JOHNSON PUMP 10-13635-01, 10-13635-02, 10-13636-01, 10-13636-02 User guide

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Aqua Void
INSTRUCTION MANUAL
Ultima Combo Pumps
MODELS: 10-13635-01, 10-13635-02, 10-13636-01, 10-13636-02
FORM NO.: 96-36490-01
READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
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For more information about our worldwide locations, approvals, certifications, and local representatives, please visit www.spxflow.com. SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless conrmed in writing.
Applicable standards ISO 8846, ISO 8849, ISO 55014, ABYC-H22
Warranty Information US: SPX FLOW Inc. 5885 11th Street Rockford,IL 61109-3699 warrants to the original consumer purchaser that this product will be free from defects in material and workmanship, providing that the case is not opened or the pump otherwise abused for a period of three (3) year from the date originally purchased. The exclusive remedy of the consumer purchaser in the event the product does not meet this express Limited Warranty is to return the pump to ORIGINAL LOCATION OF PURCHASE or THE AUTHORIZED SPX FLOW JOHNSON PUMP RETAILER with your sales receipt. IMPORTANT: FOR THIS WARRANTY TO BE EFFECTIVE, THE SPX FLOW JOHNSON PUMP AUTHORIZED RETAILER MUST BE SUPPLIED WITH THE ORIGINAL PURCHASE DATE OF THE PRODUCT. THE ACCEPTANCE BY SPX FLOW JOHNSON PUMP AUTHORIZED RETAILER OF ANY PRODUCT RETURNED SHALL NOT BE DEEMED AN ADMISSION THAT SUCH PRODUCT IS DEFECTIVE OR IN VIOLATION OF ANY WARRANTY. THE COMPANY RESERVES THE RIGHT TO REPAIR OR REPLACE THE PRODUCT. NO REPRESENTATIVE OR OTHER PERSON IS AUTHORIZED TO ASSUME FOR SPX FLOW JOHNSON PUMP ANY ADDITIONAL LIABILITY IN CONNECTION WITH THE SALE OF ITS PRODUCTS OR TO ALTER THIS WARRANTY IN ANY WAY. IN NO EVENT WILL SPX FLOW JOHNSON PUMP BE LIABLE FOR MORE THAN THE SALES PRICE OF THE PRODUCT. UNDER NO CIRCUMSTANCES WILL SPX FLOW JOHNSON PUMP BE LIABLE FOR ANY LOST PROFITS, INCIDENTAL OR CONSEQUENTIAL COSTS, EXPENSES, OR DAMAGES. THE LIMITATION ON LIABILITY FOR LOST PROFITS, INCIDENTAL OR CONSEQUENTIAL COST EXPENSES OR DAMAGES SHALL SURVIVE ANY FAILURE OF ESSENTIAL PURPOSE OF THIS LIMITED WARRANTY. Some states do not allow the exclusive or limitation of incidental or consequential damages, so the above limitation may not apply to you. NO EXPRESS OR LIMITED WARRANTY, INCLUDING WARRANTY OF MERCHANTABILITY AND FITNESS SHALL EXTEND FOR ANY PERIOD OF TIME GREATER THAN THREE (3) YEARS FROM THE DATE OF ORIGINAL PURCHASE OF THIS PRODUCT. Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you. CAUTION - Warranty void if seal on product is broken, if any electric cord is cut, if electric splices become submerged, or if product is installed contrary to instructions or warnings.
Designed by SPX FLOW Johnson Pump
Assembled in Poland
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®
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Submersible Bilge Pump with Ultima Switch
Submersible bilge pump for pumping bilge water in marine environment. To be installed in the bilge.
Security
The pump may not be used for other liquid then water / bilge water,
Always install the pump according to wiring diagram,
Always use the fuse required,
The wire connections must be sealed with a marine sealant,
Insulation or cable sheathings must be placed above the highest bilge water level,
Do not run dry
Operation
See illustration below:
1. When the bilge water rises and reaches the second detector cell at 50 mm the switch starts the pump with a 3 seconds delay
2. When the water level has sunk to a level of 20mm and the rst detector cell is above the water level, the pump is stopped.
Second detector
Aqua Void Ultima Combo - Pump operation
cell
First
detector
cell
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Aqua Void Ultima Combo - Basic data
A DIAMETER
C
B
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Aqua Void Ultima Combo - Materials
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Aqua Void Ultima Combo - Installation instructions
INSTALLATION
Please follow the installation instructions carefully to assure maximum eciency in your bilge pump operation.
1. Mount the pump in the lowest point of the bilge by securing it with screws mounted in appropriate holes in basket and ultima switch,
2. Select a discharge point where the
bilge water is to be pumped overboard as high as possible above the water line and at the shortest distance from the pump. Install a 19mm/3/4" thru-hull tting,
3. Fasten a 19mm/3/4" internal diameter fuel resistant hose from the pump outlet to the thru­hull discharge tting. Avoid any sharp bends, sags or loops. Support the hose if necessary.
Electrical installation
To remove or replace filter basket follow instructions from page 8.
1. Push both retention tabs inward.
2. Pull pump housing and lter basket apart while retention tabs are depressed.
INFORMATION: Bilge pump is equipped with anti-air lock feature.
See electrical diagram on page 9. Any type of marine peripherials can be used, but wiring order needs to be followed strictly in order to make product work properly.
For motor cartridge installation see page 7.
1. Disconnect male and female plug part from each other,
2. Push down and rotate the top cover in a counter clockwise direction and lift out.
3. To reinstall, rst make sure that the o-ring seal is properly located. Coat the o-ring seal with Food Grade Synthetic Grease (NSF H1), then align the two cams on either side of the motor cartridge with the two slots in the outer housing.
4. Press down rmly and twist in a clockwise rotation until the lock-notch clicks securely into the lock groove position.
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Aqua Void Ultima Combo - Cartridge motor replacement
1.
2.
Disconnect the plug
2.
Push down
3.
Remove
4.
Reinstall
1.
4.
3.
O-ring seal
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Aqua Void Ultima Combo - Pump installation
1.
Push Tabs Inwards
2.
Pull Apart
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Aqua Void Ultima Combo - Pump electrical installation
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Aqua Void Ultima Combo - Assembly breakdown
9
1.
2.
4.
6.
5.
3
7
8
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Aqua Void Ultima Combo - Accessories
CHECK VALVE
The check valve is used to reduce repetitive pump on/o cycling by preventing back­ow of water from returning to the bilge. When the check valve is installed, the gasket is not required. The check valve is installed between the pump housing and duraport nut/sle­eve. The protruding shape of the valve can be inserted into the duraport sleeve in the direc­tion of water ow, which is then fastened to the pump using the duraport nut. The at face of the valve will seal against the face of the pump threaded region when fastened together.
NOTE
Installation of the check valve can reduce performance of the pump up to 30% as it creates additional ow restric­tion.
ACCESSORIES
It is possible to order accessories for bilge pump. Mentioned accessories ex­tend functions and add new possibilities for the pump. Good example of an accessorie is a check valve described earlier. All available accessories sets are presented in table below:.
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INSTRUCTION
MANUALS
Aqua Void Ultima Combo
Models: 10-13635-01, 10-13636-02. 10-13636-01, 10-13636-02
Sweden +46 19 21 83 10
johnson-pump.marine@spxow.com
DOWNLOADS
United States +1 847 671-7867
jp-customerservice@spxow.com
Australia +61 03 9589 9222
ft.aus.cs@spxow.com
www.spxow.com
Improvements and research are
continuous at SPX FLOW, Inc.
Specifications may change
without notice.
ISSUED 12/2023
Form No.: 96-36490-01
Revision: R03
Copyright ©2022 SPX FLOW, Inc.
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