Johnson Controls T600MEP-2 Installation Instructions Manual

Installation Instructions Issue Date January 19, 2005
T600MEP-2 Programmable Economizer Thermostat
Application
The T600MEP-2 is a programmable thermostat for control of single- or two-stage unitary rooftop units with economizers. The T600MEP-2 thermostat provides exceptional accuracy through the use of a unique Proportional-Integral (PI) time proportioning algorithm. The algorithm virtually eliminates temperature offset associated with traditional, differential-based on/off thermostats. The T600MEP-2 also uses an adaptive control logic algorithm to control the space temperature during recovery to minimize overshoot while providing maximum comfort. Economizer functions include a 0 to 10 VDC control signal, dry bulb changeover strategy, adjustable minimum position, and mixed air setpoint control. Additionally, the menu driven backlit display, plain text menus, and five keys on the T600MEP-2 make programming the thermostat easy and intuitive.
Installation
Location Considerations
Locate the T600MEP-2 thermostat:
on a partitioning interior wall, and approximately 5 ft. (1.5 m) above the floor in a location of average temperature
away from direct sunlight, radiant heat, outside walls, behind doors, air discharge grills, stairwells, or outside doors
away from steam or water pipes, warm air stacks, unheated/uncooled areas, or sources of electrical interference
To install the thermostat:
1. Remove the security screw on the bottom of the thermostat cover using a Phillips-head screwdriver. Open the thermostat by pulling on the bottom side of the thermostat cover (Figure 1).
2. Unlock the Printed Circuit Board (PCB) by carefully pressing the locking tabs to the right (Figure 2). Open the thermostat’s PCB to the left.
3. Pull out approximately 6 in. (152 mm) of wires from the wall and insert the cable through the hole in the base.
4. Align the base on the wall, and using the base as a template, mark the location of the two mounting holes on the wall. Confirm the thermostat base is installed with the proper side up.
5. Use the supplied anchors and screws for mounting on drywall or plaster. Drill two 3/16 in. (4.7 mm) holes at the marked locations and tap nylon anchors flush to wall surface (Figure 3).
6. Position base on the wall, insert screws through mounting base, and fasten into wall anchors. Do not overtighten screws.
7. Swing the thermostat PCB back to the right to close. Gently press on the PCB to secure each of the locking tabs.
8. Pull out the screw terminal blocks using the pull-tabs on each connector (Figure 4).
Note: The number of terminals on the terminal blocks varies depending on the T600 model.
© 2005 Johnson Controls, Inc. Part No. 24-9889-150, Rev. A www.johnsoncontrols.com
1
IMPORTANT: Use this T600MEP-2
programmable economizer thermostat only as an operating control. Where failure or malfunction of the thermostat could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the system. Incorporate and maintain other devices such as supervisory or alarm systems or safety or limit controls intended to warn of, or protect against, failure or malfunction of the thermostat.
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Figure 1: Removing the Thermostat Cover
Wiring
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k
c o
l B _
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T _ C E T
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Figure 4: Removing the Terminal Blocks
PCB
LockingTabs
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Figure 2: Opening the Thermostat PCB
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Figure 3: Mounting the Thermostat Base
!
CAUTION: Risk of Electric Shock. Disconnect power supply before making electrical connections to avoid electric shock.
Note: When replacing an existing thermostat, remove and label wires to identify terminal designations. When replacing a T600MEP thermostat, simply remove the terminal blocks and reinsert on to the new thermostat.
To wire the thermostat:
1. Strip each wire 1/4 in. (6.35 mm) and connect to the appropriate terminal according to the wiring diagram (see Figure 5).
2. Gently push excess wire back into wall, plug the wall hole with fireproof material to prevent drafts from affecting ambient temperature readings, and install screw terminal blocks back onto the PCB.
3. Reattach the thermostat cover to the installed base (top side first) and install the security screw on the bottom.
!
CAUTION: Risk of Property Damage.
Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.
2 T600MEP-2 Programmable Economizer Thermostat Installation Instructions
Terminal
Y1 Y2
RC
RH W1 W2
AUX
D1 D2
RS
Scom
OS MS EC
Y2 Y1
Cool 2
Cool 2
Energizes on a call for first stage cooling Energi zes on a call for se cond stage cooling
G
Energi zes fan in accor dance with th e selected fa n m ode 24 VAC from equipment transformer
C
24 VAC (com m on) from eq ui pment transformer 24 VAC for h eat ing stages Energizes on a call for first stage heating Energi zes on a call for se cond stage heating Config ur able auxiliar y output Config ur able digit al input Config ur able digit al input Remote room sensor Sensor common Outdoor air sensor Mixed ai r s ensor 0 - 10 VDC Economizer actuator output
GRCC
Cool 1
Fan
24 VAC
Thermostat Power
Function
5 pole left to p connecto r
Y1 G RC
Y2
8 pole bottom connector
EC
AUX
RH W1
Heat 1
W2
Heat 2
EC
D1
D2
AUX
0 1
C
o
D
t
V
0
Aux
n o
C
m
A V
m o
4
2
C
RS
Scom
Remote
If using the same power source for the the r m ostat and heating
Room
Sensor
loads, install a jumper across RC and RH.
Figure 5: T600MEP-2 Thermostat Wiring Schematic
D1 D2 RS
OS
Remote Outdoor
Sensor
3 pole right top connector
C
RH W1 W2
Scom
Remote
Mixed Air
Sensor
OS
MS
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i
r
i W
_ P E M 0 0 6 T
T600MEP-2 Programmable Economizer Thermostat Installation Instructions 3
Setup and Adjustments
Thermostat Operation Overview
Backlit, plain text, Liquid Crystal Display (LCD) is easy to read in any condition.
Five keys on the T600 make operation easy and intuitive.
Figure 6: T600MEP-2 Thermostat Front Cover
Thermostat Interface Keys
The T600MEP-2 interface consists of five keys on the front cover and one configuration key (Figure 7) that are accessed by removing the front cover. Use the:
YES/SCROLL key to:
confirm menu selections, and to advance to
the next menu item
stop the Status Display Menu from scrolling and to manually scroll to the next parameter on the menu. When left unattended for 45 seconds, the display resumes scrolling.
NO key when you do not desire a parameter change, and to advance to the next menu item
MENU key to access the Main User Menu or exit the menu
UP/DOWN arrow keys to:
adjust values
activate a Temporary Setpoint
Backlit Liquid Crystal Display (LCD)
The T600MEP-2 uses a two-line, eight-character display. Low-level backlighting is present during normal operation, and it brightens when any user interface key is pressed. The backlight returns to the lower level when the thermostat is left unattended for 45 seconds.
Room Temp
75.0ºF
Light Emi t ting Diodes (L E Ds) indicate system activi t y.
T600_TEC_Front_Cover
Configuration
Key
T600_TEC_Config_Key
Figure 7: Configuration Key Location
Light-Emitting Diodes (LEDs)
Three LEDs are used to indicate the status of the fan, call for heat, or call for cooling. When:
the fan is on, the FAN LED lights up
heating is on, the HEAT LED lights up
cooling is on, the COOL LED lights up
Programming Overview
There are three menus used to view, program, and configure the T600MEP-2 thermostat: Status Display, Main User, and Installer Configuration Menus.
The Status Display Menu is displayed during normal thermostat operation. The menu continually scrolls through the following parameters:
Room Temperature
Day and Time
System Mode
4 T600MEP-2 Programmable Economizer Thermostat Installation Instructions
Schedule Status (Occupied/Unoccupied)
r
A
Outdoor Temperature (providing sensor is connected and functional)
Applicable Alarms (The backlight lights up and an alarm condition is displayed.)
To temporarily stop the scrolling, press the YES/SCROLL key.
The Main User Menu is used to access and change the thermostat’s basic operating parameters. Access the menu by pressing the MENU key during normal thermostat operation.
The Installer Configuration Menu is used to set up the thermostat for application specific operation. Access the menu by removing the front cover and pressing the configuration key, labeled CONFIG (Figure 7).
Configuring the T600MEP-2
The T600MEP-2 ships from the factory with default settings for all configurable parameters. The default settings are shown in Table 1. To reconfigure the parameters, follow the steps in this section for the corresponding parameters. The parameters must be set up by accessing the Installer Configuration Menu. Access the Installer Configuration Menu by removing the front cover and pressing the configuration key (Figure 7).
Exit the Installer Configuration Menu any time by pressing the MENU key and, at the exit prompt, pressing the YES key. To pass over a parameter without changing it, press the NO key.
When the thermostat is in the Installer Configuration Menu and left unattended for 45 seconds, it reverts to the Status Display Menu.
Table 1: Installer Configuration Menu
RoomTemp
75.0 °F
DI1 set? Y/N
DI2 set? Y/N
Remove the cover and press the CONFIG key from the Status Display Menu to enter the Installer Configuration Menu.
Configures Digital Input 1 Default: No Function (None) See the Configuring the Digital Inputs (DI1 and DI2) section.
Configures Digital Input 2 Default: No Function (None) See the Configuring the Digital Inputs (DI1 and DI2) section.
Lockout set? Y/N
Pwr del set? Y/N
Frost p set? Y/N
Heat max set? Y/N
Cool min set? Y/N
nticycl
set? Y/N
Heat cph set? Y/N
Cool cph set? Y/N
Deadband set? Y/N
Fan cont set? Y/N
Fan del
set? Y/N
Continued on the next page . . .
Sets Keypad Lockout Level Default: No Lockout (0) See the Enabling Keypad Lockout (Lockout) section.
Sets Power-up Delay Default: Ten Seconds (10.0 sec) See the Setting the Power-up Delay (Pwr del) section.
Enables/Disables Frost Protection Default: Disabled (Off) See the Enabling Frost Protection (Frost pr) section.
Sets the Maximum Heating Setpoint Default: 90.0°F (32.0°C) See the Setting the Maximum Heating Setpoint (Heat max) section.
Sets the Minimum Cooling Setpoint Default: 54.0°F (12.0°C) See the Setting the Minimum Cooling Setpoint (Cool min) section.
Sets the Anti-short Cycle Timer Default: Two Minutes (2.0 min) See the Setting the Anti-Short Cycle Timer (Anticycl) section.
Sets the Maximum Heating Cycles per Hour Default: Four (4.0) See the Setting the Maximum Heating Cycles per Hour (Heat cph) section.
Sets the Maximum Cooling Cycles per Hour Default: Four (4.0) See the Setting the Maximum Cooling Cycles per Hour (Cool cph) section.
Sets the Minimum Heating/Cooling Deadband Default: 2.0°F (1.1°C) See the Setting the Heating/Cooling Deadband (Deadband) section.
Determines how the Fan Activates in Response to a call for Heat Default: Thermostat Controls Fan (On) See the Setting the Fan Control (Fan cont) section.
Delays Fan Termination at Cycle’s End for 60 Seconds Default: No Delay (Off) See the Setting the Fan Delay (Fan del) section.
T600MEP-2 Programmable Economizer Thermostat Installation Instructions 5
Table 1: Installer Configuration Menu (Cont.)
TOccTime set? Y/N
Cal RS set? Y/N
Cal OS set? Y/N
H Stage set? Y/N
C Stage set? Y/N
H lock set? Y/N
C lock set? Y/N
2/4event set? Y/N
Aux cont set? Y/N
Prog Rec set? Y/N
Chngstpt set? Y/N
Sets the Duration for Temporary Occupancy Time Default: Three Hours (3.0 hrs) See the Establishing the Temporary Occupancy Time (TOccTime) section.
Room Air Sensor Calibration (Offset) Default: 0.0°F (0.0°C) See the Room Air Sensor Calibration (Cal RS) section.
Outdoor Air Sensor Calibration (Offset) Default: 0.0°F (0.0°C) See the Outdoor Air Sensor Calibration (Cal OS) section.
Enable/Disable Second Heating Stage Default: Two Stages See the Enable/Disable Second Heating Stage (H Stage) section.
Enable/Disable Second Cooling Stage Default: Two Stages See the Enable/Disable Second Cooling Stage (C Stage) section.
Disables Heating Operation based on Outdoor Air Temperature Default: 120°F (49°C) See the Setting the Heating Lockout (H lock) section.
Disables Cooling Operation based on Outdoor Air Temperature Default: -40°F (-40°C) See the Setting the Cooling Lockout (C lock) section.
Sets the Number of Events in 24-Hour Period Default: Two Events (2.0) See the Selecting the Number of Events (2/4event) section.
Sets the Auxiliary Contact as Normally Open or Normally Closed Default: Normally Open (N.O.) See the Configuring the Auxiliary Contact (Aux cont) section.
Enable/Disable Progressive Recovery Default: Off See the Enable/Disable Progressive Recovery (Prog Rec) section.
Sets the Economizer Changeover Temperature Default: 55°F (13°C) See the Setting the Economizer
Changeover Temperature (Chngstpt)
section.
Min pos set? Y/N
C mech set? Y/N
Mix stpt set? Y/N
Display MS? Y/N
Sets the Outdoor Air Damper Minimum Position Default: 0% See the Setting the Outdoor Air
Damper Minimum Position (Min pos).
section. Sets the Mechanical Cooling Mode
Default: Off See the Setting the Mechanical Cooling Mode (C mech) section.
Sets the Mixed Air Temperature Setpoint Default: 55°F (13°C) See the Setting the Mixed Air
Temperature Setpoint (Mix stpt)
section. Displays the Mixed Air Temperature
Default: None See the Displaying the Mixed Air Temperature (Display) section.
Configuring the Digital Inputs (DI1 and DI2)
Press the configuration menu access key. The first prompt is to program Digital Inputs DI1 and DI2.
The digital inputs display an alarm condition when the input is closed. An alarm message is included on the scrolling Status Display Menu and when the message is displayed, the backlight momentarily lights up.
Each digital input can be programmed in one of five conditions.
None – No function is associated with the input.
Service – A Service alarm is displayed.
Filter – A Filter alarm is displayed.
RemNSB – Remote Night Setback (NSB) timer
clock input. The scheduling is set per the digital input when this option is selected. The time continues to be displayed, but the menu related to scheduling is disabled and no longer accessible.
Open Contact = Occupied setpoints
Closed Contacts = Unoccupied setpoints
RemOVR – Remote override contact. This
disables all override menu functions of the thermostat. The override function is controlled manually by a remote, momentarily closed contact. When configured in this mode, the input operates in a toggle mode. With this function enabled, it is now possible to toggle between unoccupied and occupied setpoints for the amount of time set by the temporary occupancy time parameter.
6 T600MEP-2 Programmable Economizer Thermostat Installation Instructions
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