ABB has a full range of switches for monitoring doors and hatches, both with
and without locking function.
EdenSenseMKeyMagneGKey
ImageImage
4
Function
Type
Description
Applications
Advantage
InterlockInterlockInterlock and process/safety lock
Non-contact switchMagnetic non-contact
switch
The original non-contact sensor with unique fault-detection capabilities.
Monitoring doors and
hatches. Ideal for use in harsh
environments such as food
and beverage. Also for monitoring of end positions of e.g.
an overhead crane.
- Flexible mounting
- M12 connectors
- IP69K for harsh environments
- One switch to reach Cat. 4
- Unique coding to prevent
defeat
- Local reset minimizes
cabling
- Non-contact eliminates wear
Coded magnetic switch in
stainless steel for harsh
environments.
Monitoring doors and
hatches in applications
where a stainless steel
product is required.
- Stainless steel
- IP69K for harsh environ-
ments
- Extreme temperature
range
- Coded sensor
- Non-contact eliminates
wear
Mechanical switch
A classic and well-tried solution.
Monitoring doors and hatches.
Also available with safe locking.
- Holds the door closed
- Possible to lock
Page 3
SENSORS AND LOCKS4– 3
4
Function
Type
Description
Applications
Advantage
Interlock and process lockInterlock and safety lock
Electromagnetic lockMechanical safety lock
A robust magnetic lock with strong holding
A robust safety lock with die cast housing.
force.
Locking doors and hatches to prevent interruption of machines with short stopping time
Safe locking of hinged and sliding doors for machines with a long stopping time.
e.g. robotics applications.
- Robust design with good sealing
- M12 connectors.
- Safe locking
- Robust design
- Room to integrate 22 mm pilot devices
- Rear escape release
- High level coding
- Lockout function
- Manual unlocking (auxiliary release)
Page 4
4– 4SAFETY PRODUC TS CATALOG ABB JOKAB SAFETY
—
Introduction and overview
Selection orientation
The difference between locking and interlocking functions
Interlocking function
An interlocking function indicates if a door is open or closed. When the door is open the
interlocking function also prevents dangerous machine functions, but it does not prevent
the door from being opened.
Locking function
A locking function prevents the door from being opened until an unlocking signal has been
sent.
4
Interlocking function e.g. Eden
Locking function e.g. Magne
When to use interlocking and locking functions
An interlocking function is required if the dangerous machine functions needs to be
stopped when someone enters the dangerous area.
A locking function is required if a user can open a door/hatch and reach the dangerous
machine parts before the dangerous machine functions have ceased. It is also required if
the process needs to be protected from unwanted stops that would occur if a person could
open a door in the middle of a critical stage of the process..
The difference between a process lock and a safety lock
All locks of the ABB Jokab Safety range can be used as process locks but only GKey and the
models of MKey that uses power to unlock can be used as safety locks. Here is why:
A process lock protects the process. One example of an application is a lock on a door giving access to a machine with short stopping time, e.g. a welding machine. The door should
not be unlocked before the end of the welding cycle. Should the door be unlocked before
the end of the cycle (as a consequence of a fault in the installation like a loss of power or a
short-circuit) the door could be opened, which would result in a process stop. It might take
a long time to restart the process, but no person would have had time to come close to the
danger or get injured. Since the lock only protects the process there is no need for a safe
locking signal.
Process lock e.g. Magne
A safety lock protects people. One example of an application is a lock on a door giving access to a dangerous machine with a long stopping time, e.g. a circular saw. The door should
never be unlocked before the dangerous movement has stopped, not even as a consequence
of a fault in the installation like a loss of power or a short-circuit. Should the door be unlocked before the machine has stopped, a person could open the door and have time to get
close to the dangerous movement and get injured. Since the lock is protecting the person,
the unlocking signal should be safe.
Since a loss of power should not unlock a safety lock, only locks that require power to unlock
(e.g. +24 VDC) can be used as safety locks.
Safety lock e.g. GKey
Page 5
SENSORS AND LOCKS4– 5
4
Page 6
4– 6SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Non-contact safety sensor
Eden
Eden is a non-contact safety sensor
used as interlocking device for e.g.
doors and safe position monitoring.
Eden consists of two parts: Adam and
Eva. Adam senses the presence of
Eva without mechanical contact and
therefore without any wear.
The compact size of Eden and its 360°
4
mounting possibility make it easy to
use in most applications.
Different models of Eden are available
for different types of control modules.
All Eden models make it very easy to
reach PL e, often using fewer components than other solutions.
All Eden models have an IP67/IP69K
sealing.
Continuous operation
Easier troubleshooting
Extensive LED indication and status
information reduce downtime.
Affordable rangeEasy to install
Local reset function
The integrated reset function reduces
the number of cables and PLC inputs.
Large mounting tolerance
A 360° mounting possibility with generous tolerances facilitates mounting.
Suitable in harsh environments
IP67/IP69K and a temperature range of
-40 to +70°C offer an excellent resistance in demanding environments.
No wear, no mechanical breakage
Non-contact sensing means no mechanical wear and the large sensing
tolerance gives a better tolerance to
vibrations, resulting in fewer unwanted
process stops.
PL e with fewer components
Series connection with PL e, local
reset and DYNlink signal allow to
considerably reduce the number of
components needed to reach PL e.
Fast connection
M12 connectors, local reset and accessories speed up installation.
Page 7
—
Applications
Eden
Applications
SENSORS AND LOCKS4 – 7
Doors and hatches
Eden monitors whether the hatch is open or closed. The
dangerous movement is stopped as soon as the hatch is
opened.
Position control
Eden can be used to monitor the position of a machine
when someone is in the work area. This can be useful when
removing power to the machine causes problems like a long
restart time.
As long as the machine remains in the safe position monitored by Eden, a person can be allowed to enter the hazardous area even though the machine is still powered. If the
machine leaves the safe position while the person is still in
the hazardous area, power is removed from the machine.
4
Page 8
4– 8SAFETY PRODUC TS CATALOG ABB JOKAB SAFETY
—
Features
Eden
Features
Easy PL e with Eden safety sensor
- Eden sensors can be connected in series while maintaining
Cat. 4.
- Only one Eden per guard is necessary to reach PL e (instead of two key switches).
- Eden reaches PL e without any need for periodic checks
(see ISO/TR 24119).
4
Low or high level coded sensor
Eva is available with General code or Unique code. If a new
Adam is paired with an Eva general code at start up, Adam
will accept all Eva with general code as a valid actuator. Eden
will then classify as a low level coded sensor.
If a new Adam is paired with an Eva Unique code at startup
(or Eva AS-i), Adam will only accept this specific Eva as a
valid actuator. In this case Eden is classified as a high level
coded sensor. A high level coded sensor should be used
when the motivation to defeat a sensor cannot be eliminated (see EN ISO 14119:2013).
360° mounting possibility
Eden offers 360° mounting possibility with generous tolerances.
Local reset button
A local reset button with integrated LED can be connected
directly to Adam Reset instead of to the safety control module. In this way, each Eden can easily have its own reset button, which saves cable length and safety relays/PLC inputs.
Adam Reset monitors the reset function and manages the
LED in the reset button in the following way:
on - Adam and Eva are not in contact
flashing - Adam and Eva in contact, waiting for reset
off - Adam and Eva in contact and reset
Info signal and extensive indication facilitate
troubleshooting
All Eden models offer extensive LED indication to help troubleshooting and localizing which doors/hatches are opened.
The LED on Adam lights in green or red depending on status:
green - valid Eva within range
red - valid Eva out of range
flashing red/green - valid Eva within range, but no valid
safety signal received (loop broken “upstream”)
The LED on Adam AS-i has slightly different default settings
and can be programmed to light in any behaviour.
Simple status information with StatusBus
StatusBus is a simple and cost effective way to collect the
status information of safety sensors. The StatusBus functionality is available with some DYNlink devices and allows to
collect the status of each individual safety device, even when
connected in series. A single input on Pluto safety PLC can
collect the status of up to 30 safety devices. The devices are
connected using standard cable and M12-5 connectors. No
specific bus cable or extra communication module is necessary.
Page 9
—
Models
Eden
Models
SENSORS AND LOCKS4– 9
Eden DYN
Eden DYN consists of an Adam DYN and an Eva (general or
unique code).
Adam DYN uses the ABB Jokab Safety DYNlink signal that allows to connect several safety products in series while maintaining PL e using only one channel. DYNlink signals must be
used with Vital safety controller or Pluto safety PLC.
Up to 30 Adam DYN can be connected in series to Vital and
up to 10 Adam DYN can be connected in series to one input
of Pluto.
All products using the DYNlink signal can easily be connected
in series and mixed in the same loop with a maintained PL e.
Tina adapters allow to use other products in a DYNlink loop,
and a wide range of connection accessories simplifies the
cabling.
Eden AS-i
Eden AS-i consists of an Adam AS-i and an Eva AS-i (Eva AS-i
has a unique code).
Eden AS-i can be used with any AS-i monitor. AS-i is a bus
system that offers a very simple connection of up to 31
safety devices to one monitor according to PL e and makes it
easy to move, remove and add safety devices.
When Eden AS-i is used with Pluto programmable safety
controller, no other AS-i master or monitor is necessary, and
no specific knowledge of AS-i is required.
4
Eden AS-i
Eden DYN
Eden OSSD
Eden OSSD consists of an Adam OSSD and an Eva (general or
unique code).
Adam OSSD can be used with all safety relays and safety
PLCs compatible with OSSD signals (commonly used for
light guards). Up to 30 Adam OSSD can be connected in series, and since OSSD devices monitor their own outputs for
short circuits, a Cat. 4/PL e can still be reached.
Eden OSSD
Page 10
4– 10
SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Ordering information
Eden
—
Adam
Adam DYN-Info M12-5
4
Eva General code
2TLC010045V0201
2TLC010061V0201
Type of safety
controller
Plutoxx
StatusBus Info signal Local reset Series
connection
1)
xM12-5Adam DYN-Status M12-52TLA020051R5200
Connector
male
Typ e Order code
Pluto or VitalxxM12-5Adam DYN-Info M12-52TLA020051R5100
Adam AS-iUnique code. (Prevents defeat/fraud) High levelEva AS-i 2TLA020051R8000
—
Accessories
JSM D20 Eden slide lock
2TLC010040F0201
FIXA
Distance plate
2TLC010040F0201
2TLC172727F0201
DescriptionTyp e Order code
Mounting plate for conventional door/hatch and folding door. Two pieces are needed for
JSM D4H2TLA040033R3600
a complete set.
Mounting plate for folding doors. Used together with one piece of JSM D4H. JSM D4J2TLA042020R4000
Sliding lock for Eden on conventional doors. (Eden is not included.)JSM D202TLA020302R1000
Mounting converting plate from Eden E to Eden OSSD or Eden DYNDA 3A 2TLA020053R0600
Heat shrinking tubes for M12 connectors. Protects M12 connectors in harsh environments
M12 Safety seal2TLA020053R0800
and provides extra protection against tampering.
Wrench for tightening of M12 connectors according to specified torque: 0.6 Nm.M12 Torque wrench2TLA020053R0900
Handheld terminal for addressing, configuration and testing of AS-i devices, StatusBus
FIXA2TLA020072R2000
devices, DYNlink devices and conventional PNP devices.
—
Spare parts (included with main product on deliver y)
DescriptionTyp eOrder code
Distance plate in yellow PBT (4 pcs).DA 1B 2TLA020053R0700
Black distance rings to be mounted in Adam and Eva mounting holes (4 pcs).DA 2B 2TLA020053R0300
—
Reset buttons for local reset
DescriptionTyp e Order code
Reset button for Adam with 5 pinsSmile 12RF 2TLA030053R2600
Reset button for Adam with 8 pinsSmile 12RG 2TLA030053R2700
Smile 12RG Reset button
2TLC172575F0201
Page 11
SENSORS AND LOCKS4– 1 1
—
Cables and connectors
Eden
2TLC172951F0201
M12-C61
2TLC010003F0201
M12-C61HE
2TLC172931F0201
M12-C334
—
Cable with connectors
ConnectorFemale/maleLengthSpecial featureTyp e Order code
M12-5 pole female, straightM12-C012TLA020055R1000
M12-5 pole male, straightM12-C022TLA020055R1100
M12-8 pole female, straightM12-C032TLA020055R1600
M12-8 pole male, straightM12-C042TLA020055R1700
Cable with 5 conductors
10 m cable with 5 x 0.34 shielded conductors C5 cable 10 m 2TLA020057R0001
50 m cable with 5 x 0.34 shielded conductors C5 cable 50 m 2TLA020057R0005
100 m cable with 5 x 0.34 shielded conductors C5 cable 100 m 2TLA020057R0010
200 m cable with 5 x 0.34 shielded conductors C5 cable 200 m 2TLA020057R0020
500 m cable with 5 x 0.34 shielded conductors C5 cable 500 m 2TLA020057R0050
Cable with 8 conductors
2TLC010038F0201
50 m cable with 8 x 0.34 shielded conductors C8 cable 50 m 2TLA020057R1005
100 m cable with 8 x 0.34 shielded conductors C8 cable 100 m2TLA020057R1010
200 m cable with 8 x 0.34 shielded conductors C8 cable 200 m2TLA020057R1020
500 m cable with 8 x 0.34 shielded conductorsC8 cable 500 m2TLA020057R1050
Page 12
4– 1 2SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Connection Accessories
Eden
2TLC010008F0201
JSOP-2 Terminator
4
—
Connection accessories
DescriptionTyp e Order code
Y-connector for series connection of DYNlink devices with M12-5 connectors, e.g. Eden.M12-3A2TLA020055R0000
Y-connector for series connection of DYNlink devices with the StatusBus function. M12-3S2TLA020055R0600
Y-connector for series connection of Adam OSSD M12-8 with M12-8 cablesM12-3G 2TLA020055R0700
Y-connector for series connection of Adam OSSD M12-8 with M12-5 cablesM12-3H2TLA020055R0800
Termination plug M12-5. For Adam OSSD with M12-3H. Connects pin 1 with pin 2 and 4.JSOP-1 Terminator2TLA020053R7000
Termination plug M12-8. For Adam OSSD with M12-3G. Connects pin 2 with pin 3 and 4.JSOP-2 Terminator2TLA020053R7100
M12-5 female connector with vampire connector for AS-i flat cableAS-i T-connector M122TLA020073R0000
EN ISO 12100:2010, EN ISO 13849-1:2015,
EN 62061:2005/A2:2015, EN 602041:2006+A1:2009, EN 60664-1:2007, EN 61000-62:2005, EN 61000-6-4:2007, EN 60947-5-3:2013,
EN ISO 14119:2013, EN 61508:2010
EN ISO 12100:2010,
EN ISO 13849-1:2015, EN 62061:2005/A2:2015,
EN 60204-1:2006+A1:2009,
EN 60664-1:2007, EN 61000-6-2:2005,
EN 61000-6-4:2007, EN 60947-5-3:2013,
EN ISO 12100:2010, EN ISO 13849-1:2008,
EN 62061:2005, EN 60204-1:2006+A1:2009,
EN 60664-1:2007, EN 61000-6-4:2007
EN ISO 14119:2013, EN 61508:2010
Functional safety data
EN/IEC 61508:2010SIL3, PFH
= 4.5 x 10
D
-9
EN/IEC 62061:2005+A1:2013SILCL3, PFHD = 4.5 x 10
EN ISO 13849-1:2008PL e, Cat. 4, PFHD = 4.5 x 10
Electrical data+24 VDC
Tolerance: +14.4...+27.6 VDC
-9
-9
SILCL3, PFHD = 4.5 x 10
PL e, Cat. 4, PFHD = 4.5 x 10
+24 VDC
Tolerance: +14.4...+27.6 VDC
SIL3, PFHD = 4.5 x 10
-9
-9
-9
SIL3, PFHD = 6.0 x 10
SILCL3, PFHD = 6.0 x 10
PL e, Cat. 4, PFHD = 6.0 x 10
-10
-10
-10
+30 VDC (AS-i bus)
Tolerance: +26.5...+31.6 VDC
Mechanical data
Operating temperature-40 °C...+70 °C (storage/operation)-40°C...+70 °C (storage/operation)-40 °C...+85 °C (storage), -25 °C...+55 °C
(operation)
Protection classIP67 and IP69K
Humidity range35 to 85% (no icing, no condensation)
For more information, e.g. the complete technical information, see product manual for:
Eden DYN 2TLC172271M0201
Eden OSSD 2TLC172272M0201
Eden AS-i 2TLC172230M0201
Page 14
4– 14SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Dimension drawings
Eden
Dimension drawings
4
All dimensions in mm
Adam M12-5 male connector.
(Note that some models have 4 or 8 pins
instead.)
Page 15
SENSORS AND LOCKS4– 1 5
4
Page 16
4-16SAFET Y PRODUCTS CATALOG ABB JOKAB SAFETY
—
Safety magnetic switch
Sense7
Sense7 is a coded magnetic non-contact switch for interlocking gates
and hatches.
Sense7 has a stainless steel housing
that is designed for harsh environments and extreme temperatures.
4
Sense7 offers and interlocking function reaching PL e/SIL3 with low level
coding.
Safety and protectionReliable in extreme
Easy to install
conditions
High safety level
Sense7 has two closing and one opening solid state contacts. Two of these
needs to be monitored to achieve PL
e/SIL3.
LED indication
An integrated LED shows the status
of the sensor.
Compact size
Sense7 is compact in size to make it
easy to position and hide on gates
and hatches.
Large sensing distance
With a large sensing distance and
a high tolerance for misalignment
Sense7 is easy to install.
Stainless steel
With a stainless steel 316 body and a
IP67/IP69K rating, Sense7 is resistant
to harsh environments with both dirt
and water.
Hygienic design
Sense7 has no dust collecting cavities, and the stainless steel has a
mirror polished finish (Ra4) suitable
for CIP cleaning - food splash zones
acording to EHEDG guidelines.
High temperatures
Sense7 can be used at temperatures
from -25 °C up to 105 °C.
Page 17
—
Ordering details
Sense7
Sense7Z 2M
Sense7Z Key SS
SENSORS AND LOCKS4-17
—
Ordering details
Sense7 is always delivered with both switch and actuator.
Safety magnetic switch
Safety magnetic switch
Safety magnetic switch
Safety magnetic switch
—
Spare part
Type of handleTyp eOrder code
Actuator to safety magnetic switch Sense7Z, stainless steel.Sense7Z Key SS2TLA050040R0212
M12-8 male0,252NC+1NOSense7Z M122TLA050056R2120
-22NC+1NOSense7Z 2M2TLA050056R4120
-52NC+1NOSense7Z 5M2TLA050056R5120
-102NC+1NOSense7Z 10M 2TLA050056R6120
4
Page 18
4-18SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Technical data
Sense7
—
Technical data
Approvals
Conformity
2006
/42/EC
2014/30/EU
2011/65/EU
EN ISO 12100:2010, EN ISO 14119:2013, EN ISO 13849-1:2008+AC:2009, EN 60947-5-3:1999+A1:2005, EN
60947-5-2:1998+A1:1999+A2:2004
Functional safety data
EN/IEC 61508:2010Up to SIL3 (depending on system architecture)
4
EN/IEC 62061:2005+A1:2013Up to SILCL3 (depending on system architecture)
EN ISO 13849-1:2008Up to PL e, Cat 4 (depending on system architecture)
If the product usage differs from these assumptions (different load, operating frequency, etc.) the values must be adjusted accordingly.
Electrical data
Operating voltage+24 VDC ± 10%
Minimum switched current10 VDC 1 mA
Safety channel output (NC/NO)24 VDC 0.2 A max. rating
Mechanical data
Material
Protection classIP67 and IP69K
Operating temperature-25 °C ... + 105 °C
Cable type
Mounting bolts (tightening torque)
Assured release distance (Sar)
Assured operating distance (Sor)
Recommended distance
= 2.52 x 10-8
PFH
D
PFH
= 2.52 x 10-8
D
Proof test interval T
= 470 a (8 cycles per hour/24 hours per day/365 days)
MTTF
d
= 3 300 000 operations at 100 mA load
B
10d
= 2.52 x 10
PFH
D
= 47 a
1
-8
Stainless steel 316
PVC 8 core 6 mm
2 x M4 (1.0 Nm)
10 mm
20 mm
5 mm
More information
For more information, e.g. the complete technical information,see product manual:
Sense 2TLC172249M0201
Page 19
SENSORS AND LOCKS4-19
—
Dimension drawings
Sense7
Dimensions - Sense7Z
4
All dimensions in mm
Page 20
4– 2 0SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Safety interlock switch
MKey
MKey are mechanical safety switches used for monitoring doors and
hatches. The switch is mounted on
the frame and the actuator key on the
moving part of the guard.
All MKey models have a safe interlocking function. Some MKey models can
be locked and depending on the lock-
4
ing signal they can be used either as
process locks or safety locks (with a
safe unlocking function).
MKey switches are available in different material and sizes in order to meet
the requirements of different applications.
Safety and protection
Highest level of safety
PL e/SIL3 can be reached when using
two switches on a door.
Safety lock
Models that use power to unlock can
be used as safety locks.
Emergency escape button
Using MKey8ER with an integrated
emergency escape button, it is always
possible to open the door from inside
the dangerous zone.
Continous operation
Strong holding force
A holding force of up to 2000 N prevents unwanted process stops.
Robust design
Models are available with full stainless
steel housing with IP69K, suitable for
most applications in food processing
and chemical industries.
Status information
Auxiliary contacts give status information.
Easy to install
Easy mounting with rotating head
The head of the switch can be mounted in up to 8 actuating positions to
allow different mounting positions.
Flexible keys
Flexible keys are available to minimize
mechanical wear and allow a smaller
movement radius and use in reduced
spaces.
Page 21
—
Applications
MKey
SENSORS AND LOCKS4 – 21
Doors and hatches
MKey is used to monitor the position of doors and hatches.
The models with locking function are usually used for:
– Processes which should not be interrupted, such as
welding.
– Machinery with a long stopping procedure, such as paper
machinery that requires a long braking operation.
– Prevention of unauthorized access to a particular area.
Please note that all safety key switches (including MKey)
normally need two switches per door/hatch in order to
reach PL e/SIL3. (See EN ISO 13849 and EN ISO 14119.)
Locking and interlocking
An interlocking function indicates if a door is open or closed
and prevents movement when the door is open, but it does
not prevent the door from being opened. A locking function
makes sure the door is kept closed.
Process lock with safe interlocking
All MKey models offer a safe interlocking function that will
stop the process if the door/hatch is opened. All lockable
models of MKey can also be used as a process lock to prevent the process from being interrupted.
An example of an application where a process lock could be
used is a welding robot where the stopping time is short,
but the welding should not be interrupted once it has
started.
Safety lock with safe interlocking and safe unlocking
The MKey models that uses power to unlock can be used
as safety locks. They have a safe unlocking function, which
means that the loss of power for these locks will not result
in the release of the locking element, and the door will remain locked even during a power failure.
An example of an application where a safety lock should be
used is a circular saw that would have a long stopping time
after a power failure.
4
Page 22
4– 2 2SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Features
MKey
Different models
MKey5 are simple mechanical interlocks while MKey8 and
MKey9 also have locking functions.
– MKey5: plastic body with plastic or stainless steel head,
or full stainless steel body and head.Holding force 12 N or
40 N.
– MKey8: robust design in die cast metal or stainless steel
body and head. Holding force of 2000 N.
– MKey9: plastic body with stainless steel head. Holding
force of 1800 N.
Different materials and protection classes
The housing and head of the key switches are available in
4
different material in order to meet the requirements of
different applications. Metal heads are more resistant to
mechanical wear. The choice between plastic, die cast or
stainless steel depends on the environment and the chemicals used. Models ending with -Z are completely made of
stainless steel 316 and offers an IP69K protection class. They
can be high pressure hosed with detergent at high temperature and can be used in harsh applications, e.g. the food processing and chemical industries. All other models offer IP67.
Emergency escape button
MKey8ER has a manual release button at the rear of the
housing. It is used for emergency exit by a person locked
inside the dangerous zone by mistake. It is a non-latching
manual escape, and can be used when the risk assessment
requires it. The switch must be mounted so that the release
button is reachable from inside the dangerous zone, but not
reachable from outside. Pressing and holding the button will
release the locking mechanism allowing to open the door/
guard.
Manual release button
Power to lock or power to unlock
Two different types of locking function are available:
– Spring lock (power to unlock) models are automatically
locked when closing the door. An active signal (+24 VDC)
must be supplied to unlock the switch, which makes these
models suitable as safe locks.
– Electro-magnetic lock (power to lock) models are locked
when an active signal (+24 VDC) is supplied, which makes
these models suitable only as process locks.
Rotatable head
Depending on model, the head of MKey can be set in two or
four directions with two entrance holes each, thus providing four or eight different mounting positions. The leading
edges of the actuator key are reinforced and beveled in
order to guide it properly into the hole.
Constructed for safety
All MKey switches have double positively operated forcedguided contacts controlled by the actuator key. This means
that the contacts that are closed when the actuator key is
in the switch will be forced to open, and the ones that are
opened will be forced to close, when the actuator key is removed. It also means that it is not possible to have, e.g. NO
and NC contacts opened at the same time due to a fault like
one welded contact.
The actuator key is designed to prevent tampering with the
safety switch using a tool, a magnet or any similar object.
The lockable models also have forced-guided contacts controlled by the locking mechanism.
MKey8 and MKey9 have auxiliary contacts giving status
information (not MKey5, MKey8M or MKey9M).
All MKey safety switches are supplied with the appropriate standard key, except MKey 9 24VDC , No key. Choose
standard key or flat key depending on suitable mounting direction, e.g. standard door or sliding door. Flexible keys
are suitable for doors/hatches w ith a smaller opening radius (i.e. 100-175 mm).
2TLC172627F0201
Type of keyCompatible
Key housingDescriptionTyp eOrder code
MKey models
Standard keyMKey5
2TLC172631F0201
MKey5+
MKey5 SSH
MKey5+ SSH
MKey5Z
NoneStandard key for MKey safety switches
with plastic head. Stainless steel key.
NoneStandard key for MKey safety switches
with metal head. Stainless steel key.
MKey5+Z
All MKey8
All MKey9
Flat keyAllPlastic shroud Flat key for MKey safety switches. Stain-
less steel key with plastic shroud.
Flexible keyAll MKey5PlasticFlexible key for MKey5 safety switches.
2TLC172628F0201
Stainless steel key with plastic housing.
AllDie castFlexible key for MKey safety switches.
Stainless steel key with black die cast
metal housing.
AllStainless steel
Flexible key for MKey safety switches. Stainless steel key with stainless steel housing.
MKey Key 12TLA050040R0201
MKey Key 22TLA050040R0202
MKey Key 32TLA050040R0220
MKey Key 42TLA050040R0221
MKey Key 52TLA050040R0203
MKey Key 62TLA050040R0204
MKey Key 6
MKey slide lock left
MKey slide lock right
—
Other accessories
DescriptionTyp eOrder code
Bit for manual unlocking of MKey8Z. Stainless steel.MKey8Z Manual release2TLA050040R0400
Maintenance lockout actuator key. Compatible with all MKey switches.MKey Lockout key2TLA050040R0401
Slide Lock for MKey8 and MKey9, left. MKey slide lock left2TLA050040R0500
Slide Lock for MKey8 and MKey9, right.MKey slide lock right2TLA050040R0501
Fitting in stainless steel for mounting MKey5 on a Quick-Guard conventional door.JSM D29A2TLA040033R6000
Fitting in stainless steel for mounting MKey5 on a Guick-Guard sliding door.JSM D29B2TLA040033R6100
Fitting in stainless steel for mounting Mkey8 and Mkey9 on a Quick-Guard conventional door.JSM D29C2TLA040033R6200
Fitting in stainless steel for mounting Mkey8 and MKey9 on a Quick-Guard sliding door.JSM D29D2TLA040033R6300
Spacer in stainless steel for flexible keys. Required when using JSM D29A and JSM D29C.JSM D29E2TLA040033R6400
Page 25
—
Technical data
MKey
—
Technical data
SENSORS AND LOCKS4– 2 5
MKey5
Approvals
Conformity
Functional safety data
B
2,500,000 operations at 100 mA load
10d
EN/IEC 62061Up to SILCL3 (depending on system architecture)
EN ISO 13849-1 Up to PL e (depending on system architecture)
Electrical data
Contact block configuration with
guard open and unlocked
For actuator key2 NO + 1 NC MKey8, Mkey8Z, MKey8ER: 2 NO + 1 NC
For solenoid/locking-MKey8, Mkey8Z, MKey8ER: 2NO + 1NC
Solenoid voltage-+24 VDC ± 10%+24 VDC ± 10%
DC-13+24 VDC / 3 A
AC-15230 VAC / 3 A
Mechanical data
Travel for positive opening6 mm10 mm10 mm
Actuator key entry minimum radius175 mm Standard Key, 100 mm Flexible Key
MaterialBody: Polyester or stainless steel 316
Conduit entries3 x M20 x 1.5 3 x M20 x 1.5 1 x M20 x 1.5
Operating temperature-25...+80 °C-25...+40 °C-25...+40 °C
Protection classMKey5, MKey5+, MKey5 SSH, MKey5+
1) Please see EN/IEC 62061, EN ISO 13849, EN ISO 14119 and ISO/TR 24119 to see how fault exclusions and serial connection impacts the reliability of the safety related parts
of control systems.
2) For MKey9, the pair of contacts for the actuator key and the pair of contacts for the locking cannot be used independently of each other. See the manual for more
information.
2006/42/EC - Machinery
2014/30/EU - EMC
2011/65/EU - RoHS
EN ISO 12100:2010, EN ISO 14119:2013, EN 60204-1:2006:+A1:2009, EN 60947-1:2007:+A1:2011, EN 60947-5-1:2004:+A1:2009
Head: Polyester or stainless steel 316
SSH: IP67
MKey5Z, MKey5+Z: IP67, IP69K
MKey8MKey9
1)
1)
MKey9: 2 NO + 1 NC
MKey8M: 1 NO + 1 NC
MKey8M: 2 NO
MKey8, MKey8M, MKey8ER:
Die cast painted red
MKey8Z: Stainless steel 316
For more information, e.g. the complete technical information, see product manual:
MKey5 2TLC172244M0201
MKey8 2TLC172245M0201
MKey9 2TLC172246M0201
Page 26
32124
FRONT ENTRY
4– 2 6SAFET Y PRODUCTS CATALOG ABB JOKAB SAFETY
—
Dimension drawings
MKey
MKey5
4
MKey8 and MKey8MMKey8ER
MKey5Z
30
46
Fixing Holes
for M5 Screws
176
9.50
30
21540
END ENTRY
21
MKey9 and MKey9M
All dimensions in mm
47
28.50
16
23.50
70
67
41.50
9.505
25
Page 27
SENSORS AND LOCKS4 – 27
4
Page 28
4– 2 8SAFET Y PRODUCTS CATALOG ABB JOKAB SAFETY
—
Electromagnetic process lock
Magne
Magne is an electromagnetic process
lock intended for locking doors and
hatches.
Magne is usually used to prevent
unwanted process interruptions, e.g.
during a welding operation.
Magne models with inte grated Adam
4
safety sensor make it easy to achieve
the highest safety level for the interlocking function.
Reliable in extreme
conditions
Sealed aluminium housing
IP67 sealing makes Magne suitable
for humid environments.
Robust design
The electromagnetic lock without
mechanical moving parts is a robust
design with fewer parts that are subject to wear.
Hygienic design
Flat surfaces without cavities or
screws sticking out minimize the risk
of accumulating dirt on the surface.
Easy to install
M12 connectors
Quick and easy cabling with M12 connectors.
Magnets simplify installation
Electromagnets offer larger mounting
tolerances than mechanical locks.
Continuous operation
LED diagnostics
Integrated LED diagnostics reduce
down time when troubleshooting.
Strong holding force
A holding force of up to 1500 N prevents unwanted process stops.
Page 29
SENSORS AND LOCKS4– 29
—
Applications and features
Magne
Applications
Protect the process
Magne 4 is a process lock, with a safe interlocking function.
This means that the interlocking function reaches PL e/SIL3
but the unlocking signal is not a safe signal. A typical application is to prevent unintentional/unnecessary interruptions
of a sensitive process when the dangerous movement has a
very short stop time.
Magne 3 is a simple lock without any interlocking function/
safety function.
Features
PL e in a simple and cost effective way
Magne 4 has an integrated Adam sensor. Models are available with either Adam DYN or Adam OSSD. Eva General
code or Eva Unique code is ordered separately. The use of
the Eden safety sensor makes it easy to reach PL e/SIL3 for
the interlocking function, and enables serial connection of
several Magne 4 locks to the Pluto safety PLC using only one
input for Eden DYN and two for Eden OSSD. Tina 12A can be
used for the serial connection of two Magne 4 locks in order
to simplify connection, reduce cabling and risk of connection errors.
Good sealing
With a hygienic enclosure in anodized aluminum and
IP67 protection class, Magne is well suited for humid
environments.
4
M12 connectors
Since the Adam sensor is integrated in Magne 4, the amount
of cables is reduced so that only one cable is necessary for
both the locking of Magne and the interlocking with Eden.
The M12 connectors speed up connection and reduce the
risk of connection errors.
Optional permanent magnet
Anchor plates for Magne are ordered separately and are
available with or without permanent magnet. A permanent
magnet holds the door closed when Magne is unlocked, or
if there is a power loss. Without the permanent magnet,
Magne has no magnetic field when unlocked, which avoids
the accumulation of metallic particles on the magnet.
Status indication
Most models offer an info signal indicating whether the
Magne is locked or not, which simplifies troubleshooting
and improves user friendliness.
Locking and interlocking
An interlocking function indicates if a door is open or closed
and prevents movement when the door is open. But it does
not prevent the door from being opened. A locking function
makes sure the door is kept closed.
Page 30
4– 3 0SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Ordering information
Magne
—
Ordering details
For a complete Magne lock both door part and frame parts are
necessary. Magne 4 also requires a separate Eva sensor.
Safe interlocking with integrated Adam Safety signal Extra functionConnectorType Order code
2TLC010070V0201
Magne 3
Magne 4
No-- M12-5 maleMagne 3X M12-52TLA042022R2700
YesDYNlink-M12-5 maleMagne 4X
2TLC010072V0201
OSSD
"Locked" and "Closed"
information outputs
"Locked" and "Closed"
information outputs
DYN M12-5
2TLA042022R3000
M12-8 maleMagne 4 DYN-Info2TLA042022R3400
M12-8 maleMagne 4 OSSD-Info 2TLA042022R4600
4
Anchorplate
JSM D28
JSM D27
JSM D24
2TLC010085V0201
JSM D21B
—
Accessories
DescriptionTyp e Order code
Aluminium profile for door handle that completely covers a Magne unit when the door is closed. For
JSM D282TLA042023R0100
conventional door (5–15 mm door gap)
Mounting kit for Magne. For conventional door (5 -15 mm door gap) *JSM D21B2TLA042023R0500
Mounting kit for Magne. For sliding door *JSM D232TLA042023R0200
Mounting kit for Eva. For conventional door*JSM D242TLA042023R0300
Door handle for JSM D21BJSM D272TLA042023R1000
Connection block for serial connection of two Magne (M12-8)Tina 12A2TLA020054R1800
2TLC172167F0201
Cellular rubber, 10 mm thick. Spare part for anchor plate.Cellular rubber2TLA042023R3600
* All mounting kits include the bolts and nuts necessary to mount Magne on ABB Quick-Guard® fencing system
—
Door part
DescriptionTyp e Order code
Anchor plate with permanent magnet. Delivered with cellular rubber.Magne Anchor 32B2TLA042023R0400
Anchor plate without permanent magnet. Delivered with cellular rubber.Magne Anchor 32A2TLA042023R1300
—
Eva sensor for Magne 4 models
JSM D23
Tina 12A
Compatible AdamCode descriptionCode levelTy pe Order code
Adam DYN and OSSDGeneral code. (Eva is interchangeable)Low levelEva General code 2TLA020046R0800
M12-5 pole female, straightM12-C012TLA020055R1000
M12-5 pole male, straightM12-C022TLA020055R1100
M12-8 pole female, straightM12-C032TLA020055R1600
M12-8 pole male, straightM12-C042TLA020055R1700
Cable with 5 conductors
10 m cable with 5 x 0.34 shielded conductors C5 cable 10 m 2TLA020057R0001
50 m cable with 5 x 0.34 shielded conductors C5 cable 50 m 2TLA020057R0005
100 m cable with 5 x 0.34 shielded conductors C5 cable 100 m 2TLA020057R0010
200 m cable with 5 x 0.34 shielded conductors C5 cable 200 m 2TLA020057R0020
500 m cable with 5 x 0.34 shielded conductors C5 cable 500 m 2TLA020057R0050
Cable with 8 conductors
2TLC010038F0201
50 m cable with 8 x 0.34 shielded conductors C8 cable 50 m 2TLA020057R1005
100 m cable with 8 x 0.34 shielded conductors C8 cable 100 m2TLA020057R1010
200 m cable with 8 x 0.34 shielded conductors C8 cable 200 m2TLA020057R1020
500 m cable with 8 x 0.34 shielded conductorsC8 cable 500 m2TLA020057R1050
Page 32
4– 3 2SAFET Y PRODUCTS C ATALOG ABB JOKAB SAFETY
—
Technical data
Magne
—
Technical data
Magne 3Magne 4
Approvals
Conformity
2014/35/EU - Low voltage
2011/65/EU - RoHS
EN 60204-1:2006+A1:2009, EN 60664-1:2007, EN 61000-6-2:2005,
EN 61000-6-4:2007+A1:2011
2006/42/EC - Machinery
2014/30/EU - EMC
2011/65/EU - RoHS
EN ISO 12100:2010, EN ISO 13849-1:2015,
EN 62061:2005/A2:2015, EN 60204-1:2006+A1:2009,
EN 60664-1:2007, EN 61000-6-2:2005, EN 61000-6-4:2007+A1:2011,
EN 60947-5-3:2013, EN ISO 14119:2013, EN 61508:2010
Functional safety data
4
Electrical data
Mechanical data
EN 61508:2010
EN 62061:2005
EN ISO 13849-1:2008
Operating voltage+24 VDC ± 15%
Holding force
+24 VDCMin 1500 N
0 V, Anchor plate 32A0 N
0 V, Anchor plate 32B30 N
Mechanical life>10
7
switch operations
Operating temperature-20…+50 °C
Humidity range35 to 85% (with no icing or condensation)
Protection classIP67
Weight
610 g700 g
Anchor plate 32A/B290 g
Material
Anchor plateIron with nickel coating
ElectromagnetIron with zinc-nickel coating
HousingAnodized aluminum with parts in polycarbonate
PottingPUR, epoxy
For more information, e.g. the complete technical information, see product manual for:
Magne 2TLC172315M0201
Page 33
158
260
123
6,6(2x)
11 DEEP 7(2x)
91 18,5
11,75
35
20,75
21,65
14
Permanent magnet
SENSORS AND LOCKS4– 3 3
—
Dimension drawings
Magne
Magne
Anchor plate 32A
4
Anchor plate 32B
M8(2x)
+0,10
4,10 0
All dimensions in mm
130
100 ±0,20
SECTION A-A
Permanent magnet
32
AA
±0,10
5,50
9,10
Page 34
4-34SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
—
Safety lock
GKey
GKey is a robust safety lock with
a die cast housing for hinged and
sliding doors.
GKey offers an interlocking function
reaching PL e/SIL 3 with high level
coding. Power is needed to unlock
4
GKey which makes GKey a safety
lock.
GKey is fitted with a rear escape
release button and manual unlocking
(auxiliary release).
GKey offers four positions for 22 mm
pilot devices.
Safety and protectionReliable in extreme
Easy to install
conditions
Escape release
The door can always be opened from
inside the danger zone using the
escape release button.
High level coding
A standard mechanical interlock combined with RFID coding offers high
level coding.
Integrated buttons
There are four positions in the key
housing that can be used for integrating push buttons, switches or
pilot lights.
Robust design
Made of die cast aluminum alloy with
a robust construction, GKey is ideal
for use in mechanically demanding
environments.
Lockout function
GKey can be padlocked off for safe
working.
Page 35
—
Ordering details
GKey
GKey4 RU
FHS GKey4
SENSORS AND LOCKS4 -35
—
Ordering Details
For a complete safety lock, a switch and a mounting plate with front handle must be ordered separately.
Rear handle, spring catch, pilot dev ices and blanking plugs for the unused positions are available and
also ordered separately.
—
Switches
All models are fitted with an escape release button and delivered with a high level coded RFID actuator.
Material (body)Positions for pilot devicesManual unlockTy peOrder code
Die cast4YesGKey4 RU2TLA050304R0002
—
Mounting plate with front handle
The handle can be mounted on hinged doors and sliding doors, on the left or on the right.
Note that door and frame must be aligned when the door is closed.
Each order code includes a mounting plate for the switch and a front handle.
Type of handleMaterial (mounting plates and sliding bolt)Typ eOrder code
SlidingDie castFHS GKey42TLA050310R0032
4
RHS GKey MKey
SCS GKey MKey
CE3P-10R-02
C2SS1-10B-20
CP1-11C-10
—
Accessories - Rear handle and spring loaded catch
The spring loaded catch prevents from closing the door by mistake. When the sliding handle is in open
position, the catch must be pulled in order to be able to push back the handle to closed position.
Emergency stop button
Selector switch
Push button Green
Push button Yellow
Push button Blue
Push button White/Clear
Push button Black
Blanking plug Black
Legend plate holder
(without insert)
2NCNo24 V AC/DCCE3P-10R-021SFA619501R1051
2NONo24 V AC/DCC2SS1-10B-201SFA619200R1026
1NOYe s24 V AC/DCCP1-11G-101SFA619100R1112
1NOYe s24 V AC/DCCP1-11Y-10 1SFA619100R1113
1NOYe s24 V AC/DCCP1-11L-10 1SFA619100R1114
1NOYe s24 V AC/DCCP1-11C-10 1SFA619100R1118
1NONo24 V AC/DCCP2-10B-10 1SFA619101R1016
MA1-81301SFA611920R8130
KA1-81201SFA616920R8120
MA1-8130
KA1-8120
Page 36
4-36SAFET Y PRODUCTS C ATALOG ABB JOKAB SAFETY
—
Technical data
GKey
—
Technical data
Approvals
Conformity
2006/42/EC – Machinery
2014/53/EU – RED
2011/65/EU – RoHS2
2015/863 – RoHS3
EN ISO 12100:2010, EN ISO 14119:2013, EN ISO 13849-1:2015, IEC 62061:2005+A2:2015, IEC 60947-5-3:2013, IEC 609471:2014, EN 60204-1:2018, EN 301 489-1 V2.1.1, EN 301 489-3 V1.6.1
Functional safety data
EN 62061:2005+A1:2013SIL3
PFH = 4.77 x 10
4
PFD = 4.18 x 10
Proof test interval T
EN ISO 13849-1:2008PL e (if both channels are used in conjunction with a SIL3/PL e control device),
Category 4, MTTF
Assumptionsd
= 365d, hop = 24h
op
If the product usage differs from these assumptions (different load, operating frequency, etc.) the values must be adjusted accordingly.
Electrical data
Operating voltage+24 VDC ± 10%
Holding force3000 N
Mechanical data
ConnectionM20 (x3)
Operating temperature-25 °C ... +40 °C
Protection classIP65.
-10
(corresponds to 4.8% of SIL3),
-5
(corresponds to 4.2% of SIL3)
= 20 a
1
= 1100 a, DC high
d
More information
For more information, e.g. the complete technical information,see product manual:
GKey 2TLC0100 48 M0201
Connection diagrams
For GKey connection diagrams please see https://library.abb.com/
Electrical connection
Actuator must be in place and RFID coding verified for the safety contacts to close.
Page 37
SENSORS AND LOCKS4-37
—
Dimension drawings
GKey
Dimensions - GKey4 switch and actuator
4
Dimensions - FHS GKey4 with rear handle and spring loaded catch
All dimensions in mm
Page 38
SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY
5
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