Johnson Controls T606MSx-4 Series, T606MSx-4+PIR Series Installation Guide

T606MSx-4 and T606MSx-4+PIR Series Multi-Stage Temperature and Humidity Controllers

Installation Instructions

T606MSN-4, T606MSP-4, T606MSN-4+PIR, T606MSP-4+PIR

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Applications

The T606MSN-4 and T606MSN-4+PIR non-programmable and T606MSP-4 and T606MSP-4+PIR programmable temperature and humidity controllers are specifically designed for control of multi-stage commercial heating and cooling equipment with a humidifier and/or dehumidifier.

IMPORTANT: The T606MSx-4 and T606MSx-4+PIR Series Temperature and Humidity Controllers are intended to provide an input to equipment under normal operating conditions. Where failure or malfunction of the controller could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the controller.

North American Emissions Compliance

United States

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense.

Part No.

Supersedes December 1, 2010

24-9890-1354,

Issued August 16, 2012

Rev. A

Canada

This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

Installation

Location Considerations

Locate the T606MSx-4 or T606MSx-4+PIR Series Temperature and Humidity Controller:

• on a partitioning wall, approximately 5 ft ( 1. 5 m) above the floor in a location of average temperature

• away from direct sunlight, radiant heat, outside walls, outside doors, air discharge grills, or stairwells; or from behind doors

• away from steam or water pipes, warm air stacks, unconditioned areas (not heated or cooled), or sources of electrical interference

For integrated Passive Infrared (PIR) models, be sure that the controller is located centrally, where occupant movement is abundant.

Note: Allow for vertical air circulation to the controller. To install the controller:

1. Use a Phillips-head screwdriver to remove the security screw if it is installed on the bottom of the controller cover.

Note: Normally, the security screw is packaged separately in a plastic bag with the controller. Skip this step if the screw is not installed on the bottom of the cover.

2. Pull the bottom edge of the controller cover and open the controller as illustrated in Figure 1.

T606MSx-4 and T606MSx-4+PIR Series Multi-Stage Temperature and Humidity

Controllers Installation Instructions

Note: PIR models have a wiring connection

Figure 1: Removing the Cover

(T606MSx-4+PIR Model Shown)

FIG:cvr_ rmvl

Figure 2: Opening the PCB

FIG:prntd_ crct_br d

Tabs

Figure 3: Securing the Mounting Base to the Wall

(Example)

FIG:mntng_bs

Figure 4: Removing the Screw Terminal Blocks

between the cover and the Printed Circuit Board (PCB). This connection allows for proper wiring of the occupancy sensor. Carefully remove the wiring connection from the PCB by pulling up on the connector block. Do not attempt to remove the connector block by pulling on the wires.

3. Carefully pull the locking tabs on the right side of the controller mounting base and unlock the PCB. Open the PCB to the left as illustrated in Figure 2.

Note: If you need to install the thermostat on an electrical junction box, use 2-1/2 x 4 in. (63 x 101 mm) square boxes with mud ring covers, and avoid smaller 1-1/2 x 4 in. (38 x 101 mm) square or 3 x 2 in. (76 x 51 mm) boxes. This procedure ensures you have enough space for cabling a nd end- of-line devices, if needed.

Note: For surface-mount applications, use durable mounting hardware such as Molly bolt anchors that cannot be easily pulled out of the mounting surface.

7. Secure the base to the wall surface using two mounting screws as illustrated in Figure 3.

Note: Be careful not to overtighten the mounting screws.

PCB Locking

4. Pull approximately 6 in. (152 mm) of wire from the wall and insert the wire through the hole in the controller mounting base.

5. Align the controller mounting base on the wall and use the base as a template to mark the two mounting hole locations.

6. Position the controller mounting base so that the arrow on the base points upward to indicate the top of the controller.

8. Swing the PCB back to the right and carefully snap it into the locking tabs on the controller mounting base.

9. Remove the screw terminal blocks that are attached to a disposable adhesive. Figure 4 illustrates the locations of the screw terminal blocks on the controller.

T606MSx-4 and T606MSx-4+PIR Series Multi-Stage Temperature and Humidity Controllers

Installation Instructions

Wiring

Figure 5: Terminal Blocks

HUM

DI HS

COM

Eight-Pole Bottom Connector

AUX

10 11 12 14

1613

FIG:T606MSx_trmblk

Five-Pole Left Top Conn ec tor

Y2 G RC

Three-Pole Right Top Connector

HUM

When an existing controller is replaced, remove and label the wires to identify the terminal functions. When a T606MSx-4 or T606MSx-4+PIR Series Controller is replaced, simply remove the old screw terminal blocks and reinsert them onto the PCB of the replacement controller.

CAUTION: Risk of Electric Shock.

Disconnect power supply before making electrical connections to avoid electric shock.

CAUTION: Risk of Property Damage.

Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.

IMPORTANT: Make all wiring connections in accordance with local, national, and regional regulations. Do not exceed the electrical ratings of the T606MSx-4 or T606MSx-4+PIR Series Temperature and Humidity Controller.

To wire the controller:

1. Strip the ends of each wire 1/4 in. (6 mm) and connect them to the appropriate screw terminals as indicated in Figure 5.

2. Carefully push any excess wire back into the wall. Note: Seal the hole in the wall with fireproof

material to prevent drafts from affecting the ambient temperature readings.

3. Reinsert the screw terminal blocks onto the PCB. If multiple wires are inserted into the terminals, be sure to properly twist the wires together prior to inserting them into the terminal connectors.

4. For PIR models, carefully reattach the PIR connector to the PCB.

5. Reattach the controller cover to the mounting base (top side first).

6. Use a Phillips-head screwdriver to install the security screw on the bottom of the controller cover if desired. The security screw comes packaged separately in a plastic bag with the controller.

Table 1: Terminal Ident ification (See Figure 5.)

Number Label Function

4 RC 24 VAC from Equipment

5 C 24 VAC (Common) from

6 RH 24 VAC for Heating Stage 7

9 HUM Humidity Output

10 11 DEHUM Dehumidificatio n Output

12 DI Configurable Digital Input 13 HS 0–10 VDC Remote Humidity

14 SCOM Sensor Common 15 OS Outside Air Temperature Sensor 16 HL 0–10 VDC High Limit Humidity

1. Provides the voltage from RC through a relay contact.

2. Provides the voltage from RH through a relay contact.

AUX

Energizes on a Call for Second-Stage Cooling

Energizes on a Call for First-Stage Cooling

Energizes Fan in Accordance with Selected Fan Mode

Transformer

Equipment Transformer

Energizes on a Call for First-Stage Heating

Energizes on a Call for Second-Stage Heating

Auxiliary Output

Sensor

T606MSx-4 and T606MSx-4+PIR Series Multi-Stage Temperature and Humidity Controllers Installation Instructions

Figure 6: Wiring the T606MSx-4 or T606MSx-4+PIR Series Cont roller

Cool 2

24 VAC

Thermostat Controller

Power

Y2 Y1

GRCC

Heat 1

Heat 2

RH W1

Fan

Cool 1

Scom

0–10 VDC

Remote

Room

Humidity

Sensor

Outdoor

Air

Temperature

Sensor

HUM

0 to 10

VDC

24 VAC

Common

Aux

AUX

0–10 VDC

High Limit

Humidity

Sensor

Cool 2

FIG:T606MSx_wir

Independent Contact

- Lighting

- On/Off Actuation

- Exhaust Fan

HUM

Dehum

Output

Wiring Note s:

1. If you use t he same powe r source for the heat ing stages, in st all a jumper acr oss RC and RH. M aximum curre nt is 2.0 ampere s.

2. If you use t he auxiliary output to toggle oc cupancy of th e el ectronic cont r ol card inside the equipme nt , configure the r elay parameter (Aux Cont) to the Normally Open (N.O.) setting. A second relay can be added for additional occupancy input functions.

3. The humidifier ou tp ut uses a half-br id ge rectifier. The c ont r ol signal refer ence is the con troller power supply common (terminal C).

4. Electro mechanical contacts are used with the dig it al input. Elect r onic triacs can not be used for in put switchin g. U s e terminal C (common) for the switching leg of the digital input.

5. The unit transformer provides power to the controller and the additional loads that are wired to the controller.

Figure 7: Front Cover of Controller (T606MSx-4+PIR Model Shown)

Backlit, plain text

LCD is easy to read

in any condit io n.

Five keys on the therm ost at controller make ope ra t ion easy and int ui tive.

LEDs indicate system activity.

FIG:frnt _vw

PIR motion detector

saves ener gy.

27.0 %RH

70.0 °F

T606MSx-4 and T606MSx-4+PIR Series Multi-Stage Temperature and Humidity Controllers

Installation Instructions

Setup and Adjustments

Controller User Interface Keys

The T606MSx-4 and T606MSx-4+PIR Series Temperature and Humidity Controller user interface consists of five keys on the front cover (Figure 7). The function of each key is as follows:

•Use the YES key to:

Integrated PIR Sensor – T606MSx-4+PIR Series Controllers

The integrated PIR sensor allows for automatic switching between fully adjustable Occupied and Unoccupied temperature setpoints without user interaction. This feature generates incremental energy savings during scheduled occupied periods while the space is unoccupied.

- confirm menu selections and to advance to the

next menu item.

- stop the Status Display Menu fr om scrolling

and to manually scroll to the next parameter on the menu.

Note: When the controller is left unattended for 45 seconds, the controller display resumes scrolling.

•Use the NO key to decline a parameter change and to advance to the next menu item.

•Use the MENU key to:

- access the Main User Menu or exit the menu.

- access the Installer Configuration Menu or to

exit the menu (See Configuring the

T606MSx-4 or T606MSx-4+PIR Series Controller on page 8.)

•Use the UP/DOWN arrow keys to change the configuration parameters and to activate a setpoint adjustment.

Backlit LCD

The T606MSx-4 and T606MSx-4+PIR Series Temperature and Humidity Controllers include a 2-line, 8-character backlit display. Low-level backlighting is present during normal operation, and it brighten s when any user interface key is pressed. The backlight returns to low level when the controller is left unattended for 45 seconds.

LEDs

Three LEDs are included to indicate the fan status, call for heat, or call for cooling:

• The fan LED is on when the fan is on.

• The heat LED is on when heating is on.

Programming Overview

Three menus are used to view , progra m, and configure the T606MSx-4 and T606MSx-4+PIR Series Temperature and Humidity Controllers: the Status Display Menu, the Main User Menu, and the Installer Configuration Menu.

Status Display Menu

The Status Display Menu is displayed during normal controller operation, and continuously scrolls through the following parameters:

• Room Temperature and Humidity Note: %RH disp must be set to ON to display

humidity.

• Day and Time (T606MSP-4 and T606MSP-4+PIR Models)

• System Mode

• Schedule Status (Occupied/Unoccupied/Override [PIR Models])

• Outside Temperature – An outside air temperature sensor must be installed and connected.

• Applicable Alarms – The backlight lights up as an alarm condition is displayed.

Note: Press the YES key to temporarily stop this menu from scrolling.

Note: An option is available within the Installer Configuration Menu to lock out the scrolling display and show only the Room Temperature parameter.

Main User Menu

Use the Main User Menu to access and change the basic operating parameters of the controller. Access the menu by pressing the MENU key during normal controller operation.

• The cool LED is on when cooling is on.

T606MSx-4 and T606MSx-4+PIR Series Multi-Stage Temperature and Humidity Controllers Installation Instructions

Installer Configuration Menu

Use the Installer Configuration Menu to set up the controller for application-specific operation. To acce ss the menu, press and hold the MENU key for approximately 8 seconds.

Humidification Operation

0°F 20°F-20°F-40°F

FIG:RE_sp

20%

25%

30%

35%

40%

45%

RE Sp = 20%

RH HT = 32°F

RH LT = -20°F

RH Set = 45%

%RH Setpoint

Outside Air Temperature

Figure 8: Humidity Setpoint Reset by

Outdoor Air Temperature

85%

FIG:HLH_cntrl

50%

100%

Control Output Level

Maximum S upply Humidity

Figure 9: High Humidity Limit versus

Control Output Level Curve

Humidification operates only when the controller is in heating mode (system mode = Heat, or system mode = Auto and mode at the controller is Heat). If a call for humidification occurs and the fan is off, the fan is first turned on, then the humidifier output is activated.

In addition to reaching the humidity setpoint, the following events can stop humidification operation:

• RH sensor is out of range

• System mode switches to Off or Cool

• System mode is Auto, but the controller mode changes from Heat to Cool

Humidity Setpoint Reset

The humidity setpoint reset function minimizes condensation found on windows and building structures during the colder months. An outdoor air sensor connected at the controller is required for humidity setpoint reset function.

When the outdoor air temperature falls below the selected high temperature setpoint (RH HT), the humidity setpoint decreases. The lowest humidity setpoint is reached at the selected low temperature setpoint (RH LT).

High Limit Humidity Sensor Operation

The T606MSx-4(+PIR) Series Temperature and Humidity Controller includes a high limit sequence. This sequence allows the use of a remote 0 to 10 VDC humidity sensor to keep the humidifier from saturating the supply air. The remote sensor throttles the output of the Proportional plus Integral plus Derivative (PID) loop if the high limit sensor measures humidity in the duct over the high limit value (85%) less the proportional band of the high limit PID loop. If no sensor is detected at the high limit (HL) connector, this sequence is disabled at the controller.

The Reset Humidity Setpoint (RE Sp) determines the difference between the original se tpoin t and the lowe st setpoint. For example, in Figure 8, the reset humidity setpoint is set to 20%; therefore, the humidity setpoint decreased from 45% to 20%.

Dehumidification Operation

Dehumidification operation depends upon the dehumidification lockout setting.

If Dehumidification Lockout (Dhu LCK) is set to On:

Dehumidification operates when the controller is in cooling mode (system mode = Cool, or system mode = Auto and the mode at the controller is Cool). If a dehumidification demand exists and the fan is off, the fan is first turned on, then the dehumidification output is activated.

In addition to reaching the dehumidification setpoint, the following events can stop dehumidification operation:

• RH sensor is out of range

• System mode is switched to Off or Heat

• System mode is Auto but controller mode is Heat

• Room temperature falls below the cooling setpoint less the deadband value

• Outside air temperature falls below the dehumidification outside air temperature lockout value

T606MSx-4 and T606MSx-4+PIR Series Multi-Stage Temperature and Humidity Controllers Installation Instructions

If Dehumidification Lockout (Dhu LCK) is set to Off:

Figure 10: Increasing Room Temperature Setpoints

Occ Heat

= 72°F

Occ Cool

= 75°F

Unocc Heat

= 65°F

Room Temperature

FIG:rm_tmp

Dehumidification operates when the controller is in any mode except Off. If a dehumidification demand exists and the fan is off, the fan is first turned on, then the dehumidification output is activated.

In addition to reaching the dehumidification setpoint, the following events can stop dehumidification operation at any time:

• RH sensor is out of range

The controller automatically switches the occupancy level between Occupied and Unoccupied as req uired , when local movement is sensed. In the Occupied mode, if no movement is detected beyond the Unocc TM parameter setting, the mode changes to Unoccupied. Once movement is detected, the mode changes back to Occupied.

Occupancy sensing is enabled only if a PIR cover is installed. The PIR cover, when installed, is auto detected.

• System mode is switched to Off

• Outside air temperature falls below the dehumidification outside air temperature lockout value

No active temperature lockout protection is available while the system is in dehumidification mode. If dehumidification operation causes the room temperature to fluctuate, the controller reacts by either activating the cooling or heating outputs based on the current system mode setting.

Occupancy Sensor Operation – T606MSx-4+PIR Series Controllers

A T606MSx-4+PIR Series Controller (or a T606MSx-4 Series Controller equipped with a PIR accessory cover) provides advanced occupancy logic.

Note: The PIR strategy is an occupied strategy. If the controller is programmed to be Unoccupied, the PIR function does not have an effect on the occupancy strategy.

PIR Diagnostic LEDs

The diagnostic LEDs inside the PIR lens brighten when movement is detected within the first 30 minutes after powerup. The LEDs do not light up or brighten after the initial 30-minute period.

Setpoints

The installer must be certain that the difference between the Occupied and Unoccupied setpoints can be recovered within a timely fashion to ensure occupancy comfort. In addition, the difference between the two setpoints must be large enough to warrant maximum energy savings.

These setpoints and Unoccupied timers are adjust able to allow for customization, as dictated by the individual space requirements. See Figure 10 for an example of increasing room temperature setpoints.

T606MSx-4 and T606MSx-4+PIR Series Multi-Stage Temperature and Humidity Controllers Installation Instructions

+ 15 hidden pages

Johnson Controls T606MSx-4 Series, T606MSx-4+PIR Series Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Applications

North American Emissions Compliance

United States

Canada

Installation

Location Considerations

Wiring

Setup and Adjustments

Controller User Interface Keys

Integrated PIR Sensor – T606MSx-4+PIR Series Controllers

Backlit LCD

LEDs

Programming Overview

Status Display Menu

Main User Menu

Installer Configuration Menu

Humidification Operation

Humidity Setpoint Reset

High Limit Humidity Sensor Operation

Dehumidification Operation

Occupancy Sensor Operation – T606MSx-4+PIR Series Controllers

PIR Diagnostic LEDs

Setpoints