Johnson Controls VMA1615, VMA1626, VMA1628, VMA1630 Installation Manual

VMA1615/1626/1628/1630 VAV Controllers

Applications

The VMA1615/1626/1628/1630 programmable digital controllers are designed for Variable Air Volume (VAV) applications that communicate through the BACnet® MS/TP or N2 protocol. These Variable Air Volume Modular Assembly (VMA) controllers feature combinations of an integral digital pressure sensor (DPT), a damper actuator, and a 32-bit microprocessor. The VMA1626 has an actuator but does not contain a DPT. The VMA1628 model has a DPT but does not contain an actuator. The controllers' small package size facilitates quick field installation and efficient use of space without compromising high-tech control performance. These VMA controllers connect easily to the wired and wireless network sensors for zone and discharge air temperature sensing.

Switchable Communications protocols

Installation Guide
Part No. 24-10143-217 Rev. K
2019-10-18
• must be programmed with CCT, which has similar, but not identical programming capabilities as HVACPro, GX9100, GPL, and other legacy tools
• support SA Bus devices
• support WRZ wireless sensors from the controller using the WRZ-7860 receiver (most models)
• are available in Buy American versions (most models)
The N2-capable FEC family controllers:
• do not support Zone Bus (for example, TMZ sensors and M100 actuators) or XT-Bus (System
91) devices (for example, XT, XTM, and XP modules)
• do not support a wireless connection to the N2 bus
• do not support NxE passthrough
The Metasys® system Field Equipment Controller (FEC) family controllers and network sensors communicate using the standard BACnet® protocol, based on the ANSI/ASHRAE 135-2008. The BACnet protocol is a standard for ANSI, ASHRAE, and the International Standards Organization (ISO) for building controls.
VMA16, VMA18 controllers are BTL-listed as BACnet Application Specific Controllers (B-ASCs).
The Controller Configuration Tool (CCT) can be used to switch the Field Bus communications protocol in supported FEC, FAC, and VMA controllers to be either the standard BACnet MS/TP or the N2 protocol. All new controllers use either BACnet MS/TP as the default communications protocol, or BACnet/IP. Switchable communications protocols in the MS/ TP models provide a cost-effective upgrade and modernization path for customers with existing N2 controllers.
The N2-capable FEC Family Controllers can be used as functional replacements for legacy N2 controllers. The N2-capable FEC Family Controllers:
• have the input and output (I/O) quantities and characteristics of the FEC Family Controllers

North American Emissions Compliance

United States

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which case the users will be required to correct the interference at their own expense.

Canada

This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
*2410143217K*
(barcode for factory use only)
MS-VMA1615,MS-VMA1626,MS-VMA
1628,MS-VMA1630

Installation

Observe the following guidelines when installing a VMA1615/1626/1628/1630 controller:
• Transport the controller in the original container to minimize vibration and shock damage to the controller.
• Do not drop the controller or subject it to physical shock.
• Small, straight-blade screwdriver for securing wires in the terminal blocks
• 8 mm (5/16 in.) wrench or 10 mm (3/8 in.) 12-point socket to tighten the square coupler bolt
• Several shims or washers to mount the VMA
• Power screwdriver, 100 mm (4 in.) extension socket, punch, drill, and 3.5 mm (9/64 in.) drill bits to mount the VMA

Parts included

• One VMA1615/1626/1628/1630 controller with removable SA bus and power terminal blocks
• One installation instructions sheet
• One self-drilling No. 10 x 25 mm (1 in.) screw
• The VMA1628 model includes a 1.25 inch extended length screw.

Materials and special tools needed

• Several 6 mm (1/4 in.) female spade terminals for input and output wiring, and crimping tool for spade mounted terminal blocks
• Pliers to open and close the damper
• Required length of 3.97 mm (5/32 in.) ID pneumatic tubing and barbed fittings

Physical features

The following figure displays the physical features of a VMA, and the accompanying table provides a description of the physical features and a reference to further information where required.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide2
Figure 1: VMA1615/1626/1628/1630 Controller wiring terminations and physical features (VMA1630-1 Model shown)
Table 1: VMA1615/1626/1628/1630 Feature Callout Numbers and Descriptions
Physical Features: Description and References
1
2
3
4
5 Dual Port Fitting (see Figure 1)
6
7
8
24 VAC, Class 2 Supply Power Terminal Block (see Supply
power terminal block)
Device Address DIP Switch Block (see Setting the device
address)
Binary Outputs, 24 VAC Triacs (see Communication bus
and supply power table)
Configurable Outputs: Voltage Analog Output (0–10 VDC) and Binary Output (24 VAC Triac) (VMA1630, 1626, and 1628 only) (see Communication bus and supply power table)
Manual Override Button (see Mounting for information on using manual override Button)
Controller Coupler (see Mounting for information on using the controller coupler)
Coupler Bolt (see Mounting for information on setting the coupler bolt)
Table 1: VMA1615/1626/1628/1630 Feature Callout Numbers and Descriptions
Physical Features: Description and References
Universal Input: Voltage Analog Input (0–10 VDC) Resistive Analog Inputs (0–600k ohm) 0–2k Potentiometer
9
10
11 EOL (End-of-Line) Switch (see Setting the EOL switch) 12 SA Bus Terminal Block
13
14
15 Captive Spacer and Screw (see Figure 1) 16 LED Status Indicators (see Table 8)
RTD: 1k Nickel, 1k Platinum, or A99B SI NTC: 10K Type L (10K Johnson Controls Type II is
equivalent to Type L) or 2.252K Type II Dry Contact Binary Input
as required))
Modular Port (FC Bus) RJ-12 6-Pin Modular Jack (see
Modular ports)
Modular Port (SA Bus) RJ-12 6-Pin Modular Jack (see
Modular ports)
VMA1615/1626/1628/1630 VAV Controllers Installation Guide 3

Mounting

Observe the following guidelines when mounting a VMA:
Note: When the air supply to the VAV box is below 10°C (50°F), make sure that any condensation on the VAV box, particularly on the damper shaft, does not enter the VMA
• Ensure that the mounting surface can support the controller and any user-supplied enclosure. electronics. Mount the controller vertically above the damper shaft to allow any shaft condensation to fall away from the controller. Additional measures may be required in some installations.
• Mount the controller on a hard, even surface whenever possible.
• Use shims or washers to mount the controller securely and evenly on the mounting surface.
• Mount the controller in an area free of corrosive vapors that matches the ambient conditions specified in the Technical specifications section.
• Provide sufficient space around the controller for cable and wire connections and adequate ventilation through the controller (at least 50 mm [2 in.] on the top, bottom, sides, and front of the controllers).
• electronics. Mount the controller vertically above the damper shaft to allow anyDo not mount the controller in areas where electromagnetic emissions from other devices or wiring can interfere with controller communication.
• Avoid mounting the controller on surfaces with excessive vibration.
• When using the VMA1615/1626/1628/1630 to replace a VMA1610 or VMA1620 controller, plug the unused open hole in the duct work from the original VMA mounting if possible. Plug the hole using the sheet metal screw from the original installation (preferred option).
On panel or enclosure mount applications, observe these additional guidelines:
• Do not install the controller in an airtight enclosure.
• Mount the controller so that the power transformer and other devices do not radiate excessive heat to the controller.
To mount the controllers, complete the following steps:
1. Set all the switches on the field controller to their known settings.
2. Place the controller in the proper mounting position on the damper shaft so that the wiring connections are easily accessible. Make sure the controller base is parallel to the VAV box (perpendicular to the damper shaft). If needed, use a spacer to offset tipping of the controller caused by the shaft bushings.
Note: Use the alignment marks to center the captive spacer to ensure sufficient movement in either direction.
3. Secure the self-drilling No. 10 screw through the captive spacer (Figure 1) with a power screwdriver and 100 mm (4 in.) extension socket. Otherwise, use a punch to mark the position of the shoulder washer, and then drill a hole into the VAV box using a 3.5 mm (9/64 in.) drill bit. Insert the mounting screw and tighten against the spacer. For the VMA1628 models, use the additional 1.25 inch screw to mount to one of the two holes provided near the actuator opening (see Figure 1) to mount the controller.
Important: Do not overtighten the screw, or the threads may strip. If mounting to the VAV box, make sure the screws do not interfere with damper blade movement.
4. Locate the damper position using the typical marking on the end of the damper shaft as shown in the following figure.
Figure 2: Typical Damper End Shaft Icons
• Mount the controller so that the enclosure walls do not obstruct cover removal or ventilation through the controller.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide4
5. Note the direction, clockwise (CW) or counterclockwise (CCW), required to close the damper. Grasp the damper shaft firmly with pliers, and either manually close the damper for 90° boxes or manually open the damper for 45° or 60° boxes.
6. Push down and hold the Manual Override button (see Physical features) and turn the controller coupler until it contacts the mechanical end-stop at either the full-closed (90° boxes) or full-open (45° and 60° boxes) position.
7. If the damper for a 90° box closes CCW, rotate the coupler to the CCW mechanical limit. If the damper for a 90° box closes CW, rotate the coupler to the CW mechanical limit. The open end-stop is automatically set for 90° boxes. For 45° and 60° boxes, hard stops must be provided at both full-closed and full-open damper positions. By installing the controller at the full-open position, the controller provides the open stop for 45° and 60° boxes. The closed damper seal provides the full-closed stop.
Note: The integrated actuator has a stroke time of 60 seconds for 90° of travel. The stroke time is the amount of time (in seconds) that it takes the actuator to move from the fully closed to fully opened position or from fully open to fully closed position. For proper operation, the actuator stroke time must be configured in the CCT application based on the actual time it takes the actuator to drive the damper. The default setting is 60 seconds (for 90° VAV boxes). For 45° and 60° VAV boxes, the actuator stroke time must be adjusted. Refer to Controller Tool Help (LIT-12011147) for instructions on setting the actuator stroke time in the application.
8. All models are compact in size and can be easily installed on VAV boxes. The models have either a round shaft up to 13 mm in diameter or a 10 mm square shaft. Tighten the square coupler bolt to the shaft using an 8 mm (5/16 in.) wrench or 10 mm (3/8 in.) 12-point socket. Tighten to 10.5 to 11.5 N·m (95 to 105 lb·in).
9. (Skip this step if you are installing the VMA1626 model) Loop the pneumatic tubing (supplied by field personnel) to include a trap for condensation. Attach the needed length of tubing (supplied and installed by field personnel) to the dual port fitting on the controller and the other ends of the tubing to the pressure transducer in the VAV box application.
Note: The controller uses a digital non­flow pressure sensor (all models except the VMA1626) with bidirectional flow operation. You can connect the high­and low-pressure DP tubes to either barbed fitting on the controller. You do not need to make a specific high- or low-side connection when you attach the tubing to the barbed fittings on the controller.
10. Push the Manual Override button, and turn the actuator coupling manually to ensure that the actuator can rotate from full-closed to full-open positions without binding.
11. Complete the mounting by rotating the damper to the full-open position.
CAUTION
Risk of Property Damage
Rotate the damper to the full-open position before starting the air handler. Failure to rotate the damper to the full-open position may result in damage to the VAV box or ductwork when the air handler is started.
ATTENTION
Risque de dégâts matériels
Faire pivoter le registre pour le placer en position d'ouverture complète avant de démarrer l'unité de traitement d'air. Le non-respect de cette directive risque d'endommager le caisson de l'unité à volume d'air variable (VAV) ou le réseau de conduites au dé­marrage de l'unité de traitement d'air.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide 5

Wiring

CAUTION
Risk of Electric Shock
Disconnect the power supply before making electrical connections to avoid electric shock.
ATTENTION
Risque de décharge électrique
Débrancher l'alimentation avant de réaliser tout rac­cordement électrique afin d'éviter tout risque de décharge électrique.
Important: Do not connect supply power to the controller before finishing wiring and checking all wiring connections. Short circuits or improperly connected wires can result in damage to the controller and void any warranty.

Input and Output terminals

The input spade terminals are located on the bottom of the VMA near the FC Bus terminal block. The output spade terminals are located on the top of the controller near the power supply . For more information, see Table .

FC bus terminal block (Or N2 protocol as required)

The FC Bus terminal block is a blue, removable, 4­terminal plug that fits into a board-mounted jack.
Wire the removable FC Bus terminal block plugs on the VMA and other controllers in a daisy-chain configuration using 3-wire twisted, shielded cable as shown in Figure 3. See Communication bus and
supply power table for more information.
Figure 3: FC bus terminal block wiring
Important: Do not exceed the controller
electrical ratings. Exceeding controller electrical ratings can result in permanent damage to the controller and void any warranty.
Important: Use copper conductors only. Make all wiring in accordance with local, national, and regional regulations.
Important: Electrostatic discharge can damage controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.
For information on configuring and wiring a BACnet/IP network, refer to the Metasys IP
Networks for BACnet/IP Controllers Configuration Guide (LIT-12012458). For detailed information on configuring and wiring a SA Bus, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).

VMA terminals and bus ports

Note: The Shield terminal (SHLD) on the FC Bus terminal block is isolated and can be used to connect the cable shields on the bus (Figure
3).

SA Bus terminal block

The SA Bus terminal block is a brown, removable, 4-terminal plug with +15 VDC that fits into a board­mounted jack. Wire the removable SA Bus terminal block plugs on the VMA and other SA Bus devices in a daisy-chain configuration using 4-wire twisted, shielded cable as shown in Figure 4. See Table for more information.
See for input and output terminal and bus port locations on the controllers. Observe the following guidelines when wiring a VMA controller.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide6
Figure 4: SA bus terminal block wiring

Modular ports

The modular and FC Bus ports on the face of the VMA are RJ-12 (6-position) modular jacks as shown in Figure 5.
Figure 5: Pin Number Assignments for Sensor (SA Bus and FC Bus) Ports on VMA1615/1626/1628/1630 Controllers
Wire the 24 VAC supply power wires from the transformer to the HOT and COM terminals on the terminal plug as shown in the following figure. See Table for more information.
Figure 6: 24 VAC supply power terminal block wiring
Important: Exercise caution while rewiring
the power plug when replacing a VMA1610 or VMA1620 controller with a VMA1615 or VMA1630 controller. The supply power terminal on a new VMA is a two-position terminal block (Figure 6). A VMA1610 or VMA1620 controller uses a three-position terminal block, and the center position is not used. Stray wire strands may make contact and cause a short circuit across the 24 VAC power supply.
The modular SA Bus port provides a connection for the Wireless Commissioning Converter (BTCVT), VAV Balancing Tool, DIS1710 Local Controller Display, WRZ78xx Series One-to-One Wireless Transmitter, and NS Series sensors. The modular FC Bus port provides a connection for the Wireless Commissioning Converter and the ZFR/ZFR Pro Wireless Router.
Note: Do not use the modular SA Bus port and the terminal block SA Bus simultaneously. Only use one of these connections at a time.

Supply power terminal block

The 24 VAC supply power terminal block is a gray, removable, 2-terminal plug that fits into a board-mounted jack on the upper left of the VMA controller.
The supply power wire colors may be different on transformers from other manufacturers. Refer to the transformer manufacturer’s instructions and the project installation drawings for wiring details.
Important: Connect 24 VAC supply power to the controller and all other network devices so that transformer phasing is uniform across the network devices. Powering network devices with uniform 24 VAC supply power phasing reduces noise, interference, and ground loop problems. The controller does not require an earth ground connection. However, when grounding the secondary of the 24 VAC transformer is required, only one connection to ground should be made near the transformer. See the following figure.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide 7
Figure 7: Transformer Grounding
Note: If you are using the
VMA1615/1626/1628/1630 controller with the Wireless Field Bus System, refer to the
WNC1800/ZFR182x Pro Series Wireless Field Bus System Bulletin (LIT-12012320) or the ZFR Series Wireless Field Bus System Bulletin (LIT-12011336).
Terminal wiring guidelines, functions, ratings, and
CAUTION
Risk of Property Damage
Do not apply power to the system before checking all wiring connections. Improper wiring of this terminal may cause a short circuit across the 24 VAC power supply on VMA models. A short circuit may result in a tripped circuit breaker or blown fuse. If using a trans­former with a built-in fuse, the transformer may need to be replaced.
ATTENTION
Risque de dommages matériels
Ne mettez pas l’appareil sous tension avant d’avoir vérifié toutes les connexions du câblage. Le câblage inadéquat de cette borne peut causer un court-cir­cuit sur l’alimentation électrique de 24 V c.a. des VMA modèles. Un court-circuit peut causer le déclenche­ment du disjoncteur ou le grillage d’un fusible. Si vous utilisez un transformateur avec un fusible intégré, vous pourriez devoir remplacer le transformateur.
requirements

Input and Output wiring guidelines

See Input and Output wiring guidelines tables for information about the functions, ratings, and requirements for the input and output terminals, and for wire sizes and cable lengths guidelines.
In addition, observe the following guidelines when wiring inputs and outputs:
• Run all low-voltage wiring and cables separate from high-voltage wiring.
• All input and output cables, regardless of wire size or number of wires, should consist of twisted, insulated, and stranded copper wires.
• Shielded cable is not required for input or output cables but is recommended for input and output cables that are exposed to high electromagnetic or radio frequency noise.
• Cable runs of less than 30 m (100 ft) typically do not require an offset in the input/output software setup.
To wire the controller, complete the following steps:
1. Terminate wiring according the appropriate figure in Termination diagrams.
2. Wire network sensors and other devices to the VMA's SA Bus.
3. Wire the FC Bus in a daisy chain.
4. Ensure that the device address DIP switches are set to the appropriate device address (See ). Also, activate the EOL switch if necessary.
5. Connect the controller to 24 VAC, Class 2 power.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide8
• Cable runs over 30 m (100 ft) may require an offset in the input/output software setup.

Input and Output wiring guidelines tables

Table 2: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal block label Terminal labels Function, ratings, and requirements
15 VDC Power Source for active (3-wire)
+15 V
INn
UNIVERSAL
(Inputs)
ICOMn
OUTn
BINARY
(Outputs)
OCOMn
input devices connected to the Universal INn terminals.
Provides 35 mA total current.
Analog Input - Voltage Mode (0–10 VDC)
10 VDC maximum input voltage Internal 75k ohm Pulldown
Analog Input - Resistive Mode (0–600k ohm)
Internal 12 V, 15k ohm pull up Qualified Sensors: 0–2k potentiometer, RTD (1k Nickel [Johnson Controls sensor], 1k Platinum, and A99B Silicon Temperature
Sensor) Negative Temperature Coefficient (NTC)
Sensor 10K Type L (10K Johnson Controls Type II is
equivalent to Type L) or 2.252K Type II
Binary Input - Dry Contact Maintained Mode
1 second minimum pulse width Internal 12 V, 15k ohm pull up
Universal Input Common for all Universal IN terminals
Note: All Universal ICOMn terminals are isolated from all other commons on the -0 models. The -1 model ICOMn terminals are isolated from FC BUS COM terminals only.
Binary Output - 24 VAC Triac (Internal Power)
Sources internal 24 VAC power (24~ HOT)
Binary Output - 24 VAC Triac (Internal Power)
Connects OCOMn to 24~ COM when activated.
Internal Power Source: 30 VAC maximum voltage to load
0.5 A maximum output current
1.3 A at 25% duty cycle 40 mA minimum load current
To determine wire size and maximum cable length
Same as (Universal) INn.
See Guideline A in Table 3.
See Guideline A in Table 3.
See Guideline A in Table 3.
Same as (Universal) INn.
See Guideline C in Table 3.
See Guideline C in Table 3.
Note: Use 3-wire cable for devices that source power from the +15 V terminal.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide 9
Table 2: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal block label Terminal labels Function, ratings, and requirements
Analog Output - Voltage Mode (0–10 VDC)
10 VDC maximum output voltage 10 mA maximum output current External 1k to 50k ohm load required
Binary Output 24 VAC Triac
OUTn
CONFIGURABLE
(Outputs)
OCOMn
Connects OUT to OCOM when activated. External Power Source: 30 VAC maximum voltage to load
0.5 A maximum output current
1.3 A at 25% duty cycle 40 mA minimum load current
Analog Output Signal Common: All Configurable Outputs defined as Analog Outputs share a common, which is isolated from all other commons except the Binary Input common.
Binary Output Signal Common: All Configurable Outputs defined as Binary Outputs are isolated from all other commons, including other Configurable Output commons.
To determine wire size and maximum cable length
See Guideline A in Table 3.
See Guideline C in Table 3.
Same as (Configurable) OUTn.
Table 3: Cable Length Guidelines for Recommended Wire Sizes
Guideline Wire Size/Gauge and Type
1.0 mm (18 AWG) stranded copper 457 m (1,500 ft) twisted wire
0.8 mm (20 AWG) stranded copper 297 m (975 ft) twisted wire
A
B
C
0.6 mm (22 AWG) stranded copper 183 m (600 ft) twisted wire
0.5mm (24 AWG) stranded copper 107 m (350 ft) twisted wire
1.0 mm (18 AWG) stranded copper 229 m (750 ft) twisted wire
0.8 mm (20 AWG) stranded copper 297 m (975 ft) twisted wire
0.6 mm (22 AWG) stranded copper 183 m (600 ft) twisted wire
0.5 mm (24 AWG) stranded copper 107 m (350 ft) twisted wire
See Figure to select wire size/gauge. Use stranded copper wire.
Maximum Cable Length and Type
297 m (975 ft) twisted wire
183 m (600 ft) twisted wire
107 m (350 ft) twisted wire
137 m (450 ft) twisted wire
91 m (300 ft) twisted wire
61 m (200 ft) twisted wire
See Figure to determine cable length.
Use twisted wire cable.

Maximum cable length versus load current

Assumptions
100 mV maximum voltage drop Depending on the cable length
and the connected input or output device, you may have to define an offset in the setup software for the input or output point.
100 mV maximum voltage drop Depending on the cable length
and the connected input or output device, you may have to define an offset in the setup software for the input or output point.
N/A
Use Figure 8 to estimate the maximum cable length relative to the wire size and the load current (in mA) when wiring inputs and outputs.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide10
Figure 8: Maximum Wire Length by Current and Wire Size
Communications bus and supply
In addition, observe these guidelines when wiring the SA/FC Buses and supply power:
• Run all low-voltage wiring and cables separate from high-voltage wiring.
• All FC and SA Bus cables, regardless of wire size, should be twisted, insulated, stranded copper wire.
• Shielded cable is strongly recommended for all FC and SA Bus cables.
• Refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034) for detailed information regarding wire size and cable length requirements for the FC and SA Buses.
power wiring guidelines

Communication bus and supply power table

Communication bus and supply power table
provides information about terminal block functions, ratings, and requirements..
Table 4: Communication bus and supply power terminal blocks, functions, ratings, requirements, and cables
Terminal block/Port label Terminal labels
+
-
22
FC BUS
2
SA BUS
FC BUS FC BUS
2
SA BUS
COM
SHLD
+
-
COM
SA PWR
SA BUS
Function, electrical ratings/ Requirements
FC Bus Communications
Signal Reference (Common) for bus communications
Isolated terminal (optional shield drain connection)
SA Bus Communications
SA Bus Signal Reference and 15 VDC Common
15 VDC Supply Power for Devices on the SA Bus
RJ-12 6-Position Modular Port provides FC Bus Communications FC Bus provides 15 VDC Power for:
Wireless Bluetooth Commissioning Converter
Wireless ZigBee Field Bus Router
RJ-12 6-Position Modular Port provides SA Bus Communications
SA Bus provides 15 VDC Power for: NS Series Sensors
Wireless ZigBee WRZ-78xx Series One­to-One Wireless Receiver
Wireless Bluetooth Commissioning Converter (BTCVT)
DIS1710 Local Controller Display
VAV Balancing Tool
Recommended cable type
0.6 mm (22 AWG) stranded, 3-wire twisted, shielded cable recommended
0.6 mm (22 AWG) stranded, 4-wire (2 twisted-pairs), shielded cable recommended
Note: The + and - wires are one twisted pair, and the COM and SA PWR wires are the second twisted pair.
24 AWG 3-pair CAT 3 Cable <30.5m (100 ft)
11
VMA1615/1626/1628/1630 VAV Controllers Installation Guide 11
Table 4: Communication bus and supply power terminal blocks, functions, ratings, requirements, and cables
Terminal block/Port label Terminal labels
HOT
24~
COM
Function, electrical ratings/ Requirements
24 VAC Power Supply - Hot
Supplies 20–30 VAC (Nominal 24VAC)
24 VAC Power Supply Common
The -0 models isolate this terminal from all other commons.
Recommended cable type
0.8 mm to 1.0 mm (20 to 18 AWG) 2-wire
The -1 models only isolate this terminal from the FC bus common.
1 See Table 3 to determine wire size and cable lengths for cables other than the recommended cables. 2 The SA Bus and FC Bus wiring recommendations in this table are for MS/TP Bus communications at 38.4k baud. For more
information, refer to the Metasys IP Networks for BACnet/IP Controllers Configuration Guide (LIT-12012458).andMS/TP Communications
Bus Technical Bulletin (LIT-12011034).
11
VMA1615/1626/1628/1630 VAV Controllers Installation Guide12

Termination diagrams

A set of Johnson Controls termination diagrams provides details for wiring inputs and outputs to the controllers. See the figures in this section for the applicable termination diagrams.
Table 5: Termination details
Type of field device
Type of Input/ Output
Termination diagrams
Voltage Input ­External Source
Voltage Input ­Internal Source
Voltage Input (Self­Powered)
Temperature Sensor UI
UI
UI
UI
Dry Contact UI
VMA1615/1626/1628/1630 VAV Controllers Installation Guide 13
Table 5: Termination details
Type of field device
0–10 VDC Output to Actuator (Internal Source)
0–10 VDC Output to Actuator (External Source)
Type of Input/ Output
CO
CO
Termination diagrams
24 VAC Triac Output (Switch Low, External Source)
Incremental Control to Actuator (Switch Low, External Source)
Analog Output (Voltage)
Incremental Control to Actuator (Switch Low, Internally Sourced)
CO
Note: Applies to CO4 and CO5.
CO
Note: Applies to CO4 and CO5.
CO
BO
Note: Applies to BO3, BO1, and BO2.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide14
Table 5: Termination details
Type of field device
24 VAC Binary Output (Switch Low, Internally Sourced)
Network Stat with Phone Jack (Fixed Address = 199)
Type of Input/ Output
BO
SA Bus
Termination diagrams
Network Stat with Terminals Addressable
Network Stat with Terminals (Fixed Address = 199)
SA Bus
SA Bus

Setup and adjustments

Important: Electrostatic discharge can damage controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.

Setting the device address

Metasys field controllers are master devices on BACnet® MSTP (SA or FC) Buses. Before operating
field controllers on a bus, you must set a valid and unique device address for each controller on the bus.
Set a field controller’s device address by setting the positions of the switches on the Device Address DIP switch block at the top of the controller (Figure
1). Device addresses 4 through 127 are the valid
addresses for these controllers.
The DIP switch block (Figure 9) has eight switches numbered 128, 64, 32, 16, 8, 4, 2, and 1. Switches 64 through 1 are device address switches. Switch 128
VMA1615/1626/1628/1630 VAV Controllers Installation Guide 15
is a mode switch that enables a field controller to operate on a ZFR/ZFR Pro Series Wireless Field Bus. Switch 128 must be set to OFF for all hard-wired SA and FC Bus applications. Set Switch 128 to ON for wireless FC Bus applications only.
Figure 9: Device Address Switches Set to 21
Note: Metasys field controllers ship with Switch
128 ON and the remaining address switches OFF. This renders the controllers wired subordinate devices, which do not interfere on MSTP Buses and do not interfere with bus operation. Set a valid and unique device address on the controller before applying power to the controller on the bus.
To set the device addresses on a Metasys field controller:
1. Set all of the switches on the field controller’s device address DIP switch block (128 through 1) to OFF.
2. Set one or more of the seven address switches (64 through 1) to ON, so that the sum of the switch numbers set to ON equals the intended device address. See Table 6 and Table 7 for valid field controller addresses. Set the highest number switch that is less than or equal to the intended device address to ON. Then continue setting lower numbered switches until the total equals the intended address. For example, if the intended device address is 21, set Switch 16 to ON first, then set Switch 4 ON, followed by Switch 1 (16+4+1=21). See Figure 9.
Refer to the WNC1800/ZFR182x Pro Series
Wireless Field Bus System Technical Bulletin (LIT-12012356) or the ZFR1800 Series Wireless Field Bus System Technical Bulletin (LIT-12011295) for more information on
device addresses in wireless applications.
4. Set a unique and sequential device address for each of the field controllers connected on the SA or FC Bus, starting with device address
4. To ensure the best bus performance, set sequential device addresses with no gaps in the device address range (4, 5, 6, 7, 8, 9, and so on). The field controllers do not need to be physically connected on the bus in their numerical device address order.
5. Write each field controller’s device address on the white label below the DIP switch block on the controller’s cover.
Refer to the MSTP Communications Bus Technical Bulletin (LIT-12011034) for more information on field controller device addresses and how to set them on MSTP Buses.
Table 6 and Table 7 show and describe the valid FC Bus and SA Bus device addresses for Johnson Controls MSTP communications bus applications.
Table 6: FC Bus device address descriptions
Device address Address description 0
(Switch 128 OFF)
1 to 3
(Switch 128 OFF)
4 to 127
(Switch 128 OFF)
Reserved for FC Bus Supervisory Controller (not valid for field controllers).
Reserved for peripheral devices (not valid for field controllers).
Valid for MSTP Master field controllers on a hard-wired SA Bus or FC Bus.
3. Set Switch 128 to ON only for controllers on a ZFR/ZFR Pro Series Wireless Field Bus application. For all hard-wired SA and FC Bus applications, ensure that Switch 128 is set to OFF.
Note: Do not connect a wirelessly enabled field controller to a wired FC Bus.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide16
Table 7: Wireless field bus device address
Device address Address description
Reserved addresses for wired subordinate devices (not valid for field controllers).
0 to 3
(Switch 128 ON)
Note: Metasyscontrollers ship with 128 ON and the remaining address switches OFF, rendering the controllers wired subordinate devices, which do not operate on Metasys field buses.
Table 7: Wireless field bus device address
Device address Address description
Valid for MSTP Master field controllers on
wireless FC Buses only.
Note: Do not connect a Metasys controller
4 to 127
(Switch 128 ON)
with these device addresses to an active wired SA or FC Bus. When a controller with one of these device address is connected to a wired field bus, the field bus is rendered inoperable until the controller is disconnected or Switch 128 is set to OFF.
8. After the download is finished, disconnect the 24 VAC supply to the controller.
9. Set the address switch segment labeled 128 to ON.
10. Reattach the FC Bus connector to the controller.
11. Reconnect the 24 VAC supply to the controller.

Setting the EOL switch

Setting the N2 Controller address to be greater than 127

N2-configured controllers support the full range of possible N2 device addresses provided by the N2 protocol standard (1–254). However, these controllers require special configuration for addresses above 127. Use the following instructions for controllers greater than 127.
Note: This special configuration is required because controller addresses above 127 were originally intended for use with the Wireless Field Bus system.
Note: Prior to performing this procedure, be sure the controller has been converted from BACnet to N2 protocol first. Refer to the
Modernization Guide for Legacy N2 Controllers (LIT-12012005) for more information.
1. Disconnect the 24 VAC supply from the controller.
2. Remove the FC Bus connector from the controller.
3. Set the address switch set to the desired N2 address.
4. Set the address switch segment labeled 128 to OFF.
5. Reconnect the 24 VAC supply to the controller.
6. Using an SA bus connection, download the firmware and controller application file. The download process asks to confirm switching the communication protocol to N2.
Each field controller has an EOL switch, which, when set to ON (up), sets the field controller as a terminating device on the bus. See Figure 1 for the EOL switch location on the field controller. The default EOL switch position is OFF (down). The amber EOL LED illuminates to show the EOL is active.
Figure 10: EOL switch positions
To set the EOL switch on a field controller:
1. Determine the physical location of the controller on the SA or FC Bus.
2. Determine if the controller must be set as a terminating device on the bus.
Note: The EOL termination rules for SA Buses and FC Buses are different. Refer to the MSTP Communications Bus Technical Bulletin (LIT-12011034) for detailed information regarding EOL termination rules and EOL switch settings on SA and FC Buses.
3. If the controller is a terminating device on the FC Bus, set the EOL switch to ON. If the controller is not a terminating device on the bus, set the EOL switch to OFF.
Note: When the EOL switch is set to ON, the LED light on the face of the controller is illuminated.
7. Click OK.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide 17

Commissioning Field Controllers

To commission the VMA1615/1626/1628/1630 controller, use the following procedure:
1. Download the control application to the controller using the Controller Configuration Tool (CCT). Refer to the Controller Tool Help (LIT-12011147).
2. Commission the VAV Box. Refer to the Controller Tool Help (LIT-12011147).
3. Perform airflow balancing on the VAV box. Refer to the VAV Balancing Tool Technical Bulletin (LIT-12011087).
4. Perform commissioning checkout procedures. Refer to the Controller Tool Help (LIT-12011147).
You commission controllers with the CCT software. The controller can be connected in one of four ways; either through NxE Passthru, MAP 4.2+/ BACnet Router (Mobile Access Portal (MAP) Gateway at version 4.2 or above), through Bluetooth (using BTCVT), or Direct Ethernet connection to the controller. Refer to Controller Tool Help (LIT-12011147) for detailed information about commissioning field controllers.
Note:
• The MAP Gateway serves as a replacement for the BTCVT, which is no longer available for purchase, but continues to be supported.

Repair information

If the controller fails to operate within its specifications, replace the unit. For a replacement unit, contact the nearest Johnson Controls representative.

Troubleshooting

Table 8 provides LED status indicator information for troubleshooting the controllers.
Note: If you experience short circuits in the 24 VAC power supply causing protective devices such as breakers or fuses to trip, make sure that the power connections on the VMA are not reversed. The most common cause of this problem is when the 24 VAC power supply on the VMA is reversed but not reversed on a connected secondary device. Improper wiring of this power terminal may cause a short circuit across the 24 VAC power supply on -1 models.

Troubleshooting scenarios

Correction:
1. Ensure polarity of ~24 V COM / ICOM / + 15VCOM/SA BUS COM on the controller, auxiliary devices and I/O is the same.
2. Ensure OUT1-OUT3 terminals of binary outputs are not connected to ~24 VAC COM, verify that OCOM1-OCOM3
3. are not connected to ~24 VAC HOT (these terminals are internally sourced).
4. Verify the short circuit has been resolved with an ohm-meter.
Controller is Off
Power at Primary of Transformer, 0V at Secondary or the Power at Primary Transformer, 24V at Secondary, 0V at Fuse/Breaker and Breaker/Fuse has tripped.
Possible Cause:
1. Transformer is shorted.
2. 24VAC powered sensor is not wired with the same polarity as the controller.
3. SA bus device is not wired with the same polarity as the controller.
VMA1615/1626/1628/1630 VAV Controllers Installation Guide18
5. Reset the breaker/fuse or replace the transformer.
Note: When replacing the transformer, it is recommended to replace with a model that utilizes a resettable circuit braker. A circuit breaker makes solving wiring problems easier.
Verification:
1. Disconnect the secondary of the 24 VAC transformer.
2. Use an ohm-meter to measure between ~24 VAC HOT and COM; there should be no short circuit.
Note: That some installations require the secondary of the Transformer to be Earth Grounded. If this is the case, verify that the Earth Ground connection is valid and not shared between multiple pieces of equipment.
Configurable output - analog mode is invalid
0–10 V output is set to 10–100%, but 0 V is at output terminals and Output is in protection mode -a state the analog portion of the configurable output goes into when it detects a wiring problem. The analog output is set to 0% regardless of the command whenever a wiring fault is detected.
Possible Cause: Power polarity mismatch between connected device and configurable output.
Correction: Ensure polarities of ~24 V COM/OCOM match and that the connected end device uses the same polarity.
Verification:
1. Measure the output and verify that it matches the command.
2. Disconnect the connected device and verify the commanded value is present.
Configurable output - analog mode is invalid
0–10V output has an undesirable offset of up to 1 V
and Common Reference is incorrect.
Possible Cause: OCOM terminal is not connected.
Correction: Connect OCOM terminal of the
configurable output to the common of the connected end device.
Verification:
1. Measure the output and verify that it matches the command.
2. Disconnect the connected device and verify the commanded value is present.

LED status and states

Table 8: Status LEDs and description of LED states
LED label LED color Normal state Descriptions of LED states
POWER Green On Steady
FAULT Red Off Steady
FC BUS Green Blink - 2 Hz
SA BUS Green Blink - 2 Hz
EOL Amber Off
Off Steady = No power On Steady = Power is supplied by primary voltage
Blink - 2 Hz = Download or startup in progress, not ready for normal operation, SA Bus devices offline (such as netsensors)
Rapid blink = SA Bus communications issue Off Steady = No faults On Steady = Device fault or no application loaded
Blink - 2 Hz = Data transmission (normal communication)
Off Steady = No data transmission (auto baud in progress)
On Steady = communication lost, waiting to join communication ring
Blink - 2 Hz = Data transmission (normal communication)
Off Steady = No data transmission (N/A - auto baud not supported)
On Steady = Communication lost; waiting to join communication ring
On Steady = EOL is active Off Steady = EOL is not active
VMA1615/1626/1628/1630 VAV Controllers Installation Guide 19

Accessories

Table 9: Controller accessories (order separately)
Product code number Description
IOM Series Controllers
Mobile Access Portal (MAP) Gateway
TL-CCT-0 Metasys Controller Configuration Tool MS-FCP-0 Metasys Equipment Controller Firmware Package Files for CCT
WRZ Series Sensors
MS-DIS1710-0 Local Controller Display
Y64T15-0
Y65A13-0
Y65T42-0
Y65T31-0
AP-TBK1002-0 2-position Screw Terminal that plugs onto VMA Output Point Spade Lugs AP-TBK1003-0 3-position Screw Terminal that plugs onto VMA Output Point Spade Lugs AP-TBK4SA-0 Replacement MS/TP SA Bus Terminal, 4-Position Connector, Brown, Bulk Pack of 10 AP-TBK2PW-0 Replacement Power Terminal, 2-Position Connector, Gray, Bulk Pack of 10 MS-VMAACT-701 VMA Actuator Assembly Gearbox Replacement Kit AS-CBLTSTAT-0 Cable adapter for connection to 8-pin TE-6700 Series sensors
F-1000-325
F-1000-326
TL-BRTRP-0 Portable BACnet/IP to MS/TP Router
Refer to the Metasys® System Field Equipment Controllers and Related Products Product Bulletin (LIT-12011042) for a complete list of available IOM Series Controllers.
Refer to the Mobile Access Portal Gateway Catalog Page (LIT-1900869) to identify the appropriate product for your region.
Note: The MAP Gateway serves as a replacement for the BTCVT, which is no longer available for purchase, but continues to be supported.
Refer to the WRZ Series Wireless Room Sensors Product Bulletin (LIT-12011653) for a complete
list of available WRZ Series Sensors.
Transformer, 120/208/240 VAC Primary to 24 VAC Secondary, 92 VA, Foot Mount, 72.2 cm (30 in.), Primary Leads and 76.2 cm (30 in.) Secondary Leads, Class 2
Transformer, 120 VAC Primary to 24 VAC Secondary, 40 VA, Foot Mount (Y65AS), 20.32 cm (8 in.), Primary Leads and 76.2 cm (30 in.) Secondary Leads, Class 2
Transformer, 120/208/240 VAC Primary to 24 VAC Secondary, 40 VA, Hub Mount (Y65SP+),
20.32 cm (8 in.), Primary Leads and Secondary Screw Terminals, Class 2 Transformer, 120/208/240 VAC Primary to 24 VAC Secondary, 40 VA, Foot Mount (Y65AR+),
20.32 cm (8 in.), Primary Leads and Secondary Screw Terminals, Class 2
Replacement Barbed Fitting for use on VMA1615, VMA1630, and VMA1832 for Connecting Tubing, Bulk Pack of 10
Flexible Tubing Extension with Barbed Fitting for VMA1615, VMA1630, and VMA1832, 35.56 cm (14 in.) Length, Bulk Pack of 20
VMA1615/1626/1628/1630 VAV Controllers Installation Guide20

Technical specifications

Table 10: VMA1615/1626/1628/1630 Controllers
MS-VMA1615-x: 32-bit, Integrated VAV Controller/Actuator/Pressure Sensor - DPT, 3 UI
and 2 BO, 24VAC, FC and SA Bus
MS-VMA1626-x: 32-bit, Integrated VAV Controller/Actuator (No Pressure Sensor - DPT); 3
Product Code Numbers
Communications Protocol BACnet MSTP, N2
Engines
Supply Voltage
Power Consumption
Ambient Conditions
Terminations
Controller Addressing for BACnet MSTP
Controller Addressing for N2 DIP switch set; valid field controller device addresses 1–254
Communications Bus
Processor RX630 32-bit Renesas® microcontroller Memory 1 MB flash memory and 512 KB RAM
Universal Input Mode/Configurable Output Mode Accuracy
Air Pressure Differential Sensor
UI, 3 BO, and 2 CO; 24VAC; FC and SA Bus MS-VMA1628-x: 32-bit, Integrated VAV Controller/(No Actuator) Pressure Sensor - DPT; 3
UI, 3 BO, and 2 CO; 24VAC; FC and SA Bus MS-VMA1630-x: 32-bit, Integrated VAV Controller/Actuator/Pressure Sensor - DPT; 3 UI, 3
BO, and 2 CO; 24VAC; FC and SA Bus
All Model types. Some NIE models support MS/TP and N2 devices. Refer to the Network Engines Product Bulletin (LIT-12012138) for details.
24 VAC (nominal, 20 VAC minimum/30 VAC maximum), 50/60 Hz, Power Supply Class 2 (North America), Safety Extra-Low Voltage (SELV) (Europe)
10 VA typical, 14 VA maximum
Note: The VA rating does not include any power supplied to the peripheral devices connected to Binary Outputs (BOs) or Configurable Outputs (COs), which can consume up to 12 VA for each BO or CO, for a possible total consumption of an additional 60 VA (maximum).
Operating: 0°C to 50°C (32°F to 122°F) Storage: -40°C to 70°C (-40°F to 158°F)
Inputs/Outputs: 6.3 mm (1/4 in.) Spade Lugs FC Bus, SA Bus, and Supply Power: 4-Wire and 2-Wire Pluggable Screw Terminal Blocks FC and SA Bus Modular Ports: RJ-12 6-Pin Modular Jacks
DIP switch set; valid field controller device addresses 4–127 (Device addresses 0–3 and 128–255 are reserved and not valid field controller addresses.)
RS-485: selectable between BACnet MSTP or N2
FC Bus: 0.6 mm (22 AWG) standard 3-wire, twisted, shielded cable recommended between the supervisory controller and controller
10/100 Mbps; 8-pin RJ-45 connector SA Bus: 0.6 mm (22 AWG) stranded, 4-wire (2-twisted pairs) shielded cable recommended
from the VMA controller for network sensors and other sensor/actuator devices; includes a terminal to source 15 VDC supply power from VMA to SA Bus devices
Note: For more information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034), Metasys IP Networks for BACnet/IP Controllers Configuration Guide (LIT-12012458)
UI Analog Input Mode: 15-bit resolution on UIs CO Analog Output Mode (VMA1626/1628/VMA1630 only): 0–10 VDC ± 200 mV
Range: -1.5 in. to 1.5 in. W.C.
Performance Characteristics:
Accuracy: ±1.3% Full Span Maximum (±0.039 in. W.C.)
Note: Combined error due to offset, non-linearity, and temperature variation.
Typical accuracy at zero (null) pressure is ±0.02 in. W.C.(if provided)
Note: Includes error due to non-linearity.
Note: For more information, refer to the MS/TP Communications Bus Technical
Bulletin (LIT-12011034), Metasys IP Networks for BACnet/IP Controllers Configuration Guide (LIT-12012458)
Actuator Rating 4 N·m (35 lb·in) minimum shaft length = 44 mm (1-3/4 in.) (if provided) Mounting Mounts to damper shaft using single set screw and to duct with single mounting screw
VMA1615/1626/1628/1630 VAV Controllers Installation Guide 21
Table 10: VMA1615/1626/1628/1630 Controllers
Dimensions
(Height x Width x Depth)
Weight 0.65 kg (1.45 lb)
Compliance
165 mm x 125 mm x 73 mm (6.5 in. x 4.92 in. x 2.9 in.)
Center of Output Hub to Center of Captive Spacer: 135 mm (5-5/16 in.)
United States:
UL Listed, File E107041, CCN PAZX, UL 916, Energy Management Equipment; Suitable for use in other environmental air space (plenums) in accordance with Section 300.22(C) of the National Electric Code.
FCC Compliant to CFR47, Part 15, Subpart B, Class A.
Canada:
UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal Equipment. Industry Canada Compliant, ICES-003
Europe:
CE Mark – Johnson Controls declares that this product is in compliance with the essential requirements and other relevant provisions of the EMC Directive.
Australia and New Zealand:
RCM Mark, Australia/NZ Emissions Compliant.
BACnet International
BACnet Testing Laboratories (BTL) Protocol Revision 12 Listed BACnet Advanced Application Controller (B-AAC)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.

Product warranty

This product is covered by a limited warranty, details of which can be found at www.johnsoncontrols.com/buildingswarranty.

Single point of contact

APAC Europe NA/SA
JOHNSON CONTROLS
C/O CONTROLS PRODUCT MANAGEMENT
NO. 32 CHANGJIJANG RD NEW DISTRICT
WUXI JIANGSU PROVINCE 214028
CHINA
For more contact information, refer to www.johnsoncontrols.com/locations.
JOHNSON CONTROLS
WESTENDHOF 3
45143 ESSEN
GERMANY
JOHNSON CONTROLS
507 E MICHIGAN ST
MILWAUKEE WI 53202
USA
© 2019 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision and are subject to change without notice.
www.johnsoncontrols.com
Loading...