Johnson Controls Variable Speed Drives Brochure
Drives
Johnson Controls Variable Speed Drives
Series II IntelliPass®/IntelliDisconnect®
Frames 4-7 Type 1, 12 & 3R
JC-VSD Series II IntelliPass®/IntelliDisconnect®
Frames 4-7 Type 1 & 12
Important Notice – Please Read
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions outlined in Johnson Control Inc. selling policies.
The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Johnson Control Inc.
selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE
OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE
REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN.
In no event will Johnson Control Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict
liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited
to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use
of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein. The information contained in this manual is subject to change
without notice.
Safety
Read and follow all safety information shown in the JC-VSD Series II installation Manual LIT-12011775.
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Contents
INTRODUCTION
General .......................................................................................4
Catalog / Style Numbering ........................................................................4
IDENTIFICATION
Unit ID labels ...................................................................................5
Components ...................................................................................7
FACTORY WIRED OPTIONS
P3-Drives Isolation Fuses .........................................................................9
P4-Drive Output contactor ........................................................................11
P6-Drives Isolation Contactor includes Drive test Switch ................................................12
P7-Drive Output Control and Isolation Fusion .........................................................13
M1-Manual Bypass (forced) Switch .................................................................14
Space Heater ..................................................................................15
L3/L4-HMAX Pilot Lights .........................................................................16
Contents
PLUG IN OPTIONS
K9 Aux Contacts ...............................................................................17
Optional plug in PCBS ...........................................................................17
DIMENSIONS AND MOUNTING
Dimensions & Mounting ......................................................................18-25
WIRING
Wiring .......................................................................................26
Schematic .................................................................................27-31
Conduit plates .................................................................................32
Input Power wiring .............................................................................33
Motor wiring ..................................................................................34
Ground Wiring .................................................................................39
Control wiring .................................................................................39
INITIAL POWER UP - INTELLIPASS AND INTELLIDISCONNECT
Initial Power Up ................................................................................40
INTELLIDISCONNECT OPERATION (STARTING / STOPPING OF THE MOTOR)
Intellidisconnect Operation .......................................................................40
INTELLIPASS OPERATION (STARTING / STOPPING OF THE MOTOR)
Intellipass Operation ............................................................................40
Drive Mode ...................................................................................41
Bypass Mode .................................................................................41
HOA Control - IntelliPass .........................................................................43
Key Parameters related to proper IntelliPass Bypass operation ...........................................44
INTELLIPASS/INTELLIDISCONNECT TECHNICAL INFORMATION
Technical Information ............................................................................44
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3
General
General
This document provides supplement information to the JC-VSD Series installation Manual LIT-12011775 specific to the
JC-VSD Series II IntelliPass and IntelliDisconnect products. These products are offered with input/output voltages of 208, 230
& 480 VAC with HP ranges from 1 to 75hp. Both UL Type 1 and Type 12 enclosures are available along with several factory
wired power and plug in options.
For drive setup and operation I.e. Application, Keypad use, Drive and motor parameters setup, see the quick start guide
LIT-12011775 included with the drive. The drive start up wizard can be used to complete the process. For more information on speed control and other JC-VSD Series II drive features see JC-VSD Series II Application Manual LIT-12011771. The
Application Manual and can be found at
http://www.johnsoncontrols.com/
Catalog/Style Numbering
JC-VSD II Series Master Product Part Number Matrix - Open and IPass/IDisc
VS 2D2 4 1 1 B - S 0 0 0 0
096
Base Product:
VS = VSD Series II Revision:
B = Rev 2 (Americas)
D = Rev 2 (Canada)
*
Voltage: Intellipass / IntelliDisconnect Options:
Enclosure Rating:
1 = 208V
2 = 230V
4 = 480V
5 = 575V
*
1 = Nema-UL Type1 (IP21)
2 = Nema-ULType12 (IP54)
3 =Nema-UL Type3R (IP22)
Drive Style:
1 = Intellipass
2 = IntelliDisconnect
NEC 208 Volts 3-Phase: NEC 480 Volts 3-Phase: NEC 480 Volts 3-Phase:
4D6 = 4.6 Amp (1 Hp, 0.75 kW)
7D5 = 7.5 Amp (2 Hp, 1.5 kW)
011 = 10.6 Amp (3 Hp, 2.2 kW)
017 = 16.7 Amp (5 Hp, 4 kW)
025 = 24.2 Amp (7.5 Hp, 5.5kW)
031 = 30.8 Amp (10 Hp, 7.5 kW)
047 = 46.2 Amp (15 Hp, 11 kW)
060 = 59.4 Amp (20 Hp, 15 kW)
075 = 74.8 Amp (25 Hp,18.5kW)
088 = 88 Amp (30 Hp, 22 kW)
xxx = xx Amp (40 Hp, 30 kW)
xxx = xxx Amp (50 Hp, 37 kW)
xxx = xxx Amp (60 Hp, 45 kW)
xxx = xxx Amp (75 Hp, 55 kW)
Options (Ordered Separately)
VS-XMX-K9-FS4-5 = Aux Contacts - Qty 2 (FS4-5 Bypass and Drive Output
Contactors)
VS-XMX-K9-FS6-9 = Aux Contacts - Qty 2 (FS6-9 Bypass and Drive Output
Contactors)
4D2 = 4.2 Amp (1 Hp, 0.75 kW)
6D8 = 6.8 Amp (2 Hp, 1.5 kW)
9D6 = 9.6 Amp (3 Hp, 2.2 kW)
016 = 15.2 Amp (5 Hp, 4 kW)
022 = 22 Amp (7.5 Hp, 5.5 kW)
028 = 28 Amp (10 Hp, 7.5 kW)
042 = 42 Amp (15 Hp, 11 kW)
054 = 54 Amp (20 Hp, 15 kW)
068 = 68 Amp (25 Hp, 18.5 kW)
080 = 80 Amp (30 Hp, 22 kW)
104 = 104 Amp (40 Hp, 30 kW)
xxx = xxx Amp (50 Hp, 37 kW)
xxx = xxx Amp (60 Hp, 45 kW)
xxx = xxx Amp (75 Hp, 55 kW)
xxx = xxx Amp (100 Hp, 75 kW)
xxx = xxx Amp (125 Hp, 90 kW)
Extended I/O & Comm Options in Slot D & E (Ordered
Separately)
VS-XMX-B1 = 6 DI or DO, 1 ext +24V DC/EXT +24V DC Programmable
VS-XMX-B2 = 1 RO (NC/NO), 1 RO (NO), 1 Thermistor
2D1 = 2.1 Amp (1 Hp, 0.75 kW)
3D4 = 3.4 Amp (2 Hp, 1.5 kW)
5D6 = 4.8 Amp (3 Hp, 2.2 kW)
7D6 = 7.6 Amp (5 Hp, 4 kW)
011 = 11 Amp (7.5 Hp, 5.5 kW)
014 = 14 Amp (10 Hp, 7.5 kW)
021 = 21 Amp (15 Hp, 11 kW)
027 = 27 Amp (20 Hp, 15 kW)
034 = 34 Amp (25 Hp, 18.5 kW)
040 = 40 Amp (30 Hp, 22 kW)
052 = 52 Amp (40 Hp, 30 kW)
065 = 65 Amp (50 Hp, 37 kW)
077 = 77 Amp (60 Hp, 45 kW)
096 = 96 Amp (75 Hp, 55 kW)
xxx = xxx Amp (100 Hp, 75 kW)
xxx = xxx Amp (125 Hp, 90 kW)
xxx = xxx Amp (150 Hp,110kW)
xxx = xxx Amp (200 Hp,132kW)
xxx = xxx Amp (250 Hp,160kW)
Extended I/O & Comm Options in
Slot D & E (Ordered Separately)
VS-XMX-B1 = 6 DI or DO, 1
ext +24V DC/EXT +24V DC
Programmable
RS-485 Communications:
0 = STD (BACnet / N2 Bus / Modbus)
S = SA Bus, CS card (JC-VSD only) Slot D/E
0 = STD (BACnet / N2 Bus / Modbus)
00 = None
M1 = Manual Bypass Switch - on front door (for FS 4-7 IPASS that
includes L4 = HMAX Pilot Lights )
P3 = Drive Isolation Fuses (for FS 4-7 IPASS & IDisc - not available
with IPASS, P6 option)
P4 = Drive Output contactor (IDisc only)
P6 = Drive Isolation Contactor includes drive test switch (for FS
4-7 IPASS - not available with P3 option)
P7 = Drive Isolation Fuses and Drive Output Contactor (IDisc only)
P9 = Both P3 and P6 available only in Type 3R (or larger FS8 & FS9
Type12 boxes)
L3 = HMAX Pilot Lights (IDisc only)
L4 = HMAX Pilot Lights (IPASS only)
_ = Space Header (Type 3R only)
VS-XMX-B2 = 1 RO (NC/NO), 1 RO (NO), 1 Thermistor
VS-XMX-B4 = 1 AI (mA isolated), 2 AO (mA isolated)
VS-XMX-B5 = Card-3 Relay Dry Contact
VS-XMX-B9 = 1 RO (NO), 5 DI 42 – 240V AC Input
VS-XMX-BF = Expander IO - 1*AO, 1*DO, 1*RO
VS-XMX-CS = SA Bus (JC-VSD only)
VS-XMX-C4 = Lon Works Comm Card
I/O Options in Slot B (Ordered Separately)
VS-XMX-F1 = 3 relay 2 from C, 1 from A (spare/replacement part
only- not option w/standard VSD)
VS-XMX-F2 = 2 relay 1 from C, 1 from A and 1 Thermistor- not
available with L3/L4 Pilot light option replaces standard Relay1 pcb
in Slot B and Fault Relay function
Parts (Ordered Separately)
VS-REM-USB-LOAD = USB to RJ-45 cable with
software driver
VS-RMT-KEYPAD2 = Series II Keypad Remote Mounting Kit
VS-KEYPAD-SER2 = Series II Graphic Bypass HOA Keypad
Solutions pending. Contact a Johnson Controls Sales Representative for availability.
*
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Identication
Unit ID labels
Identification
JC-VSD Series II IntelliPass/IntelliDisconnect Carton Label
Qty
Cat. No.
1
VS011111B-0P600
JC-VSD Series II
Max HP:
Style No:
AOMS No:
Cust.Ref No:
Order No:
Storage Temp:
www.johnsoncontrols.com
120418
T
30-16557-2
3 Hp @ 208VAC 10.6A
3-3188-153A
65432
JOB# 2000 AIR UNIT # 1
JCNI98765
-40C to 70C (-40F to 158F)
JC-VSD Series II IntelliPass/IntelliDisconnect Nameplate
VS011111B-0P600Catalog No:
Style No:
JC-VSD Series II
Intellipass
Input:
Output:
Max HP:
Control: 24VDC
Max Ambient Temp:
Enclosure Type:
Short Circuit Ratings:
Schematic:
See IS Manuals for more information:
AOMS No:
Order No:
Serial No:
3-3188-153A
208VAC 50/60Hz 10.6A
0-208VAC 0-320Hz 10.6A
3 Hp @ 208VAC 10.6A
285447-1008
LIT-12011772
654321Ø
JCNI98765
99775533
Intellipass
Options: P6
40C
1
65KA @ 208VAC
and
LIT-12011775
Options: P6
Assembled in USA987654321012
IND.CONT.E Q.
IND. CONT. EQ.
®
77Y6
®
77Y6
Field installed conductors must be copper rated at 75°C.
T
120418
Use table in the next page to determine enclosure frame size based on Hp.
JC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.com
www.johnsoncontrols.com
Assembled in USA
5
Identification
Use table below to determine enclosure size and frame size based on Hp.
Enclosure Size and drive Frame size Indenfication
Volts Hp Current Drive Size Standard Enclosure
208 1 4.6
2 7.5
3 10.6
230 1 4.2
2 6.8
3 9.6
480Y/277 1 2.1
2 3.4
3 4.8
5 7.6
7.5 11
208 5 16.7
7.5 24.2
10 30.8
230 5 15.2
7.5 22
10 28
480Y/277 10 14
15 21
20 27
208 15 46.2
230 15 42
480Y/277 25 34
30 40
40 52
208 20 59.4 6
25 74.8
30 88
230 20 54 6
25 68
30 80
40 104
480 50 65
60 77
75 96
4 Size 4
5 Size 5
6 Size 6 B
7
7
Type 1/12
Size 7 C
3R and Oversize
Enclosure type 1/12
A
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Components
IPass and IDisc Typical Component locations.
Identification
Typical Component Locations
4
2 3324
An Eaton Green Solution
JC-VSD Series II
DRIVE
INPUT
ISOLATION
CONTACTOR
“I”
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Identification
Components
IPass and IDisc Typical Component locations.
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Factory Wired Options
Factory Wired Options
The Intellpass and IntelliDisconnect can be supplied with serveral factory wired power options. The table 1 and sections
below describe the options.
Options
HMAX Option Matrix IPass IDisc
P3 - Drive Isolation Fuses X X
P4 - Drive Output contactor N/A X
P6 - Drive Isolation Contactor includes manual switch X N/A
P7 - Drive Isolation Fuses and Drive Output Contactor N/A X
M1 - Manual Bypass includes L4 and drive isolation contactor and door switch X N/A
L3 – H-Max Pilot Lights N/A X
L4 – H-Max Pilot Lights X N/A
Space Heater (3R only) X X
P3- Drive Isolation Fuses
This option is available for both the IntelliPass and IntelliDisconnect designs 208/230V up to 30Hp and 480V models up to 75 hp.
3 Power Fuses are supplied wired to the Drive input. They are provided between the disconnect device and drive. The
fuses are not used in the bypass mode. The fuses are for drive protection only. They are listed, Class CC or Special Purpose
Fuse cube fuses sized according to the following table. This option cannot be used with P6 isolation contactor option. See
IntelliDisconnnect or Typical IntelliPass schematic.
Hp Rating and Fuse Rating (A)
HP 208 V Fuse 230 V Fuse 460 V Fuse
1 6 6 5
2 12 12 6
3 20 20 8
5 25 25 12
7.5 30 30 20
10 45 45 25
15 60 60 30
20 80 80 45
25 90 90 45
30 100 100 50
40 N/A N/A 60
50 N/A N/A 80
60 N/A N/A 90
75 N/A N/A 100
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Factory Wired Options
P3 Drive Fuse Option
CCC Fuses (P3 option)
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Cube Fuses (P3 option)
Factory Wired Options
P4 - Drive Output contactor
This option is available for IntelliDisconnect models only. This option provides a contactor wired to the Drive output. The
motor is then wired to the contactor. The output contactor is controlled by the Drive so when the Drive is stopped the contactor drops out and when the Drive is in a run mode, the output contactor is energized and connects the Drive to the motor.
A 24 volt power supply is also provided to power the contactor. Provisions for and external interlock is also provided. See
IntelliPass schematic with P4 option.
IntelliDisconnect P4 Output Contactor Option
PS
-
+
24V 2.5A
Adjust
DC OK
N
L
100-240V~ 1.5A
50-60Hz
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P6 DRIVE ISOLATION CONTACTOR OPTION
TYPICAL VIEW FRAMES 4-6 (FR4 SHOWN)
Factory Wired Options
P6 – Drive Isolation Contactor includes Drive test switch
This option is only available on the IntelliPass models. An input contactor is supplied wired to the drive input and a manual
2 position selector switch is provided to control the contactor. The switch is located inside the enclosure on the door. The
enclosure door must be opened to operate this switch. See typical IntelliPass schematic.
The contactor removes main power from the Drive. The Drive display and logic will remain active because of the separate
24Volt power supply, but the Drive will not run. The Drive Keypad is still powered and the bypass feature remains operational
and the motor can be run in bypass using the keypad. The input contactor “I” is energized at all times while in the drive
mode if the door mounted selector switch us in the on position. This option cannot be used with M1 Manual Bypass or P3
fuse options.
P6 Drive Isolation Contactor Option Typical View Frames 4 - 6 (FR4 Shown)
3244
2 3
Switch on inside of door
Input contactor
12
JC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.com
P7 - Drive Output Contactor and Drive Isolation Fuses
(IntelliDisconect Only)
Factory Wired Options
OUTPUT CONTACTOR
JC-VSD Series II IntelliPass®/IntelliDisconnect® LIT-12011775 April 2013 www.johnsoncontrols.com
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Factory Wired Options
M1 - Manual Bypass (forced) Switch
This option is available on the IntelliPass models only. This option includes an input contactor “I”, L4 pilot light option and a 3
position door mounted selector switch - marked Drives/Off/Bypass. This switch manually overrides the Bypass control from
the system (keypad) and puts unit in bypass or in an OFF mode. See IntelliPass Schematic with M1 option.
When the door switch is in the Drive position, the JC-VSD Series II Drive logic controls the motor and the keypad selects the
operation (Drive or Bypass), the control source and place (HOA, KEYPAD or Terminal block). The input contactor “I” is energized at all times while in the drive mode.
When the door switch is moved to Bypass, three actions occur: 1) Drive input isolation contactor is forced open, 2) Drive
output contactor will be forced open and the bypass contactor will be forced closed. The motor will immediately start and run
full speed across the line regardless of the state of the system or drive.3) The Drive will be forced to the bypass mode and
the Keypad Display will show “Bypass”. When the switch is moved back the Drive position, Drive operation is restored and
the system may need to be restarted.
When the switch is in the off position neither the drive or bypass operation is possible. Moving the Switch to the off or
bypass position while the Drive is operating may cause the Drive to fault because the input power to the drive is removed by
the input contactor. See L4 for description/operation of the door mounted pilot lights.
Manual Bypass Option M1
An Eaton Green Solution
4
2 3324
3R Versions have Bypass
switch located in Keypad
Enclosure
M1 Option
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