Johnson Controls TCGD18 User Manual

SPLIT-SYSTEM AIR CONDITIONERS
13 SEER – R-410A – 1 PHASE MODELS:
TCGD18 THRU 60 (1.5 THRU 5 NOMINAL TONS)
Due to continuous product improvement, specifications are subject to change without notice.
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WARRANTY
Standard 5-year limited parts warranty. Standard 5-year limited compressor warranty.
Extended 10-year limited parts warranty when product is registered online within 90 days of purchase for replace­ment or closing for new home construction.
LISTED
TECHNICAL GUIDE
TECHNICAL GUIDE
359319-BTG-G-0509
DESCRIPTION
The 13 SEER Series unit is the outdoor part of a versatile cli­mate system. It is designed with a matching indoor coil compo­nent from Johnson Controls Unitary Products. Available for typical applications this climate system is supported with acces­sories and documents to serve specific functions.
FEATURES
Quality Condenser Coils - The coil is constructed of alumi­num microchannel tubing and enhanced aluminum fins for increased efficiency and corrosion protection.
Protected Compressor - The compressor is internally pro­tected against high pressure, temperature, and externally by a factory installed high pressure switch. This is accomplished by the simultaneous operation of high pressure relief valve and a temperature sensor which protects the compressor if undesirable operating conditions occur. A liquid line filter­drier further protects the compressor.
Durable Finish - The cabinet is made of pre-painted steel. The pre-treated galvanized steel provides a better paint to steel bond, which resists corrosion and rust creep. Special primer formulas and matted-textured finish insure less fading when exposed to sunlight.
Lower Installed Cost - Installation time and costs are reduced by easy power and control wiring connections. Available in sweat connect models only. The unit contains enough refrigerant for matching indoor coils and 15 feet of interconnecting piping. The small base dimension means less space is required on the ground or roof.
Top D is c h ar g e - The warm air from the top mounted fan is blown up away from the structure and any landscaping. Thi s allows compact location on multi-unit applications.
Low Operating Sound Level - The upward air flow carries the normal operating noise away from the living area. The rigid top panel effectively isolates any motor sound. Isolator mounted compressor and the rippled fins of the condense r coil muffle the normal fan motor and compressor operating sounds.
Low Maintenance - Long life permanently lubricated motor­bearings need no annual servicing.
Easy Service Access - Fully exposed refrigerant connec- tions, and a single panel covering the electrical controls make for easy servicing of the unit.
Secured Service Valves - Secured re-usable service valves are provided on both the liquid and vapor sweat connections for ease of evacuating and charging.
U.L. and C.U.L. listed - approved for outdoor application.
Agency Listed - U.L. and C.U.L. listed - approved for o ut­door application. The unit is certified in accordance with the Unitary Small Equipment certification program, which is based on ARI Standard 210/240.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
359319-BTG-G-0509
B
C
A
Physical and Electrical Data
MODEL
TCGD18
S41S1(H)
TCGD24
S41S1
TCGD30
S41S1(H)
TCGD36
S41S1(H)
TCGD42
S41S1(H)
TCGD48
S41S1(H)
TCGD60
S41S1
Unit Supply Voltage 208-230V, 1 60Hz Normal Voltage Range
1
187 to 252
Minimum Circuit Ampacity 9.8 12.4 14.7 17.9 21.5 21.1 34.3 Max. Overcurrent Device Amps Min. Overcurrent Device Amps
2
3
15 20 25 30 35 35 60 15 15 15 20 25 25 35
Compressor Type Rotary Recip Recip Recip Recip Recip Scroll Compressor Amps
Rated Load 7.4 9.3 10.6 13.1 16.0 15.7 26.2
Locked Rotor 40.0 43.0 54.0 74 84 84 150 Crankcase Heater No No No No No No No Fan Motor Amps Rated Load 0.5 0.8 1.4 1.5 1.5 1.5 1.5 Fan Diameter Inches 17.5 17.5 17.5 22 22 22 24
Rated HP 1/12 1/8 1/4 1/4 1/4 1/4 1/4 Fan Motor
Nominal RPM 1100 1075 1100 850 850 850 850
Nominal CFM 1400 1950 2050 3200 2950 2950 3600
Face Area Sq. Ft. 9.60 9.60 9.60 13.07 14.16 14.16 18.68 Coil
Rows Deep 1 1 1 1 1 1 1
Fin / Inches 23 23 23 23 23 23 23 Liquid Line Set OD (Field Installed) 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Vapor Line Set OD (Field Installed) 5/8 3/4 3/4 3/4 7/8 7/8 7/8
Unit Charge (Lbs. - Oz.)
4
3 - 3 3 - 13 3 - 14 4 - 9 4 - 5 4 - 9 5 - 6
Charge Per Foot, Oz. 0.58 0.62 0.62 0.62 0.67 0.67 0.67 Operating Weight Lbs. 97 129 131 145 173 173 195
Models with “H” on the end of the model number have a factory installed start kits.
1. Rated in accordance with ARI Standard 110, utilization range “A”.
2. Dual element fuses or HACR circuit breaker. Maximum allowable overcurrent protection.
3. Dual element fuses or HACR circuit breaker. Minimum recommended overcurrent protection.
4. The Unit Charge is correct for the outdoor unit, matched indoor co il and 15 feet of refrigerant tub ing. For tubing lengths other than 15 feet, add or sub­tract the amount of refrigerant, using the difference in length multiplied by the per foot value.
All dimensions are in inches. They are subject to change with­out notice. Certified dimensions will be provided upon request.
Unit
Model
18 28
Dimensions
1
A
(Inches)
B C Liquid Vapor
23-1/2 23-1/2 24 28 23-1/2 23-1/2 30 28 23-1/2 23-1/2 36 28 29 29 42 30 29 29
60 32 33-5/8 33-5/8
1. Including Fan Guard.
Refrigerant Connection
Service Valve Size
3/4”
3/8”
7/8”48 30 29 29
2 Johnson Controls Unitary Products
359319-BTG-G-0509
System Charge for Various Matched Systems
Outdoor Unit Required Orifice or TXV
1,2
TCGD18
S41S1(H)
0.048/4F1 0.055/4F1 0.061/4F1 0.065/4G1 0.075/4G1 0.073/4H1 0.087/4J1
Factory Charge, lbs-oz 3 - 3 3 - 13 3 - 14 4 - 9 4 - 5 4 - 9 5 - 6 Indoor Coil
3,4
AHP18 0–––––– AHP30 –40–––– AHP36 ––20––– AHP42 –––00–– AHP/SHP60 –––––00 AHX18 0–––––– AHX30 –40–––– AHX36 –420––– AHX42 –––82–– AHX48 –––––0– AHX60 ––––––4 AV*24 TXV + 0–––––– AV*36 –420––– AV/SV*48 ––––TXV + 20– AV/SV*60 ––––TXV + 2–0 F4FP024 0–––––– F4FP036 –0––––– F4FP040 ––0–––– F4FV060 –––––00 F5FP048 –––824– F5FP060 –––––00 F6FP018 0–––––– F6FP030 –40–––– F6FP036 –40–––– F6FP042 –––82–– F6FP048 ––––TXV + 20– F6FP060 ––––––4 FC/MC/PC/18 0–––––– FC/MC/PC32 –40–––– FC/MC/PC35 –40–––– FC/MC/PC/36 –0––––– FC/MC/PC37 –420––– FC/MC/PC43 –4200–– FC/MC/PC48 –––824– FC/MC/PC60 –––––00 FC/MC62 ––––––4 HC18 0–––––– HC30 –0––––– HC36 –40–––– HC42 –4200–– HC60 ––––––0 UC18 0–––––– UC36 –0––––– UC48 –––824– UC60 –––––00
FOOTNOTES:
1.For applications requiring a TXV use 1TVM series kit.
2.Approved orifice shipped with outdoor unit.
3.Systems matched with furnace or air handlers not equipped with blower-off delays may require blower Time Delay Kit 2FD06700224.
4.PC coils cannot be used in downflow or horizontal applications. FC coils cannot be used in horizontal applications.
PROCEDURES:
1. Unit factory charge listed on the unit nameplate includes refrigerant for the cond enser, the smallest evaporator and 15 feet of interconnecting line tubing.
2. Verify the TXV and additional charge required for specific evaporator coil in the system using the above table.
3. Additional charge for the amount of interconnecting line tubing greater than 15 feet at the rate specified in Physical and Electrical Data Table.
4. For orifice or TXV matches requiring additional charge, the refrigerant needs to be weighed in for specific coil match and lineset length.
5. Permanently mark the unit nameplate with the total system charge. Total System Charge = Base Charge (as shipped) + adder for evaporator + adder for line set.
TCGD24
S41S1
TCGD30
S41S1(H)
TCGD36
S41S1(H)
Additional Charge, oz
TCGD42
S41S1(H)
TCGD48
S41S1(H)
TCGD60
S41S1
Models 12-48 require start kits for TXV matches.
Johnson Controls Unitary Products 3
359319-BTG-G-0509
COOLING CAPACITY - With Air Handler Coils
UNIT
MODEL
TCGD18S41S1(H) MA08B 17 FC/MC18B 600 17.5 12.9 13.00 11.00
TCGD24S41S1(H)
TCGD30S41S1(H)
TCGD36S41S1(H)
TCGD42S41S1(H)
TCGD48S41S1(H)
TCGD60S41S1
TCGD18S41S1(H) MV12B 17 FC/MC18B 600 17.5 13.3 14.00 12.50
TCGD24S41S1(H)
TCGD30S41S1(H)
TCGD36S41S1(H)
TCGD42S41S1(H)
TCGD48S41S1(H)
TCGD60S41S1
TCGD18S41S1(H) AV*24 17 610 18.0 13.5 14.50 12.00 TCGD24S41S1(H) AV*36 21 725 24.0 17.4 14.50 12.00 TCGD30S41S1(H) AV*36 21 960 30.0 21.8 14.50 12.00 TCGD36S41S1(H) AV*36 21 1190 35.0 25.2 13.50 11.50
TCGD42S41S1(H)
TCGD48S41S1(H)
TCGD60S41S1
For Notes See Page 5.
AIR HANDLER
MODEL W
MA08B 17 FC/MC36B 800 24.0 16.7 13.00 11.00 MA08B 17 FC/MC35B 800 24.0 16.7 13.00 11.00 MA08B 17 FC/MC43B 800 24.0 16.7 13.00 11.00 MA12B 17 FC/MC35B 1000 29.0 21.0 13.00 11.00 MA12B 17 FC/MC43B 1000 29.0 21.0 13.00 11.00 MA12B 17 FC/MC43B 1200 35.0 24.8 13.00 11.00 MA14D 24 FC/MC48D 1200 35.0 24.8 13.00 11.00 MA16C 21 FC/MC43C 1400 42.0 29.2 13.00 11.00 MA14D 24 FC/MC48D 1400 42.0 29.2 13.00 11.00 MA16C 21 FC/MC48C 1400 42.0 29.2 13.00 11.00 MA16C 21 FC/MC48C 1600 48.0 34.4 13.00 11.00 MA20D 24 FC/MC48D 1600 48.0 34.4 13.00 11.00 MA16C 21 FC60C 1600 48.0 34.4 13.00 11.00 MA20D 24 FC/MC60D 1600 48.0 34.4 13.00 11.00 MA20D 24 FC/MC60D 1800 57.0 38.5 13.00 11.00 MA20D 24 FC/MC62D 1800 57.0 38.5 13.00 11.00
13 SEER AC WITH MV - VARIABLE SPEED
MV12B 17 FC/MC36B 800 24.0 17.4 14.00 12.00 MV12B 17 FC/MC35B 800 24.0 17.4 14.00 12.00 MV12B 17 FC/MC43B 800 24.0 17.3 14.00 12.00 MV12B 17 FC/MC35B 1000 29.0 21.6 14.00 12.00 MV16C 21 FC/MC35C 1000 30.0 21.6 14.00 12.00 MV12B 17 FC/MC43B 1000 29.0 21.6 14.00 12.00 MV16C 21 FC/MC43C 1000 30.0 21.6 14.00 12.00 MV16C 21 FC/MC43C 1200 36.0 25.4 14.00 12.00 MV16C 21 FC/MC48C 1200 36.0 25.4 14.00 12.00 MV20D 24 FC/MC48D 1200 36.0 25.6 14.00 12.00 MV12D 24 FC/MC48D 1135 35.0 25.4 14.00 12.00 MV16C 21 FC/MC43C 1400 42.0 30.0 13.50 12.00 MV16C 21 FC/MC48C 1400 42.0 30.0 13.50 12.00 MV20D 24 FC/MC48D 1400 42.0 30.0 14.00 12.00 MV16C 21 FC/MC48C 1600 48.0 35.0 13.50 12.00 MV20D 24 FC/MC48D 1600 48.0 35.0 13.50 12.00 MV20D 24 FC/MC60D 1600 48.0 35.0 13.50 12.00 MV20D 24 FC/MC60D 1800 57.0 38.5 13.00 11.00 MV20D 24 FC/MC62D 1800 57.0 38.5 13.00 11.00
13 SEER AC WITH AV / SV / F*FV - VARIABLE SPEED
AV/SV*48 24 1385 42.0 29.8 14.00 12.00 AV/SV*60 24 1360 42.0 29.8 14.00 12.00 AV/SV*48 24 1625 48.0 35.0 13.50 11.50 AV/SV*60 24 1560 48.0 35.0 13.50 11.50
F4FV060 24 1600 47.0 34.6 13.40 11.30
AV/SV*60 24 1730 57.0 39.0 13.50 11.50
F4FV060 24 1780 56.5 38.5 13.00 11.00
COIL
1
MODEL
13 SEER AC WITH MA
RATED
CFM
TOTAL SENS.
COOLING
NET MBH
SEER EER
4 Johnson Controls Unitary Products
359319-BTG-G-0509
COOLING CAPACITY - With Air Handler Coils (Continued)
UNIT
MODEL
AIR HANDLER
MODEL W
COIL
MODEL
1
RATED
CFM
TOTAL SENS.
13 SEER AC WITH AHP / SHP / AHX / F*FP
AHP18 17 650 17.5 12.9 13.00 11.00
TCGD18S41S1(H)
AHX18 17 - 630 18.0 13.8 14.50 12.00 F4FP024 18 600 17.5 12.9 13.00 11.00 F6FP018 17 - 600 17.8 13.3 14.50 12.00
AHP30 17 795 24.0 16.8 13.00 11.00
AHX30 17 820 24.0 16.9 14.50 12.00
TCGD24S41S1(H)
AHX36 21 815 24.0 16.9 14.50 12.00 F4FP036 21.5 800 24.0 16.7 13.00 11.00 F6FP030 17 850 24.0 16.8 14.00 11.80 F6FP036 21 855 24.0 17.0 14.00 12.00
AHP30 17 1015 29.0 21.0 13.00 11.00
AHP36 21 1040 29.0 21.0 13.00 11.00
AHX30 17 1025 29.4 22.2 14.00 11.75
TCGD30S41S1(H)
AHX36 21 1005 30.0 22.3 14.50 12.00 F4FP040 18 1050 29.0 21.0 13.00 11.00 F6FP030 17 1035 29.2 21.6 13.50 11.40 F6FP036 21 980 29.4 21.4 14.00 12.00
AHP36 21 1235 35.0 24.8 13.00 11.00
AHP42 21 1255 35.0 24.8 13.00 11.00
TCGD36S41S1(H)
AHX36 21 1225 35.2 25.0 13.50 11.50
AHX42 21 1190 35.4 25.2 14.00 11.80 F5FP048 24 1235 35.0 24.8 13.00 11.00 F6FP042 21 1290 35.8 25.8 13.50 11.50
AHP42 21 1485 41.0 29.2 13.00 11.00
AHX42 21 1395 42.0 29.9 14.50 12.00
TCGD42S41S1(H)
F5FP048 24 1455 41.0 29.2 13.00 11.00 F6FP042 21 1455 42.0 30.1 14.00 11.75 F6FP048 24 1380 41.5 29.4 13.50 11.70
AHP/SHP48 24 1675 48.0 34.4 13.00 11.00 AHP/SHP60 24 1600 48.0 35.0 13.50 11.00
TCGD48S41S1(H)
AHX48 24 1660 48.0 35.4 13.50 11.50 F5FP048 24 1600 48.0 34.4 13.00 11.00 F5FP060 24 1600 48.0 34.4 13.00 11.00 F6FP048 24 1625 47.0 34.8 13.00 11.30
AHP/SHP60 24 1850 57.0 38.5 13.00 11.00
TCGD60S41S1
AHX60 24 1905 58.5 40.0 13.50 11.50 F5FP060 24 1900 57.0 38.5 13.00 11.00 F6FP060 24 1710 57.5 39.0 13.50 11.50
Rated in accordance with DOE test procedures (Federal Register 12-27-79 and 3-18-88) and ARI Standards 210. Cooling MBH based on 8°F entering air temperature, 50% RH, and rated air flow. EER (Energy Efficiency Ratio) is the total cooling output in BT U’s at 95°F outdoor ambient divided by the total electric power in watt-hours at those conditions. SEER (Seasonal Energy Efficiency Ratio) is the total cooling output in BTU’s during a normal annual usage period for cooling divided by the tot al electric power input in watt-hours during the same period.
COOLING
NET MBH
SEER EER
1. MC coils available with a factory installed horizontal drain pan. See price pages for specific model number. — = Not applicable.
Johnson Controls Unitary Products 5
359319-BTG-G-0509
COOLING CAPACITY - Upflow, Downflow & Horizontal Furnaces and Coils
FURNACE**
UNIT MODEL
TCGD18S41S1(H)
TCGD24S41S1(H)
TCGD30S41S1(H)
TCGD36S41S1(H)
TCGD42S41S1(H)
TCGD48S41S1(H)
TCGD60S41S1
1. Requires a 2FD06700224 Blower Time Delay unless a standard furnace is equipped with one. ** Refer to Quick Selection Chart for specific furnace match-up.
CFM RANGE
(Min.-max.)
450 - 750 14,17 FC/MC/PC18 600 17.5 12.9 13.00 11.00 450 - 750 14 HC18 600 17.5 12.9 13.00 11.00
450 - 750 14,17 UC18 600 17.5 12.9 13.00 11.00 600 - 1000 14 FC/MC/PC32 800 24.0 16.7 13.00 11.00 600 - 1000 17,21 FC/MC/PC35 800 24.0 16.7 13.00 11.00 600 - 1000 14,17,21 FC/MC/PC36 800 24.0 16.7 13.00 11.00 600 - 1000 14 FC/MC/PC37 800 24.0 16.7 13.00 11.00 600 - 1000 17,21 FC/MC/PC43 800 24.0 16.7 13.00 11.00 600 - 1000 14 HC30 800 24.0 16.7 13.00 11.00 600 - 1000 17 HC36 800 24.0 16.7 13.00 11.00 600 - 1000 21 HC42 800 24.0 16.7 13.00 11.00 600 - 1000 14,17,21 UC36 800 24.0 16.7 13.00 11.00 800 - 1200 14 FC/MC/PC32 1000 29.0 21.0 13.00 11.00 800 - 1200 17,21 FC/MC/PC35 1000 29.0 21.0 13.00 11.00 800 - 1200 14 FC/MC/PC37 1000 29.0 21.0 13.00 11.00 800 - 1200 17,21 FC/MC/PC43 1000 29.0 21.0 13.00 11.00 800 - 1200 17 HC36 1000 29.0 21.0 13.00 11.00 800 - 1200 21 HC42 1000 29.0 21.0 13.00 11.00
1000 - 1400 14 FC/MC/PC37 1200 35 .0 24.8 13.00 11.00 1000 - 1400 17,21 FC/MC/PC43 1200 35.0 24.8 13.00 11.00 1000 - 1400 21,24 FC/MC/PC48 1200 35.0 24.8 13.00 11.00 1000 - 1400 21 HC42 1200 35.0 24.8 13.00 11.00 1000 - 1400 21,24 UC48 1200 35.0 24.8 13.00 11.00 1200 - 1600 17,21 FC/MC/PC43 1400 42.0 29.2 13.00 11.00 1200 - 1600 21,24 FC/MC/PC48 1400 42.0 29.2 13.00 11.00 1200 - 1600 21 HC42 1400 42.0 29.2 13.00 11.00 1200 - 1600 21,24 UC48 1400 42.0 29.2 13.00 11.00 1400 - 1800 21,24 FC/MC/PC48 1600 48.0 34.4 13.00 11.00 1400 - 1800 21,24 FC/MC/PC60 1600 48.0 34.4 13.00 11.00 1400 - 1800 24 HC60 1600 48.0 34.4 13.00 11.00 1400 - 1800 21,24 UC48 1600 48.0 34.4 13.00 11.00 1400 - 1800 21,24 UC60 1600 48.0 34.4 13.00 11.00 1600 - 2000 21,24 FC/MC/PC60 1800 57.0 38.5 13.00 11.00 1600 - 2000 24 FC/MC62 1800 57.0 38.5 13.00 11.00 1600 - 2000 24 HC60 1800 57.0 38.5 13.00 11.00 1600 - 2000 21,24 UC60 1800 57.0 38.5 13.00 11.00
W
COIL
MODEL
RATED
CFM
TOTAL SENS.
COOLING
NET MBH
SEER
1
EER
6 Johnson Controls Unitary Products
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