Protected height15-180 cm15-180 cm30-180 cm30-180 cmProtected height50-120 cm
ApplicationsManually serviced machines with short safety
distances.
FunctionsFunctions
Range6 m19 m7 m20 mRange50 m50 mUp to 8 m Up to 8 m
Auto/Manual resetAuto/Manual reset
EDMEDM
MutingMuting
OverrideOverride
Integrated muting
lamp
BlankingBlanking
No dead zoneNo dead zone
CodingCoding
Hand
Manually serviced machines with short safety
distances. With advanced features like muting,
blanking and cascading.
Finger
Hand
CascadingCascading
OPTICAL SAFETY DEVICES3– 3
Orion2Orion3
Light grid, Active + Passive units, Sturdy profile
Slim profile
Image
3
Type of detection
Applications
2, 3 or 4 beams
Perimeter guarding
over long distances
Extended
Body
Perimeter guarding
over long distances
with muting
Orion3 BaseOrion3
Extended
Perimeter guarding
with one-sided con-
Perimeter guarding with one-sided
connection and muting
nection
Body
Integrated muting
lamp
3– 4SA FETY PRODUCTS C ATALOG ABB JOKAB SAFETY
—
Introduction and overview
Selection orientation
Choose the right resolution for your application
Finger detection
Light curtains with 14 mm resolution are intended for finger
detection when the light guard needs to be very close to the
machine in order to give the operator a good view and easy
3
accessibility to the machine.
Body detection
Light grids have a resolution adapted for detection of the
whole body and are intended for perimeter guarding where
there is a requirement for high accessibility. They offer a
very good sensing range, but require a much greater safety
distance than light guards for finger and hand detection.
Hand detection
Light curtains with 30 mm resolution are intended for hand
detection and area protection and is often a good compromise between cost and accessibility to the machine. They
offer a better sensing range than finger detection light
curtains, but require a slightly greater safety distance.
OPTICAL SAFETY DEVICES3– 5
—
Introduction and overview
Standards
Resolution and safety distance
The optical safety device must be installed so that no-one can reach the hazardous area
without first passing through the detection zone of the light guard. The distance from the
hazardous area to the detection zone of the optical safety device must be large enough in
order for the machine to have time to stop before someone can reach the hazardous area.
This distance is called the safety distance, and it shall be calculated using the formula from
EN ISO 13855.
The safety distance is influenced by the distance between each beam in the light guard. The
closer the beams are together, the smaller the safety distance can be, which is why light curtains for finger detection can be placed much closer to the hazardous area than light grids
for body detection.
3
3– 6SAFET Y PRODUCTS C ATALOG ABB JOKAB SAFETY
—
Safety distance according to EN ISO 13855
The distance ’S’ is the minimum distance between a light curtain and a hazardous
area. This is calculated with the formula from EN ISO 13855 - Safety of machinery
- Positioning of safeguards with respect to the approach speeds of parts of the
human body.
S = (K x T) + C
3
S = minimum distance in mm
K = approach speed (of hand or body) in mm/s
T = stopping time of the machine (including reaction time of
safety devices) in seconds
C = additional distance in mm based upon the body´s
intrusion towards the hazardous area before the safety
device has been actuated.
NB If it is possible to reach the hazard zone by reaching over
the light beam, an adjustment is made to the formula. In
table 1 in EN ISO 13855 an alternative safety distance addition (C
value out of C and C
hazard zone by reaching over the light curtain/grid.
) is given to the formula S = (K x T) + C. The greatest
ro
Resolution for finger (≤14 mm) gives C = 0
is to be used to prevent reaching the
ro
Minimum distances for light curtains installed vertically and horizontally
according to EN ISO 13855
S = minimum distance in mm
H1 = the lower beam may not
be situated higher than 300
mm above the ground
H2 = the upper beam may
not be situated lower than
900 mm above the ground
For S ≤ 500 mm the minimum distance for vertical
installation is calculated with the following formula:
S = minimum distance in mm
H = the light curtain detection zone must be positioned between 0 and 1000
mm above the floor
The minimum distance for horizontal installation is
calculated with the following formula:
S = (2000 x T) + 8 x (d-14)
where d is the light curtain´s resolution in mm.
K = 2000 mm/s is used to represent the speed of the hand.
The expression (8 x (d-14)) may never be less than 0. Minimum distance S may never be less than 100 mm.
If the minimum distance according to the formula above
gets larger than 500 mm one can instead use:
S = (1600 x T) + 8 x (d-14)
K = 1600 mm/s is used to represent the speed of the body.
Minimum distance according to this formula is 500 mm.
S = (1600 x T) + (1200 - 0.4 x H)
where H is the height of the detection zone above the reference plane, e.g. the ground
(1200 – 0,4 x H) may not be less than 850 mm. Depending on
the resolution, d, that the light curtain has, there is a minimum height where the detection zone may be placed. This is
calculated with:
H = 15 x (d – 50).
H cannot be less than 0. With a resolution d =14 or 30 mm
one can therefore install the light curtain from H = 0 and up.
The higher it is situated, the shorter the minimum distance
gets. The highest permissible height H of the detection zone
is 1000 mm.
When you use a horizontal light curtain as perimeter protection, the depth of the light curtain shall be at least 750 mm
to prevent people from inadvertently stepping over it. The
estimated minimum distance is measured from the machine’s hazardous section to the outermost beam of the
horizontal light curtain (seen from the machine).
OPTICAL SAFETY DEVICES3 – 7
Minimum distance for light beams according to EN ISO
13855
For light beams the minimum distance is calculated from
the following:
S = (1600 x T) + 850 mm
NOTE! The additional distance will in most cases be more
than 850 mm due to the possibility to reach over a light
beam. (C
The formula applies to light guards with 2, 3 or 4 beams. It
is the risk assessment that decides the number of beams
that are to be chosen. The following possibilities must be
considered.
–to crawl under the lowest beam;
–to reach over the top beam;
–to reach in between two beams;
–that the body passes in between two beams.
To fulfill the requirements the beams shall be installed at the
following heights:
)
ro
Minimum distance for single beams according to EN ISO
13855
A single beam as only protection is normally not suitable to
prevent whole body access. Single beams are mostly used in
combination with other safety devices or fixed guards.
3
The risk assessment should determine if a single beam is a
suitable protection for the hazard in question.
The safety distance is calculated using:
S = (1600 x T) + 1200 mm
A height of 750 mm from the reference plane has been found
suitable to prevent inadvertent access to the danger zone.
Number of beamsHeight over the reference plane,
4300, 600, 900, 1200
3300, 700, 1100
2400, 900
e.g. ground
3– 8SA FETY PRODUCTS C ATALOG ABB JOKAB SAFETY
—
Safety light curtain
Orion1 Base
Orion1 Base is an easy to use light
curtain with compact dimensions
3
and two resolutions for detection of
fingers and hands.
Light curtains are usually used closed
to the hazardous zone when repeated
access to the machine is necessary,
for example manually serviced
machines.
Light curtains can also be used to
limit work zones inside the hazardous
area and be mounted horizontally for
area protection.
Cost effective solution
No more functions than neccessary
Orion1 Base comes with a minimum of
advanced functionalities to save cost.
Minimized cabling
A local reset button can be connected
directly to the light curtain. In this way
there is no need for a cable between
the reset button and the electrical
cabinet or for an extra control module.
External device monitoring
Each light curtain can monitor the
actuators without any extra control
module (EDM function).
Continuous
operation
Visible alignment level
Since the alignment level is displayed,
the alignment can be improved before
the occurrence of an unwanted stop.
Protective tubes and lens shields
protect the devices in harsh environments.
Easy to install
Easy to align
Alignment help and a wide angle within
the limits of a Type 4 device facilitate
alignment. Rotation brackets also simplify alignment.
Easy to connect
M12 connectors speed up cabling.
OPTICAL SAFETY DEVICES3– 9
—
Applications and features
Orion1 Base
Applications
Vertical mounting
When using standard vertical mounting the light guard can
be placed close to the hazard zone. This is suitable for applications where repeated access to the machine is necessary,
e.g. manually serviced machines.
Features
Finger detection
A 14 mm resolution is intended for finger detection when
the light guard needs to be very close to the machine in
order to give the operator a good view and easy accessibility
to the machine. A 14 mm resolution enables a sensing range
of 6 m.
Horizontal mounting
Horizontal mounting is mainly used for area protection and
limitation of work zones.
3
Hand detection
A 30 mm resolution is intended for hand detection and area
protection and is a good compromise between cost and
accessibility to the machine. A 30 mm resolution enables a
sensing range of 19 m.
Local reset
A local reset button is connected directly to the light guard
instead of to the safety control module in the electrical
cabinet. This saves safety relays/PLC inputs and minimizes
cabling to the electrical cabinet. Clever accessories makes
the connection easier.
EDM
External Device Monitoring is a feature allowing the light
guard to supervise the actuators in simpler applications,
eliminating the need for a safety relay or programmable
safety controller.
4 standard brackets for Orion1 & Orion2JSM Orion012TLA022310R0000
2TLC172781F0201
—
Accessories
Orion1 Base
Orion Laser pointer
2TLC172783F0201
JSM Orion03
Smile 11 RB
M12-3R
Tina 10C
OPTICAL SAFETY DEVICES3– 1 1
—
Accessories
Mounting accessories
Typ eOrder code
2TLC172816F0201
Description
Orion Test Piece 14 mmOrion TP-142TLA022310R5200
Orion Test Piece 30 mmOrion TP-302TLA022310R5300
Orion Laser pointerOrion Laser2TLA022310R5000
JSM M5B special T-nut M5 to be used with M5x12 screw for mounting Orion on Quick-GuardT-nut JSM M5B2TLA040035R0400
4 rotation brackets for Orion1 BaseJSM Orion032TLA022310R0100
Kit for mounting of Orion1 & Orion2 in Stand (4 pieces for lengths shorter than 1200 mm) JSM Orion062TLA022310R0400
Kit for mounting of Orion1 & Orion2 in Stand (6 pieces for lengths of 1200 mm or more) JSM Orion072TLA022310R0500
Kit for mounting of Orion1 Mirror in StandJSM Orion112TLA022310R0900
Orion Plate kit for adjustment of protective standOrion Stand Plate2TLA022312R5000
Deviating mirror to be mounted in Orion Stand with one kit JSM Orion11Orion1 Mirror*
Protective standOrion Stand*
Smile reset button with NO contactSmile 11 RA2TLA030053R0000
Smile reset button with NO contact for PlutoSmile 11 RB2TLA030053R0100
Smile reset button with NO contact for Orion1 BaseSmile 11RO12TLA022316R3000
Y-connector for series connection of DYNlink devices with M12-5 connectors, e.g. EdenM12-3A2TLA020055R0000
2TLC172012V0201
Y-connector for connection of a Smile reset button to OrionM12-3R 2TLA022316R0000
Y-connector for easy connection of a transmitterM12-3D2TLA020055R0300
Adaptation of OSSD to DYNlink. Two M12-5 connectors.Tina 10A v22TLA020054R1210
Adaptation of OSSD to DYNlink with possibility to connect a local reset button. Three M12-5
Tina 10B v22TLA020054R1310
connectors.
Adaptation of OSSD to DYNlink with possibility to power the transmitter. Three M12-5 connectors.
*These accessories are available in different sizes.
2TLC172477F0201
For more information see:
Orion1 Mirror 2TLC172058L0201, Orion Stand 2TLC172059L0201, Orion WET 2TLC172061L0201, Orion Shield 2TLC172071L0201
Tina 10C v22TLA020054R1610
For more information about the connection accessories, please see:
Orion connection accessories 2TLC172101L0201
3
—
How to choose correct reset button
Local or global resetAdaption to DYNlink* Safety controle moduleTyp e Useful connection accessories
Local
reset button con-
nected to the light guard
(Orion in manual reset
mode)
Global reset button
connected to the control
module
(Orion in automatic reset
mode)
* The ABB Jokab Safety DYNlink solution offers the following advantages:
- Serial connection of safety devices while maintaining PLe/cat. 4, up to 25 Tina 10 per Vital and up to 5 Tina 10 per
Pluto input.
- Only one safety input of the Pluto instead of two with the standard OSSD outputs.
** Smile 11 RA has one NO contact, which is the most common for reset buttons. Please check what is requested for the chosen
safety control module.
YesVital or PlutoSmile 11RO1
Tina 10B: OSSD to DYNlink + local
reset button
M12-3A: Serial connection of DYNlink
NoAny safety control module
compatible with light guard
Smile 11RO1 M12-3R: Easy connection of a local
reset button
YesVitalSmile 11 RATina 10A: OSSD to DYNlink
Tina 10C: OSSD to DYNlink + supply
to transmitter
PlutoSmile 11 RBTina 10A: OSSD to DYNlink
Tina 10C: OSSD to DYNlink + supply
to transmitter
NoAny safety control module
compatible with light guard
Smile 11 RA**
-
3– 1 2
SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Cables and connectors
Orion1 Base
M12-C61
3
M12-C61HE
M12-C334
M12-C01
C5 cable
2TLC172657F0201
2TLC010003F0201
—
Cable with connectors
ConnectorFemale/maleLengthSpecial featureTyp e Order code
M12-8 male + femaleFemale + male0.2 M12-CTO1BA
M12-8 male + femaleFemale + male0.2 M12-CTO1BM
M12-8 female - M12-5 male Female + male1 M12-CTURAX-O1B
Letters (a, b, c, d, e, t1, t2, t3) refer to cables in connection examples, e.g:
2TLC010002T0001 Connection diagram Orion_cables_Tina10_M12-3A_M12-3D
2TLC010003T0001 Connection diagram Orion_cables_Smile11R_Urax_M12-3R
1)
M12-CTO1BA (t1) can be used for:- connection of Orion1 Base to Tina 10A/C
2) M12-CTO1BM (t
3)
M12-CTURAX-01B (t3) is used for:- the connection of Orion1 Base to URAX-D1R.
—
Separate cables and connectors
) can be used for:- connection of Orion1 Base to Tina 10B or M12-3R for use of a local reset button,
2
- replacement of Focus II in automatic reset with Orion in automatic reset.
The EDM function should be deactivated in all cases.
for example Smile 11ROx
- replacement of Focus II in manual reset with Orion in manual reset.
The EDM function should be deactivated in all cases.
The light guard is automatically configured in automatic reset and the EDM
function should be deactivated.
DescriptionTyp eOrder code
Connectors
M12-5 pole female, straightM12-C012TLA020055R1000
M12-5 pole male, straightM12-C022TLA020055R1100
M12-8 pole female, straightM12-C032TLA020055R1600
M12-8 pole male, straightM12-C042TLA020055R1700
Cable with 5 conductors
10 m cable with 5 x 0.34 shielded conductors C5 cable 10 m 2TLA020057R0001
50 m cable with 5 x 0.34 shielded conductors C5 cable 50 m 2TLA020057R0005
100 m cable with 5 x 0.34 shielded conductors C5 cable 100 m 2TLA020057R0010
200 m cable with 5 x 0.34 shielded conductors C5 cable 200 m 2TLA020057R0020
500 m cable with 5 x 0.34 shielded conductors C5 cable 500 m 2TLA020057R0050
2TLC010038F0201
Cable with 8 conductors
50 m cable with 8 x 0.34 shielded conductors C8 cable 50 m 2TLA020057R1005
100 m cable with 8 x 0.34 shielded conductors C8 cable 100 m2TLA020057R1010
200 m cable with 8 x 0.34 shielded conductors C8 cable 200 m2TLA020057R1020
500 m cable with 8 x 0.34 shielded conductorsC8 cable 500 m2TLA020057R1050
M12-C61HE2TLA020056R8000
M12-C101HE2TLA020056R8100
1
2TLA022315R3000
2
2TLA022315R3100
3
2TLA022315R3300
(a)
Orion receiver or active part
Tina 10B
Smile reset
1. + 24 VDC
2.
In
3.
0 V
4.
Out
5. Info
M12 5-pole male
5. Info
OPTICAL SAFETY DEVICES3– 1 3
—
Connection examples
Orion1 Base
Orion receiver or active part
Reset to Orion with Tina 10BOrion with Tina 10A/C
(t1)
Cable
Tina 10A/C
M12 5-pole male
1.+ 24 VDC
In
2.
0 V
3.
Out
4.
Without local reset button
Connection to the ABB Jokab Safety DYNlink signal via
Tina 10 A/C. To be used with Vital safety control module
or Pluto programmable safety controller.
Reset to Orion with M12-3R
Orion receiver or active part
M12-3R
)
(t
2
(a)
M12 5-pole male
1.+ 24 VDC
2.OSSD1
3.
0 V
4. OSSD2
5. -
Smile reset
Connection of a local reset button via M12-3R.
(t
)
2
With local reset button
Connection to the ABB Jokab Safety DYNlink signal via
Tina 10B. To be used with Vital safety control module or
Pluto programmable safety controller.
3
3– 14SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Technical data
Orion1 Base
Technical data
Approvals
Conformity
2006/42/EC - Machinery
2004/108/EC - EMC
3
Functional safety data
EN 61508:2010SIL3, PFH
EN 62061:2005+A1:2013SILCL3, PFHD = 2.64 x 10
EN ISO 13849-1:2008PL e, Cat. 4, PFHD = 2.64 x 10
Electrical data
Power supply+24 VDC ± 20%
Power consumtion, transmitter1.5 W max
Power consumption, receiver4 W max (without load)
Outputs2 PNP
Short-circuit protection1.4 A max
Output current0.5 A max / output
Output voltage – ONVdd -1 V min
Output voltage – OFF0.2 V max
Capacitive load2.2 μF at +24 VDC max
Cable length (for power supply)50 m max
ConnectorsM12-4 pole male on transmitter (compatible with M12-5 pole female)
Optical data
Light emission (λ)Infrared, LED (950 nm)
Resolution14 or 30 mm
Operating distance0.2…19 m for 30 mm
Ambient light rejectionAccording to IEC-61496-2:2013
Mechanical data
Operating temperature0…+ 55 °C
Storage temperature- 25…+ 70 °C
Humidity range15…95% (no condensation)
Protection classIP65 (EN 60529:2000)
Weight1.3 kg / meter for each single unit
Housing materialPainted aluminium (yellow RAL 1003)
Front glass materialPMMA
Cap materialPC MAKROLON
EN ISO 13849-1:2008, EN 62061:2005/A1:2013, EN 61496-1:2013, EN 61496-2, EN 61508-1:2010, EN 61508-2:2010, EN 61508-3:2010, EN
61508-4:2010
= 2.64 x 10
D
M12-8 pole male on receiver
0.2…6 m for 14 mm
-9
-9
-9
More information
For more information, e.g. the complete technical information, please see product manual for:
Orion1 Base 2TLC172287M0201
Orion1 Extended is an easy to
use light curtain with compact
3
dimensions. It has two resolutions for
detection of fingers and hands, and
comes with advanced features like
cascading, muting and blanking.
Light curtains are usually placed
closed to the hazardous zone when
repeated access to the machine is
necessary, for example manually
serviced machines.
Cost effective solution
Integrated muting function
Muting sensors are connected directly
to the light grid, with no need for a
remote muting module.
No dead zones
The light beams cover all of the profile
length, without the usual dead zones
at the ends requiring extra mechanical
guards.
Easy serial connection
Cascading with the standard units:
no separate slave or master units.
Easy to install
Easy to align
Alignment help and a wide angle within
the limits of a Type 4 device facilitate
installation.
Interferenceprotection
Protection against mutual interference with coding.
OPTICAL SAFETY DEVICES3 – 17
—
Features
Orion1 Extended
Finger detection
A 14 mm resolution is intended for finger detection when
the light guard needs to be very close to the machine in
order to give the operator a good view and easy accessibility
to the machine. A 14 mm resolution enables a sensing range
of 7 m.
Blanking
The blanking function allows to define a number of beams
that can be constantly interrupted without stopping the
machine. In this way a fixed material or a cable is allowed in
the protected field, but a hand interrupting an extra beam
would stop the machine. With floating blanking, the object,
for ex. the cable, can move within the protected field.
Hand detection
A 30 mm resolution is intended for hand detection and area
protection and is a good compromise between cost and
accessibility to the machine. A 30 mm resolution enables a
sensing range of 20 m.
3
No dead zones
A special feature of Orion1 Extended is that the light beams
cover all of the profile length, without any dead zones. This
enables to place it inside openings, instead of having a larger light guard in front of an opening.
Cascading
All Orion1 Extended units can be connected in series (cascaded) to easily create a suitable light curtain setup with no
special units needed.
Local reset
A local reset button is connected directly to the light guard
instead of to the safety control module in the electrical
cabinet. This saves safety relays/programmable inputs and
minimizes cabling to the electrical cabinet.
Muting
By connecting muting sensors to the light guard, it can
distinguish material from persons and allow the material to
pass through an opening but not persons.
EDM
External Device Monitoring is a feature allowing the light
guard to supervise the actuators in simpler applications,
eliminating the need for a safety relay or programmable
safety controller.
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