
St.!-6062502-TP
!7 SH-!05!001-SP
18
167-25905
!9 !66-!0800
20
166-11006 IDI.ER_PUI.l.EL
2! !67 !0303 22
23
24
_2.5_______
26 21 28
29
30
31
32
RC-2200002-KP
lGB-10909
iS-05!0002-KII SH-60.!Wl02-TP !66-!0503 SH-8040802-TP SH-6062502-TP WS-00!0002-KH WS-06IOOOZ-JUL
SM-6062502-TP
!65-58850
COVER SCREW SHAFT
KEY
COI.!.AR
B
BEARING COLLAR
SCRE\i
RETAIIIIG
H!i
A
!.=10
PIN
HOTOLBA>;: TilliNG
SCREW
TIHIHG
IDLER
PULLEY
SCREW
SCREW
PULLEY
f.I4XO. 7 L=6
A
BELT
SHAFT
!HSTALL!HG
W1
!.=25
H5
Lo!O
WASHER
PULLEY
PIll
BEARING RETAIHIIIG
!JASHER
SPRIIIG
SCREi
TIHIHG SCREW SCREW SPRTHG
~lll!i.JIASHER
SCREW
HOTOR
RIIIG
WASHER
IL\XO.B
PULLEY
H4X8
116
L"25
WASHeR
M6
L=25
CABLE
ASH.
L."J.O
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6.1Xl2.2Xl.5 II":Jltf"JJ''¥
6
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5.1X9.2Xl.3 1
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_ ________ I
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L=25
L=lO
Y
H5X0.8
B 1
H6
1.=10
L=25
_ _ 4 _
M6
L=25
1
1
1
2
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1
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1
1
2
4 1
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8.
CLAMP
Xf'!l"
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X-;!~,;,.,.
COMPONENTS(2)
'mmC2)
-
15
-
REF.
NO
NOTE
PART
NO.
DESCRIPTION
AMT.
I 166-09711
2
3
4 5
6
7
8 166-09513
9
10
11
12 13
14
15 166-11907
16
17
18
19
20
21
22
23
24 25
26 27
28
29 30
31
32 33
34
166-74608 SM-6062002-TP VS-0610002-KH SM-6062502-TP SH-8082002
HJ.I-6080001-SC
SH-6085502-TP
168-78100
166-10206 SM-8040802-TP
166-!!709 SM-6052002-TP
Sl-t-6062002-TP
WS-0610002-KN
166-12608
SM-6051002-TP
WS-0510002-KN
liP
0531000-SC
166-11600
167-20005
RC-2421211-KP
SH-605!602c~IL
WS-0510002-KH
167-24403
166-11501 166-11105
_ 166-11303
166-11204
HM-6120001-SC SM-6052002-TP
166-11402
TP
STAND STAND SCREW SPRING SCREW SCREW
A 8 H6
WASHER H6 M8
HUT
H8Xl.25
ROD
BASE
SCREW
BELT
M8
DRIVING SCREW PEED SCREW
STOPPER
SCREW
SPRING BELT
SCREW
SPRING
WASHER
POLLOi
M4X8
RAIL
M5
J.l6
WASHER
COVER
H5X0.8
WASHER
M5
PULLEY
Lo20 Lo25
Lo20
LoSS
PULLEY
Lo20
L=20
BEARING RETAINING SCREV
SPRING
MSXO. 8 L'l6
WASHER
WASHER FOLLOW TENSION TENSION
SHAFT
BRACKET
SCRE~
COLLAR HUT
Ml2 SCREW GUIDE
M5 BAR
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6.1Xl2.2X1.5
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