CO = Cooling Only
HW = Hot Water
EH = Electric Heat
ENTERING WATER
TEMPERATURE
S = Standard Temperature
H - High Temperature
2
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
Table of Contents
FEATURES AND BENEFITS .................................................................................................................................... 5
FEATURES AND OPTIONS .................................................................................................................................... 11
PHYSICAL DATA .................................................................................................................................................... 19
COOLING PERFORMANCE DATA ........................................................................................................................22
DIMENSIONAL DATA ............................................................................................................................................. 33
AIR PRESSURE DROPS ........................................................................................................................................ 57
SUPPLY FAN DATA ................................................................................................................................................ 63
WATER PRESSURE DROP .................................................................................................................................... 65
ELECTRICAL DATA ............................................................................................................................................... 68
• Optional low service clearance units allow installation in even smaller mechanical
equipment rooms.
FORM 145.05-EG2 (618)
• Optional multiple piece shipment allows installation in tight spaces. No eld refrigerant or water piping is required.
• Condenser water piping connections from the top of the unit minimizes piping in
mechanical equipment room.
LOWER OPERATING COST
Efficient Operation
• Plenum fan with backward inclined airfoil blades provides required airow at a low-
er energy consumption compared to the most competitive units.
• All scroll compressors combined with highly efcient condenser and evaporator coil
design provides efcient cooling, lowering energy consumption.
• Water economizer and air economizer options provide free cooling to reduce power
consumption.
• Partial occupancy on any oor reduces power consumption, due to multiple compressor operation and optional variable frequency drive (VFD) to match capacity to
the load.
• After hours operation on any oor only requires unit on that oor with partial op-
eration of cooling tower and pumps. This saves signicant amount of energy over
chilled water systems.
• Variable condenser water ow option, with internal actuated valve(s), prevents ow
• Evaporator coil circuiting supports low leaving air temperature designs to reduce
• High efciency evaporator coil available for lower air ow, low leaving air tempera-
JOHNSON CONTROLS
through units not requiring cooling, saving pump energy.
design air ow and reduce fan operating energy.
ture applications.
5
FORM 145.05-EG2 (618)
Features and Benefits (Cont’d)
Easier Maintenance
• Large, intuitive operator interface makes for quick set up and easier diagnostics. It is
on the external panel for easy viewing.
• Operator interface for optional VFD on the external panel.
• Easy access to important components through hinged doors for easy maintenance.
• Easily accessible components out of the air stream allow adjustment of components,
including expansion valves, while unit is operating.
• Easy lter access for inspection, removal, and replacement.
• Internally trapped condensate drain cleanout with easy access.
• Available BACnet® communications with Building Automation System (BAS) allows for easier control of larger installations.
• Emergency stop input.
Indoor Air Quality
• Condensate drain pan sloped in all directions to the drain point.
• Stainless steel drain pan standard
• High efciency lters option with pre-lters.
• Evaporator and waterside economizer coils surface may be cleaned from air entering
side as well as air leaving side.
• Easy access to internally trapped condensate drain cleanout.
• Matt faced berglass insulation.
Quieter Acoustic Performance
• Plenum fan with backward inclined airfoil blades provides required airow at a low-
er sound power level compared to the most competitive units.
• Unique placement of internal components minimizes amount of acoustic energy
leaving the unit.
• Supply fan and motor assembly mounted on a frame and isolated with springs.
• Optional discharge plenum congurations allow horizontal supply air discharge,
minimizing the outlet sound and pressure losses.
• Optional inlet plenum conguration minimizes sound escaping the unit inlet.
• Multiple scroll compressors, due to their smoother ow and stepped operation, mini-
mize the sound associated with the refrigerant system.
• The compressors are located out side air stream, including all the refrigerant piping
and condenser water piping.
6
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
STANDARD FEATURES
Controls
• Microprocessor based control system proven algorithms.
• Large 32-key operator interface with large display, in clear language, accessible
without opening panel.
• Alarms and faults displayed and stored in the controller memory.
• Occupied and Unoccupied mode operation.
• Timed Override operation.
• Supply airow proving switch.
• Condensing pressure control when condenser valves are present.
• All refrigerant controls like thermostatic expansion valves, sight glass are out of the
air stream and adjustable while unit is working.
• ETL and CETL listing for US and Canada.
Refrigerant Circuits
• Multiple scroll compressors for better temperature control. Up to six compressors.
• All compressors have independent refrigerant circuits and independent short circuit
protection.
• Automatic compressor lead-lag on units larger than 40 tons.
• Environmentally friendly R-410A refrigerant.
• Completely factory piped, charged, and protected refrigerant circuits.
• Each refrigerant circuit with suction and discharge pressure transducers for enhanced
diagnostics and control.
• Evaporator coil frost protection
• Mechanically cleanable shell and tube condenser, factory tested and piped.
• Factory leak and pressure tested refrigerant piping
• Low ambient compressor lockout.
Supply Fan
• Plenum fan with backward inclined airfoil blades provides required airow at lower
energy consumption and sound compared to the most competitive units.
• Minimum class II fans for high static requirements. Class III fans available.
• Supply fan and motor assembly is isolated with springs to minimize the vibration and
• Bearing lubrication line brought to one location for easy maintenance.
JOHNSON CONTROLS
sound transmission to the rest of the unit and beyond.
7
FORM 145.05-EG2 (618)
Features and Benefits (Cont’d)
Unit Cabinet
• Welded base made out of 10-gauge galvanized steel frame and structural members.
• External cabinet parts made out of painted 16-gauge galvanized steel.
• External panels made out of painted 18-gauge galvanized steel.
• Lifting lugs to lift the unit without skid.
• Hinged 2-inch thick access doors covering the coil, compressors, condensers, water
piping, electrical components, and fan access. Insulated where necessary with 2-inch
matt faced berglass insulation.
• Stainless steel drain pan with insulation, sloped in all directions.
• Condensate drain with cleanout and proper slope towards the drain.
Filters Section
• Filter section made out of 18-gauge painted galvanized steel.
• 4-inch thick MERV 8 lters are standard.
Condenser Water Piping
• Factory installed and tested condenser water piping.
• Condenser water piping exiting unit from the top for easier and shorter eld connec-
tions.
OPTIONAL FEATURES
Variable Frequency Drive (VFD)
• Factory installed, wired, and commissioned VFD controls the fan speed in conjunction with the unit controller, based on a signal from controller.
• Unit installed duct static pressure sensor to sense duct static using elds installed
pneumatic tubes.
• Optional manual electrical bypass manually enables unit to run the supply fan motor
at full speed in case the VFD failure.
Waterside Economizer
• Waterside economizer, which uses colder condenser water available during colder
outdoor conditions, to provide cooling by passing cold condenser water through ad-
ditional water economy coil upstream of the evaporator coil in terms of air ow.
Internal temperature sensors determine suitability of condenser water for full or partial free cooling and route condenser water flow through the water economy coil
when suitable. Internal water piping and valves are included.
• Water economy coil with optional mechanically cleanable return bends is available.
• Condenser water ow through the unit is enabled only in cooling mode. Minimum
condenser water temperature for unit compressor operation in this mode is 40.0°F.
8
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
Condenser Water Regulating Valves
• Units without waterside economizer will permit compressor operation up to 55.0°F
and above. For condenser water temperatures below this threshold, optional condenser water regulating valve(s) are available. Optional condenser water valve con-
trols the water ow though unit condensers to maintain minimum discharge pressure
for all compressors with ow through unit enabled only in the cooling mode.
Optional Condenser and Bypass water valves maintain minimum discharge pressure
for all compressors with flow through unit always enabled.
Heating
• Hot water coil with factory installed and tested water piping and valve for modulated
control. Controlled by the unit controller.
• Electric heat, factory installed, wired, and tested.
• All of the heating options are in reheat position. However, the heating will only be
used when cooling is off.
• Only one heating option is available in any unit.
Controls
• Factory installed and wired non-fused disconnect switch for the unit power. Disconnect switch is accessible without opening unit doors.
• Static pressure transducer is installed and wired on all variable air volume (VAV)
units to control VFD operation.
• Additional static pressure transducer installed and wired with comparative logic built
in.
• Duct static pressure limit switch mounted and wired in unit to disable unit operation
in case of high duct static.
• BACnet (MS/TP) interface for communication with BAS.
• Water Flow Switch will lock out all compressors in the unit if minimum water ow
is not present.
High Efficiency Air Filtration
• Optional High Efciency MERV 13 4-inch thick lters are available with 4-inch
thick MERV 8 pre-lter.
High Efficiency Evaporator Coils
• High efciency evaporator coil for lower air ow, low leaving air temperature applications. Provides higher EER and higher capacity.
Modular Construction
• Unit shipped in multiple sections. All refrigerant piping, condenser water piping, and
JOHNSON CONTROLS
condensate drain piping is factory assembled and does not require additional eld
work. Various sections are as follows:
• Refrigerant and heating section consisting of evaporator coil, water economy
coil, condensers, compressors, condenser water piping, and heating options.
9
FORM 145.05-EG2 (618)
Features and Benefits (Cont’d)
• Fan and power section consisting of supply fan and motor assembly, power and
control panels, and VFD.
• Filter section, including the filters.
Low service clearance
• For areas with limited mechanical equipment room space, optional conguration of
the unit requiring less (3 inch) than standard clearance on left of the unit as looking
at the unit from the fan side is required. Less (3 inch) service clearance on the fan
side is also available.
Field Installed Accessories
• Discharge plenum/Outlet plenum.
• Full discharge plenum is factory manufactured discharge plenum with 3-inch
thick matt faced insulation and 20-gauge perforated galvanized steel liner, with
or without factory cut openings.
• Half discharge plenum is factory manufactured discharge plenum with 3-inch
thick matt faced insulation and 20-gauge perforated galvanized steel liner, with
or without factory cut openings.
• Airside economizer with outdoor air connection, damper, and damper actuator at the top,
return air connection, damper, and damper actuator at the back. Provided with connecting
harness for the actuators and sensors, installed by others. Different control options:
• Dry bulb
• Single enthalpy
• Dual enthalpy
• Inlet sound attenuating plenum attaches to the lter section for further reducing the
sound emitted through the unit air inlet.
10
JOHNSON CONTROLS
Features and Options
**OPTIONAL HOT WATER OR
ELECTRIC HEAT
* OPTIONAL
WATER ECONOMY COIL*
STANDARD AIR FILTERS
HIGH EFFICIENCY FILTERS*
FORM 145.05-EG2 (618)
THERMOSTATIC EXPANSION VALVES
CONDENSATE DRAIN TRAP
FAN INLET & COIL CLEANING ACCESS DOOR
FILTER DRIERS
SHELL & TUBE CONDENSER
COMPRESSORS
LIFTING LUGS(8)
EVAPORATOR COIL
HOT WATER COIL**
HOT WATER VALVE**
HOT WATER OUT**
HOT WATER IN**
CONDENSER WATER OUT
CONDENSER WATER IN
FAN MOTOR & FRAME
ELECTRIC HEAT CONTROLS**
ELECTRICAL CONTROLS
AIR SAFE-OFF
VARIABLE FREQUENCY DRIVE*
JOHNSON CONTROLS
PLENUM FAN
CONDENSER WATER VALVES
ELECTRIC HEATER FRAME**
SEISMIC ISOLATION*
INTERNAL FAN ISOLATION
11
FORM 145.05-EG2 (618)
*OPTIONAL
**OPTIONAL HOT WATER OR
ELECTRIC HEA
INTERNAL FAN ISOLATIO
CONDENSER WATER IN
Features and Options (Cont’d)
HOT WATER COIL**
HOT WATER VALVE**
HOT WATER OUT**
HOT WATER IN**
CONDENSER WATER OUT
STANDARD AIR FILTERS
HIGH EFFICIENCY FILTERS*
WATER ECONOMY COIL*
EVAPORATOR COIL
FAN INLET & COIL CLEANING ACCESS DOOR
FILTER DRIERS
THERMOSTATIC EXPANSION VALVES
CONDENSATE DRAIN TRAP
FILTER DRIER
SHELL & TUBE CONDENSERS
COMPRESSORS
VARIABLE FREQUENCY DRIVE*
FAN MOTOR & FRAME
AIR SAFE-OFF
CONDENSER WATER VALVES
ELECTRIC HEATER FRAME**
12
N
PLENUM FAN
ELECTRICAL CONTROLS
ELECTRIC HEAT CONTROLS**
SEISMIC ISOLATION*
JOHNSON CONTROLS
LIFTING LUGS (4)
T
FORM 145.05-EG2 (618)
* OPTIONAL
** OPTIONAL HOT WATER OR
ELECTRIC HEA
STANDARD AIR FILTERS
HIGH EFFICIENCY FILTERS*
WATER ECONOMY COIL*
FILTER DRIERS
THERMOSTATIC EXPANSION VALVES
CONDENSATE DRAIN TRAP
FILTER DRIERS
COMPRESSORS
ELECTRICAL CONTROLS
FAN INLET & COIL CLEANING ACCESS DOOR
HOT WATER COIL**
HOT WATER VALVE**
AIR SAFE-OFF
HOT WATER OUT**
HOT WATER IN**
EVAPORATOR COIL
VARIABLE FREQUENCY DRIVE*
SHELL & TUBE CONDENSERS
FAN MOTOR & FRAME
LIFTING LUGS (4)
ELECTRIC HEAT CONTROLS**
CONDENSER WATER IN
CONDENSER WATER OUT
JOHNSON CONTROLS
PLENUM FAN
CONDENSER WATER VALVES
ELECTRIC HEATER FRAME**
SEISMIC ISOLATION*
INTERNAL FAN ISOLATION
T
13
FORM 145.05-EG2 (618)
THIS PAGE INTENTIONALLY LEFT BLANK.
14
JOHNSON CONTROLS
Selection Procedure
1. Design Criteria should be available to select a unit. These criteria include:
a. Design airflow
b. Entering air conditions
c. Total and sensible loads
d. Condenser water entering and leaving temperatures
e. External static pressure
f. Factory installed options required
FORM 145.05-EG2 (618)
• Summer
• Winter (if heating is required)
2. Based on design air ow, select the smallest unit with maximum air ow higher than
design air ow and minimum airow lower than design air ow from Unit Physical
Data Tables on page 19 through page 21. Please note that standard and high ef-
ciency units of the same size have different air ow limits.
3. Divide the design air ow by the air ow indicated at the top of the appropriate Cooling Performance Table for the selected unit and efciency, on page 22 through
page 31. Use Table 2 on page 17 to determine the correction factors for total and
sensible capacities and compressor power.
4. Multiply the total and sensible capacities and compressor power from appropriate
Cooling Performance Table for design air and water conditions with the correction
factors above to determine the unit capacity adjusted for the airow.
5. Determine if the cooling performance of this unit is acceptable. If not, repeat steps 2
through 4 above with a higher capacity unit.
6. If waterside economizer option is chosen, follow steps 3 and 4 above with appropriate Waterside Economizer Cooling Performance Table on page 32.
7. If hot water heating option is required, follow steps 3 and 4 with appropriate Hot
Water data from Physical Data tables on page 19–20.
8. If electric heat option is required, obtain heating capacity based on electric heat capacity and unit voltage from Electric Heat Capacity Table on page 68.
9. Select ltration types and efciencies needed with corresponding air pressure drop
10. Select either airside economizer or inlet sound attenuating plenum, if required, with
11. Select half or full outlet plenum, if required, with corresponding air pressure drop
12. With all options selected, add air pressure drops of all the components selected, in-
JOHNSON CONTROLS
from Table 30 on page 69 and Table 31 on page 70.
corresponding air pressure drop from Table 19 and Table 20 on page 57.
from Table 19 and Table 20 on page 57.
cluding evaporator coil, to external static pressure required to determine total static
pressure required for the supply air fan.
15
FORM 145.05-EG2 (618)
Selection Procedure (Cont’d)
13. Select appropriate fan for the unit to deliver design air ow at required static pressure. There may be more than one supply air fan option available for the unit being
selected.
14. Add 5% belt drive losses to the motor BHP calculated, and select next available supply fan motor.
15. Supply fan motor heat gain in MBH, based on 93.5% motor efciency, may be calculated by multiplying above BHP plus the belt drive losses by 2.72.
16. Minimum Circuit Ampacity (MCA) of the unit may be calculated, using electrical
data in Table 27 and Table 28 on page 68, as follows:
a. For units without electric heat:
MCA = 1.25 * (largest motor RLA or FLA) + (FLA or RLA of all the rest of the
motor) + two transformers FLA
b. For units with electric heat, MCA is the lower of the heating and cooling mode
MCA. Cooling mode MCA is as shown in step a above.
• Electric heat less than 50 kW
Heating mode MCA = 1.25 * (electric heat FLA + supply fan motor FLA)
+ two transformers FLA.
• For units with electric heat 50 kW or more, MCA is the lower of the heating
and cooling mode MCA
Heating mode MCA = 1.25 * supply fan motor FLA + electric heat FLA +
two transformers FLA.
17. Maximum Overcurrent Protection (MOP) for the unit is calculated as follows:
a. For units without electric heat:
• MOP = 2.25 * (largest motor RLA or FLA) + (FLA or RLA of all the rest
of the motor) + two transformers FLA.
b. For units with electric heat, MOP is the lower of the heating and cooling mode
MOP. Cooling mode MOP is as shown in step a above.
• Heating mode MOP = 2.25 * (electric heat FLA + supply fan motor FLA)
+ two transformers FLA.
c. MOP is equal to next lower fuse size available of the higher of the values cal-
culated above, unless:
• Value in step c is lower than MCA, in which case the MOP value is the next
size higher than the MCA.
18. The component weights are in Table 30 on page 69 and Table 31 on page 70.
Add weights of the components covered by the options selected. To obtain operating weight, add water weights corresponding to the option selected carrying water
weights.
16
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
TABLE 1 - DX COOLING CORRECTION FACTORS
AIR FLOW PERCENTTOTAL CAPACITY
800.9670.9000.980
850.9760.9260.985
900.9840.9510.990
950.9910.9760.995
1001.0001.0001.000
1051.0061.0241.003
1101.0131.0471.007
1151.0191.0701.012
1201.0251.0931.016
SENSIBLE
CAPACITY
COMPRESSOR
TABLE 2 - WATERSIDE ECONOMIZER CORRECTION FACTORS
AIR FLOW PERCENTTOTAL CAPACITYSENSIBLE CAPACITY
800.8830.863
850.9140.899
900.9440.934
950.9730.968
1001.0001.000
1051.0261.031
1101.0521.061
1151.0761.090
1201.1001.118
POWER
TABLE 3 - HOT WATER HEATING CORRECTION FACTORS
JOHNSON CONTROLS
AIR FLOW PERCENTTOTAL CAPACITY
800.903
850.929
900.953
950.977
1001.000
1051.020
1101.042
1151.061
1201.082
17
FORM 145.05-EG2 (618)
Operating Limitations
TABLE 4 - OPERATING LIMITATIONS — LSWU025-LSWU105
MINIMUMMAXIMUM
Entering Air DX Coil-Dry Bulb75.0°F85.0°F
Entering Air DX Coil-Wet Bulb62.0°F72.0°F
Condenser Water Flow2.5 GPM/Ton3.0 GPM/Ton
Entering Cond. Water Temp with Economizer40.0°F90.0°F
Entering Cond. Water Temp with Condenser
Water Control Valve
Entering Cond. Water Temp w/o Condenser
Water Control Valve
Steam Heat-Steam Pressure5 psig15 psig
Hot Water Heat Entering Water Temp140.0°F160.0°F
40.0°F90.0°F
60.0°F90.0°F
18
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
Physical Data
TABLE 5 - LSWU025-LSWU060
Model Nominal Tons025032035040050060
Maximum Design Air Flow Standard - CFM
Maximum Design Air Flow- High
Air Flow Range
Cabinet Dimensions
EER14.313.613.313.114.213.3
EER - High Efciency15.314.214.213.614.913.8
Cooling Coil 3/8" OD
Supply Fan
Filters
Compressors
Number of Capacity Steps666699
Condensers
Condenser Water
Connections
Waterside Economizer
Coil 1/2" OD
Heating
Efciency - CFM
Minimum Design Air Flow Standard - CFM
Minimum Design Air Flow - High
Face Area - Square Feet17.822.226.726.740.140.1
Rows444656
Fins Per Inch (Standard/High
Efciency)
Fan TypeAirfoil Plenum Fan (SWSI)
Diameter - Inches/Class Standard
Diameter - Inches/Class - High
Capacity Fan
Fan Motor HP5 - 2010 - 2510 - 2510 - 2515 - 4015 - 40
4 Inch Deep - MERV 8
20X20X4 / 24X20X4 / 24X24X4
4 Inch Deep - MERV 13
20X20X4 / 24X20X4 / 24X24X4
TypeScroll / *Scroll with Capacity Modulation
Compressor Quantity / Nominal
HP
TypeShell and Tube
Quantity (2 refrigerant circuits
per condenser)
Water In and Out Copper
Victaulic Connections - Inches
Face Area - Square Feet17.822.226.726.740.140.1
Rows/Fins Per Inch4/114/114/114/114/114/11
Hot Water Coil Face Area Square Feet
Hot Water Coil Rows/Fins Per
Inch
Steam CoilConsult Factory
Electric Heat - KW - 240/3/60
Nominal
Electric Heat - KW - 480/3/60
Nominal
Electric Heat - KW - 600/3/60
Nominal
Face Area - Square Feet49.756.560.360.3
Rows4556
Fins Per Inch (Standard/High Efciency)12/1712/1712/1712/17
Fan TypeAirfoil Plenum Fan (SWSI)
Diameter - Inches/Class - Standard36/Class II 36/Class II 40/Class II 40/Class II
Diameter - Inches/Class - High Capacity
Fan
Fan Motor HP15 - 4015 - 4020 - 5020 - 50
4 Inch Deep - MERV 8 20X20X4 /
24X20X4
4 Inch Deep - MERV 13 20X20X4 /
24X20X4
TypeScroll
Compressor Quantity / Nominal HP
TypeShell and Tube
Quantity (2 refrigerant circuits per
condenser)
Water In and Out Copper Victaulic
Connections - Inches
Face Area - Square Feet49.756.560.360.3
Rows/Fins Per Inch4/114/114/114/11
Hot Water Coil Face Area - Square Feet35.840.643.343.3
Hot Water Coil Rows/Fins Per Inch1/121/121/121/12
Steam CoilConsult Factory
Electric Heat - KW - 240/3/60 Nominal17.5/35.017.5/35.035.0/52.535.0/52.5
Electric Heat - KW - 480/3/60 Nominal17.5/35.017.5/35.035.0/52.535.0/52.5
Electric Heat - KW - 600/3/60 Nominal17.5/35.017.5/35.035.0/52.535.0/52.5
29,80033,90036,10036,100
24,80028,20030,10030,100
19,90022,60024,20024,200
17,40019,80021,20021,200
40/Class II 40/Class IINoneNone
8 / 128 / 128 / 128 / 12
8 / 128 / 128 / 128 / 12
2 - 15 +
2 - 13
2233
3.1253.1253.1253.125
4 - 156 - 136 - 15
20
JOHNSON CONTROLS
FORM 145.05-EG2 (618)
TABLE 7 - REFRIGERANT CHARGE DATA – LSWU060-LSWU105