Johnson Controls TCGD30 User Manual
TECHNICAL GUIDE
SPLIT-SYSTEM
AIR CONDITIONERS
13 SEER – R-410A – 3 PHASE
MODELS:
TCGD30 THRU 60
(2.5 THRU 5 NOMINAL TONS)
Due to continuous product improvement, specifications
are subject to change without notice.
Visit us on the web at www.york.com
Additional rating information can be found at
www.ahridirectory.org
LISTED
ISO 9001
Certified Quality
Management System
TECHNICAL
GUIDE
TECHNICAL
GUIDE
415571-UTG-C-0309
DESCRIPTION
The 13 SEER Series condensing unit is the outdoor part of a
versatile system of air conditioning. It is designed to be custommatched with one of UPG’s complete line of evaporator sections, with each serving a specific function. Matching Air Handlers are available for upflow, downflow, or horizontal
applications to provide a complete system. Electric Heaters are
available, if required. Add-on coils are available for use with
upflow, downflow, or horizontal furnaces and air handlers.
WARRANTY
1-year limited parts warranty.
5-year limited compressor warranty.
FEATURES
• QUALITY CONDENSER COILS - The coil is constructed of
aluminum microchannel tubing and enhanced aluminum fins
for increased efficiency and corrosion protection.
• PROTECTED COMPRESSOR - The compressor is internally protected against high pressure, temperature, and
externally by a factory installed high pressure switch. This is
accomplished by the simultaneous operation of high pressure relief valve and a temperature sensor which protects the
compressor if undesirable operating conditions occur. A liquid line filter-drier further protects the compressor.
• DURABLE FINISH - The cabinet is made of pre-painted
steel. The pre-treated galvanized steel provides a better
paint to steel bond, which resists corrosion and rust creep.
Special primer formulas and matted-textured finish insure
less fading when exposed to sunlight.
• LOWER INSTALLED COST - Installation time and costs are
reduced by easy power and control wiring connections.
Available in sweat connect models only. The unit contains
enough refrigerant for matching indoor coils and 15 feet of
interconnecting piping. The small base dimension means
less space is required on the ground or roof.
• TOP DISCHARGE - The warm air from the top mounted fan
is blown up away from the structure and any landscaping.
This allows compact location on multi-unit applications.
• LOW OPERATING SOUND LEVEL - The upward air flow
carries the normal operating noise away from the l iving area.
The rigid top panel effectively isolates any motor sound. Isolator mounted compressor and the rippled fins of the condenser coil muffle the normal fan motor and compressor
operating sounds.
• LOW MAINTENANCE - Long life permanently lubricated
motor-bearings need no annual servicing.
• EASY SERVICE ACCESS - Fully exposed refrigerant connections, and a single panel covering the electrical controls
make for easy servicing of the unit.
• SECURED SERVICE VALVES - Secured re-usable service
valves are provided on both the liquid and vapor sweat connections for ease of evacuating and charging.
• U.L. and C.U.L. listed - approved for outdoor application.
• Agency Listed - U.L. and C.U.L. listed - approved for outdoor application. The unit is certified in accordance with the
Unitary Small Equipment certification program, which is
based on ARI Standard 210/240.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
415571-UTG-C-0309
B
A
C
Physical and Electrical Data
MODEL
TCGD30
S43S1
Unit Supply Voltage 208-230V, 3 60Hz 460V, 3 60Hz
Normal Voltage Range
1
Minimum Circuit Ampacity 11.4 12.3 16.3 15.5 23.9 9.4 7.1 8.0 7.9 13.5
Max. Overcurrent Device Amps
Min. Overcurrent Device Amps
2
3
Compressor Type Recip Recip Recip Recip Scroll Recip Recip Recip Recip Scroll
Compressor Amps
Rated Load 8.1 8.6 11.8 11.2 17.9 6.6 4.5 5.2 5.1 9.6
Locked Rotor 63 68 88 88 120 30 34 44 44 70
Crankcase Heater No No No No No No No No No No
Fan Motor Amps Rated Load 1.2 1.5 1.5 1.5 1.5 1.2 1.5 1.5 1.5 1.5
Fan Diameter Inches 17.5 22 22 22 22 17.5 22 22 22 22
Rated HP 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
Fan Motor
Nominal RPM 1100 850 850 850 850 1100 850 850 850 850
Nominal CFM 2050 3200 2950 2950 3600 2050 3200 2950 2950 3600
Face Area Sq. Ft. 9.6 13.07 14.16 14.16 18.68 9.6 13.07 14.16 14.16 18.68
Coil
Rows Deep 1 1 1 1 1 1 1 1 1 1
Fin / Inches 23 23 23 23 23 23 23 23 23 23
Liquid Line Set OD (Field Installed) 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Vapor Line Set OD (Field Installed) 3/4 3/4 7/8 7/8 7/8 3/4 3/4 7/8 7/8 7/8
Unit Charge (Lbs. - Oz.)
4
3 - 14 4 - 9 4 - 5 4 - 9 5 - 6 3 - 14 4 - 9 4 - 5 4 - 9 5 - 6
Charge Per Foot, Oz. 0.62 0.62 0.67 0.67 0.67 0.62 0.62 0.67 0.67 0.67
Operating Weight Lbs. 131 145 173 173 195 131 145 173 173 195
1. Rated in accordance with ARI Standard 110, utilization range “A”.
2. Dual element fuses or HACR circuit breaker. Maximum allowable overcurrent protection.
3. Dual element fuses or HACR circuit breaker. Minimum recommended overcurrent protection.
4. The Unit Charge is correct fo r the outdoor unit, matched indoor coi l and 15 feet of refrigerant tubin g. For tubing lengths other than 15 feet, add or
subtract the amount of refrigerant, using the difference in length multiplied by the per foot value. If line exceeds 25 feet, you may refer to publications
software 036-68001-001 for proper line sizing.
TCGD36
S43S1
TCGD42
S43S1
TCGD48
S43S1
TCGD60
S43S1
TCGD30
S44S1
TCGD36
S44S1
TCGD42
S44S1
TCGD48
S44S1
TCGD60
S44S1
187 to 252 432 to 532
15 20 25 25 40 15 15 15 15 20
15 15 20 20 25 15 15 15 15 15
All dimensions are in inches. They are subject to change without notice. Certified dimensions will be provided upon request.
Unit
Model
Dimensions
1
A
(Inches)
B C Liquid Vapor
30 28 23-1/2 23-1/2
36 28 29 29
42 30 29 29
60 32 33-5/8 33-5/8
1. Including Fan Guard.
Refrigerant Connection
Service Valve Size
3/4”
3/8”
7/8”48 30 29 29
2 Johnson Controls Unitary Products
415571-UTG-C-0309
System Charge for Various Matched Systems
Outdoor Unit TCGD30S4(3,4)S1 TCGD36S4(3,4)S1 TCGD42S4(3,4)S1 TCGD48S4(3,4)S1 TCGD60S4(3,4)S1
Required Orifice or TXV
Factory Charge, lbs-oz 3 - 14 4 - 9 4 - 5 4 - 9 5 - 6
Indoor Coil
3,4
AHP30 0––––
AHP36 20–––
AHP42 –00––
AHP/SHP60 –––00
AHX30 0––––
AHX36 20–––
AHX42 –82––
AHX48 –––0–
AHX60 ––––4
F4FP024 –––––
F4FP036 –––––
F4FP040 0––––
F5FP048 –824–
F5FP060 –––00
F6FP030 0––––
F6FP036 0––––
F6FP042 –82––
F6FP048 – – TXV + 2 0 –
F6FP060 ––––4
FC/MC/PC32 0––––
FC/MC/PC35 0––––
FC/MC/PC37 20–––
FC/MC/PC43 200––
FC/MC/PC48 –824–
FC/MC/PC60 –––00
FC/MC62 ––––4
HC36 0––––
HC42 200––
HC60 ––––0
UC48 –824–
UC60 –––00
FOOTNOTES:
1. For applications requiring a TXV us e 1T V M se ri es kit.
2. Approved orifice shipped wi th outdoor unit.
3. Systems matched with furnace or air handlers not equipped with blower-off delays may require blower Time Delay Kit 2FD06700224.
4. PC coils cannot be used in downflow or horizontal applications. FC coils cannot be used in horizontal applications.
PROCEDURES:
1. Unit factory charge listed on the unit nameplate includes refrigerant for the condenser, the smallest evaporator and 15 feet of interconnecting
line tubing.
2. Verify the TXV and additional charge required for specific evaporator coil in the system using the above table.
3. Additional charge for the amount of interconnecting line tubing greater than 15 feet at the rate specified in Physical and Electrical Data Table.
4. For orifice or TXV matches requiring additional charge, the refrigerant needs to be weighed in for specific coil match and lineset length.
5. Permanently mark the unit nameplate with the total system charge. Tot al System Charge = Base Charge (as shipped) + adder for evaporator +
adder for line set.
1,2
0.061/4F1 0.065/4G1 0.075/4G1 0.073/4H1 0.087/4J1
Additional Charge, oz
Johnson Controls Unitary Products 3
415571-UTG-C-0309
COOLING CAPACITY - With Air Handler Coils
UNIT
MODEL
AIR HANDLER
MODEL W
COIL
MODEL
1
RATED
CFM
TOTAL SENS.
13 SEER AC WITH MA
TCGD30S4(3,4)S1
TCGD36S4(3,4)S1
MA12B 17 FC/MC35B 1000 29.0 21.0 13.00 11.00
MA12B 17 FC/MC43B 1000 29.0 21.0 13.00 11.00
MA12B 17 FC/MC43B 1200 35.0 24.8 13.00 11.00
MA14D 24 FC/MC48D 1200 35.0 24.8 13.00 11.00
MA16C 21 FC/MC43C 1400 42.0 29.2 13.00 11.00
TCGD42S4(3,4)S1
MA14D 24 FC/MC48D 1400 42.0 29.2 13.00 11.00
MA16C 21 FC/MC48C 1400 42.0 29.2 13.00 11.00
MA16C 21 FC/MC48C 1600 48.0 34.4 13.00 11.00
TCGD48S4(3,4)S1
MA20D 24 FC/MC48D 1600 48.0 34.4 13.00 11.00
MA16C 21 FC60C 1600 48.0 34.4 13.00 11.00
MA20D 24 FC/MC60D 1600 48.0 34.4 13.00 11.00
TCGD60S4(3,4)S1
MA20D 24 FC/MC60D 1800 57.0 38.5 13.00 11.00
MA20D 24 FC/MC62D 1800 57.0 38.5 13.00 11.00
13 SEER AC WITH AHP / SHP / AHX / F*FP
AHP30 17 – 1015 29.0 21.0 13.00 11.00
AHP36 21 – 1040 29.0 21.0 13.00 11.00
AHX30 17 - 1025 29.4 22.2 14.00 11.75
TCGD30S4(3,4)S1
AHX36 21 - 1005 30.0 22.3 14.50 12.00
F4FP040 18 – 1050 29.0 21.0 13.00 11.00
F6FP030 17 - 1035 29.2 21.6 13.50 11.40
F6FP036 21 - 980 29.4 21.4 14.00 12.00
AHP36 21 – 1235 35.0 24.8 13.00 11.00
AHP42 21 – 1255 35.0 24.8 13.00 11.00
TCGD36S4(3,4)S1
AHX36 21 - 1225 35.2 25.0 13.50 11.50
AHX42 21 - 1190 35.4 25.2 14.00 11.80
F5FP048 24 – 1235 35.0 24.8 13.00 11.00
F6FP042 21 - 1290 35.8 25.8 13.50 11.50
AHP42 21 – 1485 41.0 29.2 13.00 11.00
AHX42 21 - 1395 42.0 29.9 14.50 12.00
TCGD42S4(3,4)S1
F5FP048 24 – 1455 41.0 29.2 13.00 11.00
F6FP042 21 - 1455 42.0 30.1 14.00 11.75
F6FP048 24 - 1380 41.5 29.4 13.50 11.70
AHP/SHP48 24 – 1675 48.0 34.4 13.00 11.00
AHP/SHP60 24 – 1600 48.0 35.0 13.50 11.00
TCGD48S4(3,4)S1
AHX48 24 - 1660 48.0 35.4 13.50 11.50
F5FP048 24 – 1600 48.0 34.4 13.00 11.00
F5FP060 24 – 1600 48.0 34.4 13.00 11.00
F6FP048 24 - 1625 47.0 34.8 13.00 11.30
AHP/SHP60 24 – 1850 57.0 38.5 13.00 11.00
TCGD60S4(3,4)S1
AHX60 24 - 1905 58.5 40.0 13.50 11.50
F5FP060 24 – 1900 57.0 38.5 13.00 11.00
F6FP060 24 - 1710 57.5 39.0 13.50 11.50
Rated in accordance with DOE test procedures (Federal Register 12-27-79 and 3-18-88) and ARI Standards 210.
Cooling MBH based on 8°F entering air temperature, 50% RH, and rated air flow.
EER (Energy Efficiency Ratio) is the total cooling output in BTU’s at 95°F outdoor ambient divided by the total electric power in watt-hours at those conditions.
SEER (Seasonal Energy Efficiency Ratio) is the total cooling output in BTU’s during a normal annual usage period for cooling divided by the total electric power
input in watt-hours during the same period.
COOLING
NET MBH
SEER EER
1. MC coils available with a factory installed horizontal drain pan. See price pages for specific model number.
— = Not applicable.
4 Johnson Controls Unitary Products
COOLING CAPACITY - Upflow, Downflow & Horizontal Furnaces and Coils
FURNACE**
UNIT MODEL
TCGD30S4(3,4)S1
TCGD36S4(3,4)S1
TCGD42S4(3,4)S1
TCGD48S4(3,4)S1
TCGD60S4(3,4)S1
1. Requires a 2FD06700224 Blower Time Delay unless a standard furnace is equipped with one.
** Refer to Quick Selection Chart for specific furnace match-up.
CFM RANGE
(Min.-max.)
800 - 1200 14 FC/MC/PC32 1000 29.0 21.0 13.00 11.00
800 - 1200 17,21 FC/MC/PC35 1000 29.0 21.0 13.00 11.00
800 - 1200 14 FC/MC/PC37 1000 29.0 21.0 13.00 11.00
800 - 1200 17,21 FC/MC/PC43 1000 29.0 21.0 13.00 11.00
800 - 1200 17 HC36 1000 29.0 21.0 13.00 11.00
800 - 1200 21 HC42 1000 29.0 21.0 13.00 11.00
1000 - 1400 14 FC/MC/PC37 1200 35.0 24.8 13.00 11.00
1000 - 1400 17,21 FC/MC/PC43 1200 35.0 24.8 13.00 11.00
1000 - 1400 21,24 FC/MC/PC48 1200 35.0 24.8 13.00 11.00
1000 - 1400 21 HC42 1200 35.0 24.8 13.00 11.00
1000 - 1400 21,24 UC48 1200 35.0 24.8 13.00 11.00
1200 - 1600 17,21 FC/MC/PC43 1400 42.0 29.2 13.00 11.00
1200 - 1600 21,24 FC/MC/PC48 1400 42.0 29.2 13.00 11.00
1200 - 1600 21 HC42 1400 42.0 29.2 13.00 11.00
1200 - 1600 21,24 UC48 1400 42.0 29.2 13.00 11.00
1400 - 1800 21,24 FC/MC/PC48 1600 48.0 34.4 13.00 11.00
1400 - 1800 21,24 FC/MC/PC60 1600 48.0 34.4 13.00 11.00
1400 - 1800 24 HC60 1600 48.0 34.4 13.00 11.00
1400 - 1800 21,24 UC48 1600 48.0 34.4 13.00 11.00
1400 - 1800 21,24 UC60 1600 48.0 34.4 13.00 11.00
1600 - 2000 21,24 FC/MC/PC60 1800 57.0 38.5 13.00 11.00
1600 - 2000 24 FC/MC62 1800 57.0 38.5 13.00 11.00
1600 - 2000 24 HC60 1800 57.0 38.5 13.00 11.00
1600 - 2000 21,24 UC60 1800 57.0 38.5 13.00 11.00
W
COIL
MODEL
RATED
CFM
COOLING
NET MBH
TOTAL SENS.
415571-UTG-C-0309
1
SEER
EER
Johnson Controls Unitary Products 5
Loading...