Johnson Controls T28 Installation Instructions Manual

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T28 Fan Coil Thermostat
Installation Instructions T28
Issue Date 02/01/02
Application Requirements
The T28 thermostats control line voltage fan coil units and zone valves on heating, cooling, and a combination of heating and cooling equipment. The thermostats directly control one or two zone valves. Thermostats with fan switches require a two-gang switch box at least 2 1/2 in.-deep, or a 4 in. by 4 in. or larger junction box with a two-fixture plaster ring. For example, use Raco No. 230 or Appleton No.4SD1/2 two-gang switch box, plus plaster ring.
Thermostats without fan switches require a 2 in.-deep single, vertical switch box or a larger box with a single-fixture plaster ring. For example, use Raco No. 420 or Appleton No. 111 single switch box.
Note: The boxes and plaster rings are not included
with the thermostat.
Installation
IMPORTANT: The T28 Series Thermostats are
intended to control equipment under normal operating conditions. Where failure or malfunction of a T28 thermostat could lead to an abnormal operating condition that could cause personal injury or damage to the equipment or other property, other devices (limit or safety controls) or systems (alarm or supervisory systems) intended to warn of, or protect against, failure or malfunction of the T28 thermostat must be incorporated into and maintained as part of the control system.
Parts Included
thermostat
2 No. 6 screws
2 fiber washers
Note: Plaster rings and switch box are not furnished.
Mounting
Location Considerations
Mount the thermostat about 4 to 5 ft. (1.2 to 1.5 m) above the floor on an interior wall, where it can sense the average room temperature. Do not mount the thermostat where it may react to heat or cold from water pipes, windows, doors, lamps, sunlight, or other heat or cold sources.
On unit heater applications, place the thermostat below and behind the heater in the path of air entering the unit—not in the path of discharge air.
To mount the thermostat:
1. Install the switch box and plaster ring (when required). See Figure 3.
2. Remove the cooling anticipator resistor to prevent over-anticipation on 208/240 VAC installations. Carefully clip the left-hand resistor leads with diagonal cutters. See Figure 3.
3. Refer to Wiring section to make the necessary connections.
4. Loosen the cover screw at the bottom of the cover, swing the cover bottom out, and lift up to remove.
5. Fasten the thermostat to the switch box with the two captive screws in the baseplate.
6. Carefully remove the contact protector (insulation barrier). See Figure 3. Move the temperature setting lever from Cool to Warm to be sure the contact arm is free.
7. Reposition the cover, and tighten the cover screw.
8. Turn on the power supply.
9. Check the thermostat operation. Refer to the Checkout section.
Dimensions
Refer to Figure 1 and Figure 2 for detailed dimensions of the T28 Fan Coil Thermostat.
© 2002 Johnson Controls, Inc.
Part No. 24-9715-0, Rev. A www.johnsoncontrols.com
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Two Mounting Holes for Number 6 Screws
1.13 (29)
OFF
HIGH
MED
LOW
FAN
COOL
5.00
(127)
3.13 (80)
5.19
(132)
1.19 (30)
3.28 (83)
1.56 (40)
1.19
1.19 (30)
(30)
Figure 1: T28 Without Fan Switch, in. (mm)
Two Mounti ng Holes for Number 6 Screws
5.19
(132)
3.08 (78)
2.06 (52)
3.28 (83)
0.78 (20)
1.19 (30)
1.56 (40)
2.88 (73)
0.20 (5)
2.81
(71)
2.67 (68)
Figure 2: T28 with Fan Switch, in. (mm)
Cover
Mounting
Screws (2)
Figure 3: Mounting the T28 to an Outlet Box, in. (mm)
2 T28 Fan Coil Thermostat Installation Instructions
Fiber
Washer (2)
Insulation
Barrier
Cover
Screw
Two-gang
Switch Box
Plaster
Ring
(Switch Box and
Plaster Ring Not Furnished)
or
Junction
Box
Page 3
Wiring
Make wiring connections using wire nuts or other approved solderless connectors. See wiring diagrams for proper connections.
!
WARNING: Risk of Electrical Shock.
Disconnect the electrical power supply before making the wiring connections to avoid possible electrical shock or damage to the equipment. On multiple circuit units, more than one circuit may have to be disconnected.
No Fan Selector
HEATING - COOLING
h
Brown to Heating Orange (hot) to L Red to Cooling
1
Figure 6: T28DA Sequenced Heating-Cooling
Thermostat
Cooling
Ye ll ow
to Fan
Tan
HI
Off
Blue
LO
h
Orange (hot) to L
Red to Cooling
1
Figure 4: T28BD Cooling Thermostat with
“Off-HI-MED-LO” Fan Switch
Heating-Cooling
Ye ll ow
to Fan
Tan
LO
Blue
h
1
Brown to Heating
Red to Cooling
HI
Off
Orange (hot) to L
Figure 5: T28CD Heating-Cooling Thermostat with
“Off-HI-MED-LO” Fan Switch
Sequenced Heating-Cooling
Note: Sequenced heating-cooling models have a
deadband allowing automatic changeover on three-pipe or four-pipe systems.
Fan “OFF” Closes Cooling Valve
Blue to Fan
Off
On
Orange (hot) to L
h
1
Brown to Heating
Red to Cooling
Figure 7: T28DB Sequenced Heating-Cooling
Thermostat with “Off-On” Fan Switch
Ye ll ow
to Fan
Tan
LO
Blue
h
1
Brown to Heating
Red to Cooling
HI
Off
On
Orange (hot) to L
Fan “OFF” Closes Heating
Note:
and Cooling Valves
Figure 8: T28DD Sequenced Heating-Cooling
Thermostat with “Off-HI-MED-LO” Fan Switch
Yellow
to Fan
Tan
LO
Blue
h
Red to
Cooling Brown to Heating
1
Off
HI
On
Orange (hot) to L
Figure 9: T28DG Sequenced Heating-Cooling
Thermostat with “Off-HI-MED-LO” Fan Switch
T28 Fan Coil Thermostat Installation Instructions 3
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Table 1: Electrical Ratings (In Amperes)
Thermostat (Pilot Duty)
Volts, AC
Normal Inrush Normal Inrush Full Load Locked Rotor
120 0.32 1.0 0.12 0.36 5.8 34.8
208 0.18 0.57 0.07 0.21 3.3 19.8
240 0.16 0.50 0.06 0.18 2.9 17.4
Setup and Adjustments
Calibration
If the thermostat has a thermometer in the cover, recalibrate the thermometer by following the steps below:
1. Remove the thermostat cover.
2. Place an accurate test thermometer and the cover side-by-side, allowing both the test thermometer and the cover thermometer to reach a stable temperature before adjusting.
3. Carefully turn the hex nut behind the insulator with a thin wrench until the pointer corresponds to the temperature indicated by the test thermometer.
Cooling Heating Fan Switch
Repairs and Replacement
Field repairs must not be made. For a replacement thermostat, contact the nearest Johnson Controls representative.
Checkout
Before leaving the installation, observe at least three complete operating cycles to ensure that all components are functioning correctly. Follow the steps below:
1. Move the lever toward Warm to raise the temperature setting to check the heating cycle.
2. Move the lever toward Cool to lower the temperature setting to check the cooling cycle. The center of the scale is approximately 75°F (24°C).
4 T28 Fan Coil Thermostat Installation Instructions
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Technical Data
Product T28 Fan Coil Thermostat
Range
Nominal Operating Differential
Adjustment Cool to Warm
Contact Action Snap-acting Bimetal-operated
Material and Finish
Thermometer Bimetal Type for Accuracy and Clarity, may be Field Adjusted
Mounting
Wiring Connections Color Coded 18 AWG Wire Leads, 6 in. (152 mm) Long
Shipping Weight
Agency Listings UL Listed: File E6688, CCN XAPX
Thermostat 55 to 95°F (12 to 35°C)
Thermometer 55 to 85°F (12 to 30°C)
Heating 0.6F° (0.3C°)
Cooling 1F° (0.5C°) for typical 120 V Fan Coil Valve Loads
Heating-Cooling Models with Automatic Changeover (T28D) have a 6F° (3.3C°)
Differential from Heating On to Cooling On
Baseplate Cold Rolled Steel, Baked on Beige Paint
Cover Cold Rolled Steel, Baked on Ivory Paint
Without Fan Switch Standard Outlet Box with Captive Screws
With Fan Switch Mounts to a Two-Gang Switch Box
Without Fan Switch
With Fan Switch
Individual Pack - 1.0 lb (0.45 kg)
Overpack of 20 Units - 23.6 lb (10.7 kg)
Individual Pack - 1.3 lb (0.59 kg)
Overpack of 20 units - 29.5 lb (13.4 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
Controls Group
507 E. Michigan Street P.O. Box 423 Printed in U.S.A. Milwaukee, WI 53201 www.johnsoncontrols.com
T28 Fan Coil Thermostat Installation Instructions 5
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