Johnson Controls TCHD30 S43S3, TCHD36 S43S3, TCHD48 S43S3, TCHD60 S43S3, TCHD30 S44S3 Technical Manual

TECHNICAL GUIDE

HORIZONTAL DISCHARGE
AIR CONDITIONERS

13 SEER – R-410A

MODELS:
TCHD30 THRU 60
(2.5 THRU 5 NOMINAL TONS, 3 PHASE)

Due to continuous product improvement, specifications
are subject to change without notice.

Visit us on the web at www.york.com

Additional rating information can be found at

www.ahridirectory.org

WARRANTY

Standard 1-year limited parts warranty.
Standard 5-year limited compressor warranty.

LISTED

TECHNICAL
GUIDE

TECHNICAL
GUIDE

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

556723-UTG-A-0210

DESCRIPTION

The 13 SEER Series condensing unit is the outdoor part of a
versatile system of air conditioning. It is designed to be custom­matched with one of UPG’s complete line of evaporator sec­tions, with each serving a specific function. Matching air han­dlers are available for upflow, downflow, or horizontal
applications to provide a complete system. Electric heat kits are
available, if required. Add-on coils are available for use with
upflow, downflow, or horizontal furnaces and air handlers.

FEATURES

• Performance - Efficiency levels from 13.0 SEER/11.5 EER

with a loose coil and up to 15.6 SEER/13.75 EER when cou­pled with a variable speed indoor blower.

• Easy to Install - Compact “slim-line” design allows for easy

installation in tight spaces. Units can be stacked.

• Lower Installation Cost - Installation time and costs are

reduced by easy power and control wiring connections. The
unit contains enough refrigerant for matching indoor coils
and 15 feet of interconnecting piping.

• Quiet Operation - Levels as low as 71 dBA. High efficiency

scroll compressor and swept wing fan design reducing oper­ating sound to a mere whisper.

• State Of The Art Coil Technology - Micro-channel (MC2)

aluminum coil technology provides enhanced capacities and
efficiencies plus the benefit of maximum corrosion protection
especially in coastal applications (up to 7 times greater cor­rosion resistance than conventional copper tube and alumi­num fin coils).

• Compressor Protection - The compressor is internally pro-

tected against high pressure and temperature. This is
accomplished by the simultaneous operation of high pres­sure relief valve and a temperature sensor which protects the
compressor if undesirable operating conditions occur. A liq­uid line filter-drier further protects the compressor.

• Durable Cabinet - Heavy-gage steel cabinet and a tubular

base rail provide added support.

• Durable Finish - Automotive quality finish provides the ulti-

mate protection from harmful U.V. rays and rust creep ensur­ing long-lasting high quality appearance. A powder-paint
topcoat is applied over a baked-on primer, using a galva­nized, zinc coated steel base material. The result is a finish
that has been proven in testing to provide 33% greater dura­bility than conventional powder-coat finishes.

• Aesthetic - Powder paint “Champagne” Color provides an

attractive retail finish.

• Low Maintenance - Long life permanently lubricated motor-

bearings need no annual servicing.

• Easy Service Access - Fully exposed refrigerant connec-

tions and a single panel covering the electrical controls make
for easy servicing of the unit.

• Secured Service Valve - Secured re-usable service valves

are provided on both the liquid and vapor sweat connections
for ease of evacuating and charging.

• Other Features:

- Factory supplied filter drier

- High pressure switch, low pressure switch

- Accumulator and crankcase heater in all sizes

- Up to 200’ line set out of the box

- Zero lot line clearances (6” clearance in either direction)

• Agency Listed - U.L. and C.U.L. listed - approved for out-

door application. The unit is certified in accordance with the
Unitary Small Equipment certification program, which is
based on ARI Standard 210/240.

556723-UTG-A-0210

B

C

A

Physical and Electrical Data

MODEL

TCHD30

S43S3

Unit Supply Voltage 208-230V, 3I 60Hz 460V, 3I 60Hz

Normal Voltage Range

1

Minimum Circuit Ampacity 11.9 17.5 21.5 21.0 7.2 8.8 10.4 10.5

Max. Overcurrent Device Amps

Min. Overcurrent Device Amps

2

3

Multi-Stage Compressor No No No No No No No No
Compressor Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll Scroll

Compressor Amps

Rated Load 8.4 12.8 16.0 15.7 5.2 6.4 7.7 7.8

Locked Rotor 58.0 95.0 120.0 110.0 28.0 45.0 50.0 52.0
Crankcase Heater Yes Yes Yes Yes Yes Yes Yes Yes
Fan Diameter Inches 23 23 23 23 23 23 23 23

Rated HP 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4 1 / 4
Fan Motor

Rated Load Amps 1.45 1.45 1.45 1.45 0.80 0.80 0.80 0.80

Nominal RPM 850 850 850 850 850 850 850 850

Face Area Sq. Ft. 11.96 11.96 13.96 13.96 11.96 11.96 13.96 13.96
Coil

Rows Deep 11111111

Fins / Inches 23 23 23 23 23 23 23 23

Max. Length 200 200 200 200 200 200 200 200

Max. Lift 65 65 65 65 65 65 65 65

4

Refrigerant Lines

Max. Drop 150 150 150 150 150 150 150 150

Liquid Line Set OD (Field Installed) 3 / 8 3 / 8 3 / 8 3 / 8 3 / 8 3 / 8 3 / 8 3 / 8

Vapor Line Set OD (Field Installed) 3 / 4 3 / 4 7 / 8 7 / 8 3 / 4 3 / 4 7 / 8 7 / 8

Unit Charge (Lbs. - Oz.)

5

4 - 04 - 85 - 55 - 64 - 04 - 85 - 55 - 6

Charge Per Foot, Oz. 0.68 0.68 0.70 0.70 0.68 0.68 0.70 0.70
Operating Weight Lbs. 195 215 240 250 195 215 240 250

1. Rated in accordance with ARI Standard 110, utilization range “A”.

2. Dual element fuses or HACR circuit breaker. Maximum allowable overcurrent protection.

3. Dual element fuses or HACR circuit breaker. Minimum recommended overcurrent protection.

4. When more than 50 feet of interconnecting tubing and more than 30 feet of vertical lift is used, consult the Application Data (part number

247077). For long-line applications, interconnecting lines over 100 feet must be installed with liquid line solenoid.

5. The Unit Charge is correct for the outdoor unit, matched indoor coil and 15 feet of refrigerant tubing. For tubing lengths other than 15 feet, add
or subtract the amount of refrigerant, using the difference in length multiplied by the per foot value.

TCHD36

S43S3

TCHD48

S43S3

TCHD60

S43S3

TCHD30

S44S3

TCHD36

S44S3

TCHD48

S44S3

TCHD60

S44S3

187 to 252 432 to 532

20 30 35 35 15 15 15 15

15 20 25 25 15 15 15 15

All dimensions are in inches. They are subject to change without notice.
Certified dimensions will be provided upon request.

.

Unit

Model

A

(Inches)

1

B C Liquid Vapor

30 37-1/8 17-1/8 44-5/8

36 37-1/8 17-1/8 44-5/8

48 43-1/8 17-1/8 44-5/8

60 43-1/8 17-1/8 44-5/8

Dimensions

Refrigerant Connection

Service Valve Size

3/4”

3/8”

7/8”

1. Including Fan Guard.

2 Johnson Controls Unitary Products

556723-UTG-A-0210

System Charge for Various Matched Systems

Outdoor Unit TCHD30S4(3,4)S3 TCHD36S4(3,4)S3 TCHD48S4(3,4)S3 TCHD60S4(3,4)S3

Required Orifice or TXV

Factory Charge, lbs-oz 4 - 0 4 - 8 5 - 5 5 - 6

1

1TVM4G1 1TVM4G1 1TVM4J1 1TVM4J1

Indoor Coil

AHP24 – – – –

AHP36 16 12 – –

AHP/SHP60 – – 11 –

AHX18 – – – –

AHX24 – – – –

AHX30 10 – – –

AHX36 16 12 – –

AHX42 27 22 – –

AHX48 26 22 11 –

AHX60 – 27 16 13

AV24 – – – –

AV36 16 12 – –

AV/SV48 – 22 11 –

AV/SV60 – – 11 8

F*FP030 0 – – –

F*FP036 8 4 – –

F*FP040 10 7 – –

F*FP042 – 7 – –

F*FP048 – 16 11 –

F*FP060 – – 16 –

F*FV060 – 8 11 8

F6FP018 – – – –

F6FP024 – – – –

F6FP030 10 – – –

F6FP036 10 7 – –

F6FP042 20 16 – –

F6FP048 10 7 11 –

F6FP060 – 271613

FC/MC/PC18 – – – –

FC/MC/PC24 – – – –

FC/MC/PC30 2 – – –

FC/MC/PC32 10 6 – –

FC/MC/PC35 0 6 – –

FC/MC/PC36 3 0 – –

FC/MC/PC37 16 12 – –

FC/MC/PC42 3 1 – –

FC/MC/PC43 16 0 – –

FC/MC/PC48 27 22 0 –

FC/MC/PC60 – – 10 –

FC/MC62 – – 16 0

HC18 – – – –

HC30 7 – – –

HC36 10 6 – –

HC42 16 12 – –

HC60 – 7 0 –

HD24 – – – –

HD36 14 11 – –

HD48 – 33 24 –

HD60 – – 30 22

UC18 – – – –

UC24 – – – –

For notes see Page 4.

2,3

Additional Charge, oz

Johnson Controls Unitary Products 3

556723-UTG-A-0210

System Charge for Various Matched Systems (Continued)

Outdoor Unit TCHD30S4(3,4)S3 TCHD36S4(3,4)S3 TCHD48S4(3,4)S3 TCHD60S4(3,4)S3

Required Orifice or TXV

Factory Charge, lbs-oz 4 - 0 4 - 8 5 - 5 5 - 6

1

1TVM4G1 1TVM4G1 1TVM4J1 1TVM4J1

Indoor Coil

UC30 3–––

UC36 41––

UC42 30––

UC48 21 17 6 –

UC60 – – 11 –

FOOTNOTES:

1. For applications requiring a TXV use 1TVM series kit.

2. Systems matched with furnace or air handlers not equipped with blower-off delays may require blower Time Delay Kit 2FD06700224.

3. PC coils cannot be used in downflow or horizontal applications. FC coils cannot be used in horizontal applications.

PROCEDURES:

1. Unit factory charge listed on the unit nameplate includes refrigerant for the condenser, the smallest evaporator and 15 feet of interconnecting

2. Verify the TXV and additional charge required for specific evaporator coil in the system using the above table.

3. Additional charge for the amount of interconnecting line tubing greater than 15 feet at the rate specified in Physical and Electrical Data Table.

4. For TXV matches requiring additional charge, the refrigerant needs to be weighed in for specific coil match and lineset length.

2,3

line tubing.

5. Permanently mark the unit nameplate with the total system charge. Total System Charge = Base Charge (as shipped) + adder for evap­orator + adder for line set.

Additional Charge, oz

COOLING CAPACITY - With Air Handler Coils

UNIT

MODEL

TCHD30S4(3,4)S3

TCHD36S4(3,4)S3

TCHD48S4(3,4)S3

TCHD60S4(3,4)S3 MV20D 24 FC/MC62D 1800 57.5 39.5 13.40 11.30

TCHD30S4(3,4)S3 AV*36 21 – 960 28.8 21.3 15.50 13.25

TCHD36S4(3,4)S3

TCHD48S4(3,4)S3

TCHD60S4(3,4)S3

For notes see Page 5.

AIR HANDLER

MODEL W

13 SEER AC WITH MV - VARIABLE SPEED

MV12B 17 FC/MC30B 1000 28.2 20.8 14.60 13.00
MV12B 17 FC/MC35B 1000 28.6 21.2 15.00 13.20
MV16C 21 FC/MC35C 1000 28.6 21.2 15.00 13.25
MV12B 17 FC/MC36B 1000 28.6 21.0 15.00 13.15
MV16C 21 FC/MC36C 1000 28.6 21.0 15.00 13.25
MV12B 17 FC/MC43B 1000 29.0 21.6 15.15 13.35
MV16C 21 FC/MC43C 1000 29.0 21.6 15.35 13.50
MV16C 21 FC/MC48C 1000 29.4 21.8 15.50 13.70
MV12B 17 FC/MC35B 1200 33.6 24.6 14.10 12.20
MV16C 21 FC/MC35C 1200 33.8 24.8 14.55 12.55
MV12B 17 FC/MC36B 1200 33.6 24.2 14.00 12.15
MV16C 21 FC/MC36C 1200 33.8 24.4 14.30 12.50
MV12B 17 FC/MC43B 1200 34.4 25.2 14.50 12.50
MV16C 21 FC/MC43C 1200 34.6 25.4 15.00 13.00
MV16C 21 FC/MC48C 1200 35.0 25.6 15.25 13.10
MV12D 24 FC/MC48D 1150 34.6 25.2 15.00 13.00
MV16C 21 FC/MC48C 1600 47.5 34.2 14.00 12.10
MV20D 24 FC/MC48D 1600 47.5 34.2 14.00 12.00
MV20D 24 FC/MC60D 1600 45.5 33.0 13.50 11.60
MV20D 24 FC/MC62D 1600 48.0 34.6 14.50 12.25

13 SEER AC WITH AV / SV - / F*FV VARIABLE SPEED

AV*36 21 – 1190 34.4 25.3 14.50 12.25

AV/SV*48 24 – 1220 34.8 25.7 15.00 12.75

F*FV060 24 – 1200 33.2 23.8 14.55 12.45
AV/SV*48 24 – 1625 46.5 33.8 13.75 11.75
AV/SV*60 24 – 1560 47.0 34.0 13.75 11.75

F*FV060 24 – 1600 45.5 33.2 13.55 11.60
AV/SV*60 24 – 1730 56.0 37.7 13.25 11.00

F*FV060 24 – 1800 55.0 38.0 13.00 11.00

COIL

MODEL

1

RATED

CFM

TOTAL SENS.

COOLING

NET MBH

SEER EER

4 Johnson Controls Unitary Products

556723-UTG-A-0210

COOLING CAPACITY - With Air Handler Coils (Continued)

UNIT

MODEL

AIR HANDLER

MODEL W

COIL

MODEL

1

RATED

CFM

TOTAL SENS.

13 SEER AC WITH AHP / SHP / AHX / F*FP

AHP36 21 – 1000 28.4 21.2 13.75 12.20
AHX30 17 – 1025 28.4 21.3 14.50 12.50
AHX36 21 – 1005 29.0 21.7 15.25 13.25
AHX42 21 – 990 29.4 22.1 15.50 13.75
AHX48 24 – 1090 29.8 23.0 15.50 13.75

TCHD30S4(3,4)S3

F*FP030 17 – 1000 27.6 20.0 13.20 11.85
F*FP036 21 – 1000 27.8 20.6 13.40 12.00
F*FP040 21 – 1000 27.8 20.4 13.40 12.00
F6FP030 17 – 1035 28.2 20.9 13.75 12.00
F6FP036 21 – 980 28.2 20.7 14.50 12.75
F6FP042 21 – 1065 29.6 22.4 15.25 13.50
F6FP048 24 – 1055 28.0 21.0 14.50 12.50

AHP36 21 – 1200 34.2 25.0 14.00 12.15
AHX36 21 – 1225 34.4 25.7 14.75 12.50
AHX42 21 – 1190 35.0 25.9 15.25 12.75
AHX48 24 – 1255 35.2 26.3 15.25 12.75
AHX60 24 – 1300 35.6 26.8 15.00 12.75

F*FP036 21 – 1200 33.0 23.8 13.00 11.35

TCHD36S4(3,4)S3

F*FP040 21 – 1200 33.0 24.0 13.00 11.40
F*FP042 21 – 1200 33.0 24.0 13.00 11.40
F5FP048 24 – 1250 35.0 25.8 15.20 13.00
F6FP036 21 – 1210 33.4 24.3 13.75 11.75
F6FP042 21 – 1290 35.2 26.4 14.75 12.50
F6FP048 24 – 1125 32.2 23.3 14.00 11.75
F6FP060 24 – 1240 35.2 26.3 15.00 12.75

AHP/SHP60 24 – 1600 45.5 33.2 13.40 11.50

AHX48 24 – 1660 47.0 34.6 13.75 11.75
AHX60 24 – 1680 47.5 34.8 13.50 11.75

TCHD48S4(3,4)S3

F5FP048 24 – 1700 47.5 35.0 13.75 12.00
F5FP060 24 – 1700 46.0 33.4 13.35 11.55
F6FP048 24 – 1625 45.0 33.2 13.00 11.00
F6FP060 24 – 1710 48.0 35.0 13.50 11.50

TCHD60S4(3,4)S3

Rated in accordance with DOE test procedures (Federal Register 12-27-79 and 3-18-88) and ARI Standards 210.
Cooling MBH based on 8°F entering air temperature, 50% RH, and rated air flow.
EER (Energy Efficiency Ratio) is the total cooling output in BTU’s at 95°F outdoor ambient divided by the total electric power in watt-hours at those conditions.
SEER (Seasonal Energy Efficiency Ratio) is the total cooling output in BTU’s during a normal annual usage period for cooling divided by the total electric power
input in watt-hours during the same period.

AHX60 24 – 1905 57.5 40.2 13.00 11.00

F6FP060 24 – 1710 56.5 38.7 13.00 11.00

1. MC coils available with a factory installed horizontal drain pan. See price pages for specific model number.
— = Not applicable.

COOLING

NET MBH

SEER EER

Johnson Controls Unitary Products 5

556723-UTG-A-0210

COOLING CAPACITY - Upflow, Downflow & Horizontal Furnaces and Coils

FURNACE**

UNIT MODEL

TCHD30S4(3,4)S3

TCHD36S4(3,4)S3

TCHD48S4(3,4)S3

TCHD60S4(3,4)S3 1600 - 2000 21,24 FC/MC62 1800 57.0 39.5 13.00 11.00

1. Requires a 2FD06700224 Blower Time Delay unless a standard furnace is equipped with one.
** Refer to Quick Selection Chart for specific furnace match-up.

CFM RANGE

(Min.-max.)

800 - 1200 14,17 FC/MC/PC30 1000 27.6 20.4 13.25 11.85

800 - 1200 14,17 FC/MC/PC32 1000 28.0 20.8 13.50 12.00

800 - 1200 17,21 FC/MC/PC35 1000 28.0 20.8 13.50 12.00

800 - 1200 14,17,21 FC/MC/PC36 1000 28.0 20.6 13.45 12.00

800 - 1200 14 FC/MC/PC37 1000 28.4 21.2 13.75 12.20

800 - 1200 17,21 FC/MC/PC43 1000 28.4 21.2 13.70 12.20

800 - 1200 14,17 HC30 1000 27.6 20.4 13.35 11.80

800 - 1200 17 HC36 1000 28.0 20.8 13.50 12.00

800 - 1200 21 HC42 1000 28.4 21.2 13.75 12.20

800 - 1200 14,17,21 HD36 1000 27.6 20.0 13.30 11.85

800 - 1200 14,17 UC30 1000 27.8 20.4 13.40 12.00

800 - 1200 21,24 UC48 1000 26.8 20.0 13.00 11.50

1000 - 1400 14 FC/MC/PC32 1200 33.2 24.2 13.20 11.50

1000 - 1400 17,21 FC/MC/PC35 1200 33.2 24.2 13.20 11.50

1000 - 1400 14,17,21 FC/MC/PC36 1200 33.0 24.0 13.00 11.40

1000 - 1400 14 FC/MC/PC37 1200 33.8 24.8 13.50 11.70

1000 - 1400 17,21 FC/MC/PC43 1200 34.0 24.8 13.50 11.75

1000 - 1400 21,24 FC/MC/PC48 1200 34.4 25.2 13.65 12.00

1000 - 1400 17 HC36 1200 33.2 24.2 13.20 11.50

1000 - 1400 21 HC42 1200 33.8 25.0 13.50 11.70

1000 - 1400 14,17,21 HD36 1200 32.4 23.2 13.00 11.20

1000 - 1400 14,17,21,24 HD48 1200 34.2 24.8 13.65 11.85

1400 - 1800 21,24 FC/MC/PC48 1600 47.0 33.8 13.25 11.50

1400 - 1800 21,24 FC/MC62 1600 47.5 34.2 13.35 11.60

1400 - 1800 14,17,21,24 HD48 1600 47.0 33.4 13.20 11.50

W

COIL

MODEL

RATED

CFM

TOTAL SENS.

COOLING

NET MBH

SEER

1

EER

6 Johnson Controls Unitary Products