Jordan Valve Mark HPX, Mark HPAX User Manual

I & M Mark HPX and HPAX Series
3170 Wasson Road • Cincinnati, OH 45209 Phone 513.533.5600 • Fax 513.871.0105 (f) info@richardsind.com • www.jordanvalve.com
Warning: Jordan Valve Control Valves must only be used, installed and repaired in accordance with these Installa­tion & Maintenance Instructions. Observe all applicable public and company codes and regulations. In the event of leakage or other malfunction, call a qualified service person; continued operation may cause system failure or a general hazard. Before servicing any valve, disconnect, shut off, or bypass all pressurized fluid. Before disassem­bling a valve, be sure to release all spring tension.
IntroductIon
Contained in this manual are installation instructions, maintenance and parts information for the 2 through 6-inch Mark HPX2D, HPX5T, HPAX2, HPAX5, ASME Class 900 and 1500 ratings. 2 inch ASME Class 2500 also included. Refer to the appropriate manuals for instructions for the accompanying actuator, positioner and additional accessories.
Only trained or experienced personnel should carry out the operation and installation of all pressure equipment. If you have any questions regarding the equipment, contact your Jordan Valve representative. A serial number identifies each Series H valve and is stamped on the valve body. Please reference this number when communicating with your Jordan Valve representative.
Installation & Maintenance Instructions for the
Mark HPX and Mark HPAX Globe and Angle Style
Control Valves
2. Ensure the pipeline is free of welding slag, chips and other debris by blowing out the line before installation.
3. Position the valve on the line so the flow direction indicator corresponds to the di­ rection of the flow of the pipeline.
4. Jordan Valve recommends the installation of a standard three-valve maintenance by pass. This will allow isolation of the control valve without shutting down the pipeline system.
5. Install approved gaskets between the valve body and the pipeline flanges.
6. If the actuator has been shipped sepa- rately, refer to the mounting procedure in the applicable instruction manual.
InstallatIon
Exceeding the recommended pressure and tem­perature limits from Table 1, or those indicated on the nameplates of your Jordan Valve Controls valve, can result in personal injury and property damage. Jordan Valve recommends the installation of a relief valve to protect against overpressure situations.
Mark HPX900 and 1500 Series, HPX2D and HPX5T are designed to meet specific conditions for fluid control, temperature, pressure and pressure drop. The limiting factor on these valves can be the body/trim material combinations. Do not install these valves in any other applications without first consulting with your Jordan Valve representative.
1. Inspect the valves for shipping damage and foreign debris while uncrating.
7. If the valve body arrives without packing installed in the packing box, it will be necessary to install the packing before putting the valve into service. To complete these procedures, follow the instructions under “packing maintenance” in this manual.
8. Note: It may be necessary to adjust the packing to prevent leakage. Prior to shipping the packing was tightened, and may require some adjustment for specific conditions.
Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Table 1: Approximate Shipping Weights: Valve and Bonnet Assembly
Valve Type Valve Size
(Inches)
2 900 & 1500 158 72
2 2500 229 104
3 900 276 125
Globe Valve
4 900 507 230
6 900 1127 511
Angle Valve 2 900 & 1500 153 69
Class Pounds
Flanged
1500 284 129
1500 548 249
1500 1228 557
Kilograms
Flanged
MaIntenance
Internal valve components are subject to normal deterioration and must be inspect and replaced as required. The necessity of inspections and replacement of parts will depend on the severity of service conditions. Inspections and maintenance must be carried out on a regularly scheduled basis.
To ensure the safety of personnel and to protect against property damage, the following steps should be carried out before beginning disassembly.
1. To prevent the valve from opening suddenly, disconnect any operating lines to the actuator. This would include air pressure, electrical power or control signal lines.
2. Isolate the valve by using the bypass valve or by shutting down the process completely Relieve the pressure and drain the process fluid from both sides of the valve.
3. Relive the pressure contained in the actuator by venting the actuator loading pressure and relieving any power actuator spring compre­ ssion.
4. Lock-out procedures should be strictly ad­ hered to while the equipment is being ser­ viced.
5. The Mark HPX Series use spiral-wound gas kets that are compressed to provide their seal. Spiral-wound gaskets are designed for single service, and if they are disturbed they must be replaced upon reas­ sembly. Used spiral-wound will not seal prop­ erly within the assembly.
Table 2: Torque for Body-To-Bonnet Bolting (using Nickel Never Seez Lubricant)
Torque
Valve
Rating
Class 900
and 1500
Class 2500 2 540 390 7i30 530
Valve Size,
Inches
2 290 180 390 240
3 540 390 730 530
4 720 540 970 730
6 1250 950 1700 1300
B7, B16, BD and
660 Studs
Lbf•ft N•m
B8 and B8M
Studs
-2-
B7, B16, BD and
660 Studs
B8 and B8M
Studs
Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Packing Lubrication
These instructions are for the lubricator or lubricator isolating valve (Figure 1). If the lubricator or lubrica­tor isolating valve have been installed, they will be in place of the pipe plug (Key 16, Figures 3 and 5) and are designed for packing that requires lubrication, including PTFE/composition. Jordan Valve recommends a silicon­based lubricant. Lubricant is not recommended for oxygen services or for processes that operate in excess of 500F. To add lubricant to the packing box, turn the capscrew in a clockwise direction.
For Lubricator/Isolating Valve
1. Open the isolating valve.
2. Turn the capscrew in a clockwise direction.
3. Close the isolating valve.
Packing Leakage
Spring-Loaded PTFE V-ring packing
To eliminate leakage, tighten the packing flange nuts (key 2, Figures 3 and 5). If leakage cannot be controlled in this manner, the packing will need to be replaced.
Other Packing
If packing other than Spring-Loaded PTFE V-ring has been used, attempt to eliminate the leaking and create a stem seal by tightening the packing flange nuts to the minimum recommended torque given in Table 4. If leak­age continues, the packing will need to be replaced.
Figure 1: Lubricator and
Lubricator/Isolating Valve
New Packing
If tightening the appropriate flange nuts does not solve the leakage problem and the packing is relatively new, leakage could indicate damage to the packing box wall or to the stem. Inspect the valve plug stem for a good surface finish as well as the packing box wall for nicks and scratches that could compromise the seal.
Hint:
If leakage originates from the outside diameter of the packing, check the packing box wall for nicks or scratches. If leakages originates from the inside diam­eter of packing, check the stem for nicks or scratches.
Table 3: Recommended Torque for Packing Flange Nuts (non live-loaded)
Stem Diameter Valve Body
Inches mm Lbf•ft N•m
1/2 12.7 900 9 13 12 18
1/2 12.7 1500 11 16 15 22
1/2 12.7 2500 13 18 18 24
3/4 19.1 900 20 30 27 41
3/4 19.1 2500 30 45 41 61
Rating
Min Max Min Max
-3-
Torque
Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Figure 2: Mark HPX and HPAX Series Packing Arrangements
Replacing Packing
Prior to beginning any maintenance, it is important to isolate the valve from the line pressure, and to release all pressure from the valve body. Disconnect all operat­ing lines to the actuator, including air pressure, electri­cal power or control signal lines. The process pressure should be released both upstream and downstream of the valve. Drain the process fluid from both sides of the valve.
Employ lock-out procedures to ensure the safety of per­sonnel and equipment during valve service.
Note: Extreme caution must be used during disas­sembly. Nicks and scratches will affect the ability to seal the valve in the future.
1. Remove the cap screws in the stem connector and separate the two halves.
2. Exhaust any actuator pressure and disconnect the actuator supply line and any leakoff piping.
3. Remove the actuator from the bonnet (key 6) by removing the yoke lock nut (key 15) and then remove the actuator from the bonnet.
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Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
4. Back off the packing flange nuts (key 2) until the packing is free of constriction against the valve plug stem (key 20). Remove any additional equipment from the valve plug stem threads, including the travel indicator disk and stem locknuts.
5. When removing the bonnet ensure the valve plug and stem assembly (keys 20 and 22) remain off the seat ring (key 23). This will prevent damage to the seating surfaces as a consequence of the assembly falling from the bonnet after being partially raised.
6. Apply caution to avoid damage to the gasket seating surface.
7. Caution must be used when handling the Mark HPXd and HPAX2 piston rings. These rings are brittle and in two pieces.
8. Remove the bonnet in the following steps. Do not remove a jammed bonnet with equipment that can store energy. Sudden release of the bonnet can result in unexpected and potentially dangerous movement. If the cage becomes jammed it is important to provide support for the cage. This will prevent the cage from falling unexpectedly.
9. Loosen the bonnet hex nuts (key 8) which attach the bonnet to the valve, by approximately 1/8 of an inch (3mm).
10. Pry between the bonnet (key 6) and valve body (key 21) to loosen the body to bonnet gasket joint. Continue prying around the bonnet until the bonnet loosens. If no fluid is released from the joint, unscrew the bonnet nuts (key 28) completely.
11. Carefully remove the bonnet and valve plug assembly (key 6, 20, 22) as a unit. Ensure that the valve plug and stem assembly (keys' 20 and 22) remains on the seat ring (key 23) and avoid nicking or scratching the gasket seal- ing surface.
12. To remove the bonnet from the valve stem remove the bonnet hex nuts (key 8). Carefully lift the bonnet off the valve stem. In the event that the valve plug and stem assembly become detached they can be tapped back down with a lead or brass hammer. Place the bonnet on a suitable surface such as wood or cardboard to protect it from damage.
13. Remove parts in this order:
13.1. Valve Plug Assembly (key 20, 22)
13.2. Bonnet Gasket (key 19)
13.3. Cage (key 12)
13.4. Seat Ring (key 23)
13.5. Seat Ring Gasket (key 24)
14. Clean all gasket surfaces with a wire brush, fol- lowing the direction of the serrations.
15. Cover the valve body openings to protect the gasket surfaces.
16. Unscrew the packing flange nuts (key 2)
17. Remove the following from the bonnet:
17.1. Packing flange (key 3)
17.2. Upper wiper (key 13)
17.3. Packing follower (key 14)
18. Push the remaining packing parts from the valve side of the bonnet. This can be done with a rounded rod or any other tool that will not cause damage or scratch the packing wall.
19. Clean the packing box and the following metal components: spring or lantern ring, packing box ring, packing follower and, if required, the v-ring packing washer. Finish all required maintenance.
20. Examine the valve stem threads for sharp edges that may damage the new packing. Emery cloth or a whetstone can be used to smooth out any sharp edges or burrs.
21. Remove the protective covering from the valve body. Using a new seat ring gasket (key 24) and bonnet gasket (key 19), install the seat ring (key
23) and cage (key 12).
22. Install the stem and plug assembly (key, 20, 22). Slip the bonnet (key 6) over the stem and line it up with the studs.
23. Replace the packing hex nuts (key 2)
23.1. For pre-lubricated hex nuts (identified by the black film coating on the nut threads) tighten the hex nuts finger tight.
23.2. For all other nuts, Jordan Valve recom- mends that you lubricate the stud threads with Never Seez Pure Nickel special lubricant or equivalent. Tighten the hex nuts finger tight.
24. To centre the trim, the valve will need to be stroked several times. Using proper bolt ing procedures tighten the nuts to no more than 1/4 of the torque values specified in Table 4.
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Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
25. Increase the torque on each nut by an additional 1/4 of the torque value using the standard crisscross pattern. Repeat this pattern until the torque values in Table 4 have been reached. Apply the final torque value again and if any bolts turn, all of the bolts will require retightening.
26. Using the appropriate arrangement from Table 2, install new packing and metal packing box parts. It may be necessary to pre-lubricate packing parts with silicone-based grease.
27. Using a smooth-edged pipe, cautiously tamp each soft packing part into the packing box. To prevent trapping air between the rings, add one ring at a time without forcing them below entrance chamber of the packing box. With each additional ring the stack should only be pushed down the thickness of one ring.
28. Install:
28.1. Packing Follower (key 14)
28.2. Wiper (key 13)
28.3. Packing Flange (key 3)
29. Lubricate both the packing flange studs (key 1) and the faces of the packing flange nuts (key 2). Finger tighten the packing flange nuts.
30. For packing type:
30.1. Spring-loaded PTFE V-Ring (Figure 2): tighten the packing flange nuts until there are no leaks.
30.2. Graphite: initially tighten the packing flange nuts to the maximum torque value in Table 3. Release the packing flange nuts and retighten them to the maximum torque value given in Table 3.
30.3. Other packing types: tighten the pack ing flange nuts in small increments alter- nately. Repeat the process until one of the nuts reaches the maximum torque value from Table 5. Now continue tightening the flange nuts until the packing flange is level and at right angles (90 degrees) to the valve stem.
Table 4: Valve Stem Connection Torque and Drill Size for Groove Pin Hole
Valve Size,
Inches
2 1/2 12.7 HPX2D, HPAX2,
3
4 3/4 19.1 HPX2D,
6
Trim Removal
1. Remove the actuator and the bonnet. Refer to steps 1-4 in replacing packing.
2. Remove the valve plug and stem assembly (key 20, 22). If the assembly is to be reused protect the valve stem and plug seating surface from nicks and scratches by taping them.
Valve Stem Diameter
Valve Design
Inches mm Lbf•ft N•m
3/4 19.1 175-250 237-339 1/8
1/2 12.7 HPX2D,
3/4 19.1 175-250 237-339 3/16
1 25.4 310-355 420-481 1/4
1 25.4 310-355 420-481 1/4
3/4 19.1
1 25.4 310-355 420-481 1/4
1-1/4 31.8 610-670 827-908 1/4
HPX5T, HPAX5
HPX5T
HPX5T
HPX2D,
HPX5T
3. Remove:
3.1. Cage (key 12)
3.2. Bonnet Gasket (key 19)
3.3. Seat Ring (key 23)
3.4. Seat Ring Gasket (key 24)
4. Follow the steps in the valve plug maintenance procedure to complete the remaining steps for rim removal.
Valve Stem
Connection
60-85 81-115 1/8
60-85 81-115 1/8
175-250 237-339 3/16
175-250 237-339 3/16
Drill Size for Groove
Pin Inches
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Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Valve Plug Maintenance
1. Remove the valve plug and stem assembly (key 20, 22) using the trim removal procedures.
2. Follow the instructions for your specific equip ment:
2.1. For the Mark HPX2D and HPAX2 valves, remove both halves of the piston rings (key 11) from the grooves in the valve plug.
2.2. For the Mark HPX5T and HPAX5 valves, pry the retaining ring (key 27) off the valve plug with a screwdriver. Gently slide the backup ring (key 28) and seal ring (key 29) of the valve plug.
3. For replacement of the valve plug stem drive out the groove pin from the valve plug and unscrew the stem.
4. Note: When replacing a valve plug always re place the corresponding valve plug stem. The stem and pin should be ordered as an assembly.
5. Screw the stem (key 20) into the valve plug (key
22), tightening the stem to the recommended torque given in Table 2. Determine the correct drill size (Table 2) and drill through the stem using the groove pinhole as a guide.
6. To lock the assembly, drive in the groove pin (key 10).
7. If required, lap the seating surfaces prior to installing the piston rings or seat ring. Use the trim replacement instructions for the piston ring and seat ring installation and reassembly of the valve.
3. The Mark HP Series designs have spiral gaskets, which are compressed to provide their seal. Spiral-wound gaskets are designed for single service. If they are ever disturbed they will need to be replaced on reassembly. The previously used gasket may be used to lap the seat but the gasket must be replaced with a new gasket.
4. Using the instructions under trim replacement, install “old” seat ring gasket, seat ring, cage and the “old” bonnet gasket.
5. Install the valve plug and stem assembly without piston rings or seal ring into the cage.
6. Slip the bonnet over the valve stem. Fasten the bonnet by securing four of the hex nuts.
7. It will be necessary to attach a handle to the valve stem. This could be a piece of strap metal attached by stem locknuts.
8. Turn the handle alternately in both directions thereby lapping the seat, taking care not to gull the seat and plug.
9. When complete, disassemble stopping to mark the positions of the cage with a soft-tipped marker.
10. Clean the seating surfaces, replace the gaskets and reassemble. Test for leakage and repeat the lapping procedure if required.
11. The position of the seat ring and cage must re- main constant to preserve the effects of lapping. Ensure that when parts are removed for maintenance and cleaning, they are returned to their original position.
Trim Replacement
Seat Lapping
With metal-to-metal seating in any valve, a small amount of leaking can be expected. If the leakage becomes excessive it is possible to limit the valve leakage by seat lapping.
1. Eliminate any deep nicks through machining rather than grinding.
2. Apply a good quality lapping compound mixture of 280 to 600-grit to the bottom of the valve plug.
Complete all necessary maintenance on the trim includ­ing cleaning all gasket surfaces. Inspect sealing sur­faces. Nicks and scratches will prevent the gasket from sealing properly.
1. Replace:
1.1. Seat Ring Gasket (key 24)
1.2. Seat Ring (key 23)
1.3. Cage (key 12)
1.4. Piston Rings (key 11)
1.5. Seal Rings (key 29)
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Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
2. For Mark HPX2D and HPAX2:
2.1. New piston rings will be delivered in one piece. The piston ring can be broken in half by scoring and breaking over a hard surface such as a table edge. The other recommended method is to break the ring with the use of a smooth or taped jawed vise. Install the new ring in the vise and apply pressure until the ring becomes an oval. Continue applying pressure until the ring on both sides. If just one side snaps do not try to rip off the other side. Apply pressure until the second side breaks.
2.2. Remove the protective covering from the valve plug and stem assembly.
2.3. Insert the piston rings into the piston ring grooves matching the broken ends.
3. For Mark HPX5T and HPAX5:
3.1. Install for flow-down applications (see Figure 4, view A), install the ring with the open side facing the seat ring end of the valve plug.
3.2. Install the back-up ring (key 28) on the valve plug (key 22) and secure with the retaining ring (key 27).
4. Install the valve plug (key 22) in the cage (key 12) and place the bonnet gasket (key 19) on the cage.
5. After lubricating the bonnet stud threads (key 7) and the faces of the bonnet hex nuts (key 8), tighten the hex nuts finger tight.
6. Tighten the bolts in a three-step process:
6.1. Begin by tightening the bolts to 1/4 of the specified normal torque (Table
2) using the standard crisscross bolting pattern.
6.2. Using the same method tighten the bolts to an additional 1/4 of the specified normal torque value (Table 2)
6.3. Continue tightening bolts to the nominal torque value from Table 2.
7. Test the nuts by applying the final torque value. If the nuts still rotate, tighten all the nuts again.
8. Install the packing and the packing box components following the instructions from “Replacing Packing”.
9. Using the actuator instructions mount the actuator.
10. If leakage occurs in the packing when the valve is put back into service, it may be nec­ essary to retighten the packing flange nuts.
Parts orderIng
Every Jordan Valve Mark HPX and HPAX valve is identified by a serial number, located on the valve body. Please quote this number when communicat­ing with Jordan Valve regarding your valve.
Note: If pre-lubricated hex nuts are used, lubrication will not be necessary. Jordan Valve recommends Never-Seez Pure Nickel special lubricant or equivalent for lubricating.
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Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Mark HPX Series Valves
Figure 3- 2" Mark HPAX2 Valve
HPX5 Valve Trim
Figure 4- Mark HPX5 Trim
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Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Figure 5- 2" Mark HPX2 Valve
Parts Reference
Key Description Key Description Key Description
1 Packing Flange Stud 11 Piston Ring 21 Body
2 Packing Flange Nut 12 Cage 22 Valve Plug
3 Packing Flange 13 Upper Wiper Felt 23 Seat Ring
4 Packing Set (TFE or Graphoil) 14 Packing Follower 24 Seat Ring Gasket
5 Packing Washer 15 Yoke Lock Nut 25 Drive Screw
6 Bonnet 16 Pipe Plug 26 Flow Arrow
7 Bonnet Stud 17 Spring/Lantern Ring 27 Retaining Ring
8 Bonnet Hex Nut 18 Lubricant 28 Back Up Ring
9 Lower Wiper 19 Bonnet Gasket 29 Seal Ring
10 Groove Pin 29 Valve Stem
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Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Mark HPX and HPAX Series Valves
Parts List
Key Description Stem
Size
1 Packing Flange
Stud
2 Packing Flange
Nut
1/2" 1E9444X0212 19* Bonnet Gasket N/A See Tables
3/4" 1E9449X0162
1/2" 1E944335252 20* Valve Stem N/A See Tables
3/4" 1E944635252
3 Packing Flange 1/2" 1E944223072 21*
3/4" 1E944823072
Part Numbers Key Description Stem
Size
C
Valve Body N/A Contact Jordan
Part Numbers
Valve
TFE Packing Set 1/2" 1R290201012
3/4" 1R290401212
4*
Graphol
Packing Set
1/2" 1V3802X0022
3/4" 1V2396X0022
22 Valve Plug N/A See Following
Tables
5 Packing Washer 1/2" 1F125136042 23* Seat Ring N/A See Tables
3/4" 1F125036042
A
6
Bonnet N/A Contact Jordan
24* Seat Ring Gasket N/A See Tables
Valve
7 Bonnet Stud N/A Contact Jordan
25
D
Drive Screw N/A ---
Valve
8 Bonnet Hex Nut N/A Contact Jordan
26
D
Flow Arrow N/A ---
Valve
9* Lower Wiper 1/2" 1J872206332
Ret. Ring 1-7/8” Port o
10A4330X012
3/4" 1J872306332
10* Groove Pin 1/2" --- Ret. Ring 1-7/8” Port o 10A4219X012
D
2
N/A
3/4" --- Ret. Ring 3-5/8” Port o 16A5484X012
11* Piston Ring N/A See Tables Ret. Ring 4-5/8” Port o 10A4225X012
12* Cage N/A See Tables Ret. Ring 5-3/8” Port o 10A5410X012
13* Upper Wiper
Felt
14 Packing
Follower
1/2" 1J872706332 28*
3/4" 1J872806332 3/4"
1/2" 1E944335072 29*
3/4" 1E944735072 3/4"
D
D
Back Up Ring 1/2" See tables
Seat Ring 1/2" See Tables
15* Yoke Lock Nut 1/2" 1E807423062 A-If required as a replacement, specify valve size, stem diam-
3/4" 1E832723062
16 Pipe Plug 1/2" 1A767535072
3/4" 1A767535072
17 Spring /Lantern
Ring
B
18
Lubricant N/A ---
1/2" 1F125537012
3/4" 1F125637012
eter, serial number and desired material B-Never Seez Nickel Special C-If required as a replacement, specify valve size, stem, diameter, serial number and desired material D-Not Shown *-Recommended Spare Parts
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Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Key 11: Graphite Piston Ring for Mark HPX2D Series (2 to 4-inch) and Mark HPAX2 Series (2-inch only)
Valve Size
Inches Quantity
2 2 1-7/8 47.6 1U2216X0012 1U2216X0022
3 2 2-7/8 73.0 1U2300X0012 1U2300X0022
2 2-7/8 73.0 1U2300X0012 1U2300X0022
4
6
Key 29: Seal Ring for Mark HPX5T Series (2 to 6-inch) and Mark HPAX5 Series(2-inch only)
Valve Size
Inches
2 1-7/8 47.6 10A4216X012
3 2-7/8 73.0 10A4215X012
4
2 3-5/8 92.1 16A5482X012 16A5482X022
4 4-3/8 111.1 1U2392X0012 1U2392X0022
3 5-3/8 136.5 11A9727X022 11A9727X032
Port Diameter Key 11 Seal Ring
Inches mm Valve Body Rating
2-7/8 73.0 10A4215X012
3-5/8 92.1 16A5485X012
Port Diameter Class 1500
Inches mm -425oF to 800oF
(253oC to 426oC)
Class 1500
801oF to 1000oF
(427oC to 537oC)
4-3/8 111.1 10A4223X012
6
5-3/8 136.5 10A5411X022
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Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Key 20: Valve Stem for Class 1500
Valve Stem
Valve
Size,
NPS
1 2-13/16
2 2-13/16
2 5 1 25.4
Yoke
Boss
Inches
And
3-9/16
And
3-9/16
Connection
in. mm in. mm 316 SST
1/2 12.7
3/4 19.1
1/2 12.7
3/4 19.1
Valve Stem
Travel
Description
0.75 19.1 M-Form or M-Flute w/0.25” (6.4mm) port
0.75 19.1 M-Flute w/0.375” or 0.5”
(9.5 or 12.7mm) port
0.75,
1.125
0.75,
1.125
0.75,
1.125
0.75,
1.125,
0.75,
1.125,
0.75,
1.125
0.75 19
1.125 29
19.1, 29M-Form w/0.5”, 0.75” or 1” (12.7, 19.1, 254.mm) port
19.1, 29M-Form w/0.75” or 1”
(19.1, 25.4mm) port
19.1,
29
19.1,
29,
1.5
1.5
1.5 38
38
19.1,
29,
38
19.1, 29HPAXS w/0.75”(19.1mm)
HPAXS with 0.75”
(19.1mm) port
M-Form, M-Flute
HPX, HPAX, HPX5T,
HPAX5, HPXS, HPAXS
M-Form HPX, HPAX,
HPX5T, HPAX5 1P6696X0012 1P669735162
port
HPAXS w/1” (25.4mm) port 16A4704X322 16A4704X512
M-Form w/1” (25.4mm)
port
M-Form w/1.25” (31.8mm)
port
HPAXS w/1.25” (31.8mm)
port
M-Form w/1” (25.4mm)
port
M-Form w/1.25” (31.8mm)
port
M-Form w/1.5” (38.1mm)
port
HPAXS w/1.25” (31.8mm)
port
HPX, HPAXS w/1.875”
(47.6mm) port
HPX, HPAXS w/1.875”
(47.6mm) port
M-Form w/1.5” (38.1mm)
port
HPX, HPAXS w/1.875”
(47.6mm) port
Material
316SST
Standard
Bonnet
1N821035162 10A8840X512
1N821035162 10A8840X512
10A8840XB42 1P669435162
1K5878X0012 1L384135162
16A4704X322 16A4704X532
1N821035162 23B0035X062
16A4704X042 16A4704X492
10A3282X012 11A3429X152
10A3282X012 11A3429X152
13A9206X312 13A9206X372
11A3429X232 1L199035162
11A3429X232 1L199035162
11A3429X232 1L199035162
13A9206X332 13A9206X392
1K778335162 11A3429X922
11A3429X232 1L199035162
1L2687X0012 11A3429X452
1L2687X0012 11A3429X452
Extension
Bonnet
-13-
Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Key 20: Valve Stem for Class 1500 Continued,
Valve
Size,
NPS
2 5, Type
3
4
Yoke
Boss
Inches
2-13/16
And
3-9/16
5, Type
2-13/16
And
3-9/16
Valve Stem
Connection
in. mm in. mm 316 SST
1 25.4
667
1/2 12.7 1.5, 2 38,
3/4 19.1 1.5, 2 38,
5 1 25.4
667 1 25.4 1.5, 2 38,
3/4 19.1 1.5, 2 38,
Valve Stem
Travel
0.75,
1.125,
1.5
1.5 38
2 50.8
19, 29,
38
50.8
50.8
50.8
50.8
Description
M-Form HPX, HPAXS
w/1.5”, 1.875” (38.1,
47.6mm) port
HPAXS w/1.25” (38.1mm)
port
HPX2D w/2.875” (73mm)
port
HPX5T w/2.875” (73mm)
port
HPX2D w/2.875” (73mm)
port
HPX5T w/2.875” (73mm)
port
HPXS w/2,875” (73mm)
port
HPX2D 1K778335162
HPX5T 1L2687X0012
HPXS 1N325635162
HPX2D 1L2687X0012
HPX5T 1K928935162
HPXS 1N6682X0032
HPX2D 1L144635162
HPX5T 1K744736162
HPXS 1L2687X0012
HPX2D w/3.625” (92.1mm)
port
HPX2D w/2.875” (73mm)
port
HPX5T w/3.625” (92.1mm)
port
HPX5T w/2.875” (73mm)
port
Material
316SST
Standard
Bonnet
1K744735162 1L9086X00A2
13A9206X352 13A9206X412
1U217935162
1U4269X0012
10A9265X122
1P6696X0012
10A9265X202
1L400135162
1L400135162
10A6088X012
1K587935162
Extension
Bonnet
-14-
Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Key 20: Valve Stem for Class 1500 Continued,
Valve
Size,
NPS
4
6
Valve Stem
Yoke
Boss
Inches
5 1 25.4
5, Type
667
2-13/16
And
3-9/16
5
Connection
in. mm in. mm 316 SST
1 25.4 1.5, 2 38,
3/4 19.1 2.5, 3 63.5,
1 25.4
1-1/4 31.8
1-1/4
X 2
31.8 X
50.8
Valve Stem
Travel
1.5 38
2 50.8
50.8
76.2
2.5 63.5
3 76.2
2.5 63.5
3 76.2
2.5 63.5 HPX2D w/5.375” (136.5mm) port Contact Jordan Valve
3 76.2 HPX2D w/5.375” (136.5mm) port Contact Jordan Valve
Material
Description
Standard Bonnet
HPX2D w/3.625” (92.1mm) port 1K7891X0012
HPX2D w/2.875” (73mm) port 1L877635162
HPX5T w/3.625” (92.1mm) port 10A3282X012
HPX5T w/2.875” (73mm) port 1N325635162
HPX2D w/3.625” (92.1mm) port 11A4329XN62
HPX2D w/2.875” (73mm) port 1N325635162
HPX5T w/3.625” (92.1mm) port 11A3429X232
HPX5T w/2.875” (73mm) port 1N6682X0032
HPX2D w/3.625” (92.1mm) port 11A3429X232
HPX2D w/2.875” (73mm) port 1K778335162
HPX5T w/3.625” (92.1mm) port 1P516435162
HPX5T w/2.875” (73mm) port 1L2687X0012
HPX2D w/5.375” (136.5mm) port 1J507135162
HPX5T w/5.375” (136.5mm) port 10A3282X012
HPX2D w/5.375” (136.5mm) port 10A3282X012
HPX2D w/4.375” (111.1mm) port 1K778335162
HPX5T w/5.375” (136.5mm) port 10A3282X012
HPX5T w/4.375” (111.1mm) port 1K778325162
HPX2D w/5.375” (136.5mm) port 11A4329X232
HPX2D w/4.375” (111.1mm) port 1L2687X0012
HPX5T w/5.375” (136.5mm) port 11A3429X232
HPX5T w/4.375” (111.1mm) port 1L2687X0012
HPX2D w/5.375” (136.5mm) port
HPX2D w/4.375” (111.1mm) port
HPX5T w/5.375” (136.5mm) port
HPX5T w/4.375” (111.1mm) port
HPX2D w/5.375” (136.5mm) port
HPX2D w/4.375” (111.1mm) port
HPX5T w/5.375” (136.5mm) port
HPX5T w/4.375” (111.1mm) port
HPX5T w/5.375” (136.5mm) port
HPX5T w/5.375” (136.5mm) port
1L2298X0012
10A6073X012
-15-
Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Key 20: Valve Stem for Class 1500 Continued,
Valve Stem
Valve
Size,
NPS
4
Key 20: Valve Stem for Class 2500
Valve
Size,
NPS
2
Yoke
Boss
Inches
5, Type
667
Yoke
Boss
Inches
2-13/16
And
3-9/16
Connection
in. mm in. mm 316 SST
1 25.4 2.5, 3
1-1/4 31.8 2.5, 3
1-1/4
Connection
31.8 X
X 2
Valve Stem
in. mm in. mm 316 SST
1/2 12.7 0.75, 1,
3/4 19.1 0.75, 1,
50.8
Valve Stem
Travel
63.5,
76.2
63.5,
76.2
2.5, 3 63.5,
76.2
Valve Stem Travel
1.125, 1.5
1.125, 1.5
Material
Description
Standard Bonnet
HPX2D w/5.375” (136.5mm) port 11A3429X232
HPX2D w/4.375” (111.1mm)port 1L2687X0012
HPX5T w/5.375” (136.5mm)port 11A3429X232
HPX5T w/4.375” (111.1mm)port
HPX2D w/5.375” (136.5mm)port
HPX2D w/4.375” (111.1mm)port
HPX5T w/5.375” (136.5mm)port
HPX5T w/4.375” (111.1mm)port
HPX2D w/5.375” (136.5mm)port Contact Jordan Valve
HPX5T w/5.375” (136.5mm)port
Description
19.1, 25.4, 29, 38
19.1, 25.4, 29, 38
M-Form HPX2D, HPX5T, HPXS 1N821035162
M-Form HPX2D, HPX5T 1P6696X0012
10A6073X012
Standard Bonnet
Material
Key 12: Cages
Valve
Size
Inches
2
3
4
6
Description
Percentage
Percentage
Percentage
Percentage
Travel Material
Cage
Eq.
Linear 1-1/2 38 32B6025X012 32B6025X022 32B6026X012 32B6025X032
Eq.
Linear 2 51 42B8242X012 42B8242X022 42B8243X012 42B8242X032
Eq.
Linear 2 51 42B9322X012 42B9322X022 42B9323X012 42B9322X032
Eq.
Linear 3 76 43B0079X012 43B0079X022 43B0081X012 43B0079X032
in. mm 174-4 SST
w/1075 Heat
Treatment
1-1/8,
1-1/2
1-1/2, 238, 51 42B824X012 42B8240X022 42B8241X012 42B8240X032
1-1/2, 238, 51 42B9220X012 42B9320X022 42B9231X012 42B932X032
2-1/2, 364, 76 43B0078X012 43B0078X022 43B0080X012 43B0078X032
28, 38 32B6028X012 32B6028X022 32B6029X012 32B6028X032
SA-182-F22 Ion
Nitride
316 SST
Electrolized
NACE MR0175
17-4 SST
H1150 DBL
-16-
Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Key 22: Valve Plug for 2 to 6-inch Jordan Valve Class 1500 Globe Valve
Valve
Size
Inches
2
Valve Stem
Valve
Design
HPX2D 1/2 12.7 1-7/8 47.6 32B6007X012 32B6007X022 32B6007X012 32B6006X012
HPX5T 1/2 12.7 1-7/8 47.6 32B6011X012 --- 32B6011X012 32B6010X012
HPX2D 1/2 12.7 2-7/8 73.0 32B8247X022 32B8247X032 32B8247X012 32B8246X012
Connection
in. mm in. mm
3/4 19.1 1-7/8 47.6 32B6008X012 32B6008X022 32B6008X012 32B6008X012
3/4 19.1 1-7/8 47.6 32B6013X012 --- 32B6013X012 32B6012X012
Port
Diameter
Trim 2, 3
and 4
316 SST
Trim 2, 3 and 4
316 SST
CoCr-A
Seat / Guide
Material
Trim 316 SST
CoCr-A
Seat/Guide
Trim 2, 3 and
4
416 SST
3
HPX5T 1/2 12.7 2-7/8 73.0 36A5429X012 --- 36A5429X012 36A5350X012
HPX2D
4
6
HPX5T 36A5437X132 36A5441X1022
HPX2D
HPX5T
3/4 19.1 2-7/8 73.0 32B8249X022 32B8249X032 32B8249X012 32B8248X012
3/4 19.1 2-7/8 73.0 36A5430X012 --- 36A5430X012 36A5351X012
32B9347X032 36A5441X0921
3/4 19.1 3-5/8 92.1
36A5441X0921
3/4 19.1 5-3/8 136.5 36A5441X092
1 25.4 5-3/8 136.5 36A5442X102 36A5442X1021
1-1/4 31.8 5-3/8 136.5 36A5443X082 36A5443X0821
2 50.8 5-3/8 136.5 36A943X072 38A6943X0721
3/4 19.1 5-3/8 136.5 36A5444X012
1 25.4 5-3/8 136.5 36A445X012 36A5445X012 36A5366X012
1-1/4 31.8 5-3/8 136.5 36A5446X012 36A5445X012 36A5367X012
36A5441X1022
36Z5442X1122
38A6943X0922
38A6943X0822
---
36A5441X052 36A5362X012
36A5441X052 36A5362X012
36A5442X042 36A5363X012
36A5443X042 36A5364X012
38A6943X042 39A6740X012
36A5444X022 36A5365X012
2 50.8 5-3/8 136.5 38A8300X012 38A8300X012 30B2224X012
1. For -20 to 650F (-29 to 353C) temperature range
2. For 500 to 105F (260 to 566C) temperature range
-17-
Mark HPX and HPaX SerieS Globe and anGle Style Control ValVeS
Key 28: Back-Up Ring for all Mark HPX (2 to 6-inch) and HPAX (2-inch only) Valves
Valve Size,
Inches
2 1-7/8 47.6 10A4218X012 10A4218X022
3 2-7/8 73.0 10A4217X022 10A4217X012
4
6
Gasket Set (Includes Key 19 Bonnet Gasket and Key 24 Seat Ring Gasket
Valve Rating
Class
1500 2 (std) 12B7100X032 12B7100X042
Port Diameter Material
in. mm S31600 (316 SST) S41600 (416 SST)
2-7/8 73.0 10A4217X022 10A4217X012
3-5/8 92.1 16A5483S022 16A5483X012
4-3/8 111.1 10A4224X022 10A4224X012
5-3/8 136.5 10A5409X022 10A5409X012
Valve Size, Inches Material
N0660
(Inconel 600)/ Graphite
(Inconel 750)/ Graphite
3 (std) 12B7100X052 12B7100X062
MKHPXandHPAXIM/0214/2K
NO 7750
4 (std) 12B7100X082 ---
6 (std) 12B7100X112 ---
2500 2 (std) --- 12B7100X132
Key 23: Seat Ring
Valve Size,
Inches
Design Port Diameter Seat Ring Material
in. mm S31600 (316 SST) S41600 (416 SST)
2 HPX2D, HPX5T 1-7/8 47.6 22B6004X012 22B6005X012
3 HPX2D, HPX5T 2-7/8 73.0 22B6094X012 22B6095X012
HPX2D, HPX5T 3-5/8 92.1 22B9338X012 22B9339X012
4
HPX2D, HPX5T 2-7/8 73.0 22B9340X012 22B9341X012
HPX2D, HPX5T 5-3/8 136.5 23B0093X012 23B0094C012
6
HPX2D, HPX5T 4-3/8 111.1 23B0096X012 23B0096X012
Jordan Valve, a division of Richards Industries
3170 Wasson Road • Cincinnati, OH 45209
513.533.5600 • 800.543.7311 • 513.871.0105 (f) info@richardsind.com • www.jordanvalve.com
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