Jokab Safety Emergency stops, pilot devices Catalog

EMERGENCY STOPS AND PILOT DE VICES 6– 1

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Emergency stops
and pilot devices

6– 2 Introduction and overview

6– 6 Emergency stop buttons

Smile, INCA, EStrong and Compact

6– 16 Safety stop buttons

Smile, INCA, and Compact

6– 24 Pull wire emergency stop switch

LineStrong

6– 34 Push-button box

Smile 41

6– 40 Reset button

Smile

6– 46 Pilot devices

Modular and Compact range

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6– 2 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Introduction and overview

Selection guide

ABB offers a full range of buttons and pull wires for emergency stop functions,
as well as pilot devices for e.g. reset functions.

Emergency stop buttons Safety stop buttons Reset buttons Pull wire emergency stop switches Push button boxes Pilot devices

Name

Image Image

Smile, Inca, EStrong, Compact Smile, Inca, Compact Smile

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Description

Applications

Advantages

Emergency stop buttons for external
mounting and panel mounting in
different sizes and material

Safely stop dangerous machine
functions

Models with:

- Compact size

- Robust enclosure for harsh
environments

- Quick installation with M12 connectors

- LED indication

Safety stop buttons for external
mounting and panel mounting

Safely stop a limited part of a
dangerous machine

Models with:

- Compact size

- Robust enclosure for harsh
environments

- Quick installation with M12
connectors

- LED indication

Small and easy to install reset
button

Pushbutton for resetting safety
devices

- Compact size

- Quick installation

- M12 connector

- LED indication

EMERGENCY STOPS AND PILOT DE VICES 6– 3

Name

Description

Applications

LineStrong Smile 41 Modular range, compact range

Emergency stop switches in robust
enclosures for pull wires of various
lengths.

Gathers up to four push but­tons, including emergency stop,
in a single compact device

Push buttons, selector switch­es, pilot lights, joysticks and
signal towers in a compact and
robust design

Emergency stop line to safely stop
conveyor belts and long transporta-

Emergency stop and pushbuttons
in one device

For control and indication of ma­chines and processes

tion lines.

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Advantages

- Up to 200 m wire with one switch

- Reliable mechanical connection

- Robust construction

- Compact size

- Quick installation

- M12 connector

- LED indication

- Highly adaptable with several
button colors

- Compact size

- Up to IP69K

- Long life-time thanks to
self-cleaning contacts

- Quick snap-on design for
simple installation without
tools

6– 4 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Introduction and overview

Selection orientation

Why an emergency stop is necessary

If a machine breaks down or if someone is in danger, anyone should be able to stop the ma­chine, regardless of their knowledge of the specific application.

When a safety stop could be used

A safety stop (also called machine stop) should be used to safely stop a part of the machine,
e.g. as a stop for an individual hazardous motion. It should not be used as an emergency
stop and stop the complete machine. Likewise, an emergency stop with red push button
must not be used as a safety stop.

In order to separate the safety stop function from the emergency stop function, the safety
stop buttons should be colored black.

When a pull wire emergency stop could be used

A pull wire emergency stop is easier to install than a system of several emergency stop
buttons along a carriage path which makes it ideal for installations over long distances.
LineStrong can handle wires up to 200 m on one single switch and the emergency command
can be initiated from any point along the installed wire length.

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EMERGENCY STOPS AND PILOT DE VICES 6– 5

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Introduction and overview

Standards

Important standards to follow when implementing emergency stop functions are e.g. EN ISO 13850 and EN ISO 60204-1.

Stop categories

The following stop categories are defined in the standards:

Stop Category 0 stopping by immediate removal of power to the machine actuators

Stop Category 1

Stop Category 2 a controlled stop with power left available to the actuators

Note that these categories should not be confused with the categories used to describe the architecture when calculating PL
in EN ISO 13849.

to be suitable for emergency stops.

The risk assessment should determine which stop category to use, but stop category 2 is normally considered not

a controlled stop with power available to the machine actuators to achieve the stop and then removal of
power when the stop is achieved

Text and symbols

Neither the emergency stop nor its background should be labelled with text or symbols. It has previously been common with
white arrows indicating the direction of unlatching, but this is not allowed anymore.

Location and signs

The risk assessment should determine the locations of the emergency stop buttons, but they should in general be placed at
operator stations, at locations where man/machine interaction is required and at entry/exit points. Signs to mark the location
of emergency stops are not required, but if used they should be green with white markings.

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6– 6 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Emergency stop buttons

Smile, INCA, EStrong and Compact

Emergency stop buttons are used to
safely stop dangerous machine func­tions.

ABB offers a wide range of emergency
stop buttons for external mounting or
panel mounting, with plastic or metal
housing and for different types of
connections.

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Easy to install

Compact size

Models with a compact and appealing
housing saves space and makes it easy
to place.

Quick installation

Quick and easy installation of models
with features such as centered mount­ing holes, removable terminal blocks
and M12 connectors.

Optimum interface

Highly adaptable

Several models to choose between
depending on position, installation
and function.

Reliable in extreme conditions

Robust models and models in stainless
steel for use in demanding environ­ments.

Continuous operation

LED diagnostics

Models with integrated LED diagnos­tics reduce downtime when trouble­shooting.

Serial connection

Tina models save cable length and in­stallation time with serial connection.

EMERGENCY STOPS AND PILOT DE VICES 6 – 7

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Models and application

Emergency stop buttons

Models for external mounting

Smile

Smile is a small and easy to install emergency stop button.
Its size allows mounting in reduced spaces, and its cen­tered mounting holes makes it especially easy to mount on
aluminum extrusions (e.g. Quick-Guard fencing system).
Smile is available with M12 connectors or cable.
Smile has an integrated LED in the button that shows the
status and simplifies error tracking.
The standard models of Smile have 2 contacts and can be
used with safety controllers from all brands. Smile Tina
models belong to the ABB DYNlink solution, with the ad­vantages of serial connection using only one channel and
still reaching Cat. 4/PL e.

Compact

Compact emergency stop buttons offer a robust enclosure
with a high IP rating that fulfill the demands in severe and
humid environments, such as food and beverage industry.
Compact can be fitted with a Tina adapter for use in a DYN­link solution (Tina 2A, Tina 2B or Tina 3A).

Models for panel mounting

INCA

INCA is an emergency stop button for panel mounting,
designed for installation in 22.5 mm holes. Its removable
terminal block facilitates connection and exchange.
INCA has an integrated LED in the button that shows the
status and simplifies error tracking.
The standard model of INCA has 2 contacts and can be used
with safety controllers from all brands. INCA Tina models
belongs to the ABB DYNlink solution, with the advantages of
serial connection using only one channel and still reaching
Cat. 4/PL e.

Smile Reverse

Smile Reverse is identical to the regular Smile emergency
stop button besides from being reversed in order to be
mounted on the back side of a panel. Smile Reverse has an
IP65 housing that makes it suitable in panels where mois­ture and dust may occur.
Smile Reverse has an integrated LED in the button that
shows the status and simplifies error tracking.
The standard model of Smile Reverse has 2 contacts and can
be used with safety controllers from all brands. The Smile
Reverse Tina model belongs to the ABB DYNlink solution,
with the advantages of serial connection using only one
channel and still reaching Cat. 4/PL e.

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EStrong

EStrong is an emergency stop button designed to provide
a robust unit in exposed and severe environments. The unit
has a stainless steel enclosure with IP69K rating that with­stands high pressure and high temperature wash-down. It is
therefore ideally suited for industries with special demands,
such as food processing or chemical industry.

Application

Emergency stop buttons are used to safely stop a danger­ous machine function in order to prevent an accident, or
minimize the consequences of an accident. An emergency
stop should be a complement to other safety devices, and
not a replacement for them.

6– 8 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Features

Emergency stop buttons

Communication features

DYNlink

Emergency stop buttons with Tina in their name belong to
the DYNlink solution, which enables serial connection using
only one channel and still reaching Cat. 4/PL e. DYNlink
devices must be used with Vital safety controller or Pluto
programmable safety controller. Up to 30 DYNlink devices
can be connected in series to Vital and up to 10 can be con­nected to each input on Pluto.

StatusBus

StatusBus is a simple and cost effective way to collect the
status information of emergency stops and safety sen­sors. The StatusBus functionality is available with some
DYNlink devices and allows to collect the status of each
individual safety device, even when connected in series. A
Pluto programmable safety controller must be used to read
the StatusBus information, and a single input on Pluto can
collect the status of up to 30 safety devices. The devices are
connected using standard cable and M12-5 connectors. No
specific bus cable or extra communication module is
necessary.

AS-i

Smile is available in a model compatible with the AS-i safety
bus. Smile AS-i can be used with any AS-i monitor. AS-i is a
bus system that offers a very simple connection of up to 31

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safety devices to one monitor according to PL e and makes
it easy to move, remove and add safety devices. When Smile
AS-i is used with Pluto programmable safety controller, no
other AS-i master or monitor is necessary, and no specific
knowledge of AS-i is required.

EMERGENCY STOPS AND PILOT DE VICES 6– 9

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Ordering information

Emergency stop buttons

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External mounting

Description Type of safety signal Connection type Feature Typ e Order code

Compact size

2TLC172863F0201

Smile 10 EA Tina

2TLC172857F0201

Smile 11 EC Tina

Smile 12 EA

Plastic housing
IP65

Plastic housing
IP66, IP67 and IP69K

Metal housing
IP67 and IP69K

* Can be adapted to DYNlink with Tina

2TLC172187F0201

DYNlink 1 m cable from bottom Status LED Smile 10 EA Tina 2TLA030050R0400

1 x M12-5 male Status LED Smile 11 EA Tina 2TLA030050R0000
1 x M12-5 male Status LED,

Smile 11 EC Tina 2TLA030050R0900

StatusBus

2 x M12-5 male Status LED Smile 12 EA Tina 2TLA030050R0200

AS-i 1 x M12-4 male Status LED Smile 11 EA AS-i 2TLA030052R0000
2 NC 1 m cable from bottom Status LED Smile 10 EA 2TLA030051R0400

1 m leads from bottom - Smile 10 EK 2TLA030051R0600

1 x M12-5 male Status LED Smile 11 EA 2TLA030051R0000

2 x M12-5 male Status LED Smile 12 EA 2TLA030051R0200

2 NC* 2 x M20 conduits - CEPY1-1002 (Compact) 1SFA619821R1002

With shroud CEPY1-2002 (Compact) 1SFA619821R2002

2 NO + 2 NC 3 x M20 conduits Status LED EStrongZ LED 2TLA050220R0222

- EStrongZ 2TLA050220R0020

ABB Compact emergency stop
shroud

EStrongZ and EStrongZ LED

Smile 11 EAR

2TLC172689F0201

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Panel mounting

IP rating Depth Connection type Type of safety signal Feature Typ e Order code

IP65 26 mm 1 x M12-5 male DYNlink Status LED Smile 11 EAR Tina 2TLA030050R0100

2 NC Status LED Smile 11 EAR 2TLA030051R0100

2TLC172861F0201

Button IP65,
connector IP20

53 mm Removable termi-

nal block

DYNlink Status LED INCA 1 Tina 2TLA030054R0000

Status LED,

INCA 1 EC Tina 2TLA030054R1400

StatusBus

2 NC Status LED INCA 1 2TLA030054R0100

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INCA 1

2TLC172363F0201

6– 10

SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Accessories

Emergency stop buttons

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Connection accessories

Description Typ e Order code

Connection accessories

M12 Y-connector for serial connection of device with StatusBus functionality. M12-3S 2TLA020055R0600
M12 Y-connector for serial connection of devices without StatusBus functionality. M12-3A 2TLA020055R0000
Connection block for the serial connection of up to 4 DYNlink devices with 12-5 connectors.

2TLC172034V0201

M12-3S

Tina 8A

2TLC172906F0201

E-sign 22.5

Connection block for the serial connection of up to 8 DYNlink devices with 12-5 connectors.
Adaptation unit for DYNlink solution with M20 fitting. For e.g. Compact. Tina 2A* 2TLA020054R0100
Adaptation unit for DYNlink solution, internal assembly. For e.g. Compact. Tina 2B* 2TLA020054R1100
Adaptation unit for DYNlink solution with M20 fitting and M12 connector. For e.g. con-

necting Compact to Pluto/Vital.
Termination for Smile 12 JST2 2TLA030051R1300

Accessories

2TLC172471F0201

Emergency stop sign, yellow, no text, for INCA (22.5mm) E-Sign 22.5 2TLA030054R0900

Emergency stop sign, yellow, no text, for Smile (32.5mm) E-Sign 32.5 2TLA030054R1000
Yellow surround for Inca Surround for Inca 2TLA030054R0400
Yellow shroud for Compact CA1-8053 1SFA619920R8053
Stainless steel cable gland, for EStrong Gland M20x1.5 2TLA050040R0002
Stainless steel conduit plug, for EStrong Conduit Plug M20x1.5 2TLA050040R0004
LED Green/Red 230 VAC, for EStrong LED 230 2TLA050211R0003
* For more information about Tina adapter units, please see Pluto and Vital chapters.

Tina 4A 2TLA020054R0300
Tina 8A 2TLA020054R0500

Tina 3A* 2TLA020054R0200

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M12-C61

M12-C61HE

2TLC010003F0201

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Cable with connectors

Connector Female/male Length Special feature Type Order code

M12-5 Female 3 m M12-C31 2TLA020056R0500

6 m M12-C61 2TLA020056R0000

Harsh environment, halogen free M12-C61HE 2TLA020056R8000

10 m M12-C101 2TLA020056R1000

Harsh environment, halogen free M12-C101HE 2TLA020056R8100

2TLC172951F0201

20 m M12-C201 2TLA020056R1400

Female + male 0.3 m M12-C0312 2TLA020056R5800

0.06 m M12-C00612 2TLA020056R6300
1 m M12-C112 2TLA020056R2000
3 m M12-C312 2TLA020056R2100
6 m M12-C612 2TLA020056R2200
10 m M12-C1012 2TLA020056R2300

Angled female connector M12-C1012V2 2TLA020056R6700
16 m M12-C1612 2TLA020056R5400
20 m M12-C2012 2TLA020056R2400

Male 6 m M12-C62 2TLA020056R0200

10 m M12-C102 2TLA020056R1200

EMERGENCY STOPS AND PILOT DE VICES 6– 1 1

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Separate cables and connectors

M12-C01

C5 cable

2TLC172657F0201

2TLC010038F0201

Description Typ e Order code

Connectors

M12-5 pole female, straight M12-C01 2TLA020055R1000
M12-5 pole male, straight M12-C02 2TLA020055R1100

Cable with 5 conductors

10 m cable with 5 x 0.34 shielded conductors C5 cable 10 m 2TLA020057R0001
50 m cable with 5 x 0.34 shielded conductors C5 cable 50 m 2TLA020057R0005
100 m cable with 5 x 0.34 shielded conductors C5 cable 100 m 2TLA020057R0010
200 m cable with 5 x 0.34 shielded conductors C5 cable 200 m 2TLA020057R0020
500 m cable with 5 x 0.34 shielded conductors C5 cable 500 m 2TLA020057R0050

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6– 1 2 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Technical data

Emergency stop buttons

Technical data

Approvals

Smile, INCA

Conformity

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Functional safety data

Smile Tina, INCA Tina

Smile AS-i

EStrong

Compact

Smile, INCA

Smile Tina, INCA Tina

Smile AS-i

EStrong

Compact

EN 61508:2010 Up to SIL3, depending on system architecture
EN 62061:2005 Up to SILCL3, depending on system architecture
EN ISO 13849-1:2008 Up to Cat. 4, PL e, depending on system architecture

Smile, INCA B10
Smile Tina, INCA Tina PFH
Smile AS-i PFHD = 1.69 x 10
EStrong B10
Compact B10

TÜV NORD

TÜV NORD

2006/42/EC – Machinery
2011/65/EU - RoHS
EN ISO 12100:2010, EN ISO 13849-1:2008/AC:2009, EN 60204-1:2006+A1:2008, EN ISO 13850:2008

2006/42/EC - Machinery
2004/108/EC - EMC
EN ISO 12100:2010, EN ISO 13849-1:2008, EN 62061:2005, EN 60204-1:2006+A1:2009, IEC 60664-1:2007, EN 61000-6-2:2005, EN 61000-6­4:2007, EN 60947-5-5:2005, EN ISO 13850:2006

2006/42/EC - Machinery
EN ISO 12100:2010, EN ISO 13849-1:2008/AC:2009,EN ISO 13849-2:2012, EN 60204-1:2007+A1, EN ISO 13850:2008, IEC 60947-5-5:2005

2006/42/EG – Machinery
2011/65/EU - RoHS
EN ISO 12100:2010, EN ISO 13850:2015, EN 60204-1:2006:+A1:2009+AC:2010, EN 60947-5-5:1997:+A1:2017, EN 60947-5-1:2004:+A1:2009

2006/42/EC - Machinery
2014/30/EU - EMC
EN 60947-1:2007/A1:2011/A2:2014, EN 60947-5-1:2004/A1:2009, EN 60947-5-5:1997/A1:2005/A11:2013, EN ISO 13850:2008

= 100 000

d

= 4.66 x 10

D

= 1 500 000

d

= 250 000

d

-9

-9

EMERGENCY STOPS AND PILOT DE VICES 6– 1 3

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Technical data

Emergency stop buttons

Technical data

Electrical data

Operating voltage

Smile, INCA 17-27 VDC ± 10%
Smile Tina, INCA Tina +24 VDC +15% -25%
Smile AS-i +30 VDC from the AS-i bus. Tolerances 26.5 - 31.6 VDC
EStrong 230 VAC / +24 VDC (the LED is +24 VDC originally, but can be replaced with a 230 VAC accessory)
Compact 230 VAC / +24 VDC

Mechanical data

Mechanical life >50 000 operations

Operating temperature

Smile, INCA -10…+55 °C
EStrong -25…+80 °C
Compact -25…+70 °C

Protection class

Smile, INCA IP65
EStrong IP67, IP69K
Compact IP66, IP67, IP69K

Weight

Smile 65 g
INCA 45 g
EStrong 820 g
Compact 108 g, 124 g (with shroud)

Material

Smile Polyamide PA66, Macromelt, polybutylenterephthalate PBT, Polypropene PP, UL 94 V0
INCA Polyamide PA66, Macromelt, polybutylenterephthalate PBT, Polypropene PP, UL 94 V0
EStrong Stainless steel 316 housing
Compact Polycarbonate

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More information

Fore more information, e.g. the complete technical information, see product manual for:
Smile 2TLC172097M0201
INCA 2TLC172163M0201
EStrong 2TLC172247M0201
Compact 1SFC151005C0201

6– 14 SAFETY PRODUCTS CATALOG ABB JOKAB SAFETY

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Dimension drawings

Emergency stop buttons

Smile

INCA

Typ e L1

mm

INCA 1 EC Tina 75.5 49.5 ± 0.5

INCA 1 80 54 ± 0.5

INCA 1 Tina 80 54 ± 0.5

EStrong Compact (housing only)

L2
mm

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All dimensions in mm

EMERGENCY STOPS AND PILOT DE VICES 6– 1 5

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