Johnson Controls LP-FX2211T-0, FX62 Series, LP-FX2213T-0, FX22 Series, LP-FX6211T-0 Installation Instructions Manual

Figure 1: FX22/FX62 Supervisory Controller

FX22/FX62 Supervisory Controllers

Installation Instructions

LP-FX2211T-0, LP-FX2213T-0, LP-FX6211T-0,
LP-FX6213T-0 LP-FX2221T-0, LP-FX2223T-0
LP-FX6221T-0, LP-FX6223T-0,

Part No. 24-10564-9, Rev. B

Issued June 20, 2014

Supersedes June 21, 2011

Applications

The FX22/FX62 is a Web-based supervisory controller
designed specifically for commercial Heating,
Ventilating, Air Conditioning, and Refrigeration
(HVACR) applications.

The FX22/FX62 manages networks of field controllers
using open communication protocols, such as N2,

ONWORKS®, and BACnet® protocols. The FX22/FX62

L
supports a full set of building automation fe atures, such
as scheduling, alarming, histories, data sharin g, energy
management, totalization, and customized control
routines, which are specifically designed for
commercial facilities.

For information on software installation and
configuration required for a supervisory controller, refer
to the FX Workbench User’s Guide (LIT-12011149).

North American Emissions Compliance

United States

This equipment has been tested and found to
comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
against harmful interference when this equipment is
operated in a commercial environment. This
equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area is
likely to cause harmful interference, in which case
the user is required to correct the interference at his/
her own expense.

Canada

This Class (A) digital apparatus meets all the
requirements of the Canadian Interference-Causing
Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte
toutes les exigences du Règlement sur le matériel
brouilleur du Canada.

FX22/FX62 Supervisory Controllers Installation Instructions 1

Installation

Observe these guidelines when installing the FX22/
FX62:

• Transport the FX22/FX62 i n its original cont ainer to
minimize vibration and shock damage.

• Do not drop the FX22/FX62, or subject it to
physical shock.

Parts Included

Unpack the FX22/FX62. Inspect the contents of the
package for damaged or missing components. If
damaged, notify the appropriate carrier and return any
damaged components for repair or replacement.

Included in this package are the following items:

• The FX22/FX62, with both cover halves fastened.

•This FX22/FX62 Supervisory Controllers

Installation Instructions (Part No. 24-10564-9).

• A hardware bag containing the following items:

• Two 7-position screw terminal blocks, for UIs.

• Three 6-position screw terminal blocks: one for

AOs; one for DOs; one for RS-485/15 V power
to optional remote modules (three RS-485
terminals, three for power).

• One 2-position screw terminal block for

external 12 V Sealed Lead Acid (SLA) battery
(battery not provided).

• For LP-FXn213T-0 model supervisory controllers,
a GSM/GPRS coax-mounted stub antenna and a
SIM card provisioned by the Wyless Group.

Materials and Special Tools Needed

The following materials and tools are typically neede d
for installation:

• #1 Phillips screwdriver: used to remove and
replace cover screws.

• #2 Phillips screwdriver: used to install optional
communications card.

• Small flat-blade screwdriver: used for making
wiring connections to removable screw terminal
plugs.

• To power the FX22/FX62, use either one of the
following:

• Underwriters Laboratories (UL) listed, Class 2,

24 VAC transformer, rated at minimum of
40 VA . Note that a dedicated transformer is
required (a transformer that does not also
power additional equipment).

• 24 VDC power supply, capable of supplying a

minimum of 1.5 A (36 W).

• (Optional) One or two 12 V SLA rechargeable
backup batteries, with wire harness for connecting
to the 2-position connector on the FX22/FX62
Supervisory Controller (sized as required by the
system). See External 12 V Backup Battery
page 19.

on

FX22/FX62 Supervisory Controllers Installation Instructions2

Safety Precautions

!

CAUTION: Risk of Electric Shock.

Disconnect the power supply before
making electrical connections to avoid
electric shock.

IMPORTANT: Reverse polarity installation of the
cell or the battery in the end product must be
avoided.

Mise En Garde: Risque de décharge
électrique. Débrancher l'alimentation

avant de réaliser tout raccordement
électrique afin d'éviter tout risque de
décharge électrique.

IMPORTANT: Use copper conductors only. Make
all wiring in accordance with local, national, and
regional regulations. Do not exceed the FX22/FX62
Supervisory Controller’s electrical ratings.

IMPORTANT: To reduce the risk of fire or electrical
shock, install in a controlled environment relatively
free of contaminants.

IMPORTANT: Use this FX22/FX62 Supervisory
Controller only as an operating control. Where
failure or malfunction of the FX22/FX62 could lead
to personal injury or property damage to the
controlled equipment or other property, additional
precautions must be designed into the control
system. Incorporate and maintain other devices,
such as supervisory or alarm systems or safety or
limit controls, intended to warn of or protect against
failure or malfunction of the FX22/FX62.

NiMH Battery Precautions

IMPORTANT: Overcharging, short circuiting,
reverse charging, mutilation, or incineration of the
cells and the batteries must be avoided to prevent
one or more of the following occurrences: Release
of toxic materials, release of hydrogen and/or
oxygen gas, rise in surface temperature.

IMPORTANT: If a cell or battery has leaked or
vented, replace it immediately using protective
gloves.

IMPORTANT: If and when necessary , these cells or
batteries must be replaced with identical new ones
from the same manufacturer. If a cell or a battery to
be replaced is connected with other cells or batteries
in series, it is recommended that the other cells or
batteries be replaced with new ones at the same
time.

Static Discharge Precautions

Static charges produce voltages high enough to
damage electronic components. The microprocessors
and associated circuitry within the FX22/FX62 is
sensitive to static discharge.

IMPORTANT: Work in a static free area. Discharge
any static electricity you may have accumulated.
Discharge static electricity by touching a known,
securely grounded object. Do not handle the Printed
Circuit Board (PCB) without proper protection
against static discharge. Use a wrist strap when
handling PCBs. Secure the wrist strap clamp to
earth ground.

Accessories

Standard accessories for the FX22/FX62 are listed in
Table 1. See About Option Cards
information on custom option cards.

Table 1: Standard Accessories for FX22/FX62

Supervisory Controllers

Part Number Description

LP-FXGPRSE-0 6.56 ft (2 m) SMA-type coax

extension cable, with mounting
bracket. See Figure 8 and Figure 9.

LP-KITFX2DB-0 Adapter, RJ-45 to DB-9 null modem,

for onboard RS-232 serial port to
connect to DTE device.

on page 10 for

Mounting

Perform these actions before mounting the FX22/FX62
Supervisory Controller:

• Remove any wiring knockouts needed. See Locate
and Remove the Chassis Knockouts on page 6.

• Install the SIM card for the integral GPRS modem
(if applicable). See Insert the SIM Card and Attach
the GPRS Antenna on page 7.

• Install any option card (if applicable). See About
Option Cards on page 10.

Mount the FX22/FX62 Supervisory Controller in a
location that allows clearance for wiring, servicing, and
removal of covers.

FX22/FX62 Supervisory Controllers Installation Instructions 3

For proper cooling, mount the FX22/FX62 Supervisory

Figure 2: FX22/FX62 Mounting Dimensions,

in. (mm)

Controller vertically, with the two screw mounting tabs
at the bottom of the unit. It is not necessary to remove
the covers before mounting.

Location Considerations

This product is intended for indoor use only. Do not
expose the FX22/FX62 Supervisory Controller to
ambient conditions outside the range of 0 to 50°C
(32 to 122°F), or relative humidity outside the range of
5 to 90% at 25°C (77°F), noncondensing.

If mounting inside an enclosure, the enclosure should
be designed to keep the FX22/FX62 Supervisory
Controller within its required operating range
considering a 20-watt dissipation by the FX22/FX62
Supervisory Controller, plus dissipation from any other
devices installed in the same enclosure. Maintaining
the proper operating ambient conditions is especially
important if the FX22/FX62 Supervisory Controller is
mounted inside an enclosure with other heat-producing
equipment.

Do not mount the FX22/FX62 Supervisory Controller:

• in an area where excessive moisture, corrosive
fumes, or explosive vapors are present.

2. Position the FX22/FX62 Supervisory Controller
over the screw, so the screw head enters the
keyhole slot in the back of the supervisory
controller. Press the supervisory controller against
the wall, and slide the supervisory controller down
so the screw is captured by the slot (see 2b in
Figure 3).

3. Level the unit, and install a screw into each of the
two lower mounting tabs (see 3 in Figure 3).

• where vibration or shock is likely to occur.

• in a location subject to electrical noise. This
includes the proximity of large electrical
contractors, electrical machinery, welding
equipment, spark igniters, and variable frequency
drives.

Physical Mounting

For proper cooling, mount the FX22/FX62 Supervisory
Controller vertically, with the two screw mounting tabs
at the bottom of the unit. It it not necessary to remove
the covers before mounting.

Dimensions of the rear keyhole slot and lower
mounting tabs are shown in Figure 2 and Figure 3,
along with a step-by-step wall-mounting proced ur e .

Install one panhead screw (intended for the rear
keyhole slot) into the wall first, then hang the
supervisory controller on that screw. Then use screws
in the two lower tabs to secure the supervisory
controller to the wall (see Figure 2 and Figure 3).

1. For the rear center keyhole slot, install a pan head
screw into the wall. Do not tighten completely—
leave the back of the screw head about 3/32 in.
(2.4 mm) from the wall (see 1b in Figure 3).

FX22/FX62 Supervisory Controllers Installation Instructions4

See Figure 4 and Figure 5 for locations of the screws

Figure 3: FX22/FX62 Mounting Points

!

Figure 4: Remove the Right Cover

that secure each of the two covers.

CAUTION: Risk of Electric Shock.

Disconnect the power supply before
making electrical connections to avoid
electric shock.

Mise En Garde: Risque de décharge
électrique. Débrancher l'alimentation

avant de réaliser tout raccordement
électrique afin d'éviter tout risque de
décharge électrique.

IMPORTANT: Remove 24 V power before
removing power wiring shield, or before removing
the left cover.

Remove the Right Cover

1. Use a #1 Phillips screwdriver to remove the two
screws in the right cover as shown in Figure 4.

2. Carefully set the screws aside to reuse.

3. Slide the right cover towards the right to disengage
from the supervisory controller.

Removing and Replacing the Covers

The FX22/FX62 has two plastic covers; each cover is
secured by two #1 Phillips head screws:

• Right cover — Must be removed first; prov ide s
access to all wiring terminals (supervisory
controller and I/O wiring).

• Left cover — Remove only to install a SIM card (if a
model with GPRS modem), install an option card,
or to replace the supervisory controller’s NiMH
battery pack.

4. Lift the right cover away from the supervisory
controller, a nd set aside. Replace the right cover by
reversing this procedure.

FX22/FX62 Supervisory Controllers Installation Instructions 5

Remove the Left Cover

1. Remove the right cover first.

2. Use a #1 Phillips screwdriver to remove the two

Figure 5: Remove the Left Cover

Figure 6: Chassis Knockout Locations

screws as shown in Figure 5.

3. Carefully set the screws aside to reuse.

4. Lift the left cover away from the supervisory
controller, and set aside. Replace by reversing this
procedure.

Locate and Remove the Chassis Knockouts

The FX22/FX62 has six wiring knockouts on the back
of the plastic chassis (see Figure 6):

• Five round knockouts for general wiring of
supervisory controller terminals and I/O points
(0.945 in. [24 mm] diameter).

• One oval knockout for wiring 24 V input power and
ground (0.46 in. x 1.25 in. [31.7 mm x 11.7 mm]).

Note: In addition to the chassis knockouts, there are
two wiring holes for general wiring, 0.845 in.
(21.5 mm). One hole is on the top, and one hole is on
the bottom. The top hole has an associated U-shaped
knockout on top of the right cover . An additional wiring
hole is at the bottom, 0.865 in. (22 mm ), av aila ble for
wiring 24 V input power and ground. Usage of wiring
knockouts and holes vary depending on your
installation.

Remove the appropriate knockouts, as needed, before
mounting to the wall. Note that the shielded 24 V power
input wiring area has a hole on the bottom side, as well
as an oval-shaped knockout on the rear of the chassis.
If necessary, install any conduit or cable clamps to the
knockout holes.

FX22/FX62 Supervisory Controllers Installation Instructions6

To remove a rear knockout:

1. Hold the supervisory controller with its knockout
side on a flat work surface (see 1a in Figure 7).

2. From the back, wedge a straight-blade screwdriver
into the knockout edge and pry open the knocko ut
(see 1b in Figure 7).

3. Remove the right-side cover (see Removing and

Figure 7: Remove Chassis Knockouts

Figure 8: Insert SIM Card

Replacing the Covers on page 5). Press up each
opened knockout with your finger and thumb
(see 2 in Figure 7), then twist and remove.

Note: FX22/FX62 ordered without th e integral GPRS
modem do not have the circuit board with the SIM card
socket installed in the supervisory controller. In this
case, the small circuit board in the included hardware
bag is not used. If the small circuit board is not used,
you may safely discard the board and skip the rest of
this section.

Note: The lower antenna jack is for the integr al GPRS
modem, where the antenna attaches using a standard
SubMiniature version A (SMA) coax connector. The
GPRS antenna is not interchangeable with the upper
antenna jack (future use), which uses a reverse polarity
SMA connector.

1. Remove both covers (see Removing and
Replacing the Covers on page 5).

2. Locate the SIM card socket near the upper left
corner of the supervisory controller, above the
LEDs (Figure 8).

3. Orient the SIM card with its angled corner up, foil
connectors facing the socket, writing side towards
the metal shield (as shown in Figure 8), and slide
the card down into the socket connector.

4. Replace the left cover, then the right cover (see

Removing and Replacing the Covers

on page 5).

Insert the SIM Card and Attach the GPRS Antenna

For FX22/FX62 ordered with the integral GPRS
modem, you must insert a SIM card in its SIM card
socket for GPRS operation. You must remove both
covers to access the socket. Insert the SIM card before
mounting the supervisory controller.

For information on configuring and installing the GPRS
modem, refer to the FX GPRS Modem Technical

Bulletin (LIT-12011639) and the FX GPRS Modem
Installation Instructions (Part No. 24-10564-25 ).

5. Insert the GPRS antenna into the SMA coax jack
on the left side (lower jack) and finger tighten the
knurled nut (Figure 9).

FX22/FX62 Supervisory Controllers Installation Instructions 7

Note: You can order an optional GPRS antenna

Figure 9: Attach GPRS Antenna

extension kit (LP-FXGPRSE-0, includes cable and
antenna bracket) that allows you to mount the GPRS
antenna up to 6.5 ft (2 m) away from the supervisory
controller.

FX22/FX62 Supervisory Controllers Installation Instructions8

Board Layout

Figure 10: FX22/FX62 Supervisory Controller Board Layout

Figure 10 shows the location of the option card slot,
LEDs, I/O terminals, communications ports, and other
supervisory controller features. For a side view of
communications ports and other features, see
Figure 19.

FX22/FX62 Supervisory Controllers Installation Instructions 9

About Expansion Options

The FX22/FX62 provides for field-installabl e expansion
with these options:

• Option card—Install the options card on
connectors inside the supervisory controller’s base
unit. See About Option Cards

• Remote I/O modules—Remote I/O modules are
wired to the supervisory controller’s 6-pin RS-485/
Power connector. See About Remote I/O Modules

on page 10.

About Option Cards

The FX22/FX62 has one available option slot to accept
a custom option card, from among the FX22/FX62
Series options cards (30-pin, 2-row connector). See
Figure 10. We recommend you install an option card
before mounting the controller . See Inst alling an Option
Card on page 11.

See Table 2 for a list of supported models of
communications option cards for the FX22/FX62.

on page 11.

Table 2: FX22/FX62 Supervisory Controller Option Cards

Order Codes Description Notes

LP-FXLONFTT-1 FTT-10A LONWORKS adapter with a

2-position removable screw-terminal
connector plug.

LP-FXRS485-0 Dual, optically-isolated, RS-485 adapter

with two 3-position removable
screw-terminal connector plugs.

LP-FXRS232-0 Single port RS-232 adapter, with a

DB-9M connector. Uses its own onboard
Universal Asynchronous Receiver/
Transmitter (UART). Supports baud
rates up to 115,200.

LP-FXMDM-0 56 Kbps Auto-dial/Auto-answer Modem

with one RJ-11 connector for phone line.
Note: This option is not supported if the

supervisory controller has the integral
GPRS modem.

LP-FXGPRSU-0 GSM cellular modem card using GPRS

with onboard socket for SIM card, and a
Wyless™ SIM. Kit includes a coax cable
and an external antenna with bracket.

Note: This option is not supported if the
unit has the integral GPRS modem.

LP-FXWTC-0 Wireless TEC Option Card includes

option card, mounting bracket, and
direct-mount antenna.

LP-FXSED-0 Sedona Framework™ option card with

both wireless IPv6 over LoW Power
Wireless Area Networks (6LoWPAN)
and wired RS-485 port, based on the
Jennic JN5139 wireless microcontroller.
Includes stub antenna.

Port operates in the hosted station as LON1.

Ports operate in the hosted station as COM7 and COM8.

Port operates in the hosted station as COM7.

Operates as COM1. This disables the RS-232 base serial
port (RJ-45 connector) on the FX22/FX62 Supervisory
Controller during normal operation.

Note: If the dialup modem option card (LP-FXMDM-0) is
installed, and the mode jumper (see Figure 10) is put in
Serial Shell position, the supervisory controller ’s base
RS-232 port becomes active immediately following a reboot.
This allows an RS-232 connection to the serial shell for
debugging purposes. T o re-enable the modem, you must put
the mode jumper back in the Normal position, and reboot the
supervisory controller.

In general, we recommend that you order a LP-FX2213T-0
or LP-FX6213T-0 with the onboard GPRS modem over
installing this GPRS modem option card kit.

Operates as COM1, thus disabling the internal RS-232 port.
You may need a TEC20-RA-1, remote antenna.

Port operates in the hosted station as COM7.

FX22/FX62 Supervisory Controllers Installation Instructions10

Installing an Option Card

For complete details, see the mounting and wiring
instructions document that accompany the specific
option card. The following procedure provides a basic
set of steps.

IMPORTANT: Power to the supervisory controller
must be OFF, and all LEDs not illuminated when
installing or removing an option card, or else
damage occurs. Be sure to properly align pins when
plugging an option card into the connector.

1. Remove power from the supervisory controller and
wait for all LEDs to turn off.

2. Remove both covers. See Removing and
Replacing the Covers on page 5.

3. Locate and remove the blanking plate for the
option slot (see Figure 10). Retain the blanking
plate in case you remove the option card at a later
date.

4. Carefully insert the pins of th e op tio n ca rd into the
socket headers of the option card slot. Be sure the
mounting holes on the option board line up with the
standoffs on the base board. Press the option card
into the option slot until the card is completely
seated.

5. Place the custom end plate that came with th e
option card over the connector(s) of the option
card.

6. With the mounting holes aligned with the st andoff s,
place the two screws through the end plate, and
into the standoffs on the supervisory controller’s
base board. Use a screwdriver to hand tighten
these screws.

7. Replace both covers on the supervisory controller.

About Remote I/O Modules

The FX22/FX62 has an integral 6-pin connector to
support remote I/O modules. The connector provides
both 15 VDC power and RS-485 communications to
modules on a connected trunk, and is located below
the 6-position Digital Output I/O connector (see
Figure 10).

Each remote I/O module has a DIN-mount ba se, and
provides two 6-pin connectors that allow you to chain
multiple modules together into one assembly. See
Table 3 for a list of currently available modules.

Note: The maximum number of FXRIO16 modules
supported by the FX22/FX62 are:

• FX22—3 maximum FXRIO16 modules

• FX62—15 maximum FXRIO16 modules
Note: The actual maximum number of supported

FXRIO16 modules may be less, as resource usage
varies with each application database.

For more information on installing remote I/O modules,
refer to the FX RIO16 Input/Output Module Installation

Instructions (Part No. 24-10564-41).

Table 3: Remote I/O Modules Compatible with the FX22/FX62 Supervisory Controllers

Model Description Point Types

LP-FXRIO16-0 Remote I/O RS-485 Module

DIN-mountable RS-485 comm
module that provides 16 points I/O.

Provides the following I/O points:

• 8 - Universal Inputs (UIs).

• 4 - Digital Outputs (DOs), Single-Pole, Single-Throw (SPST)
relay type.

• 4 - Analog Outputs (AOs), 0–10 VDC type.
Wiring is covered in a separate document. Refer to the

FX RIO16 Input/Output Module Installation Instructions
(Part No. 24-10564-41).

FX22/FX62 Supervisory Controllers Installation Instructions 11

Wiring

!

See Figure 10 to locate connectors and other
components on the supervisory controller.

Make connections to the supervisory controller in the
following order .

1. Install any option card (L
RS-232) in the available option card slot. See

Installing an Option Card

procedures. For complete details, refer to the
specific documentation that accompanied the
option card.

2. If applicable, insert the SIM card for the
supervisory controller’s GPRS modem, and attach
the GPRS antenna, if not already attached (see

Insert the SIM Card and Attach the GPRS An tenna

on page 7).

3. Mount the supervisory controller and wire earth
ground and 24 V power (circuit de-energized). See

Earth Ground and 24 V Input Power

4. Wire I/O points to the supervisory controller’s I/O
terminals and earth ground terminal strip (for cable
shield wires). See I/O Wiring

5. Connect communications cables. See

Communications Wiring

communication ports. For ports on any installed
option board (L
modem), see the specific mounting and wiring
guide for any additional details.

6. Apply power to the unit. See Powerup and Initial
Checkout on page 20.

ONWORKS, RS-485, RS-232,

Earth Ground and 24 V Input Power

After mounting the supervisory controller, wire earth
ground and 24 VAC or 24 VDC to the terminals under
the power input shield.

ONWORKS, RS-485,

on page 11 for general

on page 12.

on page 13.

on page 16 for

Note: If powering from a 24 V transformer, do not
power any other equipment with the transformer. Doing
so may cause conducted noise problems. Also, do not
ground either side of the transformer’s 24 V secondary.

CAUTION: Risk of Electric Shock.

Disconnect the power supply before
making electrical connections to avoid
electric shock.

Mise En Garde: Risque de décharge
électrique. Débrancher l'alimentation

avant de réaliser tout raccordement
électrique afin d'éviter tout risque de
décharge électrique.

Note: This device has no poweron switch. See

Powerup and Initial Checkout

1. If not already removed, remove the right cover . See

Removing and Replacing the Covers

2. Remove the shield over the 3-position terminal
block (see Figure 1 1, lef t side) and carefully set the
shield aside.

3. Route 24 V power and ground wiring through the
rear (oval) knockout, or through the hole directly
below the 3-position terminal block.

a. Wire nearby earth ground to the G (ground)

terminal, using 14 AWG or larger wire.

b. Wire 24 V power to the N (neutral) and L (line)

terminals.

4. Replace the shield over the 3-position terminal
block. If wiring is through the back oval knockout,
install an end plug into the hole below the terminal
block.

5. Replace the right cover when finished with all
wiring.

on page 20.

on page 5.

FX22/FX62 Supervisory Controllers Installation Instructions12

Note: After connecting earth ground to the G

Figure 11: Earth Ground and 24 V Input Power Wiring

Figure 12: I/O Terminal Locations

terminal, earth ground is available on the
10-position grounding terminal strip, located near
the top of the wiring area (see Figure 10). Use this
10-position strip for terminating the shield (drain)
wire on shielded cables that connect I/O sensors
and remote communications ports.

I/O Wiring

The FX22/FX62 has 16 on-board I/O points that
include:

• Eight Universal Inputs that support analog inputs
(temperature, resistance , voltage, a nd current) an d
digital inputs (contact closure, pulse count).

• Eight Outputs that include:

• four analog outputs (0–10 VDC)

• four relay digital outputs (24 VAC/VDC, 0.5 A
maximum)

See Figure 12 for location of I/O terminals.

Inputs

Each of the eight Universal Inputs (UIs) can support

FX22/FX62 Supervisory Controllers Installation Instructions 13

any one of the following input types:

• Type-3 10k ohm Thermistor (also see the Important

Figure 13: Thermistor Sensor Wiring

Figure 14: 0–10 VDC Sensor Wiring

Figure 15: 4 to 20 mA Sensor Wiring

statement for Resistive 0—100k Ohms

)

• Resistive 0–100k ohms

• 0–10 VDC

• 4–20 mA

• Binary Input (BI) (Contacts or Pulse)

Thermistor

Inputs support 10k Thermistor temperature sensors.
Input accuracy is ±1% of span. By default, conversion
is for a standard Type 3 thermistor sensor, with a
sensor range of -10 to 135°F (23.3 to 57.2°C). Use a
conversion type of Tabular Thermistor to specify a
different thermistor response curve, by importing a
thermistor curve .xml file. Currently, the kitIo module
contains an xml folder with thermistor curves for
various thermistor temperature sensors. You can also
edit and export (for reuse) customized thermistor curve

xml files. Refer to the Niagara

AX

NRIO Guide for details

(in the docs folder in FX Workbench).
Figure 13 shows the wiring diagram for a Thermistor

sensor.

0–10 VDC

Inputs support self-powered 0–10 VDC sensors. Input
impedance is greater than 5k ohms. 0–10 V accuracy
is ±2% of span, without user calibration. Figure 14
shows the wiring diagram for a 0–10 VDC sensor.

4–20 mA

Inputs support self-powered or supervisory
controller-powered 4–20 mA sensors. The input
requires an external 499-ohm resistor for current input
(four resistors are supplied). For supervisory
controller-powered sensors, the supervisory
controller’s two V+ terminals supply 24 VDC, at up to
80 mA combined. Input accuracy is ±2% of span,
without user calibration.

Resistive 0—100k Ohms

Inputs can read a resistive signal within a ra nge fro m 0
to 100,000 ohms. Wiring is the same as shown for a
Thermistor temperature sensor (Figure 13). Resistive
signals require a ResistiveInputPoint.

IMPORTANT: UI inputs provide optimum
resistive-to-temperature resolution in the 10k ohm
range. For a sensor with a range far from 10k ohms
(such as a 100-ohm or 1000-ohm sensor), reso lution
is unusable. To successfully use such a sensor,
install a transmitter that produces a VDC or mA
signal, and then wire the transmitter to the UI
according to the 0–10 VDC or 4–20 mA instructions.

Figure 15 shows wiring used for a 4–20 mA
self-powered sensor (top) and a 2-wire supervisory
controller-powered sensor (bottom).

Note: A 4–20 mA sensor requires a
Vo ltageInputPoint, using conversion type 500 Ohm
Shunt, and secondary conversion type Linear.

FX22/FX62 Supervisory Controllers Installation Instructions14

Binary Input

Figure 16: Binary Input Wiring

!

Figure 17: Analog Output Wiring

Inputs support both pulse contacts and normal dry
(equipment status) contacts.

• Pulse contacts may have a Change of State
(COS) frequency of up to 20 Hz with a 50% duty
cycle.

Note: Minimum dwell time must be > 25 ms.
(Contacts must remain open at least 25 ms and be
closed at least 25 ms.)

• Standard Dry cont a ct s must have a 1 Hz (or less)
COS frequency, with minimum dwell time > 500
ms. (Contacts must remain open at least 500 ms
and be closed at least 500 ms.)

Note: Both types of dry contacts support 3.3 VDC
open circuits or 330 µA short circuit current.

Figure 16 shows the wiring diagram for binary input
wiring.

• For a pulse contact, use the CounterInputPoint in
the station database.

• For other dry contacts, use the
BooleanInputPoint.

Analog Outputs

Analog Outputs (AOs) are referenced by the terminals
labeled An and GND (ground). Each AO can supply a
maximum of 4 mA over the entire 0 to 10 VDC range.
The minimum input impedance of a device controlled
by an AO must be greater than 2,500 ohms. Ty pical
wiring for an AO is shown in Figure 17.

For each AO, use VoltageOutputWritable in the
station database.

Relay Outputs

Each relay output is rated at 24 VAC or VDC at 0.5 A.
Relay outputs have Metal Oxide Varistor (MOV)
suppressors to support inductive type loads such as
heavy duty relay coils.

Outputs

The FX22/FX62 has four 0–10 V Analog Outputs and
four digital Relay Outputs. See Figure 12 for location of
the output terminals.

CAUTION: Risk of Property Damage.

Ensure that the power source conforms
to the requirements of the equipment.
Failure to use a correct power source
may result in permanent damage to the
equipment.

Mise En Garde: Risque de dégâts
matériels. Ne pas mettre le système

sous tension avant d'avoir vérifié tous les
raccords de câblage. Des fils formant un
court-circuit ou connectés de façon
incorrecte risquent d'endommager
irrémédiablement l'équipement.

IMPORTANT: Relays are not rated for AC mains
(line level) powered loads—instead, 24 V at 0.5 A is
the maximum. Use an external 24 V transformer or a
24 VDC power supply to power loads.

FX22/FX62 Supervisory Controllers Installation Instructions 15

Use a RelayOutputWritable in the station for each

Figure 18: Relay Output Wiring

output. Figure 18 shows an example Relay Output
wiring diagram.

Note: The two common DO terminals (2C1, 3C4) are
isolated from each other. This is useful when loads 1
and 2 are powered from a different circuit/source than
loads 3 and 4.

An LED status indicator for each relay output (K1–K4)
is visible on the left cover , and also on the board. Und er
normal operation, an On status indicates that the load
is powered. See About LEDs

on page 21 for more

details.

Nrio16Module (Software) Representation

In the station interface to the LP-FX22xx and LP­FX62xx, the FX22/FX62 supervisory controller’s
onboard I/O is modeled in the stat ion’s M2mIoNetwork
(copied from the nrio palette), under a child

Nrio16Module device level component. This
Nrio16Module has a default name of LocalIo16.

If there are no remote I/O modules (LP-FXRIO16-0),
this is the only Nrio network needed in the station.

The M2mIoNetwork has a fixed Port Name property of
COM3, and a Trunk property of 1.

If any remote I/O modules are connected to the
FX22/FX62 RS-485 port, the station needs an
additional NrioNetwork, with a Port Name property of
COM2, and Trunk property of 2. For more details, refer

to the Niagara
Workbench). For wiring details, see Wiring to Remote I/
O Modules on page 19. Note that a maximum of three
LP-FXRIO16-0 modules is recommended, due to
platform resource considerations.

AX

NRIO Guide (in the docs folder in FX

After remote I/O modules are discovered and added to
the station under this separate NrioNetwork (each one
as an Nrio16Module), the serial status LEDs for the
supervisory controller’s RS-485 port (S2TX, S2RX)
continually flash, reflecting polling activity. See About
LEDs on page 21 for more details. Also, the STATUS
LED on each remote I/O module lights solid green.

Note: Any time a remote I/O module’s status LED is
not lit solid green, all of its outputs are in failsafe state
(all relay outputs OFF, and all AOs are at a 0-volt level).
Blinking of a remote I/O module’s status LED occurs for
two reasons, shown at different rates:

• Rapid flash (low duty cycle), meaning the unit is
unconfigured. Discovery and addition to the station
database is required.

• Equal time on and off (50% duty cycle), meaning
the unit is configured, but currently offline with the
FX22/FX62. Check RS-485 wiring between the
controller and remote I/O module.

For both local and remote I/O, each input or output
used requires a special Niagara Remote Input/Output
(Nrio) point to be added in the station database. These
components act as the station interface to the physical
I/O points. The Nrio points you need for each input or
output type are noted in previous wiring se ctio ns in
boldface.

For Nrio software details, see the Niagara

AX

NRIO

Guide in Workbench online Help, or the PDF in the

docs folder in FX Workbench.

Communications Wiring

Communications ports on the supervisory controllers
are on the edge of the supervisory controller board,
accessible with the right cover removed (Figure 19).
Communications port types include:

• Ethernet

•Serial

Note: Prior to connecting cables, provide strain relief
to prevent damage to the supervisory controller.

Ethernet

Two female 10/100 mega bits per second (Mbps)
Ethernet connections are provided on the supervisory
controller. These Ethernet connections are RJ-45
connectors labeled PRI and SEC. Use a standard
Ethernet patch cable for connecting to a hub or
Ethernet switch.

FX22/FX62 Supervisory Controllers Installation Instructions16

The supervisory controller’s factory default Internet
Protocol (IP) address for PRI (LAN1) is 192.168.1.149,
and the subnet mask is 255.255.255.0.

By default, SEC (LAN2) on the supervisory controller is

Figure 19: Communications Wiring

(Right Side Cover Removed)

disabled.

IMPORTANT: Typica lly, you only use PRI (primary
port), unless you have a specific application for
isolating a driver’s network traffic to a separate LAN,
using SEC. Do not use SEC as the primary port.

Serial

There are two RS serial ports on the FX22/FX62 base
board. Each has a UART capable of operation up to
115,200 baud.

• An RS-232 port uses an RJ-45 socket connector,
and operates as COM1.

• An isolated RS-485 port is on three terminals of a
6-position screw-terminal connector, and operates
as COM2 (by default).

Note: An additional serial port may be added with an
option card in Option Slot 1, such as an LP-FXRS232-0
card (port operates as COM7) or LP-FXRS485-0. This
option adds two serial ports, which operate in the
supervisory controller as COM7 and COM8.

Note: If a dialup modem option card (LP-FXMDM-0) is
installed in the FX22/FX62, the onbo ard RS-232 por t is
disabled, and the modem operates as COM1. This
option card is not supported if the FX22/FX62 is
equipped with the onboard GPRS modem.

RS-232

You can make RS-232 serial port connections to the
female (socket) RJ-45 connectors using an
8-conductor flat silver satin stranded cable with
standard male (plug) RJ-45 connectors. Connect the
flat satin cable (maximum distance 50 ft [15.24 m])
through the enclosure knockout nearest the port. This
straight-through cable is then connected to a
socket-to-socket type RJ-45-to-DB-9 adapter.

The supervisory controller is a serial Data Terminal
Equipment (DTE) device; another DTE device (a
computer, for example) requires a null modem adapter
(LP-KITFX2DB-0, optional item). If connecting the
supervisory controller to a Data Circuit Terminating
Equipment (DCE) device (a modem, for example), you
can use a straight through adapter. Table 4 provides
pinouts for both types of RJ-45 to DB-9 adapters.

Note: Silver satin cable is not standard Ethernet
Unshielded Twisted Pair (UTP) cable, in which the
pairs are twisted around each other. The twisting of the
pairs may cause undesirable effects on serial
communications; therefore, we recommend the use of
flat silver satin cable instead. Flat silver satin cable is
unshielded. If installing flat silver satin cable in a noisy
electrical environment, run the cable through conduit.

Note: If you need a temporary serial shell connection
from your computer to the supervisory controller, and
you have the necessary RJ-45 to DB-9 null modem
adapter (LP-KITFX2DB-0), but you have no silver satin
cable, you can substitute an ordinary Ethernet patch
cable. However, using silver satin cable is
recommended for any permanent RS-232 connection.

FX22/FX62 Supervisory Controllers Installation Instructions 17

Note: If the supervisory controller reboots with the
mode jumper in the Serial Shell position (see
Figure 10), the RS-232 port provides system shell
access. If a dialup modem option card (LP-FXMDM-0)
is installed, this modem is disabled during this serial
shell access. LP-FXMDM-0 operation resumes on ly
after putting the mode jumper back to the Normal
position, and then rebooting the supervisory controller.

Table 4: RJ-45 to DB-9 Adapter Pinouts

RJ-45 and DB-9 Pinout
References

Type of Adapter RJ-45

Socket
Pin

RJ-45 Socket (female) Null Modem

(for connecting to
another DTE device)

Part number
LP-KITFX2DB-0

DB-9 Socket (female) Straight through

(for connecting to a
DCE device)

5 DCD Data carrier detect 1
3 TXD Transmit data 2
6 RXD Receive data 3
8 DSR Data set ready 4
4 GND Ground 5
1 DTR Data terminal ready 6
7 CTS Clear to send 7
2 RTS Request to send 8
— not used on the supervisory controller 9
5 DCD Data carrier detect 1
6 RXD Receive data 2
3 TXD Transmit data 3
1 DTR Data terminal ready 4
4 GND Ground 5
8 DSR Data set ready 6
2 RTS Request to send 7
7 CTS Clear to send 8
— not used on the supervisory controller 9

Signal DB-9

Socket
Pin

RS-485

An RS-485, optically isolated port is available on three
pins of a 6-position connector, and operates by default
as COM2. As shown in Figure 19, the screw terminals
are minus (–), plus (+), and shield. Wire in a continuous
multidrop fashion to other RS-485 devices, meaning
minus-to-minus, plus-to-plus, and shield-to-shield.
Connect the shield-to-earth ground at one end only,
such as at the FX22/FX62 Supervisory Controller. For
wiring to one or more remote I/O modules
(LP-FXRIO16-0), see Wiring to Remote I/O Modules

on

page 19.

FX22/FX62 Supervisory Controllers Installation Instructions18

External 12 V Backup Battery

Figure 20: External 12 V Battery Backup

Figure 21: Wiring to Remote I/O Modules

The FX22/FX62 Supervisory Controller provides a
2-position connector for support of an external 12 V
Sealed Lead Acid (SLA) rechargable battery. Usage is
optional. For more details, see

Battery Backup

on page 21.

Wiring to Remote I/O Modules

Wiring to remote I/O modules (LP-FXRIO16-0) typically
provides both 15 VDC power and 12 V battery backup
to the modules, along with RS-485 communications
(Figure 21).

Setup and Adjustments

Default Communication and Login Properties

The new FX22/FX62 is preconfigured with default

FX22/FX62 Supervisory Controllers Installation Instructions 19

properties as defined in Table 5.

Table 5: FX70 Default Properties

Name Default Property

Internet Protocol (IP)
Address

Subnet Mask 255.255.255.0
Default Gateway 192.168.1.1
Remote User Name jci
Remote Password explorer

192.168.1.149

Operation

!

Powerup and Initial Checkout

Complete all mounting and wiring procedures (I/O
Wiring, Communications Wiring, External 12 V Backup
Battery, Wiring to Remote I/O Modules), then perform
the following:

• Apply power.

• Check status LEDs.
Note: Also see About the Backup Batteries

20.

Apply Power

CAUTION: Risk of Property Damage.

Do not apply power to the system before
checking all wiring connections. Short
circuited or improperly connected wires
may result in permanent damage to the
equipment.

Mise En Garde: Risque de dégâts
matériels. Ne pas mettre le système

sous tension avant d'avoir vérifié tous les
raccords de câblage. Des fils formant un
court-circuit ou connectés de façon
incorrecte risquent d'endommager
irrémédiablement l'équipement.

IMPORTANT: The FX22/FX62 Supervisory
Controllers do not include an on/off switch. To apply
power, energize the 24 V AC transformer (or 24 VDC
power supply) wired to its 3-position power input
terminals.

If remote I/O modules are wired to the unit, they are
also typically powered by the controller as well.

Check the Status LEDs

See Figure 22 for a description of the status LEDs.
When power is applied, the green STATUS LED lights

(top LED). The STATUS LED indicates that the system
is OK and that power is applied. Once the supervisory
controller boots, the yellow BEAT (heartbeat) LED
begins a steady blink, with a typical rate of about once
per second (1 Hz). The BEAT LED begins blinking
within 30 seconds after power is applied.

on page

If after applying power , and th e STATUS LED goes out,
or if the yellow BEA T LED comes on (steady) and st ays
lit longer than 2 minutes, contact your technical support
representative for assistance. See About LEDs
page 21 for more information about the LEDs.

on

About the Backup Batteries

The FX22/FX62 can have two different backup
batteries:

• The standard onboard NiMH battery pack.

• An optional, external, sealed lead acid
rechargeable backup battery (or batteries).

For continuous system operation during loss of primary
AC power (unless power is lost for only a few seco nds),
both backup batteries should be installed. Station
alarms are generated if either battery is uncharged or
unable to hold a sufficient charge, as well as wh enever
primary power is lost. Always investigate any alarm
related to backup batteries.

NiMH Battery Pack
Note: See the NiMH Battery Precautions

A custom 10-cell NiMH battery pack is mounted inside
the FX22/FX62, under the cover, on top of a metal
shield plate (see Figure 2). This battery allows the
supervisory controller to continue station operation
(only) through very short power interruptions (a few
seconds in duration). If a longer outage occurs, the
NiMH battery provides enough run time for the
supervisory controller to backup data, and then
shutdown. T ypically, this process takes about 1 minute.
Shutdown occurs automatically, after data is backed up
to the onboard flash memory.

Upon startup (boot), a test of the NiMH battery is
performed. A system alarm is generated if the NiMH
battery voltage level is found to be bad. A charge is
also initiated upon startup, which last s from 3 hours
minimum, and up to 18 hours if the battery is
completely discharged.

During this NiMH battery charge period, neither the
NiMH battery or the external backup battery (if
installed) is tested. After the startup NiMH charge
period, a periodic test occurs of the NiMH battery (and
the backup battery, if the supervisory controller
platform is so configured). The appropriate battery
alarm is generated if either battery is found to be bad.

Note: If the last NiMH battery test was bad, upon loss
of primary power, the FX22/FX62 performs an
immediate shutdown, backing up data and powe ring off
(including attached expansion modules).

on page 22.

FX22/FX62 Supervisory Controllers Installation Instructions20

Note: A NiMH battery characteristic is to lose charge if

Figure 22: FX22/FX62 LED Descriptions

not left in charge mode (trickle charge). Leaving the
battery unconnected, or in the unit powered off causes
the battery to fully discharge in a matter of weeks. Note
that in the case of a new FX22/FX62, it ships from the
factory with a completely discharged battery.
Therefore, allow at least 18 hours for the battery to
charge if it has not been in a powered unit.

Replace the NiMH battery pack every three years, or
more often if the supervisory controller is in a high
temperature environment. For more information on the
use and replacement of the battery, refer to Required
NiMH Battery Maintenance on page 22.

Battery Backup

The optional sealed lead acid backup battery is an
external, 12 V, rechargeable battery (or multiple
batteries) sized to operate the system during loss of
primary power for an extended duration of time. The
backup battery includes power to the FX22/FX62, as
well as any attached remote I/O expansion modules.

Connect the backup battery to the supervisory
controller using a 2-position connector (Figure 20).
Whenever primary powered, the supervisory controller
supplies a constant trickle charge to this battery, at
200 mA, maximum.

Note: Commonly used 12 V batteries for this
application include 7 Ampere hour rechargeable (7Ah r)
types, such as the Yuasa NP7-12 or Panasonic®
LC-R127R2P1, or equivalents.

Providing the FX22/FX62 platform is so configured, at
startup (boot), a test of the backup battery is
performed, as well as a periodic test. (The periodic test
is always performed. The startup test is selectable.) A
system alarm is generated if a battery test finds the
backup battery is bad. If the backup battery has a
successful test, upon loss of primary power, the system
operates from this backup battery power until the
charge level of the onboard NiMH battery pack reaches

0. Note that both batteries discharge in parallel;
however, as the sealed lead acid backup battery
capacity is much greater, the NiMH battery p ack
discharges much slower than if these backup batteries
were bad or not present.

Note: If the backup battery test was bad, upon loss of
primary power, the FX22/FX62 performs an immediate
shutdown, back up data and power off (including
attached readers, expansion mod ules).

Replace the sealed lead acid backup batteries
approximately every 3 years, or more often if the
supervisory controller is in a high temperature
environment.

About LEDs

The FX22/FX62 has a variety of LEDs, most of which
are visible on the left cover . Figure 22 provides the LED
locations and descriptions.

Status

The green STATUS LED is located on the cover. The
status LED remains lit when the supervisory controller
is powered, and blinks during the boot sequence. If the
status LED does not light while power is applied,
contact your technical support representative for
assistance.

Beat

The yellow heartbeat BEAT LED is located on the
cover. Following bootup, the heartbeat LED blinks
about once per second. If the heartbeat LED stays on
constantly , d oes not light, or blinks very fast (more than
once per second), contact your technical support
representative for assistance.

Ethernet

A green activity LED for each of the two Local Area
Network (LAN) ports (PRImary for LAN1, SECondary
for LAN2) is located on the cover under the STATUS
and BEAT LEDs, and operate as follows.

• Off—No Ethernet link is made

• On—Ethernet link is made, but no data activity on
the LAN

• Blinking—Ethernet link is made with data activity
on the LAN

Relay Out

Each of the four relay outputs has an associated gre en
LED on the cover , K4 to K1 (from top to bottom). Under
normal operation, each digital status LED indicates
activity as follows:

• Off—relay open/no current flows

• On—relay closed/load current flows

An On status indicates that the load is powered.

FX22/FX62 Supervisory Controllers Installation Instructions 21

Future Use

This LED remains Off, without activity.

GPRS

The GPRS LED provides status of the onboard GPRS
modem (for supervisory controller models so
equipped), and is visible on the cover . It flashe s various
LED patterns based on the state of the modem. This
LED is directly under control of the modem itself, not

the Niagara
Upon initial powerup, the GPRS LED pattern is typically

600 ms On/600 ms Off, and ma y change dep ending on
various modem state changes. If the supervisory
controller does not have the integral GPRS modem,
this LED remains Off without activity.

AX

software.

Serial

LEDs for the two serial ports are located on the
supervisory controller’s main board, near the Analog
Output terminals (Figure 22). Board markings S1 and
S2 correspond to the software configuration of the
COM1 and COM2 ports. LEDs show the transmit (TX)
and receive (RX) activity for the two serial ports.

Remove the right cover to see the serial port LEDs.
See Removing and Replacing the Covers

• The yellow TX (transmit) LED indicates that the
supervisory controller is sending data out the serial
port over a communications line to a connected
device.

• The green RX (receive) LED indicates that the
supervisory controller is receiving data from a
connected device.

These LEDs are on only when data is detected on the
port. If the receive LED is on constantly, this indicates a
problem with the communications channel, such as a
shorted wire or reversed wiring.

Note: If the RS-485 port is connected to configured
remote I/O modules (LP-FXRIO16-0), during no rmal
operation the COM2 LEDs both continuously flash
about three times a second, indicating ongoing polling.

on page 5.

Required NiMH Battery Maintenance

NiMH Battery Precautions

See NiMH Battery Precautions
Battery life expectancy depends on its discharge cycles

(the number of discharges and their depth) and the
ambient temperature of the battery during normal
operation. In most applications, the NiMH battery
should see few discharges. Therefore, ambient
temperature determines the life expectancy of the
battery more than other factors. If the supervisory
controller is installed in a conditioned space, this
battery should provide dependable service for
approximately 3 years (average). In an environment
where the operating temperature is higher (> 50°C
[122°F]), the battery lasts approximately 1 year.

The NiMH battery in the supervisory controller is fully
discharged when factory shipped. Additionally, NiMH
batteries lose charge over time if not kept
trickle-charged (see NiMH Battery Pack
Therefore, even a new supervisory controller (or
replacement battery) requires up to 18 hours of
powered operation before the battery can provide
reliable backup power (before the battery is at full
charge).

The supervisory controller monitors the NiMH battery
and periodically loads the battery to test its ability to
maintain battery backed functions. Investigate any
battery trouble message, and check the battery
connections to the supervisory controller. Replace the
battery as required. To order a new battery, see

Standard Replacement Parts

See Replacing the NiMH Battery
battery replacement procedure.

on page 3.

on page 20).

on page 23.

on page 22 for the

Replacing the NiMH Battery

The replacement NiMH battery is a custom battery
pack assembly mounted on a bracket with an attached
cable and connector plug (Figure 23). To replace the
battery, remove power to the unit and remove both
covers.

Maintaining the FX22/FX62 Supervisory Controllers

Cleaning

If dust or metal filings are present inside the
supervisory controller, clean with a vacuum or
compressed air . Oth erwise, no cleaning inside the
supervisory controller is required. If the covers become
dirty, wipe them with a damp cloth and mild detergent.

FX22/FX62 Supervisory Controllers Installation Instructions22

IMPORTANT: Only use the NiMH battery pack
approved for use with the FX22/FX62 Supervisory
Controllers, part LP-KITFX2BAT-0.

1. Backup the supervisory controller’s configuration to
your computer using FX Workbench.

2. Remove all power from the FX22/FX62, including
disconnecting any sealed lead acid batteries. Wait
for LED activity to stop—after a couple of minutes,
all LEDs on the supervisory controller should be
off.

Figure 23: NiMH Battery Replacement

NiMH
Battery

Assembly

Remove three
Phillips head screws
and lift battery
assembly away.

Unplug battery
connector from
the main
supervisory
controller board

Install replacement
battery assembly
and replug connector
into the board.

3. Remove both covers. See Removing and
Replacing the Covers on page 5. At this point you
have access to the NiMH battery assembly
(Figure 23).

4. Unplug the NiMH battery from the main board
connector (see Figure 23).

5. Remove the three Phillips head screws fastening
the battery bracket, and set aside.

6. Remove the NiMH battery assembly.

7. Plug the battery connector plug of the replacement
battery assembly into the NiMH battery connector
on the supervisory controller’s main board. The
connector is keyed; you cannot plug the battery in
reversed position.

8. Set the replacement battery/bracket assembly in
place with the three mounting holes aligned with
the standoffs on the supervisory controller board.

9. Place the three screws through the holes in the
bracket and into the standoffs. Use a Phillips head
screwdriver to hand tighten these screws.

10. Replace the covers.

1 1. Restore power to the FX22/FX62 and verify no rmal

operation.

Battery Disposal

IMPORTANT: Do not incinerate or mutilate the
battery, as this may cause the battery to burst or
release toxic materials.

Note: Batteries removed from this device must be
recycled or disposed of in accordance with local,
national, and regional regulations. Only certified
technicians or qualified building maintenance
personnel should service Johnson Controls® products.

Repair Information

Replacement Parts

There are three categories of replacement parts for the
FX22/FX62:

Non-Replaceable Parts

The FX22/FX62 contains a non-replaceable fuse,
soldered on the main circuit board. This fuse provides
protection from internal shorts or connection to
incorrect power supplies. If the fuse circuitry is suspect,
contact your technical support representative for
assistance.

Standard Replacement Parts

Standard replacement parts appear in Table 6 and you
can order these parts from stock. Standard
replacement parts cannot be returned for credit and
should be disposed of in an appropriate manner.

Table 6: Standard Replacement Parts for FX22/

FX62 Supervisory Controllers

Part Number Description

LP-KITFX2BAT-0 NiMH Battery Pack Assembly —

see Replacing the NiMH Battery
page 22.

LP-KITFX2HW-0 Hardware Bag for FX22/FX62

Supervisory Controllers, containing
removable screw terminal
connector blocks (two 7-position,
three 6-position, one 2-position).

New Replacement Unit

To replace a faulty FX22/FX62, order a new one. To
ensure proper credit for FX22/FX62 still under
warranty, contact customer service for return
authorization.

on

FX22/FX62 Supervisory Controllers Installation Instructions 23

Replacing the FX22/FX62 Supervisory

!

Controller

CAUTION: Risk of Electric Shock.

Disconnect the power supply before
making electrical connections to avoid
electric shock.

Mise En Garde: Risque de décharge
électrique. Débrancher l'alimentation

avant de réaliser tout raccordement
électrique afin d'éviter tout risque de
décharge électrique.

IMPORTANT: Before replacing, turn the power to
the controller OFF. Make sure that all LED activity is
stopped (LEDs off). In addition, remove power to
any I/O devices wired back to the controller.

IMPORTANT: Work in a static free are a. Discharge
any static electricity you may have accumulated.
Discharge static electricity by touching a known,
securely grounded object. Do not handle the Printed
Circuit Board (PCB) without proper protection
against static discharge. Use a wrist strap when
handling PCBs. Secure the wrist strap clamp to
earth ground.

To replace an FX22/FX62 Supervisory Controller with a
new replacement supervisory controller, proceed as
follows:

1. Use FX Workbench to back up the FX22/FX62
configuration to your computer.

2. Disconnect power to the supervisory controller,
including the disconnection of an external 12 V
battery, if used. The supervisory controller should
power down automatically. Wait for all LEDs to
remain off.

3. Disconnect all power to any I/O devices wired to
the supervisory controller.

Note: T ypically, if I/O wiring is routed through rear
knockouts, you must remove it from the controller’s
screw terminal blocks, so that the wiring can pass
through the knockouts. In this case, it is extremely
important to remove all related power sources, in
order to prevent electrical shock and equipment
damage.

4. Remove both covers. See Removing and
Replacing the Covers on page 5.

5. Note positions of all communications and other
wiring cables going to the supervisory controller.
Label cables and wires to avoid misconnection
later.

6. Unplug all Ethernet, serial, L
connectors from the supervisory controller. If
needed, remove wiring from I/O terminal blocks,
carefully labeling conductors for proper
termination.

7. Remove all cable shield wire terminations to the
earth grounding terminal strip.

8. Remove the AC line and neutral (mains) and earth
ground terminations from the 3-position screw
terminal block.

9. Loosen any conduit clamps to the unit.

10. Remove the two mounting screws in the lower
mounting tabs.

11. Slide the supervisory controller up so the top
mounting screw clears the keyhole slot, and move
the supervisory controller away from the wall,
working the cables and wiring out through the
wiring holes and knockouts. Free the supervisory
controller from all wiring and place on a flat work
surface.

12. If applicable, remove any option card installed in
the old FX22/FX62, and install the card into the
replacement supervisory controller. See Installing
an Option Card on page 11 for more details.

13. Reroute the r emoved power, communications, and
I/O wiring through the knockouts and wiring holes
in the replacement FX22/FX62 (as done
previously), and position the supervisory controller
in place on the wall.

Place the supervisory controller over the top
mounting screw and slide down to hook into the
keyhole slot.

14. Replace the two mounting screws in the lower
mounting tabs.

15. Tighten any conduit clamps on the supervisory
controller.

16. Reconnect the earth ground wire and the AC line
and neutral wires (mains) to the 3-position terminal
block in the supervisory controller.

17. Replace the left cover and metal shield over the
AC/earth ground terminals.

18. As needed, reconnect any I/O wiring to terminal
blocks, and replug I/O terminal blocks onto the
replacement supervisory controller board.

ONWORKS, and I/O

FX22/FX62 Supervisory Controllers Installation Instructions24

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Building Efficiency

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19. Reconnect all Ethernet, serial, and LONWORKS
wiring to the supervisory controller.

20. Reconnect all cable shield wire terminations to the
earth grounding terminal strip.

21. If power was disconnected to remote I/O devices
wired to the supervisory controller, restore that
power.

22. Restore po wer to the supervisory controller. It
should boot up as a new unit (see Check the
Status LEDs on page 20).

23. Replace the right cover. See Removing and
Replacing the Covers on page 5.

Note: Recommission the FX22/FX62, and install the
saved station database. For more details, refer to the
FX Workbench User’s Guide (LIT-12011149).

Table 7: COM Slot Assignments for the FX22/FX62 Supervisory Controller

Option Slot Onboard RS-232 Onboard RS485 Onboard GPRS

None COM1 COM2 COM5, COM6
RS-232 = COM7 COM1 COM2 COM5, COM6
RS-485 = COM7, COM8 COM1 COM2 COM5, COM6
LON = LON1 COM1 COM2 COM5, COM6
Wireless TEC = COM1 Disabled COM2 COM5, COM6
Sedona =-COM7 COM1 COM2 COM5, COM6
Modem = COM1 Disabled COM2 Not allowed
GPRS = COM7, COM8 COM1 COM2 Not allowed

FX22/FX62 Supervisory Controllers Installation Instructions 25

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