JUKI APW User Manual

APW Series
APW-895 / Lockstitch, Automatic Welting Machine (for straight pockets with flaps) APW-896 / Lockstitch, Automatic Welting Machine (for slanted pockets with flaps)
The machine is flexibly adaptable to the sewing of various pockets.
APW-895/896
APW-895/896
Machine time is reduced to provide increased productivity
Increased productivity
In addition to the high-speed machine head with a maximum
speed of 3,000 sti/min, faster movement (jump and forwarding)
of the clamp foot achieves a shorter machine time.
Comparison of machine time with straight pockets sewing
With back-tack stitch
APW-195N/196N (conventional model)
Reduction by
35%
APW-895/896
Machine time
With condensation stitch
APW-195N/196N (conventional model)
APW-895/896
Machine time
Welting process without flaps: 1900-2300 pcs. / 8 hours Welting process with flaps: 1600-1900 pcs. / 8 hours
Sewing length of 150mm, stitch length of 2.5mm and allowance rate of 25%
*
Productivity changes depending on the operator's skill, working conditions
*
and working environment.
1
Reduction by
16 %
*"sti/min" stands for "Stitches per Minute."
The picture shows the APW-895
*
with options installed.
Power consumption is substantially reduced
The reduced energy consumption of the APW-895/896 ensures
superior power-conservation and cost effectiveness. The adoption
of a direct-drive system (compact AC servomotor) with superb
energy-transfer properties cuts the average power consumption by
75% compared with the forerunner of the APW-895. The power
consumption during standby is reduced by as much as 90%.
Power conservation
Average power consumption
APW-195N/196 (conventional model)
APW-895/896
Power consumption
Standby power consumption
APW-195N/196N (conventional model)
Reduction by
75%
Reduction by
90%
APW-895/896
Power consumption
APW-895/ 896
The machine supports the sewing of straight pockets (with flaps) on suits, jackets and pants.
Double-/single-welt sewing can be changed over by the simple touch of a key on the operation panel.
Increased adjustable range of sewing lengths (min. 18mm to max. 220mm)
The picture shows the APW-895.
*
Sewing pockets with flaps
The picture shows the APW-895.
*
Sewing straight pockets (double welt)
ONLY
APW-896
In addition to the APW-895's functions, the APW-896 supports
the sewing of slanted pockets (for sewing slanted flaps).
The world's first computer-controlled sidewise cutting position of the corner knives
enables easy adjustments of the knives simply by operating the panel.
The sewing of slanted pockets (sewing slanted flaps)
JUKI
Sewing straight pockets (single welt)
JUKI ECOPRODUCTS
The aforementioned d escr iption a pplie s to the APW- 896 Se ries. T he APW-895 Ser ies is also a JUK I ECO PROD UCTS cer tified product.
The APW-896 Series are an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment.
This model has cleared "JUKI Group's Green Procurement Guideline"*, a set of standards stricter than the relevant international restrictions on the use of hazardous chemical substances (e.g., the RoHS Directive)*. The introduction of a servomotor has reduced the electrical power consumption by 75%, as compared with the conventional model. Through design adjustments in the mechanical balance, the vibration of the new model is reduced by 9 dB, as compared with the conventional model. The cabinet-retraction design of the stacker helps reduce the package size. As a result, the load capacity of a container for transportation has been increased by about 80%, as compared with the conventional model. The number of man-hours required to manufacture the sewing machine has been reduced by 14%, contributing to reduced energy consumption during the production process.
FordetailsofJUKIECOPRODUCTS,referto:http://www.juki.co.jp/ecoe/index.html
*The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in electrical and electronic equipment. The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment.
2
Functions common to both the APW-895 and APW-896
gy
D
Time required for setup changing is substantially shortened
.
The machine is equipped with a simple gauge changing
mechanism which enables the changing and adjustment of the
position of the hook driving shaft saddle from the top of the
bed without tilting the machine head. The time required to
change a needle gauge is less than a half of that required by
conventional machines.
.
The position of the folding plate and needle does not change
even when double-/single-welt sewing is changed over.
This means that the folding plate does not need any adjustment.
.
The machine is provided as standard with a micro-adjusting
function for adjusting the clamp foot position. This enables
both accurate and quick adjustments of the welting width.
ustments of the welting width.
The blade point stays
motionless even as the
hook driving shaft
saddle moves.
Increased sharpness of the center knife
An independently driven
(speed can be changed)
stepping motor is adopted
for the center knife.
The center knife therefore
remains unaffected by the
sewing speed and cuts
more sharply and cleanly.
In addition, the knife shape
is improved to prevent
bending and demonstrates
increased sharpness when
an elastic material is being
sewn.
Center knife driving motor
The picture shows the APW-895.
*
The corner knives are easily adjustable
Center knife
The corner knives, which can be drawn out in the entire knife
unit is adopted. The knives are easily adjusted and can also be
changed with ease. The slim corner knife cover helps reduce material
thrusting, thereby achieving material cutting with accuracy.
Image of adjusting the hook driving shaft saddle
The picture shows the APW-895.
*
Highly-visible and easy-to-use large color LCD touch-panel (IP-420)
The graphic display and touch panel on the large color LCD help dramatically
increase ease of use. Basic operations are carried out with the graphic screen
and pictogram buttons. Guidance messages are given in your selected language.
The picture shows the APW-895.
*
Now the USB-ready main body of the sewing machine uses many different kinds of media.
In addition to the CompactFlash card, the main body of the sewing machine is provided as standard with a USB connector. Now, data can be input/output to/from various kinds of media (FD (floppy disks), SM (SmartMedia), CF (CompactFlash), SD (Secure Digital Card) etc.) by means of a USB thumb device and a card reader.
3
External mediuma
a
t
y
mini
b
SD
USB card reader
MSMSMS
CF
SD SM
Newly developed stacker which is able to
prevent stacking errors.
handle small articles
Two kinds of stackers are available; i.e., clamp bar stacker
(SP-46) and roller stacker (SP-47). With the stacker, the machine
is able to handle materials with a shortest distance of 250 mm
from its edge to the pocket. A stacking sensor is also provided as
standard to prevent stacking errors.
to
SP-47: Roller stacker
OPTION
Shim device: SA-118S
The device feeds a highly-frictional garment body (material fabric)
sandwiched vertically between the clamp foot and shim.
Sandwich
method
The picture shows the APW-895.
*
Other options
Model Description Feature
SP-48
SA-117
Grasp stacker
Dart stretcher
The general-purpose stacker has a wide range of applications, including men's wear, ladies' wear, sportswear, jumpers, etc.
It is capable of smoothing wrinkles in a garment body with the edges of the material fabric clamped.
SP-46: Clamp bar stacker
Suction device: SA-119
for sewing tables with separated right and left parts
(
Suction motor: SA-127 (Part No.: 40045779)
The device improves the ease of the material placement by
sucking the garment body. The device should be used in
combination with a suction motor (SA-127).
The SA-127 is not required if a commercially available
*
suction motor or suction device is provided at your
factory.
)
SA-119E
SA-121
SA-126
SA-131
SA-134
SA-136
Place your order for the bundle clamp SA-126 and suction motor SA-127 as parts.
Suctiondevice
Flap pattern matching marker
Bundle clamp (Part No. : 40045778)
Additional marker It is a marking lamp that adds reference lines.
Rightangle detectingsensor
Interfacingpresser
This suction device is intended for sewing tables with monolithic right and left parts
When using a patterned flap, the pattern matching position can be checked with a marking lamp
It clamps parts for items such as trousers while stacked to
carry out operations. This device is to be used in combination with the roller stacker (SP-47).
It is a sensor to detect the right-flap angle. (The automatic left-flap angle detecting function is provided as standard.)
It is a pneumatic type interlining presser. Place an order when using the standard table.
The picture shows the APW-895.
*
Automatic interlining feeder: SA-120
The device automatically feeds rolled interlining onto the
table and cuts it. It helps reduce the time required to place
the interlining, thereby increasing productivity and workability.
4
p
p
Left
nee
dle
APW-896
APW-896
A world-
first feature!!
The world's first "corner-knife cutting adjustment" through the operation panel is achieved
There are many different kinds of welting patches in terms of
specifications and materials. The corner knife cutting at the corner
part of a welt needs fine adjustments. This can now be easily
adjusted in 0.1 mm steps only through the operation panel since the
corner knife comes with "computer control of the cutting position"
and an "independent right- and left-blade lifting/lowering"
mechanism. Fine adjustments of the amount of knife cutting to the
stitch can be done both in the crosswise and lengthwise directions,
not through the use of a tool, but simply by operating the operation
panel. This substantially reduces the adjustment time and finishes
high-quality welt.
Equal stitch-length right/left backtacking function is installed
The machine comes with an added function for equalizing the
right and left backtack stitch length for the sewing of slanted
pockets. This function helps improve the backtack seam quality.
The corner knife position at the starting
■Automatic left-flap angle detecting function
When sewing a slanted flap
Angle detecting sensor
Leftflapsensor
ed fla
Left needle
Right needle
Right needle
The machine is provided as standard with the "automatic left-flap angle detecting function"
By pressing the automatic angle detection button on the operation
panel when sewing a left flap, the two sensors detect the flap
angle to adjust the sewing starting (sewing end) position of the
right and left needles when sewing a left flap.
This function is provided as standard only on left-flap sewing.
*
When automatic detection finds a difference of less than 0.5 mm,
*
parallel stitching is performed.
For the sewing of single welt, the flap-angle detecting sensors
*
cannot be used. Only the flap sensor can be used.
Direction of difference, amount of difference
Sewingstarting position
Automaticdetectionofaflapangle
andcalculationofthesewingstarting
/endpositions
5
Seam
Flap
Cutting
Seam
Automatic
setting
Sewing end position
Automatic angle detection button
WHEN YOU PLACE ORDERS
Please note when placing orders, that the model name should be written as follows.
[Machine head]
APW-895
Model type
For straight pockets with flaps
Needle gauge・Welting patch ruler size
Needle
gauge
Specification
10mm
12mm
14mm
Standard
16mm
18mm
20mm
22mm
24mm
26mm
28mm
Wide & Long
30mm
32mm
Double-welt ruler
(installed on the main body)
L-size R-size L-size R-size
3.3mm
8mm
4.3mm
5.3mm
6.3mm
7.3mm
8.3mm
9.3mm
10.3mm
11.3mm
12.3mm
13.3mm
14.3mm
15.3mm
Select "L"(Wide&Long) in case
*
Code
895
that the needle gauge size is more than 22mm and/or the sewing length (welt length) is more than 220mm.
Specifications
Standard
Wide & Long
Code
S
L
Stacker
Not provided
SP-46(clamp bar stacker)
SP-47(roller stacker)
SP-46+SP-47
APW 895□△△□◆◆□
Options (When you have chosen specitication type "S"(standard) )
*
SA-118S
device
Shim
SA-119 Suction
device
3.3mm
4.3mm
5.3mm
6.3mm
7.3mm
8.3mm
9.3mm
10.3mm
11.3mm
12.3mm
13.3mm
14.3mm
15.3mm
Single-welt ruler
(accessory supplied with
the machine)
7.3mm
7.3mm
9.3mm
9.3mm
11.3mm
11.3mm
13.3mm
13.3mm
15.3mm
15.3mm
17.3mm
17.3mm
19.3mm
19.3mm
21.3mm
21.3mm
23.3mm
23.3mm
25.3mm
25.3mm
27.3mm
27.3mm
29.3mm
29.3mm
31.3mm
31.3mm
Code
SA-117
Dart
stretcher
08
10
12
14
16
18
20
22
24
26
28
30
32
The SA-117 can be used for gauge sizes of 8 mm to 12 mm.
*
Code
SA-131
Additional
marker
Code
K
D
W
SA-136
Interfacing
presser
Options
(When you have chosen
specitication type ""L""(Wide & Long) )
SA-118L
Code
ZZ L0 L1 L2 L3 L4 L5 L6 L7 L8 L9 M2 M3 M4 M6 M7 M8 M9
Q1
device
Shim
SA-131
Additional
marker
Code
ZZ M7 N0 N1
Z
Q
R
S
SA-119E
Suction
device
Power supply
Single-phase 200〜240V
3-phase 200〜240V
3-phase 380V (provided with SA-128)
SA-121
Pattern-matching
marking device
SA-120
Automatic
interlining feeder
APW-896
Model type
For slanted pockets with flaps
Code
896
APW 896□△△□◆◆□
Needle gauge・Welting patch ruler size
Needle
gauge
Specification
10mm
12mm
14mm
Standard
16mm
18mm
20mm
To order, please contact your nearest JUKI distributer.
Double-welt ruler
(installed on the main body)
L-size R-size L-size R-size
8mm
3.3mm
3.3mm
4.3mm
4.3mm
5.3mm
5.3mm
6.3mm
6.3mm
7.3mm
7.3mm
8.3mm
8.3mm
9.3mm
9.3mm
Single-welt ruler
(accessory supplied with
the machine)
7.3mm
9.3mm
11.3mm
13.3mm
15.3mm
17.3mm
19.3mm
Specifications
Standard
7.3mm
9.3mm
11.3mm
13.3mm
15.3mm
17.3mm
19.3mm
Stacker Code
Not provided
SP-46(clamp bar stacker)
Code
Code
08
10
12
14
16
18
20
SP-47(roller stacker)
SP-46+SP-47
S
*
SA-117
Dart
stretcher
The SA-117 can be used for gauge sizes of 8 mm to 12 mm.
*
Options (When you have chosen specitication type "S"(standard) )
SA-118S
device
Shim
SA-119 Suction
device
Z
Q
R
S
SA-119E
Suction
device
Power supply
Single-phase 200〜240V
3-phase 200〜240V
3-phase 380V (provided with SA-128)
SA-120
Automatic
interlining feeder
SA-121
Pattern-matching
marking device
SA-131
Additional
marker
  
Code
K
D
W
SA134
Right angle
detecting sensor
SA-136
Interfacing
presser device
       
Code
ZZ L0 L1 L2 L3 L4 L5 L6 L7 L8 L9 M2 M3 M4 M6 M7 M8 M9
P1 P2 P3 P4 P6 P7 P8 P9 Q3 Q4 Q5
6
SPECIFICATIONS
Model name
Flap type
Sewing speed
Kind of welts
Stitch length
Stitch length (fastening stitching)
Corner-knife cutting adjusting method
Needle
Thread
Hook
Number of independent sewing patterns
Number of cycle sewing patterns
Number of alternate sewing patterns
Machine head
Cloth feeding system
Power requirement
Power consumption
Compressed air Air consumption
Weight
Dimensions
APW-895
Rectangular flap
APW-896
Rectangular / Slanted flap
Max. 3,000 sti/min (1,0003,000 sti/min)*
Parallel double welt, parallel single welt
(with/without flaps)
Parallel double welts, parallel single welts, slanted double welts, slanted single welts, trapezoidal sewing (with/without flaps)
Standard 2.5mm (2.03.4mm)
Condensation stitching: Standard 1.0mm (0.51.5mm) Back-tack stitching: Standard 2.0mm (0.53.0mm) *Changeable between condensation / back tack stitching
Mechanical adjustment Electronic adjustment
ORGAN DP × 17 Standard #16 (#14#18), SCHMETZ 190R Standard #100 (#100#110)
SPUN #60 (recommend)
Vertical-axis 1.7-fold capacity hook
99 patterns (999 patterns when a CF memory card is used)
20 patterns
20 patterns
2-needle, lockstitch machine (LH-895)
2-needle, lockstitch machine with organized split needle bar (LH-896)
Driven by a stepping motor
Single-phasae 200240V, 3-phase 200380V 50Hz / 60Hz
350VA
0.5MPa, 40dm
3
/min (ANR)
238.5kg 259.0kg
1,095mm(W)×1,500mm(D)×1,200mm(H)
(Width 1580mm = Stacker included) (Height 1800mm = Thread stand included)
Model name
APW-895S
APW-895L
APW-896
*"sti/min" stands for "Stitches per Minute."
CompactFlash™ or CFA specification compatible media.CompactFlash™ is a registered trademark of SanDisk Corporation, U.S.A.
Other company names and product names/brand names are trademarks or registered trademarks
of the respective companies.
With / Without
(corner knife and center knife)
Without
With
Without
With
Without
With
Min. 18mmMax. 220mm (settable in increments of 0.1mm)
Min. 35mm When a solenoid valve is used: Min. 21mm
*For a needle gauge width of 14mm or more, the minimum sewing length is 50mm.
Min. 18mmMax. 300mm (settable in increments of 0.1mm) Min. 50mmMax. 250mm (settable in increments of 0.1mm) Min. 18mmMax. 220mm (settable in increments of 0.1mm)
Needle gauge 12mm or less: Min. 21mmMax. 220mm Needle gauge 14mm or more: Min. 50mmMax. 220mm
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO
206-8551, JAPAN
PHONE : (81) 42-357-2254
(
)
81
FAX :
SEWING MACHINERY BUSINESS UNIT
Specifications and appearance are subject to change without prior notice for improvement.
Read the instruction manual before putting the machine into service to ensure safety.
This catalogue prints with environment-friendly soyink on recycle paper.
http://www.juki.com
42-357-2274
Sewing length (welt length)
Needle gauge (mm)
8, 10, 12, 14, 16, 18, 20
22, 24, 26, 28, 30, 32
8, 10, 12, 14, 16, 18, 20
Juki Corporation operates an environmental management system to promote and conduct the following as the company engages in the research, development, design, sales, distribution,and maintenance of industrial sewing machines, household sewing machines, industrial robots, etc., and in the provision of sales and maintenance services for data entry systems: (1) The development of products and engineering processes that are safe to the environment (2) Green procurement and green purchasing
Energy conservation (reduction in carbon-dioxide emissions)
(3) (4) Resource saving (reduction of papers purchased, etc.) (5) Reduction and recycling of waste (6) Improvement of logistics efficiency (modal shift and improvement of packaging, packing, etc.)
NOVEMBER, 2012 Printed in Japan(C)
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