Johnson Controls VMA18 Series, MS-VMA1832 series, MS-VMA1826 series, VMA1826, VMA1832 Installation Instructions Manual

VMA1826/1832 VAV Controller Installation Instructions
MS-VMA1826-x, MS-VMA1832-x
Part No. 24-10143-373, Rev. J
Issued September 2018
Refer to the QuickLIT website for the most up-to-date version of this document.
Applications
The VMA18 Series programmable VAV box controllers are intended for use as functional replacements for the VMA1410, VMA1415, VMA1420, and the VMA1440 controllers.
VMA1826 controllers are well-suited for commercial zoning applications and can be used for pressure dependent VAV box applications where no differential pressure tranduser (DPT) is required.
Note: With CCT Release 10.1 and higher, VMA18 Series
controllers can be configured as either N2 devices
or as BACnet® MS/TP devices. This ability
provides a potential cost-effective protocol upgrade path for existing customers and should be considered when you install the controller.
Important: When you receive a VMA18 Series
controller from the factory or upgrade the firmware or main code, the controller defaults to using the MS/TP communications protocol. The Load Summary screen of CCT 10.1 and above shows the connection as Wired Field Bus, indicating that the MS/TP protocol is in use. If you have an N2 application, the Load Summary screen indicates that you need to switch the communications protocol to N2.
North American Emissions Compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which case the users will be required to correct the interference at their own expense.
Canada
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
These VMA controllers feature an integral digital pressure sensor (VMA1832 model only), a damper actuator, and a 32-bit microprocessor. The controller's small package size facilitates quick field installation and efficient use of space for field replacements, while still enabling precision control performance.
Note: Connecting an IOM to the VMA via the SA Bus
connection is not supported.
For information about sensor compatibility and replacement, see Sensor Replacement and Reuse
Scenarios.
Installation
Observe these guidelines when installing a VMA18 Series controller:
Transport the VMA controller in the original container to minimize vibration and shock damage to the VMA controller.
Do not drop the VMA controller or subject it to physical shock.
Parts Included
One VMA18 Series controller with removable N2/FC bus terminal block
One installation instructions sheet
1VMA1826/1832 VAV Controller Installation Instructions
Two 1/4 in. x 1/4 in. (6.35 mm x 6.35 mm) brass fittings
One self-drilling No. 10 x 25 mm (1 in.) screw
Two 12-in. (30.48 cm.) pieces of flexible tubing
One controller/sensor Y cable adapter
One 8-pin to 6-pin single-socket cable adapter
Note: Remove the cap plug from the TSTAT port of the
controller and save for future use. The cap plug is used on existing sensor ports that are no longer used.
Materials and Special Tools Needed
Note: You may not require all the materials listed for
your controller installation.
Several 6 mm (1/4 in.) female spade terminals for input and output wiring and crimping tool or spade mounted terminal blocks
Small straight-blade screwdriver for securing wires in the terminal blocks
8 mm (5/16 in.) wrench or 10 mm (3/8 in.) 12-point socket to tighten the square coupler bolt
Several shims or washers to mount the VMA
Power screwdriver, 100 mm (4 in.) extension socket, punch, drill, and 3.5 mm (9/64 in.) drill bits to mount the VMA
Pliers to open and close the damper
Required length of 3.97 mm (5/32 in.) ID pneumatic tubing and barbed fittings
Mounting
Observe these guidelines when mounting a VMA:
Important: When the air supply to the VAV box is below
10°C (50°F), make sure that any condensation on the VAV box, particularly on the damper shaft, does not enter the VMA electronics. Mount the VMA vertically above the damper shaft to allow any shaft condensation to fall away from the VMA. Additional measures may be required in some installations.
Mount the VMA in an area free of corrosive vapors that matches the ambient conditions specified in the
Technical Specifications section.
Provide sufficient space around the VMA for cable and wire connections and adequate ventilation through the controller (50 mm [2 in.] minimum on the top, bottom, sides, and front of the controllers).
Do not mount the VMA in areas where electromagnetic emissions from other devices or wiring can interfere with controller communication.
Avoid mounting the VMA on surfaces with excessive vibration.
Because the VMA controller is smaller than the VMA1410, VMA1415, VMA1420, and the VMA1440 controllers, we recommend plugging the unused open hole with the screw from the original VMA14 mounting when using the VMA18 to replace a VMA14 Series controller.
On panel or enclosure mount applications, observe these additional guidelines:
Do not install the VMA in an airtight enclosure.
Mount the VMA so that the enclosure walls do not obstruct cover removal or ventilation through the controller.
Mount the VMA so that the power transformer and other devices do not radiate excessive heat to the controller.
To mount the VMA18 Series controller, complete the following steps:
1. Place the VMA18 Series controller in the proper
mounting position on the damper shaft so that the wiring connections are easily accessible. Note: The line from the captive spacer and screw
through the center of the damper shaft must be either horizontal or vertical, and the wall plate must be wall-mounted to comply with requirements (Figure 1).
Figure 1: Possible VMA18 Series Controller
Mounting Positions
Ensure the mounting surface can support the VMA and any user-supplied enclosure.
Mount the VMA on a hard, even surface whenever possible.
Use shims or washers to mount the VMA securely and evenly on the mounting surface.
Make sure the VMA controller base is parallel to the VAV box (perpendicular to the damper shaft). If
2VMA1826/1832 VAV Controller Installation Instructions
needed, use a spacer to offset tipping of the VMA controller caused by the shaft bushings. Note: Using the alignment marks to center the
captive spacer ensures sufficient VMA18 controller movement in either direction.
2. Secure the self-drilling No. 10 screw through the
shoulder washer (Figure 3) with a power screwdriver and 100 mm (4 in.) extension socket. Otherwise, use a punch to mark the position of the shoulder washer, and then drill a hole into the VAV box using a 3.5 mm (9/64 in.) drill bit. Insert the mounting screw and tighten against the washer. Note: The mounting screw for the VMA controller
does not use the same hole as the screw for the VMA1410, VMA1415, VMA1420, and the VMA1440 controller. We recommend plugging the unused open hole with the screw from the original VMA14 mounting when using the VMA18 to replace a VMA14 Series controller.
Important: Do not overtighten the screws, or the
threads may strip. If mounting to the VAV box, make sure the screws do not interfere with damper blade movement.
3. Locate the damper position using the typical marking
on the end of the damper shaft (Figure 2).
Figure 2: Typical Damper End Shaft Icons
For 45° and 60° boxes, hard stops must be provided at both fully closed and fully open damper positions. By installing the VMA controller at the fully open position, the VMA controller provides the open stop for 45° and 60° boxes. The closed damper seal provides the fully closed stop.
7. Tighten the square coupler bolt to the shaft using an 8 mm (5/16 in.) wrench or 10 mm (3/8 in.) 12-point socket. Tighten to 10.5 to 11.5 N·m (95 to 105 lb·in).
8. Loop the pneumatic tubing to include a trap for condensation. If needed, use the included brass fittings and attach the included pieces of tubing to the tubing of the VMA controller. Attach the tubing from the VMA controller to the dual port fitting on the VMA controller and the other ends of the tubing to the pressure transducer in the VAV box application (Figure 3). The VMA1826 does not come with the tubing pieces. Note: The VMA uses a digital non-flow pressure
sensor with bidirectional flow operation, which allows the high- and low-pressure DP tube connections to be made to either barbed fitting on the VMA controller. You do not need to make a specific high- or low-side connection when you attach the tubing to the barbed fittings on the VMA.
9. Push the manual release button, and turn the actuator coupling manually to ensure that the actuator can rotate from full-closed to full-open positions without binding.
10. Complete the mounting by rotating the damper to the full-open position.
4. Note the direction, clockwise (CW) or counterclockwise (CCW), required to close the damper. Grasp the damper shaft firmly with pliers, and either manually close the damper (for 90° boxes) or manually open the damper (for 45° or 60° boxes).
5. Push down and hold the Manual Override button (Figure 3) and turn the VMA controller coupler until it contacts the mechanical end-stop at either the fully closed (90° boxes) or fully open (45° and 60° boxes) position.
6. If the damper for a 90° box closes CCW, rotate the coupler to the CCW mechanical limit. If the damper for a 90° box closes CW, rotate the coupler to the CW mechanical limit. The open end-stop is automatically set for 90° boxes.
Risk of Property Damage. Rotate the damper to the full-open position before starting the air handler. Failure to rotate the damper to the full-open position may result in damage to the VAV box or ductwork when the air handler is started.
Mise En Garde: Risque de dégâts matériels: Faire pivoter le registre pour le placer en position d'ouverture complète avant de démarrer l'unité de traitement d'air. Le non-respect de cette directive risque d'endommager le caisson de l'unité à volume d'air variable (VAV) ou le réseau de conduites au démarrage de l'unité de traitement d'air.
3VMA1826/1832 VAV Controller Installation Instructions
Figure 3: VMA18 Series Controller Wiring Terminations and Physical Features
4VMA1826/1832 VAV Controller Installation Instructions
Table 1: VMA18 Series Controller Feature Callout Numbers and Descriptions
Physical Features: Description and ReferencesCallout
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
24 VAC, Class 2 Supply Power Spade Terminals (see Supply Power Spade Terminals)
Device Address DIP Switch Block (see Setting the Device Address)
Binary Outputs, 24 VAC Triacs (see Table 4)
Configurable Outputs: Voltage Analog Output (0–10 VDC) and Binary Output (24 VAC Triac) (see
Table 4)
Dual Port Fitting (see Figure 3)
Not included in the VMA1826 model.
Manual Override Switch (see Mounting)
Controller Coupler (see Mounting)
Coupler Bolt (see Mounting)
Universal Input: Voltage Analog Input (0–10 VDC)
Resistive Analog Inputs (0–600k ohm) (see Table 4):
0–2k Potentiometer
RTD: 1k Nickel, 1k Platinum, or A99B SI
NTC: 10K Type L (10K JCI Type II is equivalent to Type L) or 2.252K Type II
Dry Contact Binary Input
N2/FC Bus Pluggable Screw Terminal Block (see N2/FC Bus Terminal Block)
EOL (End-of-Line) Switch (see Setting the EOL Switch)
SA Bus Spade Terminals (see SA Bus Spade Lugs)
TSTAT Modular Port: RJ-45 8-Pin Modular Jack (see Modular Port)
Captive Spacer and Screw (see Figure 3)
LED Status Indicators (see Table 8)
Wiring
Risk of Electric Shock. Disconnect the power supply
before making electrical connections to avoid electric shock.
Mise En Garde: Risque de décharge électrique:
Débrancher l'alimentation avant de réaliser tout raccordement électrique afin d'éviter tout risque de décharge électrique.
Important: Do not connect supply power to the
controller before finishing wiring and checking all wiring connections. Short circuits or improperly connected wires can result in damage to the controller and void any warranty.
Important: Do not exceed the controller electrical
ratings. Exceeding controller electrical ratings can result in permanent damage to the controller and void any warranty.
Important: Use copper conductors only. Make all wiring
in accordance with local, national, and regional regulations.
Important: Electrostatic discharge can damage
controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.
For detailed information on configuring and wiring an N2 Bus, refer to the N2 Communications Bus Technical Bulletin (LIT-636018).
VMA Terminals and Bus Ports
See Figure 3 for input and output terminal and bus port locations on the VMA18 Series controllers. Observe the following guidelines when wiring a VMA18 controller.
5VMA1826/1832 VAV Controller Installation Instructions
Input and Output Terminals
The input spade terminals are located on the bottom of the VMA near the N2/FC Bus terminal block. The output spade terminals are located on the top of the controller near the power supply spade terminals. See Table 4 for more information.
N2/FC Bus Terminal Block
The N2/FC Bus terminal block is a blue, removable, 4-terminal plug that fits into a board-mounted jack.
Wire the removable N2/FC Bus terminal block plugs on the VMA and other field controllers in a daisy-chain configuration using 3-wire twisted, shielded cable as shown in Figure 4. See Table 5 and Table 6 for more information.
Figure 4: N2/FC Bus Terminal Block Wiring
Figure 5: SA Bus Spade Lug Wiring
Note: Connecting an IOM to the VMA by using the SA
Bus connection is not supported.
Modular Port
The modular (TSTAT) port on the face of the VMA
(Figure 3) is an RJ-45, 8-position modular jack used to connect your new or existing sensor to the VMA using one of the two included adapters. Refer to the Sensor Replacement section in the N2 VMA Application Note (LIT-12011829).
Note: The Shield terminal (SHLD) on the N2/FC Bus
terminal block is isolated and can be used to connect the cable shields on the bus (Figure 4).
SA Bus Spade Lugs
Wire the SA Bus spade lugs on the VMA and other SA Bus devices in a daisy-chain configuration using 4-wire twisted, shielded cable as shown in Figure 5. See Table
6 for more information.
Figure 6: Pin Number Assignments for the Modular
Port on VMA18 Controllers
6VMA1826/1832 VAV Controller Installation Instructions
Supply Power Spade Terminals
Wire the 24 VAC supply power wires from the transformer to the HOT and COM terminals on the spade terminal as shown in Figure 7. See Table 6 for more information.
Figure 7: 24 VAC Supply Power Spade Terminal
Wiring
Important: The supply power terminal block on the
VMA18 is a two-position spade lug (Figure
7). Exercise caution while rewiring the
power plug when replacing an existing controller. Stray wire strands may make contact and cause a short circuit across the 24 VAC power supply. To maintain proper phasing when replacing the existing VMA14xx controller with the VMA18 controller, connect the power wire from 24 VAC: 1 terminal on the existing controller to the HOT power terminal on the VMA18. Also connect the power wire from the 24 VAC: 2 terminal on the existing controller to the COM power terminal on the VMA18 controller.
Figure 8: Transformer Grounding
Improper wiring of this terminal may cause a short circuit across the 24 VAC power supply on -1 models.
To wire the VMA18 Series controller, complete the following steps:
1. Terminate wiring per engineering drawings.
2. Wire network sensors and other devices to the VMA's
Sensor/Actuator (SA) Bus.
3. Wire the N2/FC Bus in a daisy chain (see Table 6).
4. Ensure that the VMA’s device address DIP switches
are set to the appropriate device address. (See
Setting the Device Address.)
5. Connect the VMA controller to 24 VAC, Class 2
power.
Refer to the N2 VMA Application Note (LIT-12011829) for more information about replacing an existing controller with an VMA18 controller.
VMA Terminal Functions, Ratings, Requirements, and Wiring Guidelines
The supply power wire colors may be different on transformers from other manufacturers. Refer to the transformer manufacturer’s instructions and the project installation drawings for wiring details.
Important: Connect 24 VAC supply power to the VMA
and all other network devices so that transformer phasing is uniform across the network devices. Powering network devices with uniform 24 VAC supply power phasing reduces noise, interference, and ground loop problems. The VMA does not require an earth ground connection. However, when grounding the secondary of the 24 VAC transformer is required, only one connection to ground should be made near the transformer.
Input and Output Wiring Guidelines
Table 4 provides information about the functions, ratings,
and requirements for the VMA input and output terminals, and Table 5 provides guidelines for wire sizes and cable lengths.
In addition to the wiring guidelines in Table 4, observe these guidelines when wiring VMA inputs and outputs:
Run all low-voltage wiring and cables separate from
high-voltage wiring.
All input and output cables, regardless of wire size or
number of wires, should consist of twisted, insulated, and stranded copper wires.
Shielded cable is not required for input or output
cables.
7VMA1826/1832 VAV Controller Installation Instructions
Shielded is recommended for input and output cables that are exposed to high electromagnetic or radio frequency noise.
Cable runs of less than 30 m (100 ft) typically do not require an offset in the input/output software setup. Cable runs over 30 m (100 ft) may require an offset in the input/output software setup.
Maximum Cable Length versus Load Current
Use Figure 13 to estimate the maximum cable length relative to the wire size and the load current (in mA) when wiring inputs and outputs.
N2/FC and SA Bus and Supply Power Wiring Guidelines
Table 6 provides information about terminal block
functions, ratings, and requirements.
Table 6 also provides wire size, cable type, and cable
length guidelines for wiring the VMA communication buses and supply power.
In addition to the guidelines in Table 6, observe these guidelines when wiring the SA and N2/FC Buses and supply power:
Run all low-voltage wiring and cables separate from high-voltage wiring.
All N2/FC and SA Bus cables, regardless of wire size, should be twisted, insulated, stranded copper wire.
Shielded cable is strongly recommended for all N2/FC and SA Bus cables.
Refer to the N2 Communications Bus Technical Bulletin (LIT-636018) for detailed information regarding wire size and cable length requirements for the N2/FC and SA buses.
Termination Diagrams
A set of Johnson Controls® termination diagrams provides details for wiring inputs and outputs to the VMA18 Series
controllers. See the figures in this section for the applicable termination diagrams.
Table 2: Termination Details
Type of Field Device
External Source
Input/Output
UIVoltage Input -
Termination DiagramsType of
UIVoltage Input -
Internal Source
UIVoltage Input
(Self-Powered)
8VMA1826/1832 VAV Controller Installation Instructions
Loading...
+ 18 hidden pages