CO = Cooling Only
HW = Hot Water
EH = Electric Heat
ENTERING WATER
TEMPERATURE
S = Standard Temperature
H - High Temperature
2
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
Table of Contents
FEATURES AND BENEFITS .................................................................................................................................... 5
FEATURES AND OPTIONS .................................................................................................................................... 11
PHYSICAL DATA .................................................................................................................................................... 19
COOLING PERFORMANCE DATA ........................................................................................................................22
DIMENSIONAL DATA ............................................................................................................................................. 33
AIR PRESSURE DROPS ........................................................................................................................................ 57
SUPPLY FAN DATA ................................................................................................................................................ 63
WATER PRESSURE DROP .................................................................................................................................... 65
ELECTRICAL DATA ............................................................................................................................................... 68
• Optional low service clearance units allow installation in even smaller mechanical
equipment rooms.
FORM 145.05-EG2 (618)
• Optional multiple piece shipment allows installation in tight spaces. No eld refrigerant or water piping is required.
• Condenser water piping connections from the top of the unit minimizes piping in
mechanical equipment room.
LOWER OPERATING COST
Efficient Operation
• Plenum fan with backward inclined airfoil blades provides required airow at a low-
er energy consumption compared to the most competitive units.
• All scroll compressors combined with highly efcient condenser and evaporator coil
design provides efcient cooling, lowering energy consumption.
• Water economizer and air economizer options provide free cooling to reduce power
consumption.
• Partial occupancy on any oor reduces power consumption, due to multiple compressor operation and optional variable frequency drive (VFD) to match capacity to
the load.
• After hours operation on any oor only requires unit on that oor with partial op-
eration of cooling tower and pumps. This saves signicant amount of energy over
chilled water systems.
• Variable condenser water ow option, with internal actuated valve(s), prevents ow
• Evaporator coil circuiting supports low leaving air temperature designs to reduce
• High efciency evaporator coil available for lower air ow, low leaving air tempera-
JOHNSON CONTROLS
through units not requiring cooling, saving pump energy.
design air ow and reduce fan operating energy.
ture applications.
5
FORM 145.05-EG2 (618)
Features and Benefits (Cont’d)
Easier Maintenance
• Large, intuitive operator interface makes for quick set up and easier diagnostics. It is
on the external panel for easy viewing.
• Operator interface for optional VFD on the external panel.
• Easy access to important components through hinged doors for easy maintenance.
• Easily accessible components out of the air stream allow adjustment of components,
including expansion valves, while unit is operating.
• Easy lter access for inspection, removal, and replacement.
• Internally trapped condensate drain cleanout with easy access.
• Available BACnet® communications with Building Automation System (BAS) allows for easier control of larger installations.
• Emergency stop input.
Indoor Air Quality
• Condensate drain pan sloped in all directions to the drain point.
• Stainless steel drain pan standard
• High efciency lters option with pre-lters.
• Evaporator and waterside economizer coils surface may be cleaned from air entering
side as well as air leaving side.
• Easy access to internally trapped condensate drain cleanout.
• Matt faced berglass insulation.
Quieter Acoustic Performance
• Plenum fan with backward inclined airfoil blades provides required airow at a low-
er sound power level compared to the most competitive units.
• Unique placement of internal components minimizes amount of acoustic energy
leaving the unit.
• Supply fan and motor assembly mounted on a frame and isolated with springs.
• Optional discharge plenum congurations allow horizontal supply air discharge,
minimizing the outlet sound and pressure losses.
• Optional inlet plenum conguration minimizes sound escaping the unit inlet.
• Multiple scroll compressors, due to their smoother ow and stepped operation, mini-
mize the sound associated with the refrigerant system.
• The compressors are located out side air stream, including all the refrigerant piping
and condenser water piping.
6
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
STANDARD FEATURES
Controls
• Microprocessor based control system proven algorithms.
• Large 32-key operator interface with large display, in clear language, accessible
without opening panel.
• Alarms and faults displayed and stored in the controller memory.
• Occupied and Unoccupied mode operation.
• Timed Override operation.
• Supply airow proving switch.
• Condensing pressure control when condenser valves are present.
• All refrigerant controls like thermostatic expansion valves, sight glass are out of the
air stream and adjustable while unit is working.
• ETL and CETL listing for US and Canada.
Refrigerant Circuits
• Multiple scroll compressors for better temperature control. Up to six compressors.
• All compressors have independent refrigerant circuits and independent short circuit
protection.
• Automatic compressor lead-lag on units larger than 40 tons.
• Environmentally friendly R-410A refrigerant.
• Completely factory piped, charged, and protected refrigerant circuits.
• Each refrigerant circuit with suction and discharge pressure transducers for enhanced
diagnostics and control.
• Evaporator coil frost protection
• Mechanically cleanable shell and tube condenser, factory tested and piped.
• Factory leak and pressure tested refrigerant piping
• Low ambient compressor lockout.
Supply Fan
• Plenum fan with backward inclined airfoil blades provides required airow at lower
energy consumption and sound compared to the most competitive units.
• Minimum class II fans for high static requirements. Class III fans available.
• Supply fan and motor assembly is isolated with springs to minimize the vibration and
• Bearing lubrication line brought to one location for easy maintenance.
JOHNSON CONTROLS
sound transmission to the rest of the unit and beyond.
7
FORM 145.05-EG2 (618)
Features and Benefits (Cont’d)
Unit Cabinet
• Welded base made out of 10-gauge galvanized steel frame and structural members.
• External cabinet parts made out of painted 16-gauge galvanized steel.
• External panels made out of painted 18-gauge galvanized steel.
• Lifting lugs to lift the unit without skid.
• Hinged 2-inch thick access doors covering the coil, compressors, condensers, water
piping, electrical components, and fan access. Insulated where necessary with 2-inch
matt faced berglass insulation.
• Stainless steel drain pan with insulation, sloped in all directions.
• Condensate drain with cleanout and proper slope towards the drain.
Filters Section
• Filter section made out of 18-gauge painted galvanized steel.
• 4-inch thick MERV 8 lters are standard.
Condenser Water Piping
• Factory installed and tested condenser water piping.
• Condenser water piping exiting unit from the top for easier and shorter eld connec-
tions.
OPTIONAL FEATURES
Variable Frequency Drive (VFD)
• Factory installed, wired, and commissioned VFD controls the fan speed in conjunction with the unit controller, based on a signal from controller.
• Unit installed duct static pressure sensor to sense duct static using elds installed
pneumatic tubes.
• Optional manual electrical bypass manually enables unit to run the supply fan motor
at full speed in case the VFD failure.
Waterside Economizer
• Waterside economizer, which uses colder condenser water available during colder
outdoor conditions, to provide cooling by passing cold condenser water through ad-
ditional water economy coil upstream of the evaporator coil in terms of air ow.
Internal temperature sensors determine suitability of condenser water for full or partial free cooling and route condenser water flow through the water economy coil
when suitable. Internal water piping and valves are included.
• Water economy coil with optional mechanically cleanable return bends is available.
• Condenser water ow through the unit is enabled only in cooling mode. Minimum
condenser water temperature for unit compressor operation in this mode is 40.0°F.
8
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
Condenser Water Regulating Valves
• Units without waterside economizer will permit compressor operation up to 55.0°F
and above. For condenser water temperatures below this threshold, optional condenser water regulating valve(s) are available. Optional condenser water valve con-
trols the water ow though unit condensers to maintain minimum discharge pressure
for all compressors with ow through unit enabled only in the cooling mode.
Optional Condenser and Bypass water valves maintain minimum discharge pressure
for all compressors with flow through unit always enabled.
Heating
• Hot water coil with factory installed and tested water piping and valve for modulated
control. Controlled by the unit controller.
• Electric heat, factory installed, wired, and tested.
• All of the heating options are in reheat position. However, the heating will only be
used when cooling is off.
• Only one heating option is available in any unit.
Controls
• Factory installed and wired non-fused disconnect switch for the unit power. Disconnect switch is accessible without opening unit doors.
• Static pressure transducer is installed and wired on all variable air volume (VAV)
units to control VFD operation.
• Additional static pressure transducer installed and wired with comparative logic built
in.
• Duct static pressure limit switch mounted and wired in unit to disable unit operation
in case of high duct static.
• BACnet (MS/TP) interface for communication with BAS.
• Water Flow Switch will lock out all compressors in the unit if minimum water ow
is not present.
High Efficiency Air Filtration
• Optional High Efciency MERV 13 4-inch thick lters are available with 4-inch
thick MERV 8 pre-lter.
High Efficiency Evaporator Coils
• High efciency evaporator coil for lower air ow, low leaving air temperature applications. Provides higher EER and higher capacity.
Modular Construction
• Unit shipped in multiple sections. All refrigerant piping, condenser water piping, and
JOHNSON CONTROLS
condensate drain piping is factory assembled and does not require additional eld
work. Various sections are as follows:
• Refrigerant and heating section consisting of evaporator coil, water economy
coil, condensers, compressors, condenser water piping, and heating options.
9
FORM 145.05-EG2 (618)
Features and Benefits (Cont’d)
• Fan and power section consisting of supply fan and motor assembly, power and
control panels, and VFD.
• Filter section, including the filters.
Low service clearance
• For areas with limited mechanical equipment room space, optional conguration of
the unit requiring less (3 inch) than standard clearance on left of the unit as looking
at the unit from the fan side is required. Less (3 inch) service clearance on the fan
side is also available.
Field Installed Accessories
• Discharge plenum/Outlet plenum.
• Full discharge plenum is factory manufactured discharge plenum with 3-inch
thick matt faced insulation and 20-gauge perforated galvanized steel liner, with
or without factory cut openings.
• Half discharge plenum is factory manufactured discharge plenum with 3-inch
thick matt faced insulation and 20-gauge perforated galvanized steel liner, with
or without factory cut openings.
• Airside economizer with outdoor air connection, damper, and damper actuator at the top,
return air connection, damper, and damper actuator at the back. Provided with connecting
harness for the actuators and sensors, installed by others. Different control options:
• Dry bulb
• Single enthalpy
• Dual enthalpy
• Inlet sound attenuating plenum attaches to the lter section for further reducing the
sound emitted through the unit air inlet.
10
JOHNSON CONTROLS
Features and Options
**OPTIONAL HOT WATER OR
ELECTRIC HEAT
* OPTIONAL
WATER ECONOMY COIL*
STANDARD AIR FILTERS
HIGH EFFICIENCY FILTERS*
FORM 145.05-EG2 (618)
THERMOSTATIC EXPANSION VALVES
CONDENSATE DRAIN TRAP
FAN INLET & COIL CLEANING ACCESS DOOR
FILTER DRIERS
SHELL & TUBE CONDENSER
COMPRESSORS
LIFTING LUGS(8)
EVAPORATOR COIL
HOT WATER COIL**
HOT WATER VALVE**
HOT WATER OUT**
HOT WATER IN**
CONDENSER WATER OUT
CONDENSER WATER IN
FAN MOTOR & FRAME
ELECTRIC HEAT CONTROLS**
ELECTRICAL CONTROLS
AIR SAFE-OFF
VARIABLE FREQUENCY DRIVE*
JOHNSON CONTROLS
PLENUM FAN
CONDENSER WATER VALVES
ELECTRIC HEATER FRAME**
SEISMIC ISOLATION*
INTERNAL FAN ISOLATION
11
FORM 145.05-EG2 (618)
*OPTIONAL
**OPTIONAL HOT WATER OR
ELECTRIC HEA
INTERNAL FAN ISOLATIO
CONDENSER WATER IN
Features and Options (Cont’d)
HOT WATER COIL**
HOT WATER VALVE**
HOT WATER OUT**
HOT WATER IN**
CONDENSER WATER OUT
STANDARD AIR FILTERS
HIGH EFFICIENCY FILTERS*
WATER ECONOMY COIL*
EVAPORATOR COIL
FAN INLET & COIL CLEANING ACCESS DOOR
FILTER DRIERS
THERMOSTATIC EXPANSION VALVES
CONDENSATE DRAIN TRAP
FILTER DRIER
SHELL & TUBE CONDENSERS
COMPRESSORS
VARIABLE FREQUENCY DRIVE*
FAN MOTOR & FRAME
AIR SAFE-OFF
CONDENSER WATER VALVES
ELECTRIC HEATER FRAME**
12
N
PLENUM FAN
ELECTRICAL CONTROLS
ELECTRIC HEAT CONTROLS**
SEISMIC ISOLATION*
JOHNSON CONTROLS
LIFTING LUGS (4)
T
FORM 145.05-EG2 (618)
* OPTIONAL
** OPTIONAL HOT WATER OR
ELECTRIC HEA
STANDARD AIR FILTERS
HIGH EFFICIENCY FILTERS*
WATER ECONOMY COIL*
FILTER DRIERS
THERMOSTATIC EXPANSION VALVES
CONDENSATE DRAIN TRAP
FILTER DRIERS
COMPRESSORS
ELECTRICAL CONTROLS
FAN INLET & COIL CLEANING ACCESS DOOR
HOT WATER COIL**
HOT WATER VALVE**
AIR SAFE-OFF
HOT WATER OUT**
HOT WATER IN**
EVAPORATOR COIL
VARIABLE FREQUENCY DRIVE*
SHELL & TUBE CONDENSERS
FAN MOTOR & FRAME
LIFTING LUGS (4)
ELECTRIC HEAT CONTROLS**
CONDENSER WATER IN
CONDENSER WATER OUT
JOHNSON CONTROLS
PLENUM FAN
CONDENSER WATER VALVES
ELECTRIC HEATER FRAME**
SEISMIC ISOLATION*
INTERNAL FAN ISOLATION
T
13
FORM 145.05-EG2 (618)
THIS PAGE INTENTIONALLY LEFT BLANK.
14
JOHNSON CONTROLS
Selection Procedure
1. Design Criteria should be available to select a unit. These criteria include:
a. Design airflow
b. Entering air conditions
c. Total and sensible loads
d. Condenser water entering and leaving temperatures
e. External static pressure
f. Factory installed options required
FORM 145.05-EG2 (618)
• Summer
• Winter (if heating is required)
2. Based on design air ow, select the smallest unit with maximum air ow higher than
design air ow and minimum airow lower than design air ow from Unit Physical
Data Tables on page 19 through page 21. Please note that standard and high ef-
ciency units of the same size have different air ow limits.
3. Divide the design air ow by the air ow indicated at the top of the appropriate Cooling Performance Table for the selected unit and efciency, on page 22 through
page 31. Use Table 2 on page 17 to determine the correction factors for total and
sensible capacities and compressor power.
4. Multiply the total and sensible capacities and compressor power from appropriate
Cooling Performance Table for design air and water conditions with the correction
factors above to determine the unit capacity adjusted for the airow.
5. Determine if the cooling performance of this unit is acceptable. If not, repeat steps 2
through 4 above with a higher capacity unit.
6. If waterside economizer option is chosen, follow steps 3 and 4 above with appropriate Waterside Economizer Cooling Performance Table on page 32.
7. If hot water heating option is required, follow steps 3 and 4 with appropriate Hot
Water data from Physical Data tables on page 19–20.
8. If electric heat option is required, obtain heating capacity based on electric heat capacity and unit voltage from Electric Heat Capacity Table on page 68.
9. Select ltration types and efciencies needed with corresponding air pressure drop
10. Select either airside economizer or inlet sound attenuating plenum, if required, with
11. Select half or full outlet plenum, if required, with corresponding air pressure drop
12. With all options selected, add air pressure drops of all the components selected, in-
JOHNSON CONTROLS
from Table 30 on page 69 and Table 31 on page 70.
corresponding air pressure drop from Table 19 and Table 20 on page 57.
from Table 19 and Table 20 on page 57.
cluding evaporator coil, to external static pressure required to determine total static
pressure required for the supply air fan.
15
FORM 145.05-EG2 (618)
Selection Procedure (Cont’d)
13. Select appropriate fan for the unit to deliver design air ow at required static pressure. There may be more than one supply air fan option available for the unit being
selected.
14. Add 5% belt drive losses to the motor BHP calculated, and select next available supply fan motor.
15. Supply fan motor heat gain in MBH, based on 93.5% motor efciency, may be calculated by multiplying above BHP plus the belt drive losses by 2.72.
16. Minimum Circuit Ampacity (MCA) of the unit may be calculated, using electrical
data in Table 27 and Table 28 on page 68, as follows:
a. For units without electric heat:
MCA = 1.25 * (largest motor RLA or FLA) + (FLA or RLA of all the rest of the
motor) + two transformers FLA
b. For units with electric heat, MCA is the lower of the heating and cooling mode
MCA. Cooling mode MCA is as shown in step a above.
• Electric heat less than 50 kW
Heating mode MCA = 1.25 * (electric heat FLA + supply fan motor FLA)
+ two transformers FLA.
• For units with electric heat 50 kW or more, MCA is the lower of the heating
and cooling mode MCA
Heating mode MCA = 1.25 * supply fan motor FLA + electric heat FLA +
two transformers FLA.
17. Maximum Overcurrent Protection (MOP) for the unit is calculated as follows:
a. For units without electric heat:
• MOP = 2.25 * (largest motor RLA or FLA) + (FLA or RLA of all the rest
of the motor) + two transformers FLA.
b. For units with electric heat, MOP is the lower of the heating and cooling mode
MOP. Cooling mode MOP is as shown in step a above.
• Heating mode MOP = 2.25 * (electric heat FLA + supply fan motor FLA)
+ two transformers FLA.
c. MOP is equal to next lower fuse size available of the higher of the values cal-
culated above, unless:
• Value in step c is lower than MCA, in which case the MOP value is the next
size higher than the MCA.
18. The component weights are in Table 30 on page 69 and Table 31 on page 70.
Add weights of the components covered by the options selected. To obtain operating weight, add water weights corresponding to the option selected carrying water
weights.
16
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
TABLE 1 - DX COOLING CORRECTION FACTORS
AIR FLOW PERCENTTOTAL CAPACITY
800.9670.9000.980
850.9760.9260.985
900.9840.9510.990
950.9910.9760.995
1001.0001.0001.000
1051.0061.0241.003
1101.0131.0471.007
1151.0191.0701.012
1201.0251.0931.016
SENSIBLE
CAPACITY
COMPRESSOR
TABLE 2 - WATERSIDE ECONOMIZER CORRECTION FACTORS
AIR FLOW PERCENTTOTAL CAPACITYSENSIBLE CAPACITY
800.8830.863
850.9140.899
900.9440.934
950.9730.968
1001.0001.000
1051.0261.031
1101.0521.061
1151.0761.090
1201.1001.118
POWER
TABLE 3 - HOT WATER HEATING CORRECTION FACTORS
JOHNSON CONTROLS
AIR FLOW PERCENTTOTAL CAPACITY
800.903
850.929
900.953
950.977
1001.000
1051.020
1101.042
1151.061
1201.082
17
FORM 145.05-EG2 (618)
Operating Limitations
TABLE 4 - OPERATING LIMITATIONS — LSWU025-LSWU105
MINIMUMMAXIMUM
Entering Air DX Coil-Dry Bulb75.0°F85.0°F
Entering Air DX Coil-Wet Bulb62.0°F72.0°F
Condenser Water Flow2.5 GPM/Ton3.0 GPM/Ton
Entering Cond. Water Temp with Economizer40.0°F90.0°F
Entering Cond. Water Temp with Condenser
Water Control Valve
Entering Cond. Water Temp w/o Condenser
Water Control Valve
Steam Heat-Steam Pressure5 psig15 psig
Hot Water Heat Entering Water Temp140.0°F160.0°F
40.0°F90.0°F
60.0°F90.0°F
18
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
Physical Data
TABLE 5 - LSWU025-LSWU060
Model Nominal Tons025032035040050060
Maximum Design Air Flow Standard - CFM
Maximum Design Air Flow- High
Air Flow Range
Cabinet Dimensions
EER14.313.613.313.114.213.3
EER - High Efciency15.314.214.213.614.913.8
Cooling Coil 3/8" OD
Supply Fan
Filters
Compressors
Number of Capacity Steps666699
Condensers
Condenser Water
Connections
Waterside Economizer
Coil 1/2" OD
Heating
Efciency - CFM
Minimum Design Air Flow Standard - CFM
Minimum Design Air Flow - High
Face Area - Square Feet17.822.226.726.740.140.1
Rows444656
Fins Per Inch (Standard/High
Efciency)
Fan TypeAirfoil Plenum Fan (SWSI)
Diameter - Inches/Class Standard
Diameter - Inches/Class - High
Capacity Fan
Fan Motor HP5 - 2010 - 2510 - 2510 - 2515 - 4015 - 40
4 Inch Deep - MERV 8
20X20X4 / 24X20X4 / 24X24X4
4 Inch Deep - MERV 13
20X20X4 / 24X20X4 / 24X24X4
TypeScroll / *Scroll with Capacity Modulation
Compressor Quantity / Nominal
HP
TypeShell and Tube
Quantity (2 refrigerant circuits
per condenser)
Water In and Out Copper
Victaulic Connections - Inches
Face Area - Square Feet17.822.226.726.740.140.1
Rows/Fins Per Inch4/114/114/114/114/114/11
Hot Water Coil Face Area Square Feet
Hot Water Coil Rows/Fins Per
Inch
Steam CoilConsult Factory
Electric Heat - KW - 240/3/60
Nominal
Electric Heat - KW - 480/3/60
Nominal
Electric Heat - KW - 600/3/60
Nominal
Face Area - Square Feet49.756.560.360.3
Rows4556
Fins Per Inch (Standard/High Efciency)12/1712/1712/1712/17
Fan TypeAirfoil Plenum Fan (SWSI)
Diameter - Inches/Class - Standard36/Class II 36/Class II 40/Class II 40/Class II
Diameter - Inches/Class - High Capacity
Fan
Fan Motor HP15 - 4015 - 4020 - 5020 - 50
4 Inch Deep - MERV 8 20X20X4 /
24X20X4
4 Inch Deep - MERV 13 20X20X4 /
24X20X4
TypeScroll
Compressor Quantity / Nominal HP
TypeShell and Tube
Quantity (2 refrigerant circuits per
condenser)
Water In and Out Copper Victaulic
Connections - Inches
Face Area - Square Feet49.756.560.360.3
Rows/Fins Per Inch4/114/114/114/11
Hot Water Coil Face Area - Square Feet35.840.643.343.3
Hot Water Coil Rows/Fins Per Inch1/121/121/121/12
Steam CoilConsult Factory
Electric Heat - KW - 240/3/60 Nominal17.5/35.017.5/35.035.0/52.535.0/52.5
Electric Heat - KW - 480/3/60 Nominal17.5/35.017.5/35.035.0/52.535.0/52.5
Electric Heat - KW - 600/3/60 Nominal17.5/35.017.5/35.035.0/52.535.0/52.5
29,80033,90036,10036,100
24,80028,20030,10030,100
19,90022,60024,20024,200
17,40019,80021,20021,200
40/Class II 40/Class IINoneNone
8 / 128 / 128 / 128 / 12
8 / 128 / 128 / 128 / 12
2 - 15 +
2 - 13
2233
3.1253.1253.1253.125
4 - 156 - 136 - 15
20
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
TABLE 7 - REFRIGERANT CHARGE DATA – LSWU060-LSWU105
SOUND-ATTENUATING PLENUM OPTION CAN BE COMBINED1.WITH ANY FILTER SECTION OPTION.SOUND-ATTENUATING PLENUM SHIPS SEPARATELY FROM2.BASE UNIT SEGMENT(S).OPTION IS NOTAVAILABLE WITH DUCTED CONNECTIONS.3.WITH THIS OPTION THE TOP ROW OF FILTERS CAN ONLY BE4.REMOVED FROM THE END OF THE FILTER RACK.
Dimensional Data (Cont’d)
PLENUM OPTIONS
LSWU025–040 MODELS
FRONT
FIELD-CUT OPENING IS STANDARD;
FACTORY-CUT OPENINGS
ARE AVAILABLE ON FOUR SIDES
LEFT
1.04
"A"
67.38
14.25
OPTIONAL FULL PLENUM
OPENINGS ARE AVAILABLE
ON FRONT & REAR SIDES ONLY
54.75
31.22
RIGHT
LEFT
OPENING IS STANDARD;
OPTIONAL FACTORY-CUT
REAR
NOTE: OPTIONAL HOT WA
BE INSIDE FULL PLENUM
32.75
1.04
FRONT
RIGHT
67.38
REAR
31.23
23.94
OPTIONAL SOUND-ATTENUATING (INLET) PLENUM OPTION
66.09
5.95
36
27.94
79.38
NO.FILTER OPTIONS"A"
1
2
4" PRE-FILTER + 4" HIGH EFFICIENCY FILTER 80.68
NOTES:
SOUND-ATTENUATING PLENUM OPTION CAN BE COMBINED1.
WITH ANY FILTER SECTION OPTION.
SOUND-ATTENUATING PLENUM SHIPS SEPARATELY FROM2.
BASE UNIT SEGMENT(S).
OPTION IS NOT AVAILABLE WITH DUCTED CONNECTIONS.3.
WITH THIS OPTION THE TOP ROW OF FILTERS CAN ONLY BE4.
REMOVED FROM THE END OF THE FILTER RACK.
4" FILTER76.43
9.25
OPTIONAL HALF PLENUM
(POSITIONED OVER FAN SECTION ONLY)
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
ANDARD 32” WIDE
SOUND ATTENUATING PLENUM SERVICE CLEARANCE
LSWU025–040 MODELS
ENTRY DOOR (UNDER) ST
X 44” HIGH NOMINAL WITH ONE DOOR
REMOVABLE DOORS WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
OPERATED LATCH
HANDLE AND TOOL-OPERATED LATCH
ELECTRICAL PANEL DOOR (OVER),
NONREMOVABLE DOORS WITH
HINGES, ONE DOOR HANDLE, AND
TOOL-OPERATED LATCH
REAR
PLENUM
SOUND ATTENTUATING
28”
FILTER SECTION
COIL SECTION
“A”
FAN SECTION
LEFT
FRONT
42”
CLEARANCE
78.37”
“A”
76.43
80.684” PRE-FILTER + 4” HIGH EFFICIENCY FILTER
24” CLEARANCE REQUIRED ON
JOHNSON CONTROLS
STANDARD UNITS; 3” CLEARANCE
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
18” CLEARANCE
OPTIONAL WHEN CLEARANCE IS
AVAILABLE - REMOVABLE DOORS
AND ONE TOOL-OPERATED LATCH
WITH HINGES, ONE DOOR HANDLE,
REMOVABLE INTERNAL PA NEL IS
PROVIDED FOR ACCESS TO WATER
24” CLEARANCE REQUIRED ON
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
CLEARANCE IS REQUIRED
VALVES WHEN NO LEFTSIDE
AND REAR ACCESS ONLY OPTION
4” FILTER
FILTER OPTIONS
1
2
NO.
37
FORM 145.05-EG2 (618)
FAN SECTION
Dimensional Data (Cont’d)
AIRSIDE ECONOMIZER OPTION
LSWU025–040 MODELS
NO.FILTER OPTIONS"A""B"
1
2
4" PRE-FILTER + 4" HIGH EFFICIENCY FILTER 80.68 114.90
4" FILTER76.43 110.65
"A"
*MINIMUM INTERIOR DUCT DIMENSIONS
NOTE: AIRSIDE ECONOMIZER WILL BE SHIPPED SEPARATELY
34.22
78.32
COIL SECTION
FILTER SECTION
AIRSIDE ECONOMIZER
74.062.00
55.47*
("B")
26.47*
3.86*
9.26*55.47*
11.51*
26.47*
38
43.41*
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
2
4” PRE-FILTER + 4” HIGH EFFICIENCY FILTER
80.68
AIRSIDE ECONOMIZER SERVICE CLEARANCES
LSWU025–040 MODELS
REMOVABLE DOOR WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
OPERATED LATCH
REMOVABLE DOOR WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
OPERATED LATCH
ENTRY DOOR (UNDER) STANDARD
32” WIDE X 44” HIGH NOMINAL WITH
ONE DOOR HANDLE AND TOOL-
OPERATED LATCH
ELECTRICAL PANEL DOOR (OVER),
NONREMOVABLE WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
OPERATED LATCH
REAR
34.22”
18” CLEARANCE
FILTER SECTION
RIGHT
COIL SECTION
“A”
FAN SECTION
LEFT
FRONT
42” CLEARANCE
78.37”
76.43
24” CLEARANCE REQUIRED ON
JOHNSON CONTROLS
STANDARD UNITS; 3” CLEARANCE
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
CLEARANCE IS REQUIRED
VALVES WHEN NO LEFT SIDE
OPTIONAL WHEN CLEARANCE IS
AVAILABLE - REMOVABLE DOORS
AND ONE TOOL-OPERATED LATCH
WITH HINGES, ONE DOOR HANDLE,
REMOVABLE INTERNAL PA NEL IS
PROVIDED FOR ACCESS TO WATER
24” CLEARANCE REQUIRED ON
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
4” FILTER
FILTER OPTIONS“A”NO.
1
39
FORM 145.05-EG2 (618)
21.7
68.00
TIONS
LEFT
Dimensional Data (Cont’d)
MOUNTING PAD LOCATIONS
LSWU025–040 MODELS
0
6.00
FAN SECTION
REAR
FILTER SECTION
COIL SECTION
70.50
78.00
0
MOUNTING
PAD
LOCA
35.00
RIGHT
0
40
5
FRONT
70.13
JOHNSON CONTROLS
OVERVIEW OF COMBINED UNIT
LSWU050–060 MODELS
FORM 145.05-EG2 (618)
AIR IN
AIR
SUPPLY
2.86
COIL SECTION ACCESS PANEL
COMPRESSOR
.88
5.92
& COIL
ACCESS DOOR
1.382X
24.19
26.69
25.44
3.69
71.2
LIFTING LUG
85.7
.86
75.62
OPTIONAL UNIT VFD DISPLAY
KEYPAD & DISPLAY
DISCONNECT TOGGLE SWITCH
DETAIL ‘A’
16.1
13.01
10.45
DUCT CONNECTION OPTION
(SHOWING DUCT INSIDE DIMENSIONS)
14.26
(SEE DETAIL ‘B’)
DRAIN PIPING CONN
* DISCHARGE OPENING
** 2.63” OD COPPER GROOVED CONNECTIONS
*** 1.63” OD COPPER MALE SWEAT CONNECTIONS
82.00
4” FILTER
FILTER OPTIONS
1
NO.“A”
JOHNSON CONTROLS
HOT WATER HEATING CAPABILITY IS OPTIONAL
86.25
4” PRE-FILTER + 4” HIGH EFFICIENCY FILTER
2
CONDENSER WATER OUT **
OPTIONAL COIL
SECTION DOORS
HOT WATER IN ***
HOT WATER OUT ***
CONDENSER WATER IN **
“A”
76.00
OPTIONAL VFD
6.58
48.94
50.44
46.30
6.80
43.91
ELECTRICAL
16.15
33.49 *
ELECTRICAL
COMPARTMENT DOOR
PENETRATIONS
(SEE DETAIL ‘A’)
51.67 *
29.76 *
1.63
DOOR
FAN ACCESS
LIFTING LUG
99.94
LIFTING LUG
5.50 *
90.00
.34
12.8210.64
10.12
(TO CONNECT METAL PIPE, PLASTIC
WELD ON UNIVERSAL PN 478-010
STD DIA 1.00 NOM PVC SOCKET
SPIGOT MALE ADAPTER)
4.45
41
FORM 145.05-EG2 (618)
Dimensional Data (Cont’d)
OVERVIEW OF SPLIT SHIPMENT
LSWU050–060 MODELS
REAR
SPIGOT FEMALE ADAPTER)
STD DIA 1.00 NOM PVC SOCKET
WELD ONE UNIVERSAL PN 478-010
(TO CONNECT METAL PIPE, PLASTIC
TO FAN SECTION
WILL BE DETACHED & SHIPPED
CONNECTION TUBE STUBS
INSIDE UNIT WITH COUPLINGS
.35
RIGHT
10.12
4.45
DRAIN CONNECTION
COIL SECTION
FRONT VIEW
26.69
25.44
24.19
Ø 1.38
Ø .88
5.92
3.69
2.86
Ø 1.38
ELECTRICAL PENETRATIONS
35.00
TO COIL SECTION
LIFTING LUG
1.63 TYP
TYP
12.86*
99.94
10.64*
TYP
LEFT
90.00
RIGHT
FAN SECTION
FRONT VIEW40.57
NOTE: FILTER SECTION IS NOT SHOWN AND WILL SHIP SEPARATELY
42
JOHNSON CONTROLS
ABLE
FORM 145.05-EG2 (618)
OVERVIEW OF SERVICE CLEARANCES
LSWU050–060 MODELS
REMOVABLE DOOR WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
OPERATED LATCH
ELECTRICAL PANEL DOOR, NONREMOV
ENTRY DOOR STANDARD 32” WIDE X
WITH HINGES, ONE DOOR HANDLE, AND
44” HIGH NOMINAL WITH ONE DOOR
TOOL-OPERATED LATCH
HANDLE AND TOOL-OPERATED LATCH
LEFT SIDE CLEARANCE IS REQUIRED
FOR ACCESS TO WATER VALVES WHEN NO
REMOVABLE INTERNAL PA NEL IS PROVIDED
REAR
FILTER SECTION
18” CLEARANCE
COIL SECTION
“A”
RIGHT
LEFT
FAN SECTION
FRONT
42”
CLEARANCE
99.94”
FILTER OPTIONS“A”NO.
82.00
4” FILTER
86.25
JOHNSON CONTROLS
24” CLEARANCE REQUIRED ON
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
OPTIONAL WHEN CLEARANCE IS
AVAILABLE - REMOVABLE DOORS
AND ONE TOOL-OPERATED LATCH
WITH HINGES, ONE DOOR HANDLE,
24” CLEARANCE REQUIRED ON
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
1
4” PRE-FILTER + 4” HIGH EFFICIENCY FILTER
2
43
FORM 145.05-EG2 (618)
L
REARLEFT
OPTIONAL
REAR
LEFT
NOTES:
SOUND-ATTENUATING PLENUM OPTION CAN BE COMBINED1.WITH ANY FILTER SECTION OPTION.SOUND-ATTENUATING PLENUM SHIPS SEPARATELY FROM2.BASE UNIT SEGMENT(S).OPTION IS NOTAVAILABLE WITH DUCTED CONNECTIONS3.WITH THIS OPTION THE TOP ROW OF FILTERS CAN ONLY BE4.REMOVED FROM THE END OF THE FILTER RACK.
NO.
FILTER OPTIONS
"A"12
4" FILTER82.00
4" PRE-FILTER + 4" HIGH EFFICIENCY FILTER86.25
OPTIONAL
Dimensional Data (Cont’d)
PLENUM OPTIONS
LSWU050–060 MODELS
FIELD-CUT OPENING IS STANDARD;
FACTORY-CUT OPENINGS
ARE AVAILABLE ON FOUR SIDES
1.37
72.88
FRONT
9.25
OPTIONAL FULL PLENUM
65.25
31.23
RIGHT
FIELD-CUT OPENING IS STANDARD;
OPTIONAL FACTORY-CUT OPENINGS
ON FRONT & REAR SIDES ONLY
ARE AVAILABLE
NOTE: OPTIONAL HOT WATER PIPING WIL
BE INSIDE FULL PLENUM
38.25
1.37
FRONT
89.25
31.23
RIGHT
"A"
27.94
23.91
SOUND-ATTENUATING (INLET) PLENUM
89.88
85.59
7.86
44
NO.
1
4" PRE-FILTER + 4" HIGH EFFICIENCY FILTER 86.25
2
NOTES:
SOUND-ATTENUATING PLENUM OPTION CAN BE COMBINED1.
WITH ANY FILTER SECTION OPTION.
SOUND-ATTENUATING PLENUM SHIPS SEPARATELY FROM2.
BASE UNIT SEGMENT(S).
OPTION IS NOT AVAILABLE WITH DUCTED CONNECTIONS3.
WITH THIS OPTION THE TOP ROW OF FILTERS CAN ONLY BE4.
FILTER OPTIONS
4" FILTER82.00
REMOVED FROM THE END OF THE FILTER RACK.
9.25
OPTIONAL HALF PLENUM
(POSITIONED OVER FAN SECTION ONLY)
"A"
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
SOUND ATTENUATING PLENUM SERVICE CLEARANCES
LSWU050–060 MODELS
REMOVABLE DOOR WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
OPERATED LATCH
ELECTRICAL PANEL DOOR, NONRE-
MOVABLE WITH HINGES, ONE DOOR
HANDLE, AND TOOL-OPERATED LATCH
ENTRY DOOR STANDARD 18” WIDE X
84” HIGH NOMINAL WITH ONE DOOR
HANDLE AND TOOL-OPERATED LATCH
REAR
FILTER SECTION
SOUND-ATTENUATING PLENUM
COIL SECTION
RIGHT
LEFT
FAN SECTION
FRONT
42”
CLEARANCE
99.94”
“A”
82.00
86.25
JOHNSON CONTROLS
18” CLEARANCE
24” CLEARANCE REQUIRED ON
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
27.94”
“A”
CLEARANCE IS REQUIRED
VALVES WHEN NO LEFT SIDE
OPTIONAL WHEN CLEARANCE IS
AND ONE TOOL-OPERATED LATCH
AVAILABLE - REMOVEABLE DOORS
WITH HINGES, ONE DOOR HANDLE
REMOVABLE INTERNAL PA NEL IS
PROVIDED FOR ACCESS TO WATER
4” FILTER1
24” CLEARANCE REQUIRED ON
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
4” PRE-FILTER + 4” HIGH EFFICIENCY FILTER
2
NO.FILTER OPTIONS
45
FORM 145.05-EG2 (618)
NO.FILTER OPTIONS"A""B"
Dimensional Data (Cont’d)
AIRSIDE ECONOMIZER OPTION
LSWU050–060 MODELS
1
2
4" PRE-FILTER + 4" HIGH EFFICIENCY FILTER86.25 120.47
*MINIMUM INTERIOR DUCT DIMENSIONS
4" FILTER82.00 116.22
NOTE: AIRSIDE ECONOMIZER WILL BE SHIPPED SEPARATELY
34.22
FAN SECTION
COIL SECTION
FILTER SECTION
AIRSIDE
ECONOMIZER
75.47*8.26*
"A"
("B")
26.47*
2.9792.06
11.49*75.47*
3.86*
88.80
26.47*
53.89*
46
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
AIRSIDE ECONOMIZER SERVICE CLEARANCES
LSWU050–060 MODELS
REMOVABLE DOOR WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
REMOVABLE DOOR WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
OPERATED LATCH
OPERATED LATCH
ELECTRICAL PANEL DOOR, NONREMOVABLE
ENTRY DOOR STANDARD 18” WIDE X
WITH HINGES, ONE DOOR HANDLE, AND
84” HIGH NOMINAL WITH ONE DOOR
TOOL-OPERATED LATCH
HANDLE AND TOOL-OPERATED LATCH
REAR
AIRSIDE ECONOMIZER
34.22”
18” CLEARANCE
24” CLEARANCE REQUIRED ON
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
RIGHT
FILTER SECTION
OPTIONAL WHEN CLEARANCE IS
AVAILABLE - REMOVABLE DOORS
COIL SECTION
FAN SECTION
LEFT
“A”
CLEARANCE IS REQUIRED
VALVES WHEN NO LEFT SIDE
AND ONE TOOL-OPERATED LATCH
WITH HINGES, ONE DOOR HANDLE,
REMOVABLE INTERNAL PA NEL IS
PROVIDED FOR ACCESS TO WATER
42”
CLEARANCE
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
99.94”
82.00
4” FILTER
FILTER OPTIONS“A”NO.
1
FRONT
24” CLEARANCE REQUIRED ON
STANDARD UNITS; 3” CLEARANCE
86.25
4” PRE-FILTER + 4” HIGH EFFICIENCY FILTER
2
JOHNSON CONTROLS
47
FORM 145.05-EG2 (618)
15.64
81.62
35.12
75.75
Dimensional Data (Cont’d)
MOUNTING PAD LOCATIONS
LSWU050–060 MODELS
0
0
14X 2.00
14X 6.00
8.22
REAR
FILTER SECTION
COIL SECTION
47.51
86.80
MOUNTING
PAD
LOCATIONS
RIGHT
FAN SECTION
LEFT
FRONT
48
JOHNSON CONTROLS
OVERVIEW OF COMBINED UNIT
LSWU070–105 MODELS
FORM 145.05-EG2 (618)
AIR IN
FILTER SECTION
WILL SHIP SEPARATELY
SUPPLY
COIL SECTION ACCESS PANEL
AIR
COMPRESSOR AND
80.43
LIFTING LUG
12.14109.22
WILL SHIP
SEPARATELY
FILTER SECTION
FAN ACCESS DOOR
ELECTRICAL COMPARTMENT
COIL ACCESS DOORS
ACCESS DOOR
ELECTRICAL PENETRATIONS (SEE DETAIL ‘A’)
49.42 **
39.35 **
3.50 **
13.37 **
KEYPAD & DISPLAY
DISCONNECT SWITCH TOGGLE
84.10
102.00
19.13
15.11
DUCT CONNECTION OPTION
10.94
17.90
(SEE DETAIL ‘B’)
DRAIN PIPING CONN
36.22 *
19.19 *
(SHOWING DUCT INSIDE DIMENSIONS)
* LOWER ACCESS OPENING
** DISCHARGE OPENING
*** 3.125” OD COPPER GROOVED CONNECTIONS
“A”
102.06
106.31
4” FILTER
FILTER OPTIONS
4” PRE-FILTER + 4” HIGH EFFICIENCY FILTER
1
2
NO.
JOHNSON CONTROLS
**** 1.63” OD COPPER MALE SWEAT CONNECTIONS;
HOT WATER HEATING CAPABILITY IS OPTIONAL
CONDENSER WATER OUT ***
CONDENSER WATER IN ***
3.31
OPTIONAL COIL
HOT WATER IN ****
HOT WATER OUT ****
SECTION DOORS
29.43
56.38
53.41 **
43.60 **
59.63
16.57
7.04
7.72
56.10
60.74
96.00
“A”
1.63 LIFTING
6.25
5.25
.88
LUG
130.00
2.50
LIFTING LUG
42.30
39.80
34.80
1.38
ELECTRICAL PENETRATIONS / DETAIL ‘A’
11.24
57.44*57.44*
21.37
STD DIA 1.25 NOM PVC SOCKET
3.78
(TO CONNECT METAL PIPE, PLASTIC
WELD ONE UNIVERSAL PN 478-012
SPIGOT FEMALE ADAPTER)
DRAIN CONNECTION / DETAIL ‘B’
2.95
49
FORM 145.05-EG2 (618)
Dimensional Data (Cont’d)
OVERVIEW OF SPLIT SHIPMENTS
LSWU070–105 MODELS
50
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
OVERVIEW OF SERVICE CLEARANCES
LSWU070–105 MODELS
ENTRY DOOR STANDARD 72” X 18”
NOMINAL WITH ONE DOOR HANDLE
AND TOOL-OPERATED LATCH
REMOVABLE DOORS WITH
HINGES, ONE DOOR HANDLE,
AND TOOL-OPERATED LATCH
ELECTRICAL PANEL DOOR, NONREMOVABLE
WITH HINGES, ONE DOOR HANDLE, AND
TOOL-OPERATED LATCH
42” CLEARANCE
RIGHT
NO LEFT SIDE CLEARANCE IS REQUIRED
REMOVABLE INNER PANEL IS PROVIDED
FOR ACCESS TO WATER VA LVES WHEN
REAR
FILTER SECTION
18” CLEARANCE
COIL SECTION
FAN SECTION
LEFT
“A”
FRONT
130.00”
102.06
106.31
JOHNSON CONTROLS
24” CLEARANCE REQUIRED ON
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
OPTIONAL WHEN CLEARANCE IS
AVAILABLE - REMOVABLE DOORS
WITH HINGES, ONE DOOR HANDLE,
4” FILTER
FILTER OPTIONS“A”NO.
24” CLEARANCE REQUIRED ON
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
AND ONE TOOL-OPERATED LATCH
4” PRE-FILTER + 4” HIGH EFFICIENCY FILTER
1
2
51
FORM 145.05-EG2 (618)
NO.FILTER OPTIONS"A"
1
2
4" FILTER102.06
4" PRE-FILTER + 4" HIGH EFFICIENCY FILTER106.31
OPTIONAL SOUND-ATTENUATING (INLET) PLENUM
NOTES:
SOUND-ATTENUATING PLENUM OPTION CAN BE COMBINED1.WITH ANY FILTER SECTION OPTION.SOUND-ATTENUATING PLENUM SHIPS SEPARATELY FROM2.BASE UNIT SEGMENT(S).OPTION IS NOTAVAILABLE WITH DUCTED CONNECTIONS3.WITH THIS OPTION THE TOP ROW OF FILTERS CAN ONLY BE4.
NO.FILTER OPTIONS"A"
12
4" FILTER102.06
4" PRE-FILTER + 4" HIGH EFFICIENCY FILTER106.31
NOTES:
BE
OPTIONAL FULL PLENUM
OPTIONAL
ANDARD
LEFT
FIELD CUT
OPENING
ST
FAN & COIL SECTIONS)
OPTIONAL
OPTIONAL
FA
OPENINGS,
AVA
2 LONG SIDES
ONL
Dimensional Data (Cont’d)
PLENUM OPTIONS
LSWU070–105 MODELS
ANDARD
LEFT
93.45
23.91
"A"
12.20
REAR
109.10
59.95
27.85
102.00
FACTORY-CUT
OPENINGS,
AVAILABLE ON
2 LONG SIDES
ONLY
31.23
93.45
FRONT
CTORY-CUT
ILABLE ON
Y
LEFT
9.15
59.95
93.45
RIGHT
1.02
FACTORY-CUT
OPENINGS,
AVAILABLE ON
4 SIDES
REAR
31.23
93.45
FIELD CUT
OPENING
ST
REAR
RIGHT
FRONT
NO.FILTER OPTIONS"A"
1
2
4" PRE-FILTER + 4" HIGH EFFICIENCY FILTER 106.31
9.15
OPTIONAL HALF PLENUM
(POSITIONED OVER
4" FILTER102.06
52
1.02
FRONT
OPTIONAL HALF PLENUM
SOUND-ATTENUATING PLENUM OPTION CAN BE COMBINED1.
WITH ANY FILTER SECTION OPTION.
SOUND-ATTENUATING PLENUM SHIPS SEPARATELY FROM2.
BASE UNIT SEGMENT(S).
OPTION IS NOT AVAILABLE WITH DUCTED CONNECTIONS3.
WITH THIS OPTION THE TOP ROW OF FILTERS CAN ONLY
4.
REMOVED FROM THE END OF THE FILTER RACK.
31.23
RIGHT
1.02
9.15
(POSITIONED ONLY
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
ABLE
SOUND ATTENUATING PLENUM SERVICE CLEARANCE
LSWU070–105 MODELS
ENTRY DOOR STANDARD 72” X 18”
NOMINAL WITH ONE DOOR HANDLE
AND TOOL-OPERATED LATCH
REMOVABLE DOOR WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
OPERATED LATCH
ELECTRICAL PANEL DOOR, NONREMOV
WITH HINGES, ONE DOOR HANDLE, AND
TOOL-OPERATED LATCH
42” CLEARANCE
PLENUM
REAR
FILTER SECTION
SOUND-ATTENUATING
27.94”
18” CLEARANCE
RIGHT
COIL SECTION
LEFT
“A”
FAN SECTION
FRONT
130.00”
102.06
106.31
JOHNSON CONTROLS
24” CLEARANCE REQUIRED ON
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
OPTIONAL WHEN CLEARANCE IS
AVAILABLE - REMOVABLE DOORS
24” CLEARANCE REQUIRED ON
STANDARD UNITS; 3” CLEARANCE
AND ONE TOOL-OPERATED LATCH
WITH HINGES, ONE DOOR HANDLE,
LEFT SIDE CLEARANCE IS REQUIRED
FOR ACCESS TO WATER VA LVES WHEN NO
REMOVABLE INTERNAL PA NEL IS PROVIDED
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
FILTER OPTIONS“A”NO.
4” FILTER
1
4” PRE-FILTER + 4” HIGH EFFICIENCY FILTER
2
53
FORM 145.05-EG2 (618)
*MINIMUM INTERIOR DUCT
NO.FILTER OPTIONS"A""B"
Dimensional Data (Cont’d)
AIRSIDE ECONOMIZER OPTION
LSWU070–105 MODELS
1
2
4" PRE-FILTER + 4" HIGH EFFICIENCY FILTER 106.31 156.53
4" FILTER102.06 152.28
DIMENSIONS
NOTE: AIRSIDE ECONOMIZER WILL BE SHIPPED SEPARATELY
50.22
FAN SECTION
COIL SECTION
FILTER SECTION
AIRSIDE ECONOMIZER
"A"
("B")
35.47*
7.36*
8.26*101.47*
4.25118.00
12.52*101.47*
100.99
35.47*
55.04*
54
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
4” PRE-FILTER + 4” HIGH EFFICIENCY FILTER
2
106.31
AIRSIDE ECONOMIZER SERVICE CLEARANCES
LSWU070–105 MODELS
ENTRY DOOR STANDARD 72 X 18
NOMINAL WITH ONE DOOR HANDLE
REMOVABLE DOOR WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
OPERATED LATCH
REMOVABLE DOORS WITH HINGES,
ONE DOOR HANDLE, AND TOOL-
OPERATED LATCH
ELECTRICAL PANEL DOOR, NONRE-
MOVABLE WITH HINGES, ONE DOOR
HANDLE, AND TOOL-OPERATED LATCH
AND TOOL-OPERATED LATCH
42”
CLEARANCE
REAR
AIRSIDE ECONOMIZER
50.22”
18” CLEARANCE
FILTER SECTION
“A”
RIGHT
COIL SECTION
FAN SECTION
LEFT
FRONT
130.00”
“A”
102.06
24” CLEARANCE REQUIRED ON
JOHNSON CONTROLS
STANDARD UNITS; 3” CLEARANCE
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
OPTIONAL WHEN CLEARANCE IS
AND ONE TOOL-OPERATED LATCH
AVAILABLE - REMOVEABLE DOORS
WITH HINGES, ONE DOOR HANDLE
FOR ACCESS TO WATER VA LVES WHEN
REMOVABLE INNER PANEL IS PROVIDED
NO LEFT SIDE CLEARANCE IS REQUIRED
24” CLEARANCE REQUIRED ON
AND REAR ACCESS ONLY OPTION
REQUIRED ON UNITS WITH RIGHT
STANDARD UNITS; 3” CLEARANCE
4” FILTER
FILTER OPTIONSNO.
1
55
FORM 145.05-EG2 (618)
17.50
56.75
96.00
(SPLIT
TIONS
Dimensional Data (Cont’d)
MOUNTING PAD LOCATIONS
LSWU070–105 MODELS
0
10X 2.00
LEFT
52.00
LINE
AT FLOOR
ELEVATION)
0
15.00
10X 6.00
REAR
FILTER SECTION
COIL SECTION
FAN SECTION
67.00
LEFT
119.00
MOUNTING
PAD
LOCA
RIGHT
96.00
FRONT
56
JOHNSON CONTROLS
Air Pressure Drops
TABLE 19 - AIR PRESSURE DROPS (INCHES W.C.) FOR LSWU025-060
Compressor-Standard4316231445623153312315442231
Compressor-High Efciency4376231454223154412315562231
Water Economy Coil78324098924010362401036240
Hot Water Heat28870320703207032070
Fan Section
Supply Fan2040204020402040
36 Inch Class II685685685685
40 Inch Class II920920920920
40 Inch Class III1065106510651065
**Weights shown represent approximate operating weights, and they have a ±10% accuracy.
H2O
Weight
487487487487
H2O
Weight
H2O
Weight
Weight
H2O
70
JOHNSON CONTROLS
Guide Specifications
CABINET CONSTRUCTION
Each unit shall be completely factory assembled and shipped in one piece or in multiple
pieces if required. Unit base shall be constructed out of formed 10-gauge galvanized steel
frame and 16-gauge bottom welded together for superior strength. Lifting brackets shall
be bolted on the unit base with and shall accept hooks.
Unit framework shall be fabricated from formed galvanized steel members of 12-gauge
and 16-gauge pre-painted galvanized steel. Exterior cabinet component and access panels shall be constructed of a minimum of 18-gauge pre-painted galvanized steel. Access
panels for electrical compartment and compressors and refrigeration specialties shall be
hinged. All the refrigerant specialties like thermodynamic expansion valves, sight glass,
pressure transducers, high pressure switches shall be out of the conditioned air stream.
All access panels shall be 2-inch deep and insulated with 2-inch thick, 1.5 lb/cu ft density
matt faced fiberglass insulation where necessary. Walls separating compressor compartment from conditioned space shall be insulated with fiberglass. Fan section shall have an
insulated double walled hinged walk-in door with glass window to access fan and drive
components. This door shall have pressure release safety latch to protect service personnel
in case the fan section is pressurized when opening the door. Matt faced insulation in fan
section roof and left and right sides shall be covered with 20-gauge perforated galvanized
sheet metal to provide additional sound attenuation.
FORM 145.05-EG2 (618)
Installation manual, start-up form, operating bulletin, maintenance bulletin, and a hard
copy of the electrical wiring diagrams are supplied inside each unit. Units shall have
labels to indicate caution areas for servicing the unit. The data plate (nameplate) is permanently attached to the unit on the external panel next to the user interface panel on the
front of the unit.
FILTRATION
The filters shall be face-loading (removable from the back of the unit). For servicing the
filters when return air is ducted, hinged and latched access door shall be provided on Left
side of the unit. To improve indoor air quality and reduce filter changes, 4-inch thick
filters shall be provided with a maximum face velocity of 500 FPM. The minimum efficiency shall be MERV 8 (efficiency 30%). Optionally, MERV 13 filters shall be provided.
The construction of the filter shall have media resistant to water consisting of mini pleats.
When filters with rating higher than MERV 8 are used, filter section shall be house 4-inch
thick, MERV 8 pre-filters. The pre-filters shall be upstream of the higher efficiency filters.
All filters shall be Class II.
COOLING COIL
Direct Expansion (DX)
DX cooling coils shall be constructed of seamless 0.375-inch outside diameter copper
tubing with a minimum wall thickness of 0.012-inches. The copper tubes shall be mechanically expanded to the aluminum fins. Coils shall be a minimum of 4 rows, with
minimum 12 fins per inch. An adjustable thermal expansion valve (TXV) including an
external equalizer shall feed each circuit. The TXV shall be sized to operate with minimum entering condenser water temperatures of 55.0°F. The coil shall be leak tested with
high-pressure nitrogen in a warm water bath.
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FORM 145.05-EG2 (618)
Guide Specifications (Cont’d)
Condensate Management
The coil section shall include an integral drain pan constructed of 16-gauge, type 304
stainless steel with a minimum depth of 2 inches. The drain pan shall be sloped in all
directions towards a single condensate drain connection to provide positive drainage, and
shall comply fully with ASHRAE 62.1.
The unit shall include a factory installed drain line including drain trap with a cleanout, to
ensure adequate access to the trap. The condensate line shall be made out of schedule 40
PVC pipes. Copper drain lines shall be insulated with a minimum of ½ inch closed cell
pipe insulation to avoid sweating. No external drain trap shall be required.
WATERSIDE ECONOMIZER
Waterside economizer cooling coil shall be constructed of seamless 0.50-inch outside
diameter copper tubing with a wall thickness of 0.016-inches. The copper tubes shall
be mechanically expanded to the aluminum fins. Coils shall be a minimum of 4 rows,
with a minimum of 11 fins per inch. The circuiting of the coil shall be such to allow
the lowest water pressure drop. Waterside economizer water coils shall have a vent and
drain. The coil shall be provided to be chemically [optionally mechanically] cleanable.
The coil shall be leak tested with high-pressure air in a warm water bath. The complete
economizer package, including the coil, valves, and piping shall be rated for 300 psig
waterside working pressure.
To control the condenser water flow through the coil, a factory installed modulating control valve package shall be provided. A valve package includes the valve(s), actuator(s),
wiring, and piping internal to the unit. The condenser water piping connections shall
be located inside, close to the exterior of the unit, located for easy connection to the
building risers. One set of connections (one for inlet and one for outlet) is needed for
each unit.
Economizer operation shall be controlled to maximize free cooling operation as the entering condenser water is colder than the entering air (mixed air = outdoor air + return air)
temperature to the unit. If the condenser water is suitable for cooling, the economizer
valve shall modulate to maintain temperature set point. If the cold condenser water cannot
satisfy the cooling load, mechanical cooling shall assist the pre-cooling to achieve temperature set point. To maximize energy savings, the economizer shall pre-cool until disabled
when the condenser water becomes too warm compared to the entering air temperature.
When the economizer is disabled, the economizer valve shall shut and the condenser
valve shall open to allow 100% water flow through the condenser.
When the unit is not in operation, the economizer is disabled and the economizer valve
is always closed. The condenser valve can be set to either close or 100% open. If the
condenser valve is closed, the system water flow shall be reduced, thus saving pumping
energy. If the condenser valve is set to close in the unit is not in operation, the valves shall
be controlled to work independent of the economizer valve. If the condenser valve is set
to be 100% when the unit is not in operation, the valves shall work in reverse acting.
[A non-averaging type freezestat shall be factory installed. When the freezestat senses the
entering air temperature is below the set point, the unit shall be put into the unoccupied
mode and the economizer valve shall be driven to 100% open and the condenser valve
shall be driven closed.]
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JOHNSON CONTROLS
FORM 145.05-EG2 (618)
HEATING (OPTIONAL)
Hot Water
Optional hot water heating shall include hot water coil installed in the coil section on the
leaving air side of the evaporator coil, and hot water piping and a motorized valve.
Hot water heating coils shall be constructed of seamless 0.50-inch outside diameter copper tubing with a wall thickness of 0.016-inches. The copper tubes shall be mechanically
expanded to the aluminum fins. Coils shall be a 1 row with up to 12 fins per inch. The
circuiting of the coil shall be such to allow the lowest water pressure drop. Hot water coils
shall have a vent and drain. The coil shall be leak tested with high pressure air in a warm
water bath. Convenient access to the coil for inspection and cleaning shall be from both
sides of the unit. The coil shall be installed on the leaving side of the direct expansion coil,
in a draw-through position.
To control the water flow through the coil, a factory installed two-way modulating valve
package shall be provided. A valve package includes the valve, actuator, wiring, and piping internal to the unit. The piping connections shall be protruding through the unit roof,
located for easy connection to the building risers.
[A non-averaging type freezestat shall be factory installed. When the freezestat senses the
entering air temperature is below the set point, the unit shall be put into the unoccupied
mode and the hot water valve shall be signaled to drive 100% open.]
Electric Heat
Electric heat shall consist of electric heater located inside the unit at the unit supply air
outlet, electric power control components, and necessary controls. Each stage of electric
heat shall not exceed 17.5 kW.
Electric heater shall be in an 18-gage sheet metal frame and shall be made out of nickel
chromium resistance wire. The heater shall be protected by automatic thermal cutout and
manual thermal cutout. The cutouts and heater electrical connection shall be enclosed in a
junction box with a hinged cover.
Heater shall be protected by fuses not larger than 45 amps and complete with contactors.
The electric heater shall be controlled by the unit controller and staged as necessary.
Electric heat shall be enabled when none of the compressors are energized. Simultaneous
operation of compressors and electric heat shall not be permitted.
FAN SECTION
Supply Air Fan
A single supply fan shall be provided comprised of a medium pressure, single width,
and single-inlet (SWSI) centrifugal plenum fan wheel with airfoil blades. The fan wheel
shall be a minimum of Class II construction to handle over 6.0" total static pressure. The
fan wheel and blades shall be constructed of painted steel. The fan shall be secured to a
ground and polished solid steel shaft coated with rust inhibitor. The shaft shall be secured
and supported by two heavy-duty pillow-block type grease lubricated bearings. Bearing
diameter shall be the same size as the main shaft diameter. Bearings shall be sized to provide an L-50 life at 200,000 hours. The fan bearings shall have extended grease lines to a
common location.
JOHNSON CONTROLS
73
FORM 145.05-EG2 (618)
Guide Specifications (Cont’d)
Fan Motor
Fan motor shall be heavy-duty 1750 rpm open drip-proof (ODP) type with grease lubricated ball bearings. The motors shall meet applicable EPACT efficiency requirements.
Optionally, TEFC motor shall meet applicable EPACT efficiency requirements. Motors
shall be mounted on a heavy-duty adjustable base that provides for proper alignment
and belt tension adjustment. The minimum service factor shall be 1.15 fixed pitch Vbelt drives with a minimum of two belts shall be provided. Drive shall be selected at a
service factor of 1.15. Optionally, the Drive shall be selected at a service factor of 1.5.
Completed fan assembly, including fan, drive, motor assembly, and framework, shall be
statically and dynamically balanced at the factory. Entire fan assembly shall be mounted on 2-inch nominal deflection spring isolators. Optionally, 2-inch nominal deflection
spring isolators with seismic restraints shall be available. The inlet to the fan assembly
shall be isolated from the unit with a flexible connection. The entire fan assembly shall be
isolated within the unit, thus eliminating external spring isolation. Use of standard waffle
pads between the bottom of the unit and the concrete housekeeping pad is sufficient. Fan
section ceiling and walls directly facing the fan outlet air will have double wall construction with 20-gage perforated galvanized steel.
Variable Frequency Drives (VFD)
Airflow modulation and static pressure control shall be achieved by increasing or decreasing the speed of the variable frequency drive (VFD). The VFD shall be approved for
plenum duty applications. In event of VFD failure, the bypass contactor shall be energized
using operator interface. In the bypass mode, the fan shall operate at full design airflow
and the VFD can be removed for service. The compressors shall be staged to meet the
discharge air temperature set point.
The supply air fan drive output shall be controlled by the factory-installed unit control
system. The VFD status and operating speed shall be monitored and displayed at the unit
control panel. A factory mounted, field adjustable duct high-limit safety control shall be
available to protect ductwork from excessive duct pressure. The installer shall provide
and install sensor tubing from [a single unit mounted sensor] [two unit mounted sensors]
to the duct location(s).
Optional VFD and bypass contactor shall be completely wired and run tested at the factory. Motor overload relay is sized to protect the motor during bypass mode.
COMPRESSORS
Each unit shall have multiple high-efficiency; heavy-duty, suction-cooled scroll compressors. The compressors shall be single speed operating at 3450 rpm at 60 Hz. A refrigerant
pressure transducer shall be installed on the discharge and suction side of each compressor.
These sensors shall be used to indicate high pressure, low pressure, motor protection, and
identify other conditions that could frost the DX coil. A high pressure switch sensing refrigerant pressure at the compressor discharge will disable compressor by opening contactor
circuit in case of high refrigerant pressure. Each compressor shall include motor overload
protection, and a minimum three-minute interstage timer to prevent short cycling. The compressors shall be isolated internal to the unit by rubber in shear isolators. Each refrigerant
circuit shall be charged with POE oil and Refrigerant HFC-410A. The compressors shall be
independently protected for overload using circuit breakers/manual starters. Each compressor will have individual refrigerant circuit. Compressor RLA will not exceed 21.2 Amps at
460 Volts or 47 Amps at 208 Volts. Compressors shall be 15 nominal horsepower or lower.
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JOHNSON CONTROLS
FORM 145.05-EG2 (618)
For units with less than four compressors, one modulating compressor with a minimum
of three stages shall be provided for proper operation at low loads. Unit shall have a minimum of two compressors.
CONDENSERS
Water-Cooled condensers shall utilize high-efficiency, compact, mechanically cleanable
shell and tube design. The condenser shall have removable water heads to clean tubes.
The condenser shall be constructed of enhanced, heavy-walled 5/8-inch OD copper tubes.
The condenser shall have independent refrigerant circuits with a common water supply.
Condensers shall be rated for 560 psig refrigerant and 300 psig [400 psig] waterside
working pressure. Valve package shall be factory piped and completed condenser and
piping assembly shall be leak tested at the factory.
UNIT EFFICIENCY
Provide Water-Cooled Self-Contained units to meet the scheduled efficiency levels with
a minimum EER of 12.6.
CONTROLS
The unit shall be controlled by a stand-alone 32 bit microprocessor based controller. The
controller along with all applicable sensors, transducers, and end devices shall be factory
packaged, installed, and fully tested before shipment to insure reliable operation.
The control system shall include a keypad with 36 keys and 2 line x 40 character LCD
display to be used as operator interface. All text and messages displayed shall be in plain
English. The user interface shall provide, at a minimum, the following information:
Setpoints
• Supply Air Temperature
• Morning Warm up / Occupied Heating Temperature
• Unoccupied Heating Temperature
• Duct Pressure
• Supply Air Temperature Reset via Outside Air Temperature
• Supply Air Temperature Reset via Return Air Temperature
• Supply Air Temperature Reset via VFD Speed (variable air volume (VAV) only)
• Supply Air Temperature Reset Limits
Safeties
• Low Suction Pressure (1 per compressor)
• High Discharge Pressure (1 per compressor)
• Compressor Motor Overload (1 per compressor)
• Supply Fan Fail
• Low Entering Air Temperature
JOHNSON CONTROLS
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FORM 145.05-EG2 (618)
Guide Specifications (Cont’d)
• Low Entering Water Temperature
• Excessive Duct Pressure
Operating Modes
• Unoccupied Heating
• Unoccupied Standby
• Unoccupied Cooling
• Morning Warm-Up
• Occupied Heating
• Occupied Standby
• Occupied Cooling
• Local Stop
Alarms / Warnings
• Compressor Safety
• Excessive Duct Pressure
• Water Freeze
• Low Suction Pressure
• Supply Air Temperature Sensor Failure
• Supply Fan
• Return Air Temperature Sensor Failure
• Zone Temperature Sensor Failure
• Dirty Filter
• Suction Pressure Transducer Failure
• Discharge Pressure Transducer Failure
• Outside Air Temperature Sensor Failure (Units with Airside Economizer)
• Outside Air Humidity Sensor Failure (Units with Airside Economizer)
• Return Air Humidity Sensor Failure (Units with Airside Economizer)
• Duct Pressure Transducer Failure
• Low Water Flow (Units with Water Flow Switch)
• Low Water Temperature
• Entering Water Temperature Sensor Failure
• Leaving Water Temperature Sensor Failure
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JOHNSON CONTROLS
FORM 145.05-EG2 (618)
Field Wiring Inputs and Outputs
• Unit Shut Down (Emergency Stop) Input
• Occupancy Input
• Zone Temperature Input
• VAV Heat Relay Output
• Occupancy Indication Output
• Alarm Output
• Pump Start Output
Standard Control Sequences
• Unit can be indexed between Occupied and Unoccupied via four methods:
1. Manually via OFF-AUTO-ON switch
2. Remotely via Field Wiring Input
3. Remotely via Building Automation System (BAS) (BACnet® or Modbus™)
4. Automatically via internal scheduling
• Control sequences for constant volume (CV), VAV, and Flexsys™ (Underoor VAV)
built in.
• For VAV operation, four Supply Air Temperature setpoint reset sequences can be
selected:
1. No Reset, fixed Supply Air Temperature setpoint
2. Reset via Return/Zone Temperature
3. Reset via Outside Air Temperature
4. Reset via VFD Speed
• Occupied Heating
• Unoccupied Heating (Night Set Back)
• Morning Warm-up
• Economizer Sequences Built-In
1. Waterside Economizer with Adjustable Approach setpoint
JOHNSON CONTROLS
2. Airside Dry Bulb (Units Equipped with Mixing Box)
3. Airside Single Enthalpy (Units Equipped with Mixing Box)
4. Airside Dual Enthalpy (Units Equipped with Mixing Box)
Note: Economizer sequences allow for economizing with mechanical cooling when
77
FORM 145.05-EG2 (618)
Guide Specifications (Cont’d)
economizer alone is insufficient for load.
• Condenser Water Control Sequences Built-In
1. No Condenser Valves
2. Condenser Valve Only – No Bypass
3. Condenser Valve With Bypass Valve
4. Condenser Valve With Water Economizer Valve
• Hot Water or Steam Control Sequences (Proportional)
• Staged Heat Sequences (4 Stages)
AUXILIARY CONTROL OPTIONS
Non-Fused Disconnect
A factory installed non-fused disconnect switch shall be provided for disconnecting electrical power at the unit. The switch shall be located at the front of the unit, visible and
accessible without removing any access panels.
Dual Power Block
Factory installed two power terminal blocks shall power the supply fan and controls from
one power distribution block and power compressors and optional electric heat from a
second power distribution block. This arrangement shall allow operation of fan only when
that power distribution block is energized.
Dual Non-Fused Disconnects
Two factory installed non-fused disconnect switches shall be provided for disconnecting
electrical power at the unit. One shall be sized for the controls and supply air fan motor.
The other shall be sized for all the compressors. The switches shall be located at the front
of the unit, visible and accessible without removing any access panels.
Phase Failure/Under Voltage Protection
A phase failure/under voltage protection device shall be provided to protect three-phase motors from damage due to single phasing, phase reversal and low voltage conditions.
Freezstat
A non-averaging type freezstat is factory mounted at the unit’s entering face of the coil.
When a temperature is sensed on any 18" of the freezestat below 38.0°F, an alarm signal
shall be generated, the fan will shut down, and the waterside economizer [heating] [waterside economizer and heating] valve shall be driven to 100% open to allow full flow. This
alarm requires a manual reset.
Head Pressure Control with One Two-Way Valve
When the entering condenser water temperature is below 55.0°F and/or the use of waterside economizer is not available, a factory installed and controlled modulating head
pressure control two-way valve shall be provided. The valve actuator shall be controlled
through the factory installed main unit control system to maintain refrigerant head pressure by reducing the water flow as necessary to allow proper functioning of thermostatic
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JOHNSON CONTROLS
FORM 145.05-EG2 (618)
expansion valves.
Head Pressure Control with Two Two-Way Valves
When the entering condenser water temperature is below 55 ºF and/or the use of waterside
economizer is not available, two factory installed and controlled modulating head pressure control two-way valves shall be provided. Valve actuators shall be controlled through
the factory installed main unit control system to maintain refrigerant head pressure by
reducing the water flow as necessary through to allow proper functioning of thermostatic
expansion valves. The second two valve shall open to divert condenser water to the unit
outlet, minimizing the fluctuations in total water flow.
Condenser Water Flow Switch
When unit is the mechanical cooling mode, compressors shall be enabled when the condenser water switch is made. Mechanical cooling shall be disabled when the condenser
water flow switch opens during the operation for longer than 10 seconds, and all compressors shall be turned off.
Dirty Filter Switch
A factory installed and wired pressure switch senses the air pressure differential across
the filters. When the differential pressure exceeds 1.0 iwg (adjustable), the normally open
contacts close. This signals the unit controller that the filters are loaded and are in need
of a change.
Duct High Pressure Limit Switch
Factory installed and wired pressure switch senses the air pressure differential between
the unit inlet and fan outlet. When the differential exceeds the set point for safe operation
of the duct system and the unit, the unit is shut off and an alarm is generated.
Duct Static Pressure Sensor
Factory installed and wired pressure switch senses the air pressure differential between
static pressure inside the duct and outside the duct at the same location. Two pneumatic
tubes from the inside and outside of the duct are to be field installed. The duct static pressure sensor will then control optional VFD speed. Additional duct static pressure sensor
will be available with accompanying logic if the duct static pressures at two different locations are to be monitored and used to control the VFD speed.
FACTORY TEST
Each unit shall undergo a rigorous factory-run test prior to shipment and factory test
sheets shall be available upon request. The factory test shall include dynamic balancing of
the completed fan assembly, a compressor run check, a complete run test of all electrical
components and safeties, a leak check of all refrigerant circuits, a leak check of all water
circuits, and a final unit inspection.
AGENCY LISTING
The unit shall have ETL US/Canada listed by Intertek Testing Services, Inc.
SERVICE CLEARANCE REQUIREMENTS
Service Clearance requirements on all four sides shall be indicated clearly on the submittal drawings. Optionally, Unit shall require NO MORE THAN 3 inches of clearance on
two sides so that the unit may be placed in a corner.
JOHNSON CONTROLS
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FORM 145.05-EG2 (618)
Guide Specifications (Cont’d)
OPTIONAL SHIPMENT IN MULTIPLE SECTIONS
The unit shall be shipped in sections. Assembly in the mechanical room shall not require
interconnection of refrigerant or condenser water piping between sections. All control
wiring connections between sections shall be through connector plugs. Should unit dismantling and reassembly be required, the contractor shall bear the cost for this work and
ensure the manufacturer’s warranty is not voided.
BUILDING AUTOMATION SYSTEM (BAS) INTERFACE
BACnet® MS/TP communication protocol shall be available.
Common Alarm Output
This binary output signal is used to indicate an alarm signal. When the unit controller
has processed an alarm condition, the normally closed dry contacts shall open. When the
alarm has been cleared, the contacts shall return to the normal closed position.
Outdoor Air Damper Output
Occupied/Unoccupied output signal on/off signal is used to control the outdoor air damper.
Off corresponds with a closed damper and open with a fully open damper for outdoor air.
VAV Box/Heat
This binary output signal is used to put the VAV box in a heating or cooling mode. When
the normally open contacts are closed, this represents a heating mode, and the VAV box
should be at the maximum position. When the normally open contacts are open, this represents a cooling mode, and the VAV box should be in the cooling mode and maintaining
the space/zone temperature. Voltage for the device(s) connected to the output needs to be
provided from another source.
External Stop (Fan Stop)
This binary input signal is used to shut the unit down in an emergency. When the signal
is open, the unit is in the shut down emergency mode. Thus, the unit is in the unoccupied
mode. When the signal is closed, the unit shall be operating in the typical. After the unit
has been in the emergency mode, when the signal is closed, the unit shall be controlled in
the normal manner. Reset is not needed unless an alarm condition has occurred.
Cool/Heat Enable
The keypad shall be used to enable or disable cooling and heating and allow the unit to
be in the fan on mode. In the fan on mode for VAV units, the unit shall control duct static
pressure.
OPTIONAL ACCESORIES
Discharge Plenum
Units shall be provided with an optional acoustical discharge plenum shipped loose for
field installation. The duct opening(s) in the discharge plenum shall be located for horizontal duct connection(s). Single [Multiple] duct opening size(s) and location(s) shall be
coordinated with the factory. Duct openings for the discharge plenum shall not require
field cutting or modifications.
The discharge plenum shall be constructed of formed 16-gauge pre-painted galvanized
steel. The exterior panels shall be fabricated from 18-gauge pre-painted galvanized steel.
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JOHNSON CONTROLS
FORM 145.05-EG2 (618)
The plenum wall shall be insulated with 3-inch, 3.0 pcf density fiberglass acoustical insulation. For acoustical purposes, the interior walls of the plenum shall be lined with
20-gauge, galvanized steel, perforated liner.
Closed cell gasket and clear silicon caulking shall be placed between the unit and the
discharge plenum to prevent air leakage. Brackets anchored with bolts shall attach the
plenum to the unit. When the plenum is to be shipped loose, mounting hardware including
bolts, brackets, gasket and caulking shall be provided from the factory. It shall be shipped
inside the plenum.
Airside Economizer Inlet Plenum
For air economizer applications, an inlet plenum with integral low leak dampers shall be
provided. This section shall be shipped separate from the unit for field installation. The
inlet plenum panels shall be made from 18-gauge painted galvanized steel. The frame casing shall be constructed of 16-gauge galvanized steel. The section shall include dampers
for the return and outdoor air. Dampers shall be airfoil shaped, and sealed by vinyl gasket
along the edges for low leakage. The dampers shall be fabricated from 16-gauge galvanized steel and rotate on nylon bearings.
The return and outdoor air opening locations will be back and top respectively. Control
actuator with linkages for the return air dampers and another for the outdoor air dampers
shall be factory installed. The dampers actuator shall modulate in response to the cooling
load during the economizer mode. The outdoor air damper and return air damper shall be
controlled in a reverse-acting fashion by the unit controller.
Economizer operation shall be controlled to maximize free cooling operation based on
outdoor air conditions. If outdoor air is suitable for cooling, the outdoor air dampers shall
modulate to maintain temperature set point. If the outdoor air cannot satisfy the cooling
load, mechanical cooling shall assist the pre-cooling to achieve temperature set point. To
maximize energy savings, the economizer shall pre-cool until disabled by the enthalpy or
temperature. When the economizer is disabled, the outdoor air dampers shall be set to the
minimum position of 15% (keypad adjustable).
This option is available only when waterside economizer is not chosen.
Sound Attenuating Inlet Plenum
For additional sound attenuation, a field installed inlet plenum shall be provided. Inlet
plenum will have return air access from both sides and shall be made out of 4-inch 3-lbs/
lb density fiberglass with black facing that contains flame retardant and biocide, and
20-gauge galvanized steel perforated metal liner. The plenum shall be available on the
units without low service clearance units.
This option is available only when airside economizer is not chosen.