Johnson Controls T-4002, T-4003, T-4054, T-4100, T-4110 Control Manual

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Pneumatic Room Thermostats
•• Adjustable Sensitivities and
Set Points
•• Individual Set Points on Dual
Temperature Controllers
•• Pneumatic Feedback for
Greater Accuracy
•• Vibration and Shock
Resistant
•• Meets Governmental and
Commercial Requirements
•• Single or Dual Bimetal
Sensing Elements
•• Element Identification Labels
•• Rugged Construction and
Decorative Design
The T-4000 Series Pneumatic Room Thermostats provide individual space temperature control in all types of heating and cooling applications. By producing a proportional output signal, these thermostats modulate controlled devices in response to load changes in the space. This imposes the least demand on mechanical heating and cooling apparatus. A variety of high volume output and low volume output controllers are available to meet the functional requirements of any control system. Auxiliary devices are available to perform functions such as two-position action, high-low pressure selection, sequencing, etc.
High Volume Output Thermostats
The high volume output thermostats feature pneumatic feedback and volume amplification to provide fast and accurate proportional response. All models feature an output test connection which can be used for service and calibration.
A variety of covers (see Page 3) and mounting accessories (see
Pneumatic Control Manual 717.1
T-4000 Series
Typical Low Concealed Volume Output Mounted Thermostat Thermostat
Typical High Volume Output
Thermostat
Table 1) for horizontal and vertical mounting are available and must be ordered separately.
Model Descriptions
The T-4002 is a single temperature thermostat available in direct and reverse acting models.
The T-4003 submaster thermostat can be reset from a remote location or in accordance with a reference temperature variation. An increase in master pressure from a remote source will increase (direct readjustment) or decrease (reverse readjustment) the set point of the direct or reverse acting model respectively.
The T-4054 energy manager heating-cooling room thermostat features an adjustable deadband of 0 to 30F° (0 to 16C°) between heating and cooling set points (see Fig. 1). This deadband encourages energy conservation and prevents
energy waste by eliminating heating and cooling overlap.
The T-4506 is a dual temperature, dual dial thermostat designed to provide individual day and night or two set point temperature control. The set point change is accomplished with a change in supply pressure. A 15 PSIG 105 kPa) supply represents the lower element and a 20 PSIG (140 kPa) supply represents the upper element. The action of both elements is the same. A change in either set point does not affect the other set point. On day-night applications with 20 PSIG representing the night set point, an optional manual indexing switch is available to restore the day temperature of the individual thermostat without affecting the other system thermostats. The indexing switch can be unlatched manually or will automatically reset with the day cycle.
Room Devices Section
Product Bulletin T-4000
Issue Date 1285
Typical Diffuser Mounted
Thermostat
© 1985 Johnson Controls, Inc. 1
Code No. LIT-7171060P
The T-4516 is also a dual temperature, dual dial thermostat for individual day and night control or weekend setback. Functionally it is similar to the T-4506; however, it features an additional output air terminal which can be used as an on-off switchline pressure. The manual indexing switch is standard on this thermostat. Depressing the switch exhausts the switchline pressure and restores day operation of the individual thermostat without affecting other system thermostats. The switch can be unlatched manually or will automatically reset with the day cycle.
The T-4756 is a dual temperature, dual dial heating-cooling thermostat which accomplishes mode switchover between direct and reverse actions, with a change in supply pressure from 15 to 20 PSIG (105 to 140 kPa). An energy conservation model is available with factory stops to limit the set points to 75°F (24°C) maximum for heating and 75°F minimum for cooling. This model is furnished with WARM and COOL dials.
Low Volume Output Thermostats
The low volume output thermostats employ a ball type, force balance control port to provide proportional feedback and stable control. These thermostats are electrically non-conductive and allow test probe access without removal of the cover. Attractive low profile
covers are included with these thermostats.
Model Descriptions
The T-4100 is a single temperature thermostat. The unit features exposed or concealed set point adjustment and a standard Fahrenheit and Celsius thermometer. With the use of a remote restrictor, this instrument requires only one air connection.
The T-4110 is a single temperature thermostat designed specifically for mounting in ceiling terminal units. This thermostat may be located within a room air sampling chamber, return air grille, or is available with an optional protective cover which incorporates an aspirator feature to be powered by the duct air pressure when mounted in a diffuser. Available in direct or reverse models, the unit features a long flexible plastic lever, connected to its set point adjuster, which extends through the ceiling or diffuser allowing adjustment from inside a room.
The T-4600 is an energy manager heating-cooling thermostat which features two outputs and individually adjustable sensitivities and set points for heating and cooling. Available in dual direct, dual reverse, or direct and reverse action models, the independent set points can result in a deadband to encourage energy conservation and prevent energy waste by eliminating heating and cooling overlap (see Fig. 2).
Note: All dual temperature thermostats come equipped with element identification labels indicating the function of the element.
Installation
Thermostat installation procedures vary between the high volume output and low volume output units. Various accessories are available (see Table 1) to facilitate mounting room thermostats on virtually any wall surface. For a complete list of accessory repair parts, refer to Installation Data T-4000-A.8.
All thermostats can be mounted horizontally or vertically; air connections are made with 5/32 in. O.D. polytubing to barbed fittings furnished on the units. Only high volume output thermostats that do not have manual indexing switches can be concealed mounted with the use of an aspirator wallbox and flush wallplate. Other accessories can be used for ceiling suspended mounting. Several kits are also available for converting existing thermostats. For complete mounting instructions, refer to Installation Data T-4000-A.
Adjustment
The procedure for set point and sensitivity adjustment depends on the type of thermostat and method of mounting. For detailed adjusting instructions, refer to Adjustment Data T-4000-B.
2 T-4000 Product Bulletin
Application and
* Covers with Thermometers have both °F and °C scales.
Drawing Identification
T-4600 T-4756
T-4506 T-4516
T-4600 T-4756
T-4000-2144
T-4000 Product Bulletin 3
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