No.0202-03
model
Automatic
®
APW-119
Lockstitch
PARTS
Welting
Machine
BOOK
1986·3
BE011920PJA
TOKYO
JUKI
INDUSTRIAL
CD
••
LTD.
HOW
TO
MAKE
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<-
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CONTENTS
El
~
MECHANISM
~·~
1.
FRAME & COVER COMPONENTS • •
*1* • :tJ,
2. FRAME COMPONENTS • . . . . . . . • . • . . . . . • . . . . • . . . . . • . • . . • . • • . . • . . • . . . 3
COMPILATION
<-fl!HH<
.. . ..
. •
.. ..
.. . ..
. .
.. .. • ..
. . .
..
..
• . 1
*1*0018'
3. PEDAL & KNEE SWITCH COMPONENTS . • • . • . . . . . . . . . . . • . . . . . • . . . . • . . • 5
£11!
~
A.-(
TT
•
!:
-if
A.-(
·y
70018'
4.
CLAMP FOOT COMPONENTS (1) . . . . . • . . . . • . . . . . . . . . . • . . • . . . . . • . . . • . • 7
:;l;:j!j!::t:mJj,f,
5.
CLAMP FOOT COMPONENTS (2) . . . • . . . . . . • . • . . . . • • . . . . . . . . . . . . . . • • . . 9
:;1;:11jl::t:IUJi,f,
6. RAPID FEED COMPONENTS (1)
-~*
7. RAPID FEED COMPONENTS (2)
ii~*
8.
RAPID FEED & CORNER KNIFE COMPONENTS (1)
-~~
9. RAPID FEED & CORNER KNIFE COMPONENTS (2)
iill!i!;!;1
10. BINDER COMPONENTS (1)
/{-(:_,7·-0018'
11. BINDER COMPONENTS (2)
12. SP·3: STACKER
13.
14. PNEUMATIC COMPONENTS
,{.,
:_,7·-n.i1,r,
A.
1·y1J-~ifl
SP-11
: SLACKS STACKER
A.
7
'l'
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f:E
fllli,f,
IJ
61]1,f,
IJ
flll{,f,
IJ
•
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( 1 )
(
2)
( 1 )
(
2)
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(1)
(2)
UNIT
A.:$>
.....................................
.....................................
A,flllj,f, ( 1 )
;(
A.rJ!lj,f,
......•......•.....•....••....•....•...•.•...
·y
71-~ifl
(
2)
.........................................
••..•.••.....•....••.••.•.•.....•••...••.
UNIT
.....................................
.....•.•....••...••....•..
.....................
•.........••••..•••..
,
.....••.....•.
11
13
15
17
19
21
23
25
27
ELECTRICITY COMPILATION
'!Ill\~
1.
CONNECTOR CABLE COMPONENTS
::i
::t-
7 7
7-
7'
Jvf!!li,f,
2.
OPERATION PANEL COMPONENTS
ltf'f,~::t-Jvfllli*
3. CONTROL BOX COMPONENTS
.....................•...••....••
..•......••.....•.•..••.....•.....
.•............•............•..........
ifl!Jj;ljl'ili'fl!li8'
4,
SERVOMOTOR DRIVE COMPONENTS
'lj--#t:-1-
5.
MOTOR COMPONENTS
'E:-
?>
-0018'
~·71,<-l~H8'
...•••...•......•.......••...•.......•....•..
...•.•....•....•.•......•...•••.
29
30
31
31
31
CONTENTS
El
~
SEWING
~Y~il
1.
FRAME & MISCELLANEOUS COVER COMPONENTS
2.
MAIN
3.
NEEDLE THREAD TRIMMER & CLIP COMPONENTS
4.
HOOK & HOOK DRIVING SHAFT COMPONENTS
5.
FEED & CENTER
6. CENTER
7.
BELT COVER & BOBBIN WINDER
8.
LUBRICATION &
9. THREAD STAND UNIT
TABLE
:Jt:tj!ilfl.!'li-'li~
1. SEWING MACHINE COMPONENTS
2. MECHANISM COMPONENTS
3.
WELT PATCH
MACHINE
!mllll
•
~~fllllff<
SHAFT & NEEDLE BAR COMPONENTS
J:.$di
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J:.;ft~
t.1-:r
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OF
EXCHANGING
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BASE
COMPILATION
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it
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KNlfE
CYLINDER COMPONENTS
$"flllf,f,
& BOBBIN THREAD TRIMMER COMPONENTS
IJ
flllf,f,
UNIT
*~~·
OIL
RESERVOIR COMPONENTS
..•.•..•..............•...........•••..•..••.
PARTS
........................................
PLATE COMPONENTS
...............................
........••.•...••.•................
...•....•..•...•....
..........................
....•.....•...•..•..
..•..•...•........•..•.
....•................
........•.••.••...•...
............................
.•....•....
33
35
37
39
41
43
44
45
47
48
49
50
OPTIONAL PARTS
lj\j
5JIJii:j(
1.
2. PARTS
3.
4. SA·4: FLAP
5.
6. SA-4: FLAP
7.
NUMERICAL
~!ll
$ill.
SA·6:
SA·3:
SA·4: FLAP
SA-4:
STAND FOR STANDING WORK
:!L
f:>1'F•!'ll
f.H.&
1±
DARTS STRETCHER
~-·YMJi''Y~iil
7 7
7 7
7 7
FLAPUNIT(4)
7 7
;<:
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FOR
SHIM SPECIFICATIONS
¥.Mill
ill.
UNIT
')'
7~1i'.(
')'
7'~ii'.(
.,
7~11'.(
")
7'~1!f(
1 )
UNIT
2)
UNIT
3)
4)
INDEX
...•...•....•..••......•.....
....................
UNIT
(1)
..............................................
(2)
....• , ...•..••..........••..•.................
(3)
....• , .. , •..•
.....................•.......•....•.........•.
OF
PARTS
...................................•
, . , • ,
.......
..................................
,
, . ,
..... , ...•...•
,
....... , .....
,
..•
..
51
51
51
53
55
57
59
61
MECHANISM COMPILATION
1.
FRAME
& COVER COMPONENTS
*i*.
:IJ1\-il!lj*
37
37-1
- 1 -
39
Note
Ref.,
No.
ll:Jc
1
•
1-1
•
2 SM•1043001•SC
3
4
5
6
1
8 GS058.116.AOO
9
10
11
12
13
"
15
'6
17
18 WP•0841601•SC
19
zo
21
22 G 8
2J
24
z,
26
27
28
<9
•
29·1
•
30 NH•A120001•SC
31
H GAS-11111000
33
34
35
"
37
•
37·1
•
38
39
40
•
41
•
42
•
43
•
44
•
4>
•
46
•
47
•
48
•
..
Part
No~
0
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G5002•119•000
,...,,,l>
...
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............ _ ..
GSO?l-116•000
G5058•116•000
HH•6050001•SC
WP-0531000-SC
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G5022•116•0CO
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G5839·116·000
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041602•TP
0
SM•6082002-TP
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116
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WP•03ZOSOO•SC
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G<8i.2-116•A00
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ws-041
HH•6040001•SC
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0002-rn
E,
Dc!>cnption
TABLE
T""'
s:
SCREW
~4X0,7
FLAT
WASHER
ADJUSTING
NUT
M5
WASHER
COLLAR
ADJUSTING
POSJTtONJNG PIH 1''f-1'" j
WASHER
tlUT
MAGNET
WASHER
SPRtNG
SCREW
SC~El.t
SPRING
WASHER
fRA~E
t'tJ.;){fJ!!NtNG
DtSMOUf:TiN4
MAGNET
WASHER
SCREW
COVER
SCPEW
SPPtNG
HE'!'At
INSTALLATION
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M5
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CATCll
&
WASNER
~4X0.7
MB
WASHER
8.4X17.4X1~6
SUPPORT
CATCH
l,2X7,0X0,5
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POSJ~tONTNG
M3XO.S
WASHER
CONH!'CTOR
INSTALLATION
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13xz4Xz,S
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L=30
80l
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l=o
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t=6
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SASE
BASE
CASTER
SPl;i:tNG
SCREW
COYER
COVER
COVER
GRO~HET
WASHER
H6
l=10
1
2
Z
6t1x12.2x1.s
lcovER;
COVER
5
FLAT
H1NG£
SCREW
M4
M4
4
MSX0,8
l=12
WASHER
YASHER
~5
H4
l=12
S,1X8,5X1,3
SPRING
NUT
COVER
SCREW
SPRING
WASHER:
"£'
JI!
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0,01184
A
rt1
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0,09183
A,09/83
0,07183
A,07183
A,04183
A 04112..,
•.04183
A.04/83
A,04/83
0_041a3
0,04/83
0,04/83
0,04183
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7
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8
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FRAME
*i*OOlN<
COMPONENTS
12
13
20
21
31·32·33
33-1·33-2·33-3
- 3 -
Ref.
No.
..J_
1n
11
12
13
14
! 5
17
18
19
20
21
'2
lJ
24
25
25•1
26
2>
28
29
30
31
32
.3.3
33-1
33·2
33•3
34
35
3<
37
38
39
40
41
41•1
41
43
44
45
46
4?
48
49
50
51
52
1
2
3
5
6
7
8
9
Note
il.lG
Part
,'],
G5009-119-000
G5844•116-000
SH-1031551•SP
$~
.. 1""c1.t./\Q-SC
G5842·1l6-000
WP·0320501•SC
WS·0310002•KH
NK•6Q30001•SC
SM•3051201•SC
SM·'•52001•SC
G6501•119•vv0
SM-6054002-TP
WS•0510002•KN
SM•6040502•TP
G6502·1l9•000
SM~'n<l401•SC
WS•0510002•KN
WP•0531000•SC
G6503•119•000
Gs03o·116•0CO
SH-1040601 •SC
G-•41-11
SM•6061002•TP
05038•116•000
G5060•116•000
•
Gs010·119•000
•
SM•6051402
w<-••10002•KN
WP•Op1
G5023·116•000
SH•1040801•SC
G5003•119·AAO
001
G5003•119•BAO
~~'
G;003•119•CA0
03
\,>01
GsOo3-119·AAD•A
002
G5003·119·8AO•A
G5Q03•119•CA0·A
003
SH•1042001•SC
•
GSP•02001000
•
WP•04308QO•SC
•
NH•40
•
.
•
..
SH•605550rTP
WS•051000
NH•60500Q1•SC
G50z0•116•800
G<020•11••800•A
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..
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WS•0410002·KN
G5019•116•00A
G5019•l16·BOO
Gs412•116•AAO
pJ-0320<2<-01
ST•0400251•E8
GSA•01001000
SM-10430o1•SC
Gs412·116•0AO
PJ•3050400•01
I
No.
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TOP
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QUICK•COUPLJNG
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3,2X7X0,5
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5
b•' t:; 1..•11.
8
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M4X0f7
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l=5
BRACKET
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CLOTH
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RECEIVER
fi6
l.=10
RECEIVER
RECEIVER
RECEIVER
M;X0,8
WASHER
H5
M4X0.7
TABLE
TA8LE
TABLE
TABl.E
TABLE
TABLE
M4X0.7 L=20
"'A
TE
M•
H5X0,8 L•55
WASHER
M5
l'f'°I
L=lQ
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WASHER
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M4X017
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A-SM.
ASM.
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CLAMP
CLAMP
CLAMPING
CLACK
La30
(LAMPING
Description
STAY
L=15
3,1X5,9X0.1
L•12
5,1X8,SX1,3
5.iX8~5X1,3
FASTENER
ASH.
ROD
ROD
CLAMP
ROD
CLAMP
t:.1X8.t,;X1
10,12MM
14,16MM
3
18,ZOMM
10,10::MM
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18,20MH
8 0
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3,1X5.9X0,7
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5.1X9,zX1.3
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M5
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l:;10
7
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l1!:
1
8
•
2
6
6
6
6
2
1
3
3
1
1
4
4
4
1
1
4
1
3
1
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1
3
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2
2
2
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-
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1
1
1
.
-
.
-
2
2
2
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1
1
1
1
1
1
,
0.2
1
2
1
1
Note-
(~!iGi
¢01 .....
f':or
9.5,
10,
i2
002 ..... For 14,
003 ...
,.
For 18, 20 mm
mm
16mm
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14,
18,
10,
12mml'll
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20mmill
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3
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23---i
24--
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33
54
~
58
59
60
9--63
l--s4
-5-
Note
Ref
..
No.
i:.tJ~
1
2
3
4
5
6
{
8
9 WP•0641601•SC
10
11
12
13
1 4 WS•0410002•KN
1 5
16
17
18
19
20
21
22
23
24
25
2•
27
28
29
30
31
32
33
34
ls
36
37
38
39
40
41
42
43
44
45
46
47
48
49
so
51
52
53
54
,,
56 WS•0820002•KN
57
58
59
60
6'
62
63
64
65
66
67
68
69
70
71
72
'3
74
75
76
77
78
79
80
81
Part
No.
.,
"
•
G5050•116·000
SM-6060802•TP
SM•6061202•TP
GS047•116•0AO
SM•6061002·TP
GS04g•11<·000
\1,1\P+'.:i-lll'J"'vnv
G5g16·116•000
WS·0010~02·KN
SM•6061402•TP
HA-0007000•00
WP•04308vv•SC
SM•3042201•SC
05051•116•000
SH•6061402·TP
GS049-116-000
G5046•116•000
G5081-119-oAo
SM·6051202•TP
G 5077•116•AOO
SM·3040601·SC
WS•0410002•KN
wP-o
:fosoo-sc
4
G5075•116·000
NM-60•0001-sc
G5078•116•000
G5075•116•AOO
G5088•116·AAO
SH·6051402·TP
G5067•116•AOO
GS069•116•AOO
G5854·116•000
SH•8061402·TP
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6060-001
G5065·116·AOO
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SM·8050802•TP
G5068·116·000
SS-1061010-SP
G50&7•116•A00
HA•0007000•00
G5064•116-A00
G5072•116·000
GS073•116·000
GS066•116•000
SM•5061202•TP
WP•0641601·SC
WS•0610002•KN
SM·6062S02•TP
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GS015-116•000
G5845·116•000
G5n63-i
16
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WP•0841600•SC
SM-9081403-SC
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PJ-3040452•01
G5421·11
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SH•6041002•TP
SH•OQ6120l•SE
ws
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06,1z10
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WP-0671016•SE
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SM-6082002-TP
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PJ-3040651•01
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SQUAH
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SHAFT
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l:14
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l=14
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FOOT
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31
38
Previous
IEl'"' "
r:t!J
C'Hl
p
41·42
41-1·42-1
78
arts
~77
- 7 -
Ref. Note
No,
rl:tG
1 SH-6054002•TP
,.4,.
3
4
5
6 G5115·116•COO
7
8
9
10
11
12
13 G51G6·1'6•AAO
14
15
16
17
18
19
20
.
22
23
24
25
26
27
28
l9
30
31
33
"
34
;5
36
"
38
39
001
40
Oo<
4i
001
41•1
001
41
~o!
4
,, _ _.
43
"
45
46
47
,3
;;01 '5129•116•COO
49
<)-02
So
51
52
53
'4
55
56
57
58
001
59
~·2
6•
.,
62
63
64
65
66
67
•
67..-1 • G5103'"119
68
69
001
69-1
001
'·2
2tl
70-1
002
71
Oo1
7Z
Ool
73
74
1S
76
77
•
78
:Jo3
Part
No.
0
JI'
"
t:CL
t\'l
.,.1-
11.
..
PC•0151020•00
G5453-116•000
65464•116·000
65114
..
116
r.c;
...
SH•8040502
SM•6063002•TP
G513r116•AOO
GS11
SM·6063002·TP
SH•606Z00<-TP I
WS•0610002•KN
G51l1•116•AOO
G510Z•H6•AOO
G5112'"116-AAO
G.11:
SH•t>060601!
G5805•116•000
..
c;,..1,.6--81\n
... , 16-Aoo
09'"'1
'6-0AO
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9
10
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13
14
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16
17
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3 G5817•116•000
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Description
CORN-ER
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001
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20
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