Johnson Controls LP-FXVMA Series Installation Instructions Manual

FXVMA
Installation Instructions
LP-FXVMAxx-x
Part No. 24-10143-47, Rev. D
Issued April 16, 2009
Supersedes February 4, 2008

Applications

This document covers the mounting and wiring of the FXVMA Variable Air Volume (VAV) Box Controller. For more information about programming, configuring, downloading, and/or commissioning the FXVMA, refer to the FXVMA VAV Box Controller Technical Bulletin
(LIT-12011249).
The FXVMA is fully programmable using FX Builder, or you can select and configure a pre-defined VAV box control application using FX Builder Express.
Various software and accessories are available to assist you during the commissioning of the FXVMA and the VAV box. This includes FX CommPro, which has computer-based downloading and commissioning capabilities; and the Medium User Interface, which has an easy-to-use hardware interface.
The FXVMA includes an embedded communication capability that enables the FXVMA to integrate into an N2 or BACnet® Master-Slave/Token-Passing (MS/TP) (depending on model) network of a building au tomation system.

North American Emissions Compliance

United States

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense.

Canada

This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Figure 1: FXVMA VAV Box Controller
FXVMA Installation Instructions 1

Installation

Observe these guidelines when installing the FXVMA:
Transport the FXVMA in its original container to minimize vibration and shock damage.
Do not drop the FXVMA or subject it to physical shock.

Accessories

Use Table 1 to order accessories.
Table 1: FXVMA Accessories Ordering
Information
Product Code Number
Y64T15-0 Transformer: 120/208/240 VAC Primary
Y65A13-0 Transformer: 120 VAC Primary to
Y65T42-0 Transformer: 120/208/240 VAC Primary
Y65T31-0 Transformer: 120/208/240 VAC Primary
AP-TBK1002-0 2-position screw terminal that plugs into
AP-TBK1003-0 3-position screw terminal that plugs into
Description
to 24 VAC Secondary, 92 VA, Foot Mount, 30 in. Primary Leads and 30 in. Secondary Leads, Class 2
24 VAC Secondary, 40 VA, Foot Mount, 8 in. Primary Leads and 30 in. Secondary Leads, Class 2
to 24 VAC Secondary, 40 VA, Hub Mount, 8 in. Primary Leads and Secondary Screw Terminals, Class 2
to 24 VAC Secondary, 40 VA, Hub Mount, 8 in. Primary Leads and Secondary Screw Terminals, Class 2
spade lugs
spade lugs
2. Make sure the FXVMA base is parallel to the VAV box (perpendicular to the damper shaft). If needed, use a spacer to offset tipping of the FXVMA caused by the shaft bushings.
IMPORTANT: When the air supply to the VAV box is below 10°C (50°F), make sure that any condensation on the VAV box (particularly on the damper shaft) does not enter the electronics. Mou nt the FXVMA vertically above the damper shaft to allow any shaft condensation to fall away from the FXVMA. Additional measures may be required in some installations.
3. Secure the self-piercing No.10 screw through the FXVMA mounting slot with a power screwdriver and 100 mm (4 in.) extension socket; otherwise, use a punch to mark the position of the shoulder washer and then drill a hole into the V AV box using a 3.5 mm (9/64 in.) drill bit.
4. Insert and tighten the mounting screw against the washer.
IMPORTANT: Do not overtighten the screws, or the threads may strip. If you plan to mount to the VAV box, make sure the screws do not interfere with damper blade movement.
5. Locate the damper position using the typical marking on the end of the damper shaft (Figure 2).
FIG:d_shaft
Figure 2: Typical Damper End Shaft Icons

Mounting

To mount the FXVMA:
1. Place the FXVMA in the proper mounting positi on on the damper shaft so that the wiring conn ectio ns are easily accessible.
FXVMA Installation Instructions2
6. Note the direction, Clockwise (CW) or Counterclockwise (CCW), required to close the damper.
7. Grasp the damper shaft firmly with pliers and either manually close the damper for 90° boxes or manually open for 45° or 60° boxes.
8. Push down and hold the Manual Override button, and turn the FXVMA coupler until it contacts the mechanical end-stop at either the fully closed (90° boxes) or fully open (45° and 60° boxes) position.
9. For 90° boxes, rotate the coupler in the direction that the damper closes with the mechanical limit. The open end-stop is automatically set for 90° boxes.
Y o u must provide har d stops for 4 5° and 60° boxe s at both fully closed and fully open damper positions. By installing the FXVMA at the fully open position, the FXVMA provides the open stop for the box. The closed damper seal provides the fully closed stop.
10. Tighten the square coupler bolt to 17 to 21 N·m (150 to 185 lb·in.).
11. Loop the pneumatic tubing to include a trap for condensation. Attach the tubing from t he FXVMA to the VAV box flow pickup. The red tubing is connected to the inlet or high pressure side and the clear tubing is connected to the low pressure side.
12. Push the Manual Override button, and turn the actuator coupling manually to ensure that the actuator can rotate from full closed to full open positions without binding.
13. Complete the mounting by rotating the damper to the full open position.
CAUTION: Risk of Property Damage.
Rotate the damper to the fully open
!
position before starting the air handler. Failure to rotate the damper to the full open position may result in damage to the Variable Air Volume box or ductwork when the air handler is started.

Wiring

To wire the FXVMA:
1. Wire the analog and binary Inputs/Ou tputs (I/Os) to the FXVMA.
2. Wire the Network Room Module (NRM) to the FXVMA.
3. Daisy-chain the N2 or BACnet MS/TP bus to the FXVMA’s Supervisory Link.
4. Connect power wiring to the FXVMA. The channel assignments for the inputs and outputs
vary according to the control application configuration. Obtain the actual I/O channel assignments from FX Builder Express or FX Builder.
The wiring connections for the inputs and outputs vary depending on the FXVMA application.

Universal Input Wiring Details

The FXVMA features one Universal Input (UI) that you can configure to accept either a passive sensor, an active sensor, or a main tained dry contact switch inpu t.
Table 2: FXVMA Universal Input Description
Terminal Label
+15 V Sources 15 VDC power for active
IN 0-10 V Analog Input for active sensors
ICOM Signal common for IN terminal (isolated

Passive Sensor Connection

The UI accepts a 0-600k ohm input signal from a passive (resistive type) sensor. The UI has an internal 12 V, 15k ohm pullup. See Figure 3.
RTD TEMPERATURE
Figure 3: Passive Sensor Connection
Function and Electrical Ratings/ Specifications
devices 35 mA total current
Internal 75k ohm pulldown or 0-600k ohm Analog Input for passive
sensor (resistive temperature sensor) Internal 12 V, 15k ohm pullup or Dry contact Binary Input Internal 12 V, 15k ohm pullup
from all other terminal commons)
FXVMA
+15 IN ICOM
ELEMENT
UNIVERSAL
FIG: PassiveSensor
FXVMA Installation Instructions 3
Loading...
+ 5 hidden pages