Johnson Controls T701DFN-1, T701DFP-1 Installation Instructions Manual

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2 or 4 pipe systems
Non-Programmable Thermostat
model T701DFN-1
Fan Coil
Thermostat
Remote sensor ready
Self-prompting adjustment
Auto 2-pipe changeover
when used with accessory changeover sensor
Dry contact equipped
Backlit display
One For All
most all fan coil systems
Electric heat ready
Non-volatile memory
Dual setpoint with
adjustable deadband
Keypad lockout
Configurable display
Display either F or C
Terminals on backplate
works with
Installation Instructions
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TABLE OF CONTENTS
Step #1: Preparation
Step #2: Applications
Step #3: Wire Connections
Step #4: Test Operation
Troubleshooting
Sample Wiring Diagram
CAUTION
Follow Installation Instructions carefully. Disconnect Power to the Heater/Air Conditioner before removing the old therm-
WARNING
ostat and installing the new thermostat.
IMPORTANT: The T701DFN-1 and T701DFP-1 Series Thermostat
IMPORTANT: The T701DFN-1 and T701DFP-1 Series Thermostat
Controllers are intended to provide an input to equipment under
Controllers are intended to provide an input to equipment under normal operating conditions. Where failure or malfunction of the
normal operating conditions. Where failure or malfunction of the thermostat controller could lead to personal injury or property damage
thermostat controller could lead to personal injury or property damage to the controlled equipment or other property, additional precautions
to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain
must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit
other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn or protect against failure or malfunction of
controls, intended to warn or protect against failure or malfunction of the thermostat controller.
the thermostat controller.
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3
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P/N T701DFN-1
Copyright 2010, All Rights Reserved
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STEP #1
PREPARATION
Proper installation of the thermostat will be accomplished by following these step by step instructions. If you are unsure about any of these steps, call a qualified technician for assistance.
Assemble tools.
Drill with 3/16
Flat Blade Screwdriver
Wire cutter & Stripper
inch Drill Bit (when not using j-box)
Make sure your Heater/Air Conditioner is working properly before beginning installation of the thermostat.
Carefully unpack the thermostat. Save the screws, wall anchors, and instructions.
Turn off the power to the Heating/Air Conditioning system at the main fuse panel.
Installation
Location Considerations
Locate the T701 Series Thermostat Controller:
on a partitioning wall, approximately 5 ft (1.5 m) above the floor in a location of average temperature.
away from direct sunlight, radiant heat, outside walls, outside doors, air discharge grills, or stairwells; and from behind doors.
away from steam or water pipes, warm air stacks, unconditioned areas (not heated or cooled), or sources of electrical interference.
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STEP #2
APPLICATIONS
New Applications
Follow the thermostat and E-M (Electro-Mechanical) wiring diagrams supplied with the submittal package, and afixed to the fan coil unit enclosure. Go to pages 6 through 10 for instructions to test operation for the available applications.
Existing Applications
Remove the cover of the old thermostat. If it does not come off easily check for screws.
Loosen the screws holding the thermostat base or subbase to the wall and lift away.
Disconnect the wires from the old thermostat. Tape the ends of the wires as you disconnect them and mark them with the letter of the terminal for easy reconnection to the new thermostat.
Keep the old thermostat for reference purposes until your new thermostat is functioning properly.
CAUTION: Risk of Electric Shock.
Disconnect power supply before making electrical connections to avoid electric shock.
CAUTION: Risk of Property Damage.
Do not apply power to the system before checking all wire connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.
IMPORTANT: Make all wiring connections in accordance with local,
national, and regional regulations. Do not exceed the electrical ratings of the T701 Series Thermostat Controller.
Note: This thermostat is strictly a low voltage control. A compatible relay board must be installed to isolate the 24 volt wires from the line voltage to the fan.
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STEP #3
WIRE CONNECTIONS
If the terminal designations on your old thermostat do not match those on the new thermostat, refer to the chart below.
4-PIPE SYSTEMS
Wire from the
old thermostat
terminal marked
Y1, Y or C
W1, W or H
Rh, R, M, Vr, A
C
G, F or LOW
MED
HIGH
Function
Cooling Heating
Power
Common
Low
Fan Speed
Medium
Fan Speed
High
Fan Speed
Install on the
new thermostat
terminal marked
Y1
W1
R C
G
G2
G3
Note: Be sure to seal any opening through the wall behind the thermostat with fireproof material to prevent improper temperature sensing of the conditioned space.
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STEP #3
WIRE CONNECTIONS
If the terminal designations on your old thermostat do not match those on the new thermostat, refer to the chart below.
2-PIPE SYSTEMS
Wire from the
old thermostat
terminal marked
Y1, Y or C
W1, W or H
Rh, R, M, Vr, A
C
G, F or LOW
MED
HIGH
Function
Water Valve Strip Heater
Power
Common
Low
Fan Speed
Medium
Fan Speed
High
Fan Speed
Install on the
new thermostat
terminal marked
Y1
W1
R C
G
G2
G3
Note: Be sure to seal any opening through the wall behind the thermostat with fireproof material to prevent improper temperature sensing of the conditioned space.
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STEP #4
TEST OPERATION
4-PIPE SYSTEM
Turn the power on to the Fan Coil Unit.
Press the MODE button repeatedly until the HEAT icon appears on the display. Press the UP or DOWN buttons until the set temperature is 10 degrees above room temperature. The hot water valve will open and the fan will be running.
Press the MODE button repeatedly until the COOL icon appears on the display. Press the UP or DOWN buttons until the set temperature is 10 degrees below room temperature. The cold water valve will open and the fan will be running.
Press the UP button until the setpoint is equal to the room temperature. Press the Fan button repeatedly until a single bar appears next to the Fan icon. Confirm the fan is running on low speed. Press the Fan button again, confirm the fan is running on medium speed. Again, press the Fan button, confirm the fan is running at high speed. Press the Fan button once more, the bars next to the Fan icon should disappear.
Press the MODE button repeatedly until the OFF icon appears on the display. Both valves will be closed and the fan will be off.
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STEP #4
TEST OPERATION
2-PIPE, CHANGEOVER SENSOR, NO STRIP HEAT
Turn the power on to the Fan Coil Unit and confirm that the thermostat is programmed correctly in setup steps #3 and #4 on page 11 of the Owner’s Manual.
If hot water is available, press the MODE button repeatedly until the HEAT icon appears on the display. Press the UP or DOWN buttons until the set temperature is 10 degrees above room temperature. The hot water valve will open and the fan will be running.
If cold water is available, press the MODE button repeatedly until the COOL icon appears on the display. Press the UP or DOWN buttons until the set temperature is 10 degrees below room temperature. The cold water valve will open and the fan will be running.
Press the UP button until the setpoint is equal to the room temperature. Press the Fan button repeatedly until a single bar appears next to the Fan icon. Confirm the fan is running on low speed. Press the Fan button again, confirm the fan is running on medium speed. Again, press the Fan button, confirm the fan is running at high speed. Press the Fan button once more, the bars next to the Fan icon should disappear.
Press the MODE button repeatedly until the OFF icon appears on the display. Both valves will be closed and the fan will be off.
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STEP #4
TEST OPERATION
2-PIPE, NO CHANGEOVER SENSOR
Turn the power on to the Fan Coil Unit and confirm that the thermostat is programmed correctly in setup steps #3 and #4 on page 11 of the Owner’s Manual.
If Heat Only, press the M O D E b u t t o n repeatedly until the HEAT icon appears on the display. Press the UP or DOWN buttons until the set temperature is 10 degrees above room temperature. The hot water valve will open and the fan will be running.
If C o o l Only, p r e s s the M O D E button repeatedly until the COOL icon appears on the display. Press the UP or DOWN buttons until the set temperature is 10 degrees below room temperature. The cold water valve will open and the fan will be running.
Press the UP button until the setpoint is equal to the room temperature. Press the Fan button repeatedly until a single bar appears next to the Fan icon. Confirm the fan is running on low speed. Press the Fan button again, confirm the fan is running on medium speed. Again, press the Fan button, confirm the fan is running at high speed. Press the Fan button once more, the bars next to the Fan icon should disappear.
Press the MODE button repeatedly until the OFF icon appears on the display. Both valves will be closed and the fan will be off.
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STEP #4
TEST OPERATION
2-PIPE, CHANGEOVER SENSOR, WITH STRIP HEAT
Turn the power on to the Fan Coil Unit and confirm that the thermostat is programmed correctly in setup steps #3 and #4 on page 11 of the Owner’s Manual.
If hot water is available, press the MODE button repeatedly until the HEAT icon appears on the display. Press the UP or DOWN buttons until the set temperature is 10 degrees above room temperature. The hot water valve will open and the fan will be running. The strip heat will be locked
out if hot water is available.
If hot water is not available, but your unit is equipped with a strip heat system, press the UP or DOWN buttons until the set temperature is 10 degrees below room temperature. The unit should energize the strip heaters and the fan will be running.
If cold water is available, press the MODE button repeatedly until the COOL icon appears on the display. Press the UP or DOWN buttons until the set temperature is 10 degrees below room temperature. The cold water valve will open and the fan will be running.
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STEP #4
TEST OPERATION
2-PIPE, CHANGEOVER SENSOR, WITH STRIP HEAT
Press the UP button until the setpoint is equal to the room temperature. Press the Fan button repeatedly until a single bar appears next to the Fan icon. Confirm the fan is running on low speed. Press the Fan button again, confirm the fan is running on medium speed. Again, press the Fan button, confirm the fan is running at high speed. Press the Fan button once more, the bars next to the Fan icon should disappear.
Press the MODE button repeatedly until the OFF icon appears on the display. Both valves will be closed and the fan will be off.
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TROUBLESHOOTING
SYMPTOM: The fan will not run in all three
speeds or switches speeds in an improper order. CAUSE: Incorrect wiring between the thermostat and the relay board, or between the relay board and the fan wires. REMEDY: Recheck the wiring (G=low speed, G2=medium speed, G3=high speed).
SYMPTOM: Cold water valve opens for either a cool or a heat demand in a 4-pipe system. CAUSE: The thermostat has been programmed for the incorrect type of fan coil. REMEDY: Confirm that you have entered the correct programming for your type of fan coil system (steps #3 and #4, page 11 of the Owner’s Manual).
SYMPTOM: The water valve does not open at all in 2-pipe configurations. CAUSE: The thermostat has been programmed for the incorrect type of fan coil system or the fan coil is not wired to the thermostat correctly. REMEDY: Program the thermostat for a 2-pipe fan coil (step #3, page 11 of the Owner’s Manual). Also, make certain that the water valve is wired to the Y1 terminal.
SYMPTOM: Parts of the thermostat display are missing. CAUSE: The thermostat has been programmed for a minimal display. REMEDY: Program the thermostat for Full Display (step #1, page 10 of the Owner’s Manual).
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TROUBLESHOOTING
SYMPTOM: The thermostat displays large set-
point digits instead of the room temperature. CAUSE: The thermostat has been programmed to display Single Setpoint. REMEDY: Program the thermostat to display Dual Setpoint (step #2, page 10 of the Owner’s Manual).
SYMPTOM: The thermostat display is stuck in Unoccupied. CAUSE: The sensor connected to the Dry Contact terminals of the thermostat, is active, forcing the unit into ‘Unoccupied.’ REMEDY: Verify proper wiring between the thermostat and the occupancy sensor and verify that the wiring is not shorted. If no sensor is connected, program the Dry Contact polarity for Normally Open (step #11, page 13 of the Owner’s Manual).
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TROUBLESHOOTING
SYMPTOM: The thermostat will only allow Heat
or Off in 2-pipe installations, even though chilled water is available. CAUSE: Faulty, improperly wired, or improperly installed H2O changeover sensor. REMEDY: Confirm proper wiring of the change­over sensor (between R and H2O). Confirm proper placement of the sensor (good mechanical coupling for temperature transfer). Test the changeover sensor as follows:
1. Remove power from the fan coil system.
2. Disconnect the wire between the sensor and the H2O terminal.
3. Place an ohmmeter between R and the wire just disconnected from the sensor.
4. A good sensor will show continuity whenever the water temperature is confirmed to be at or below 65 degrees. If the sensor is open when the water temperature is confirmed to be at or below 65, replace the sensor.
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SAMPLE WIRING DIAGRAM
2-Pipe, Low Voltage Valve, H2O Changeover Sensor
Duct Sensor
SEN-700-1
WHITE
Thermostat
RS
H2O
R
G
Y1
G3
G2
C
R
*NOTE:
H2O Changeover Sensor
RELAY BOARD
Important Note: If a
Duct sensor is conn­ected to this thermostat it is suggested that the
BLACK
fan be programmed for continuous operation.
*NOTE: R wire from sensors should be connected as close as possible to thermostat terminal plate.
24 Volt
V
S1S2
R C C
L2/NEUT
115
115
208
208
230
203
LINE VOLTAGE INPUTS
277
277
TO FAN MOTOR
MTR
PWR
Water
Valve
G H M L
Y1 W1Y2
NEUT
HIGH
MED
COIL
EH RELAY
SPEED SELECT
24 VAC
LOW
HEAT
COM
R
LOW
MED
HIGH
R
COM
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TECHNICAL SPECIFICATIONS
Power Requirements
20 - 30 VAC 50/60 Hz, 3 VA @ 24V nominal.
Output Rating (fan or valve outputs)
0.4A max, 0.01A min, 3A inrush, 20 - 30 VAC
Digital Inputs H2 O voltage free contacts, closed to signal CHILLED water supply
CK1 vo ltage free contacts, closed to alter setpoints
Local Temperature Sensor Type
solid state temperature sensor, 10 mV / degF
Remote Temperature Sensor Type
solid state temperature sensor, digital communications over two wires, 5 ft cable supplied, accurate to 1 degF
Wire Size
16 AWG (100 ft max) to 24 AWG (36 ft max)
Temperature Adjustment Range
35 to 99 degF (2 to 36 degC)
Accuracy 35 to 65 degF +/- 3 degF, greater than 65 to less than 80 degF +/- 2 degF,
80 to 99 degF +/- 3 degF, greater than 99 to 104 degF +/- 5 degF
Deadband Adjustable 1 to 6 deg first stage, fixed 1 degree for med/hi fan speeds
Ambient Conditions
Operating 35 to 104 degF (2 to 40 degC), 5 – 95% RH non-condensing, 86 degF
max dew point
Storage -22 to 122 degF (-30 to 50 degC), 5 – 95% RH non-condensing, 86 degF
max dew point
Compliance UL/CUL listed, file E107041, NEC Class 2
Dimensions
3.14” H x 3.14” W x 1.1” D
Shipping Weight 0.25 kg
T701 Series Thermostat Controllers
North American Emissions Compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense.
Canada
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numerique de la Classe (A) respecte toutes les exigences du Reglement sur le materiel brouilleur du Canada.
P/N 88-823 Rev. 1L
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