Johnson Controls M4-CGM Series, M4-CGM09090 Installation Manual

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M4-CGM General Purpose Application
Controllers Installation Guide
Part No. 24-10143-01698 Rev. B
2019-10-18

Application

The CGM09090 General Purpose Application MS/ TP Controller (CGM) are equipment controllers that run pre-engineered and user-programmable applications, and provides the inputs and outputs required to monitor and control a wide variety of HVAC and other facility equipment. CGM controllers operate on an RS-485 BACnet® MS/TP Bus as BACnet Advanced Application Controllers (B-AACs) and integrate into Johnson Controls® and third­party BACnet systems.
CGM equipment controllers include an integral real­time clock, which enables the controllers to monitor and control schedules, calendars, and trends, and operate for extended periods of time as stand-alone controllers when offline from the Metasys® system network.

Communications Protocols

The CGM controllers can communicate using BACnet MS/TP, N2, or wireless Zigbee®. By default, the CGM controllers communicate using the BACnet MS/TP protocol. The BACnet protocol is a standard for ANSI, ASHRAE, and the International Standards Organization (ISO) for building controls.
The CGM controllers can be used as functional replacements for legacy N2 controllers. The N2­capable MS/TP equipment controller models provide a cost-effective upgrade and modernization path for customers with existing N2 controllers. For installation and commissioning support, and tips for efficient and safe replacement, refer to the Modernization Guide for Legacy N2 Controllers (LIT-12012005) and the controller­specific documentation. For information about mapping N2 Objects in controllers with switchable communications protocols, refer to the N2
Compatibility Options chapter of the Controller Tool Help (LIT-12011147).
To configure CGM controllers to communicate using the N2 communications protocol, see Configuring
N2 communications.
The CGM controller can also be installed in a wireless application using aZFR/ZFR Pro Wireless Field Bus Router. To configure these controllers to communicate using the wireless communications protocol, see Configuring wireless communications.

North American Emissions Compliance

United States

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which case the users will be required to correct the interference at their own expense.

Canada

This Class (A) digital apparatus meets all the requirements of the Canadian Interference­Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

Installation

Observe the following guidelines when installing a CGM Controller:
• To minimize vibration and shock damage to the controller, transport the controller in the original container.
• Verify that all parts shipped with the controller.
• Do not drop the controller or subject it to physical shock.
*241014301698B*
(For factory use only)
M4-CGM09090
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Parts included

• One CGM controller with removable terminal blocks (Input/Output, Power, FC, and SA bus are removable)
• One installation instructions sheet

Materials and special tools needed

• Three fasteners appropriate for the mounting surface (M4 screws or #8 screws)
• One 20 cm (8 in.) or longer piece of 35 mm DIN rail and appropriate hardware for DIN rail mount (only)
• Small straight-blade screwdriver for securing wires in the terminal blocks

CGM09090 physical features

The following figure displays the physical features of the CGM controllers, and the accompanying table provides a description of the physical features and a reference to further information where required.
Table 1: CGM09090 physical features
Physical Feature: Description and References
6 Cover Lift Tab (see Removing the controller cover)
Sensor Actuator (SA) Bus Terminal Block: Orange terminal
7
(see SA bus terminal block) Field Controller (FC) Bus Terminal Block: Blue terminal
8
(see FC bus terminal block (or N2 protocol as required)) End-of-Line (EOL) Switch (see Setting the End-of-Line
9
(EOL) switch)
Universal Serial Bus (USB) 2.0 host type A Port
10
11
12
13 FC Bus Port RJ-12 6-pin Modular Jack (see FC bus port) 14 LED Status Indicators (see Table 11)
15
Note: The USB feature is not currently supported.
Binary Input (BI) Terminal Block: White terminals; dry Contact Maintained or Pulse Counter/Accumulator Mode (see Table 5)
Universal Inputs (UI) Terminal Block: White terminals; can be defined as Voltage Analog Input (0-10 VDC), Current Analog Input (4-20 mA), Resistive Analog Inputs (0-600k ohm), or Dry Contact Binary Input (see Table 5)
Sensor (SA Bus) Port: RJ-12 6-Pin Modular Jack (see SA Bus
port)

Mounting

Figure 1: CGM09090 Physical Features
Table 1: CGM09090 physical features
Physical Feature: Description and References
Binary Outputs (BO) Terminal Block: Black terminals; 24
1
VAC Triac (see Table 5) Configurable Outputs (CO) Terminal Block: Black
2
terminals; can be defined as Voltage Analog Output (0-10 VDC) or Binary Output (24 VAC Triac) (see Table 5)
Analog Output (AO) Terminal Block: Black terminals;
3
can be defined as Voltage Analog Output (0-10 VDC) or Current Analog Output (4-20 mA) (see Table 5)
Device Address Rotary Switch Block: Decimal Addressing
4
(see Setting the device address) Supply Power Terminal Block: Gray terminals; 24 VAC,
5
Class 2 (see Supply power terminal block)
Observe the following guidelines when mounting a CGM controller:
• Ensure the mounting surface can support the controller, DIN rail, and any user-supplied enclosure.
• Mount the controller horizontally on 35 mm DIN rail whenever possible.
• Mount the controller in the proper mounting position.
• Mount the controller on a hard, even surface whenever possible in wall-mount applications.
• Use shims or washers to mount the controller securely and evenly on the mounting surface.
• Mount the controller in an area free of corrosive vapors and observe the Ambient Conditions requirements in Table 14.
• Provide for sufficient space around the controller for cable and wire connections for easy cover removal and good ventilation through the controller (50 mm [2 in.] minimum on the top, bottom, and front of the controller).
• Do not mount the controller on surfaces prone to vibration, such as duct work.
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• Do not mount the controller in areas where electromagnetic emissions from other devices or wiring can interfere with controller communication.
On panel or enclosure mount applications, observe the following additional guidelines :
• Mount the controller so that the enclosure walls do not obstruct cover removal or ventilation through the controller.
• Mount the controller so that the power transformer and other devices do not radiate excessive heat to the controller.
• Do not install the controller in an airtight enclosure.
Figure 2: Controller mounting position
Figure 3: Back of controller

DIN rail mount applications

To mount a CGM controller horizontally on a 35 mm DIN rail (recommended method), complete the following steps:
1. Securely mount a 20 cm (8 in.) or longer section of 35 mm DIN rail horizontal and centered in the desired space so that the controller mounts in the horizontal position.

Mounting features and dimensions

See the Figure 3 for mounting dimensions in millimeters. Figure 3 also illustrates the DIN rail channel and the mounting clips in an extended position.
2. Pull the two bottom mounting clips outward from the controller to the extended position (Figure 3).
3. Hang the controller on the DIN rail by the hooks at the top of the (DIN rail) channel on the back of the controller (Figure 3), and position the controller snugly against the DIN rail.
4. Push the bottom mounting clips inward (up) to secure the controller on the DIN rail.
To remove the controller from the DIN rail, pull the bottom mounting clips out to the extended position and carefully lift the controller off the DIN rail.

Wall mount applications

To mount a CGM controller directly on a wall or other flat vertical surface, complete the following steps:
1. Pull the two bottom mounting clips outward and ensure they are locked in the extended position as shown in Figure 3.
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2. Mark the mounting hole locations on the wall using the dimensions in one of the mount positions shown in Figure 2. Or hold the controller up to the wall or surface in a proper mount position and mark the hole locations through the mounting clips.
3. Drill holes in the wall or surface at the marked locations, and insert appropriate wall anchors in the holes (if necessary).
ATTENTION
Mise En Garde: Risque de dégâts matériels:
Ne pas mettre le système sous tension avant d'avoir vérifié tous les raccords de câblage. Des fils for­mant un court-circuit ou connectés de façon incor­recte risquent d'endommager irrémédiablement l'équipement.
4. Hold the controller in place, and insert the screws through the mounting clips and into the holes (or anchors). Carefully tighten all of the screws.
Important: Do not over-tighten the mounting screws. Over-tightening the screws may damage the mounting clips.

Wiring

Observe the following guidelines when wiring a CGM controller:
CAUTION
Risk of Electric Shock:
Disconnect the power supply before making electrical connections to avoid electric shock.
ATTENTION
Mise En Garde: Risque de décharge électrique:
Débrancher l'alimentation avant de réaliser tout rac­cordement électrique afin d'éviter tout risque de décharge électrique.
CAUTION
Risk of Property Damage:
Do not apply power to the system before checking all wiring connections. Short circuited or improperly con­nected wires may result in permanent damage to the equipment.
Important: Do not exceed the controller electrical ratings. Exceeding controller electrical ratings can result in permanent damage to the controller and void any warranty.
Important: Use copper conductors only. Make all wiring in accordance with local, national, and regional regulations.
Important: Electrostatic discharge can damage controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.
For detailed information about configuring and wiring an MS/TP Bus, FC bus, and SA bus, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034). For detailed information about wiring an N2 network, refer to the N2 Communications Bus Technical Bulletin (LIT-636018).

Terminal blocks and bus ports

See CGM09090 physical features for terminal block and bus port locations on the CGM controller. Observe the following guidelines when wiring a CGM controller.

Input and Output terminal blocks

On the CGM controller models, the input and output terminal blocks are removable. All of the input terminal blocks are mounted on the bottom of the controller, and the output terminal blocks are mounted on the top of the controller. For information about removing a terminal block, see
Removing a terminal block. For more information
about I/O terminal functions, requirements, and ratings, see Terminal wiring guidelines, functions,
ratings, and requirements.
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FC bus terminal block (or N2 protocol as required)

The FC bus terminal block is a blue, removable, 4­terminal plug that fits into a board-mounted pin header.
Use a 3-wire twisted, shielded cable, as shown in Figure 4, to wire the removable FC bus terminal block plugs on the controller, and other controllers, in a daisy-chain configuration. For more information about FC Bus terminal functions, requirements, and ratings, see Table 7.
Figure 4: FC Bus terminal block wiring
Figure 5: SA Bus Terminal Block Wiring
Table 3: SA bus configuration
Description
1 Wiring for a terminating device on SA bus 2 SA bus terminal block plugs 3 Wiring for a daisy chained device on SA bus
Cable shield connection
4
5 Connects to the next device on the SA bus
Note: Connect the shields to ensure they are continuous the entire length with only one ground location.
Table 2: FC bus configuration
Description
1 Wiring for a terminating device on the FC bus 2 FC bus terminal block plugs 3 Wiring for a daisy-chained device on an FC bus segment 4 Connects to the next device on the FC bus 5 Isolated Shield connection terminal
Note: The FC bus Shield (SHLD) terminal is isolated and can be used to connect (daisy chain) the shields for FC bus wiring.

SA bus terminal block

The SA Bus terminal block is an orange, removable, 4-terminal plug that fits into a board-mounted jack.
Use a 4-wire twisted, shielded cable, as shown in Figure 5, to wire the removable SA Bus terminal block plugs on the controller, and other SA bus devices, in a daisy-chain configuration. See
Terminal wiring guidelines, functions, ratings, and requirements for more information.
Note: The POWER terminal supplies 15 VDC. The POWER terminal can be used to connect (daisy chain) the 15 VDC power leads on the SA bus.
Note: Do not use the modular SA Bus port and the terminal block SA Bus simultaneously. Only use one of these connections at a time.
Note: The CGM controller is the EOL for the SA Bus.

FC bus port

The FC bus port on the front of the controller is an RJ-12, 6-position modular jack that provides a connection for the Mobile Access Portal (MAP) Gateway, or the ZFR/ZFR Pro Wireless Field Bus Router.
The FC bus port is connected internally to the FC bus terminal block. See Table 7 for more information. The FC bus port pin assignment is shown in Figure 6.
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Note: The MAP Gateway serves as a replacement for the BTCVT, which is no longer available for purchase, but continues to be supported.
Figure 6: Pin number assignments for FC bus and SA bus ports on equipment controllers

SA Bus port

The Sensor (SA Bus) port on the front of the controller is an RJ-12, 6-position modular jack that provides a connection for the MAP Gateway, BTCVT, the VAV Balancing Tool, the DIS1710 local controller display, specified network sensors, or other SA Bus devices with RJ-12 plugs. When the CGM is configured for N2 network communication, you must download and commission the controller using the SA Bus port.
Note: The MAP Gateway serves as a replacement for the BTCVT, which is no longer available for purchase, but continues to be supported.
The Sensor port is connected internally to the SA bus terminal block. See Table 7 for more information. The Sensor port pin assignment is shown in Figure 6.

Supply power terminal block

The 24 VAC supply power terminal block is a gray, removable, 2-pin terminal plug that fits into a board­mounted jack on the top right of the controller.
Wire the 24 VAC supply power wires from the transformer to the HOT and COM terminals on the terminal plug as shown in Figure 7. For more information about the Supply Power Terminal Block, see Table 7.
Figure 7: 24 VAC supply power terminal block wiring
Table 4: Supply power terminal block wiring
Description
1 Supply power terminal block 2 Supply power terminal header
Wires from Johnson Controls 24 VAC, class 2 power
3
transformer 4 24 VAC (Orange wire) 5 COM (Brown wire)
Note: The supply power wire colors may be different on transformers from other manufacturers. Refer to the transformer manufacturer’s instructions and the project installation drawings for wiring details.
Important: Connect 24 VAC supply power to the equipment controller and all other network devices so that transformer phasing is uniform across the network devices. Powering network devices with uniform 24 VAC supply power phasing reduces noise, interference, and ground loop problems. The equipment controller does not require an earth ground connection.
Important: Power wires must be less than 30 meters between controller and transformer

Terminal wiring guidelines, functions, ratings, and requirements

This section provides further guidelines on input and output wiring, maximum cable length versus load current, and SA Bus and supply power wiring.
For information about removing a terminal block from the controller, see Removing a terminal block.
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Input and Output wiring guidelines

• All input and output cables, regardless of wire size or number of wires, should consist of stranded,
Table 5 provides information and guidelines about the functions, ratings, and requirements for the controller input and output terminals, and Table 6 also references guidelines for determining proper
insulated, and twisted copper wires.
• Shielded cable is not required for input or output cables.
wire sizes and cable lengths.
In addition to the wiring guidelines in Table 5, observe these guidelines when wiring controller inputs and outputs:
• Run all low-voltage wiring and cables separate from high-voltage wiring.
• Shielded cable is recommended for input and output cables that are exposed to high electromagnetic or radio frequency noise.
• Inputs/outputs with cables less than 30 m (100 ft) typically do not require an offset in the software setup. Cable runs over 30 m (100 ft) may require an offset in the input/output software setup.
I/O terminal blocks, ratings and requirements
Table 5: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal Block label
UNIVERSAL
(Inputs)
Terminal label
+15 V
INn
ICOMn
Function, ratings, requirements
15 VDC Power Source for active (3-wire) input devices
connected to the Universal INn terminals. Provides 100 mA total current
Analog Input - Voltage Mode (0–10 VDC)
10 VDC maximum input voltage Internal 10k ohm Pull-down
Analog Input - Current Mode (4–20 mA)
Internal 100 ohm load impedance
Note: Current loop jumpers are fail-safe to maintain a closed 4 to 20 mA current loop, even when the power to the controller is interrupted or off. See UI current loop
jumpers.
Analog Input - Resistive Mode (0–600k ohm)
Internal 12 V. 15k ohm pull up Qualified Sensors: 0-2k ohm potentiometer, RTD (1k Nickel
[Johnson Controls® sensor], 1k Platinum, and A99B Silicon Temperature Sensor) Negative Temperature Coefficient (NTC) Sensor
Binary Input - Dry Contact Maintained Mode
1 second minimum pulse width Internal 12 V. 15k ohm pull up
Universal Input Common for all Universal Input terminals
Note: All Universal ICOMn terminals share a common,
which is isolated from all other commons.
Determine wire size and maximum cable length
Same as (Universal) INn
Note: Use 3-wire cable for
devices that source power from the +15V terminal.
See Guideline A in Table 6
See Guideline B in Table 6.
See Guideline A in Table 6.
See Guideline A in Table 6.
Same as (Universal) INn
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Table 5: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal Block label
BINARY
(Inputs)
CONFIGURABLE
(Outputs)
ANALOG
(Outputs)
Terminal label
INn
ICOMn
OUTn
OCOMn
OUTn
OCOMn
Function, ratings, requirements
Binary Input - Dry Contact Maintained Mode
0.01 second minimum pulse width Internal 18 V. 3k ohm pull up
Binary Input - Pulse Counter/Accumulator Mode
0.01 second minimum pulse width (50 Hz at 50% duty cycle) Internal 18 V. 3k ohm pull up
Binary Input Common for all Binary Input (IN) terminals
Note: All Binary ICOMn terminals share a common,
which is isolated from all other commons, except the Configurable Output (CO) common (OCOMn) when the CO is defined as an Analog Output.
Analog Output - Voltage Mode (0–10 VDC)
10 VDC maximum output voltage 10 mA maximum output current Required an external load of 1,000 ohm or more.
Binary Output - 24 VAC Triac (External Power Source only) Connects OUTn to OCOMn when activated. External Power Source Requirements: 30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle Maximum 6 cycles/hour with M9220BGx-3 40 mA minimum load current
Analog Output Signal Common All Configurable Outputs (COs) defined as Analog Outputs (AOs) share a common, which is isolated from all other commons except the Binary Input common.
Binary Output Signal Common All Configurable Outputs (COs) defined as Binary Outputs are isolated from all other commons, including other CO commons.
Analog Output - Voltage Mode (0–10 VDC)
10 VDC maximum output voltage 10 mA maximum output current Required an external load of 1,000 ohm or more.
Note: The Analog Output (AO) operates in the Voltage Mode when connected to devices with impedances greater than 1,000 ohm. Devices that drop below 1,000 ohm may not operate as intended for Voltage Mode applications.
Analog Output - Current Mode (4–20 mA)
Requires and external load between 0 and 300 ohm.
Note: The Analog Output (AO) operates in the Current Mode when connected to devices with impedances less than 300 ohm. Devices with impedances greater than 300 may not operate as intended for Current Mode applications.
Analog Output Signal Common for all Analog OUT terminals.
Note: All Analog Output Common terminals (OCOMn)
share a common, which is isolated from all other commons.
Determine wire size and maximum cable length
See Guideline A in Table 6.
See Guideline A in Table 6.
See Guideline C in Table 6.
Same as (Configurable) OUTn.
See Guideline C in Table 6.
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Table 5: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal Block label
BINARY
(Output)
Terminal label
OUTn
OCOMn
Function, ratings, requirements
Binary Output - 24 VAC Triac (External Power Source)
Connects OUTn to OCOMn when activated. External Power Source Requirements: 30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle Maximum 6 cycles/hour with M9220BGx-3 40 mA minimum load current
Binary Output Common (for OUTn terminal)
Note: Each Binary Output Common terminal (OCOMn) is
isolated from all other commons, including other Binary Output Common terminals.
Determine wire size and maximum cable length
See Guideline C in Table 6.

Cable and wire length guidelines

Table 6 defines cable length guidelines for the various wire sizes that may be used for wiring low-voltage (<30 V) input and outputs. The required wire sizes and lengths for high-voltage (>30 V) Relay Outputs are determined by the load connected to the relay, and local, national or regional electrical codes.
Table 6: Cable length guidelines
Guideline Wire size/Gauge and type
1.0 mm (18 AWG) stranded copper 457 m (1,500 ft) twisted wire
0.8 mm (20 AWG) stranded copper 297 m (975 ft) twisted wire
A
B
C
0.6 mm (22 AWG) stranded copper 183 m (600 ft) twisted wire
0.5mm (24 AWG) stranded copper 107 m (350 ft) twisted wire
1.0 mm (18 AWG) stranded copper 229 m (750 ft) twisted wire
0.8 mm (20 AWG) stranded copper 297 m (975 ft) twisted wire
0.6 mm (22 AWG) stranded copper 183 m (600 ft) twisted wire
0.5 mm (24 AWG) stranded copper 107 m (350 ft) twisted wire See Figure 8 to select wire size/ gauge.
Use stranded copper wire.
Maximum cable length and type
297 m (975 ft) twisted wire
183 m (600 ft) twisted wire
107 m (350 ft) twisted wire
137 m (450 ft) twisted wire
91 m (300 ft) twisted wire
61 m (200 ft) twisted wire
See Figure 8 to determine cable length.
Use twisted wire cable.
Assumptions
100 mV maximum voltage drop Depending on the cable length
and the connected input or output device, you may have to define an offset in the setup software for the input or output point.
100 mV maximum voltage drop Depending on the cable length
and the connected input or output device, you may have to define an offset in the setup software for the input or output point.
N/A
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Maximum cable length versus load current

Use the following figure to estimate the maximum cable length relative to the wire size and the load current (in mA) when wiring inputs and outputs.
Figure 8: Maximum wire length for low-voltage (<30 V) Inputs and Outputs by current and wire size
Note: Figure 8 applies to low-voltage (<30 V)
inputs and outputs only.

Communications bus and supply power wiring guidelines

Table 7 provides information about the functions, ratings, and requirements for the communication bus and supply power terminals. The table also provides guidelines for wire sizes, cable types, and cable lengths for wiring the controller's communication buses and supply power.
Important: Refer to the N2 Modernization Guide for Legacy N2 Controllers (LIT-12012005) for
guidelines when you use this device on an N2 bus.
In addition to the guidelines in Table 7, observe the following guidelines when you wire an FC or SA bus and the 24 VAC supply power:
• Run all low-voltage wiring and cables separate from high-voltage wiring.
• All FC and SA bus cables, regardless of wire size, should be twisted, insulated, stranded copper wire.
• Shielded cable is strongly recommended for all FC and SA bus cables.
• Refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034) for detailed information regarding wire size and cable length requirements for FC and SA buses.
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Communications bus and supply power terminal blocks, ratings, and requirements
Table 7: Communications bus and supply power terminal blocks, functions, ratings, requirements, and cables
Terminal block/ Port label
22
FC BUS
FC BUS (Port)
2
SA BUS
SA BUS (Port)
24~
1 See Input and Output wiring guidelines to determine wire size and cable lengths for cables other than the recommended cables. 2 The FC bus and SA bus wiring recommendations in this table are for MS/TP Bus communications at 38.4k baud. For more
information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
3 The MAP Gateway serves as a replacement for the BTCVT, which is no longer available for purchase, but continues to be supported.
Terminal labels
+
-
Function, electrical ratings/Requirements
FC Bus Communications
COM Signal Reference (Common) for Bus communications SHLD Isolated terminal
RJ-12 6-Position Modular Connector provides: FC Bus Communications
2
FC Bus
FC Bus Signal Reference and 15 VDC Common 15 VDC, 180 mA, Power for Bluetooth Commissioning Converter (BTCVT) or ZFR or ZFR Pro Wireless Router
+
-
SA Bus Communications
COM SA Bus Signal Reference and 15 VDC Common
SA PWR
15 VDC Supply Power for Devices on the SA Bus (Maximum total current draw for SA Bus is 240 mA.)
RJ-12 6-Position Modular Connector provides:
2
SA BUS
SA Bus Communications SA Bus Signal Reference and 15 VDC Common 15 VDC Power for devices on the SA bus and BTCVT
HOT
24 VAC Power Supply - Hot
Supplies 20–30 VAC (Nominal 24 VAC)
24 VAC Power Supply Common (Isolated from all other
COM
Common terminals on controller) 14 VA
Recommended cable type
11
0.6 mm (22 AWG) stranded, 3-wire twisted, shielded cable recommended
Bluetooth Commissioning Converter retractable cable or 24 AWG 3-pair CAT 3 Cable <30.5 m (100 ft)
33
0.6 mm (22 AWG) stranded, 4-wire (2 twisted-pairs), shielded cable recommended.
Note: The + and - wire are one twisted pair, and the COM and SA PWR are the second twisted pair of wires.
24 AWG 3-pair CAT3 cable <30.5 m (100 ft)
0.8 mm to 1.0 mm (18 AWG) 2-wire < 30 m (100 ft)
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Termination diagrams

A set of Johnson Controls termination diagrams provides details for wiring inputs and outputs to the controllers. See the figures in this section for the applicable termination diagrams.
Table 8: Termination details
Type of field device
Type of Input/ Output
Termination diagrams
Temperature Sensor
Voltage Input ­External Source
Voltage Input ­Internal Source
UI
UI
UI
Voltage Input (Self-Powered)
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UI
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Table 8: Termination details
Type of field device
Current Input ­External Source (Isolated)
Current Input ­Internal Source (2­wire)
Type of Input/ Output
UI
UI
Termination diagrams
Current Input ­Internal Source (3 wire)
Current Input ­External Source (in Loop)
Feedback from EPP-1000
UI
UI
UI
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Table 8: Termination details
Type of field device
Type of Input/ Output
Termination diagrams
Dry Contact (Binary Input)
0–10 VDC Output to Actuator (External Source)
0–10 VDC Output to Actuator (Internal Source)
UI or BI
AO
AO
Current Output AO
24 VAC Triac Output (Switch Low, External Source)
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AO
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Table 8: Termination details
Type of field device
Type of Input/ Output
Termination diagrams
Analog Output (Current)
4–20 mA Output to Actuator
4–20 mA Output to Actuator
AO
AO
AO
Incremental Control to Actuator (Switch Low, Externally Sourced)
24 VAC Binary Output (Switch Low, Externally Sourced)
BO
BO
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Table 8: Termination details
Type of field device
24 VAC Binary Output (Switch High, Externally Sourced)
Incremental Control to Actuator (Switch High, Externally Sourced)
Type of Input/ Output
BO
BO
Termination diagrams
Network Stat with Phone Jack (Fixed Address = 199)
Network Stat with Terminals Addressable
SA Bus
Note: The bottom jack (J2) on the TE-700 and TE-6x00 Series Sensors is not usable as a zone bus or an SAB connection.
SA Bus
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Table 8: Termination details
Type of field device
Network Stat with Terminals (Fixed Address = 199)
Type of Input/ Output
SA Bus
Termination diagrams

Setup and adjustments

Important: Electrostatic discharge can damage controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.

Configuring N2 communications

N2-capable controllers support the full range of possible N2 device addresses provided by the N2 protocol standard (1-254). To configure a controller to communicate using the N2 protocol, complete the following steps:
1. Disconnect the 24 VAC supply from the controller.
2. Set the address switches to the desired N2 address. For details about setting a device address, see Setting the device address.
3. Reconnect the 24 VAC supply to the controller.
1. Disconnect the 24 VAC supply from the controller.
2. Set the address switches to the desired BACnet MS/TP address. For details about setting a device address, see Setting the device address.
3. Reconnect the 24 VAC supply to the controller.
4. Using an SA Bus connection, download a controller application file configured for BACnet MS/TP to the controller.

Configuring wireless communications

To configure a controller for use with the ZFR/ZFR Pro Series Wireless Field Bus system, complete the following steps:
1. Disconnect the 24 VAC supply from the controller.
4. Using an SA bus connection, download the firmware and controller application file configured for N2 to the controller.

Switching the Communications Protocol from N2 to MS/TP

For N2 sites that are converting to BACnet MS/TP, you can switch the communications protocol of N2­configured MS/TP controllers back to BACnet MS/TP. To switch the CGM controller operating in N2 mode back into BACnet MS/TP mode, complete the following steps:
M4-CGM General Purpose Application Controllers Installation Guide 17
2. Wire the input/output terminals and SA bus.
Note: In wireless network applications, do not connect any wires to the FC bus terminal block. (Connect the FC/SA terminal block on an IOM to an SA bus only.)
3. Important: Before the CGM controller is powered on, connect the ZFR/ZFR Pro Wireless Field Bus Router to the FC bus port (RJ-12 modular jack) on the front of the controller.
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4. Ensure that the controller's rotary switches are set to the correct device address. For details about setting a device address, see Setting the
device address.
5. Reconnect the 24 VAC supply to the controller.
For more information about the ZFR Pro Wireless Field Bus system, refer to the WNC1800/ZFR182x
Pro Series Wireless Field Bus System Product Bulletin (LIT-12012320).
For more information about the ZFR 1800 Wireless Field Bus system, refer to the ZFR1800 Series Wireless Field Bus System Product Bulletin (LIT-12011336).

Setting the device address

switches are set to 1 2 3, designating this controller's device address as 123.
Figure 9: Device address rotary switch block
Metasys equipment controllers are master devices on MS/TP (FC or SA) buses. Before you operate controllers on a bus, you must set a valid and unique device address for each controller on the bus. You set the CGM device address by setting the positions of the Device Address rotary switches at the top of the controller. The following table describes the valid rotary switch device addresses for communications bus applications.
Table 9: Switch device addresses
FC Bus Communication Mode
Wired MS/TP communication
Zigbee wireless communication
N2 communication
Valid Device Address Range
4-127
Note: Addresses 0-3 are reserved and not for use on equipment controllers.
4-127
Note: Addresses 0-3 are reserved and not for use on equipment controllers.
1-254
Note: Addresses 0 and 255 are reserved and not for use on equipment controllers.
Note: The controller auto-detects if the communication protocol is wired MS/TP, Zigbee Wireless, or N2 on the FC Bus.
The device address must match the device address defined in the Controller Configuration Tool (CCT) under Define Hardware > Network Settings.
To set the device addresses on CGM controllers, complete the following steps:
1. Set a unique and sequential device address for each of the equipment controllers connected on the FC or SA Bus, starting with device address 4.
2. To ensure the best bus performance, set sequential device addresses with no gaps in the device address range (4, 5, 6, 7, 8, 9, and so on). The equipment controllers do not need to be physically connected on the bus in their numerical device address order.
3. Write each controller's device address on the white label below the device address rotary switch block on the controller's cover.
Refer to the MS/TP Communications Bus Technical Bul- letin (LIT-12011034) for more information about con­troller device addresses and how to set them on MS/TP buses.
The device address is a decimal address that is set using three rotary switches. The numbers are ordered from left to right, most significant bit (MSB) to least significant bit (LSB) when the controller is oriented as shown in CGM09090
physical features. In the following figure, the
M4-CGM General Purpose Application Controllers Installation Guide18

Removing a terminal block

To remove the terminal block from the circuit board, complete the following steps:
Note: You need a flat blade screwdriver to remove the terminal block.
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1. To prevent any possibility of damage from an accidental short, remove power from the controller.
2. Underneath the terminal block, in the small gap between the bottom of the terminal block and the circuit board, insert the flat blade of the screwdriver.
1. Place your fingertips under the two cover lift tabs (CGM09090 physical features) on the sides of the housing cover and gently pry the top of the cover away from the base to release the cover from the two upper latches.
2. Pivot the top of the cover further to release it from the lower two latches.
Figure 10: Terminal block
3. To detach the left-hand side of the terminal block, position the flat blade underneath the terminal block to the left, and push down the screwdriver handle. When you do this, you are using the screwdriver as a lever to pry up the terminal block.
4. To detach the right-hand side of the terminal block, position the flat blade underneath the terminal block to the right, and push down the screwdriver handle.
5. If necessary, repeat steps 3 and 4 until the terminal block is removed.

Removing the controller cover

Important: Electrostatic discharge can damage controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.
3. Replace the cover by placing it squarely over the base, and then gently and evenly push the cover on to the latches until they snap into the latched position.

Cover removed, EOL switch, and current jumpers

Figure 11: CGM with cover removed showing EOL switch and jumper positions

Setting the End-of-Line (EOL) switch

Important: Disconnect all power sources to the controller before removing cover and changing the position of any jumper or the EOL switch on the controller. Failure to disconnect power before changing a jumper or EOL switch position can result in damage to the controller and void any warranties.
The controller cover is held in place by four plastic latches that extend from the base and snap into slots on the inside of the housing cover.
To remove the controller cover, complete the following steps:
Each CGM controller has an EOL switch, which, when set to ON (up), sets the controller as a terminating device on the bus. See Figure 11 for the EOL switch location. The default EOL switch position is OFF (down).
Figure 12: End-of-Line switch positions
To set the EOL switch on a controller, complete the following steps:
M4-CGM General Purpose Application Controllers Installation Guide 19
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1. Determine the physical location of the controller on the FC bus.
2. Determine if the controller must be set as a terminating device on the bus.
Note: For detailed information about EOL termination rules and EOL switch settings on FC buses, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
3. If the controller is a terminating device on the FC bus, set the EOL switch to ON. If the controller is not a terminating device on the bus, set the EOL switch to Off.
When a controller is connected to power with its EOL switch set to ON, the amber EOL LED on the controller cover is illuminated.
Figure 13: Exchange enable and default settings
Setting the current loop jumper to the Enabled position, (Figure 13) connects an internal 100 ohm resistor across the UI terminals, which maintains the 4-20 mA current loop circuit even when power to the controller is interrupted or off.
Important: Current Loop jumpers must be in the Disabled (default) position for all UIs that are not set up to operate as 4-20 mA analog inputs.

Setting the input jumpers

CAUTION
Risk of Electric Shock:
Disconnect supply power to the field controller before attempting to adjust the Binary Output Source Power Selection Jumpers. Failure to disconnect the supply power may result in electric shock.
ATTENTION
Mise En Garde: Risque de décharge électrique:
Débrancher l'alimentation de l'controller avant tout réglage du Binary Output Source Power Selection Jumpers. Le non-respect de cette précaution risque de provoquer une décharge électrique.

UI current loop jumpers

The following table identifies the current loop switches associated with each UI on the CGM controller.
Table 10: CGM UI Inputs and jumper labels
Universal Input label
IN1 J13 IN2 J14 IN3 J15 IN4 J16 IN5 J17 IN6 J18 IN7 J19
Jumper label on circuit board

Setting up a local display

CGM models do not have an integral display, but can be connected to a DIS1710 Local Controller Display. For detailed information about setting up and operating a remotely connected DIS1710 display, refer to the DIS1710 Local Controller Display Technical Bulletin (LIT-12011270) .

Input/Output Wiring Validation

The UI current loop fail-safe jumpers are on the circuit board under the controller cover near the UI terminals (Figure 11). When a UI is defined (in the system software) as a 4-20 mA Analog Input and the UI’s current loop jumper is in the Disabled (default) position (Figure 13), the internal 100 ohm load resister is disconnected and the 4-20mA current loop is open.
M4-CGM General Purpose Application Controllers Installation Guide20
The CGM controllers ship with a default state that can assist in validating the wiring of the input and output terminals prior to download of an application file. When the controller is powered on in this state, the Fault LED will flash in a pattern of two quick blinks and then a long pause (see Table 11).
To make use of this feature, ensure the rotary switches are set to the desired address and wire the input and output terminals. Apply power to the CGM
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controller and connect to the device with either a MAP Gateway or MS-DIS1710-0 Local Display to view the points in the controller. The CGM controller will report an Operational status even though there is no true application loaded. CCT will not be able to commission or upload the device as a result until a true application is downloaded. The application name displayed will be the address of the controller followed by the model of the controller and “Default State”.
For example, a CGM09090 controller whose rotary switches are set to 8 would have the default state application name of “8-CGM09090 Default State”.
The default state creates I/O points for all connections on the input and output terminals. It assumes all Universal Inputs (UIs) are Nickel temperature sensors. All Configurable Outputs (COs) are treated as Binary Outputs (BOs) with an initial value of 0. The default state also takes input from a Network Sensor at address 199. If there is no connected Network Sensor, the startup of this default state will be delayed by 30 seconds as the controller attempts to establish connection with the sensor.

Commissioning equipment controllers

You commission MS/TP equipment controllers with the CCT software using either MAP Gateway , a BTCVT, a ZFR wireless dongle, or in passthrough mode when connected to an NAE or NCE. For detailed information about commissioning field controllers, refer to Controller Tool Help (LIT-12011147).
Note: You can use the Bluetooth connection to Transfer to Computer (Upload) and commission the controller, but you cannot use the Bluetooth connection to Transfer to Device (Download).
Note: The MAP Gateway serves as a replacement for the BTCVT, which is no longer available for purchase, but continues to be supported.

Troubleshooting equipment controllers

Observe the Status LEDs on the front of the equipment controller. Table 11 provides LED status indicator information for troubleshooting the controller. To troubleshoot an integral or local controller display, refer to the DIS1710 Local Controller Display Technical Bulletin (LIT-12011666).
M4-CGM General Purpose Application Controllers Installation Guide 21
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LED status and states

Table 11: Status LEDs and description of LED states
LED label LED color Normal LED state Description of LED states
Off Steady = No Supply Power or the controller’s polyswitch/resettable fuse is
POWER Green On Steady
FAULT Red Off Steady
SA BUS Green Blink - 2 Hz
FC BUS Green Blink - 2 Hz
Off (Except on
EOL Amber
terminating devices)
open. Check Output wiring for short circuits and cycle power to controller. On Steady = Power Connected
2 blinks followed by long pause = Controller powered on in default state. For more information about this default state, see Input/Output Wiring Validation.
Off Steady = No Faults On Steady = Device Fault; no application loaded; Main Code download required, if
controller is in Boot mode, or a firmware mismatch exists between the CGM and the ZFR1811 Wireless Field Bus Router.
Blink - 2 Hz = Download or Startup in progress, not ready for normal operation Rapid blink = SA Bus communications issue
Blink - 2 Hz = Data Transmission (normal communication) Off Steady = No Data Transmission (N/A - auto baud not supported) On Steady = Communication lost, waiting to join communication ring
Blink - 2 Hz = Data Transmission (normal communication) Off Steady = No Data Transmission (auto baud in progress) On Steady = Communication lost, waiting to join communication ring
On Steady = EOL switch in ON position Off Steady = EOL switch in Off position

Repair information

If an equipment controller fails to operate within its specifications, replace the controller. For a replacement controller, contact your Johnson Controls representative.
M4-CGM General Purpose Application Controllers Installation Guide22
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Ordering information and accessories

The following tables provide the product code number and description for the CGM models and accessories.
Table 12: CGM Series ordering information
Product code number Description
General Purpose Application Controller
M4-CGM09090-0
Table 13: CGM Controller accessories (order separately)
Product Code Number Description
IOM Series Controllers
TL-CCT-0
MS-FCP-0
Mobile Access Portal (MAP) Gateway
MS-DIS1710-0 Local Controller Display
NS Series Network Sensors
AS-CBLTSTAT-0 Cable adapter for connection to 8-pin TE-6700 Series sensors NS-WALLPLATE-0 Network Sensor Wall Plate
WRZ Series Wireless Room Sensors
WRZ-7860-0
WRZ-SST-120
WNC1800/ZFR182x Pro Wireless Field Bus System
ZFR1800 Series Wireless Field Bus System
ZFR-USBHA-0
Y64T15-0
Y65A13-0
Y65T31-0
Y65T42-0
Includes: MS/TP (and N2) communication; 18 points (7 UI, 2 BI, 4 CO, 2 AO, 3 BO); real-time clock; 32-bit microprocessor; 24VAC input
Refer to the Metasys® System Field Equipment Controllers and Related Products Product Bulletin (LIT-12011042) for a complete list of available IOM Series Controllers.
License enabling Metasys Controller Configuration Tool (CCT) software for one user
License enabling Metasys Equipment Controller Firmware Package Files required for CCT
Refer to the Mobile Access Portal Gateway Catalog Page (LIT-1900869) to identify the appropriate product for your region.
Note: The MAP Gateway serves as a replacement for the BTCVT, which is no longer available for purchase, but continues to be supported.
Refer to the NS Series Network Sensors Product Bulletin (LIT-12011574) for specific sensor model descriptions.
Refer to the WRZ Series Wireless Room Sensors Product Bulletin (LIT-12000653) for specific sensor model descriptions.
Refer to the WRZ-7860 Receiver for One-to-One Wireless Room Sensing Product Bulletin (LIT-12011640) for a list of available products.
Refer to the WRZ-SST-120 Wireless Sensing System Tool Installation Instructions (LIT-24-10563-55) for usage instructions.
Refer to the WNC1800/ZFR182x Pro Series Wireless Field Bus System Product Bulletin (LIT-12012320) for a list of available products.
Refer to the ZFR1800 Series Wireless Field Bus System Product Bulletin (LIT-12011336) for a list of available products.
ZFR USB Dongle provides a wireless connection through CCT to allow wireless commissioning of the wirelessly enabled CGM, CVM, FAC, FEC, VMA16, and IOM controllers. It also allows use of the ZFR Checkout Tool (ZCT) in CCT.
Note: The ZFR-USBHA-0 replaces the IA OEM DAUBI_2400 ZFR USB dongle. For additional information about the ZFR-USBHA-0 ZFR dongle, refer to the ZCT Checkout Tool Help LIT-12012292 or the WNC1800_ZFR182x Pro Series Wireless Field Bus System Technical Bulletin (LIT-12012356).
Transformer, 120/208/240 VAC Primary to 24 VAC Secondary, 92 VA, Foot Mount,
72.2 cm (30 in.), Primary Leads and 76.2 cm (30 in.) Secondary Leads, Class 2 Transformer, 120 VAC Primary to 24 VAC Secondary, 40 VA, Foot Mount (Y65AS),
20.32 cm (8 in.), Primary Leads and 76.2 cm (30 in.) Secondary Leads, Class 2 Transformer, 120/208/240 VAC Primary to 24 VAC Secondary, 40 VA, Foot Mount
(Y65AR+), 20.32 cm (8 in.), Primary Leads and Secondary Screw Terminals, Class 2 Transformer, 120/208/240 VAC Primary to 24 VAC Secondary, 40 VA, Hub Mount
(Y65SP+), 20.32 cm (8 in.), Primary Leads and Secondary Screw Terminals, Class 2
M4-CGM General Purpose Application Controllers Installation Guide 23
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Table 13: CGM Controller accessories (order separately)
Product Code Number Description
The Field Inspection Tool or (FIT) is a portable handheld device with a user interface that is used to test and troubleshoot the BACnet protocol MS/TP RS-485 communications bus that connects supervisory controllers and equipment
MS-FIT100-0
TL-BRTRP-0 Portable BACnet/IP to MS/TP Router
controllers to field point interfaces. The FIT can be used to check out the wiring of the MS/TP RS-485 bus as well
as verify proper communications of supervisory controllers and equipment controllers connected to the bus. The FIT can be used on both the FC Bus and SA Bus.
M4-CGM General Purpose Application Controllers Installation Guide24
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Technical specifications

Table 14: Technical specifications
M4-CGM09090-0 General Purpose Application Controller
Product Code Numbers
Power Requirement
Power Consumption
Power Source
Ambient Conditions
Network Engines All network engine model types
Communications Protocol
Device Addressing for BACnet MS/TP Decimal address set via three rotary switches; valid controller device addresses 4-127 Device Addressing for N2 Decimal address set via three rotary switches: valid controller device addresses 1-254
Communications Bus
Processor RX64M Renesas® 32-Bit microcontroller Memory 16 MB flash memory and 8 MB SDRAM
Real-Time Clock Backup Power Supply
Input and Output Capabilities
Universal Input (UI) Resolution/ Analog Output (AO) Accuracy
Terminations
Mounting
Housing
Dimensions (Height x Width x Depth)
Weight 0.5 kg (1.1 lb)
Includes: MS/TP (and N2) communication; 18 points (7 UI, 2 BI, 4 CO, 2 AO, 3 BO); real­time clock; 32-bit microprocessor; 24VAC input
24 VAC (nominal, 20 VAC minimum/30 VAC maximum), 50/60 Hz, Power Supply Class 2 (North America), Safety Extra-Low Voltage (SELV) (Europe)
14 VA maximum
Note: The USB feature is not currently supported.
Note: The VA rating does not include any power supplied to the peripheral devices
connected to Binary Outputs (BOs) or Configurable Outputs (COs), which can consume up to 12 VA for each BO or CO; for a possible total consumption of an additional 84 VA (maximum).
+15 VDC power source terminals provide 100 mA total current. Quantity 2 located in Universal IN terminals - for active (3-wire) input devices
Operating: 0°C to 50°C (32°F to 122°F); 10% to 90% RH noncondensing Storage: -40°C to 80°C (-40°F to 176°F); 5% to 95% RH noncondensing
BACnet MS/TP; N2. Wireless also supported (at FC Bus and for Sensors) with additional hardware.
BACnet MS/TP (default); N2 3-wire FC Bus between the supervisory controller and equipment controllers 4-wire SA Bus between equipment controller, network sensors and other sensor/actuator
devices, includes a lead to source 15 VDC supply power (from equipment controller) to bus devices.
Super capacitor maintains power to the onboard real-time clock for a minimum of 72 hours when supply power to the controller is disconnected.
Universal Inputs: Defined as 0–10 VDC, 4–20 mA, 0–600k ohms, or Binary Dry Contact Binary Inputs: Defined as Dry Contact Maintained or Pulse Counter/Accumulator Mode Configurable Outputs Defined as 0-10 VDC or 24 VAC Triac BO Analog Outputs: Defined as 0–10 VDC or 4–20 mA Binary Outputs: Defined as 24 VAC Triac (external power source only)
Input: 24-bit Analog to Digital converter Output: +/- 200 mV accuracy in 0–10 VDC applications
Input/Output: Pluggable Screw Terminal Blocks SA/FC Bus and Supply Power: 4-Wire and 2-Wire Pluggable Screw Terminal Blocks SA/FC Bus Port: RJ-12 6-Pin Modular Jacks
Horizontal on single 35 mm DIN rail mount (recommended), or screw mount on flat surface with three integral mounting clips on controller
Enclosure material: ABS and polycarbonate UL94 5VB; Self-extinguishing Protection Class: IP20 (IEC529)
150 mm x 190 mm x 44.5 mm (5-7/8 in. x 7-1/2 in. x 2-1/8 in.) including terminals and mounting clips
Note: Mounting space requires an additional 50 mm (2 in.) space on top, bottom, and front face of controller for easy cover removal, ventilation, and wire terminations.
M4-CGM General Purpose Application Controllers Installation Guide 25
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Table 14: Technical specifications
United States: UL Listed, File E107041, CCN PAZX, UL 916, Energy Management
Equipment
Compliance
FCC Compliant to CFR47, Part 15, Subpart B, Class A Canada: UL Listed, File E107041, CCN PAZX7 CAN/CSA C22.2 No. 205, Signal Equipment
Industry Canada Compliant, ICES-003 Europe: Johnson Controls declares that this product is in compliance with the essential
requirements and other relevant provisions of the EMC Directive nd RoHS Directive.
Australia and New Zealand: RCM Mark, Australia/NZ Emissions Compliant BACnet International: BACnet Testing Laboratories™ (BTL) Protocol Revision 15 Listed
and Certified BACnet Advanced Application Controller (B-AAC), based on ANSI/ASHRAE 135-2016
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.

Product warranty

This product is covered by a limited warranty, details of which can be found at www.johnsoncontrols.com/buildingswarranty.

Single point of contact

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JOHNSON CONTROLS
C/O CONTROLS PRODUCT MANAGEMENT
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GERMANY
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USA
For more contact information, refer to www.johnsoncontrols.com/locations.
© 2019 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision and are subject to change without notice.
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