Johnson Controls LN Series, LN-VAVCF-12 Installation Instructions Manual

LN Series Variable Air Volume (VAV) LN-VAVCF-12 Controller
Installation Instructions
LN-VAVCF-12

Application

The LN Series Variable Air Volume (VAV) LN-VAVCF-12 controller is designed to control various types of variable air volume equipment.
The controller is based on L peer-to-peer communication between controllers and is
ONMARK® network certified.
using the LN Series Variable Air Volume Preloaded Application. For more information regarding configuration using the preloaded application, refer to the LN Series Variable Air Volume (VAV) Preloaded Application User’s Guide (LIT-12011830).

North American Emissions Compliance

United States

ONWORKS® technology for
Code No. LIT-12011802
Issued April 24, 2014
Supersedes January 30, 2013

Installation

For proper installation and subsequent opera tion of the LN-VAVCF-12 controller, follow these recommendations:
Inspect the controller for shipping damage. Do no inst
all damaged devices.
Allow for proper clearance of device casing, wirin ter
minals, and service pin for easy acce rdware configuration, and maintena
ha
The controllers are designed to operate under the following conditions:
Ambient temperature between 32 to 122°F
(0 to 50°C)
Relative humidity from 0 to 90
ncondensing
no
ss,
nce.
%,
g
t
Complianc
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference an
2. This device must accept any interference received, including interference that may caus un
Warning (Part 15.21)
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
e Statement (Part 15.19)
d
desired operation.

Canada

Industry Canada Statement
The term IC before the certification/registration number only signifies that the Industry Canada technical specifications were met.
Le terme « IC » précédant le numéro d'accréditation/ inscription signifie simplement que le produit est conforme aux spécifications techniques d'Industry Canada.
Ensure proper ventilation of devices and eas where corroding, deteriorating, or expl
ar
rs, fumes, or gasses may be present.
vapo
Record the Neuron® ID located on the box and on
,
e
the side of the controller. You need it fo commissioning the device.
IMPORTANT: Work in a static-free area. Discharge any static electricity you may have accumulated. Discharge static electricity by touching a known, securely grounded object. Do not handle the controller without proper protection against static discharge. Use a wrist strap when handling the controller. Secure the wrist strap clamp to earth ground.
avoid
osive
r
LN Series Variable Air Volume (VAV) LN-VAVCF-12 Controller Installation Instructions 1

Dimensions

Fig: ln_vavcf_12_dim ensions
Figure 1: LN-VAVCF-12 Dimensions, mm (in.)
Figure 2: LN-VAVCF-12 Components
Fig: ln_vavcf_12_components
LN Series Variable Air Volume (VAV) LN-VAVCF-12 Controller Installation Instructions2

Mounting

Figure 3: Mounting a LN-VAVCF-12 on a Damper
Shaft
Figure 4: Damper Shaft Markings
This mounting procedure pertains to the LN-VAV CF-12 controller with built-in actuators. Units with a damper actuator only have one screw.
The controller is specially designed for mounting onto an air duct or within a panel using the integrated mounting collar and the provided screw. This mounting arrangement opposes the torque applied to the damper shaft.
3. Locate the damper position by the marking
typically found on the end of the damper shaft (Figure 4).
1. Place the controller into position on the damp e r shaft so wiring connections are easily accessible.
Note: The controller must fit onto the damper shaft so the base of the controller is parallel to the VAV box and perpendicular to the damper shaft. If the damper shaft has an external bushing that prevents the controller from being mounted flush to the side of the VAV box, use a spacer of the same thickness to compensate and to ensure the controller is at a right-angle to the shaft to prevent binding.
IMPORTANT: Protect the controller from dripping water, condensation, and other moisture. Water or moisture could result in an electrical short, which may damage or affect the operation of th e co ntro ller.
2. Using a power screwdriver , attach the controller to the VAV box with the provided screw through the controller’s mounting bracket. You may also mark the screw position on the VAV box, drill a hole, then attach the controller to the VAV box.
IMPORTANT: Do not overtighten the screws. Overtightening may strip the threads and will void the warranty.
4. Determine the direction required to close the damper Clockwise (CW) or Counterclockwise (CCW). Turn the damper shaft with a pair of pliers to fully close the damper for 90° VAV boxes or fully open the damper for 45° or 60° VAV boxes.
5. Press and hold down the Actuator Clutch for Manual Adjustment button and turn the controller’s shaft coupler until it touches the mechanical end-stop to either the fully closed position (90° VAV boxes) or the fully open position (45° or 60° VAV boxes). See Figure 2.
6. Position mechanical stops: a. For 90° VAV boxes: if the d amper closes CCW,
turn the coupler to the CCW mechanical stop limit. If the damper closes CW, tur n the coupler to the CW mechanical stop limit. The open mechanical stop is factory preset for 90° VAV boxes.
b. For 45° or 60° VAV boxes: the mechanical
stops must be set for both the fully closed and fully open damper positions. By installing the controller at the fully open position, the controller provides the open mechanical stop for 45° and 60° VAV boxes. The closed damper seal provides the fully closed stop.
7. Tighten the U-Bolt clamp on to the damper shaft using an 8 mm (5/16 in.) wrench or socket. Tighten the bolts between 11 and 15 N·m (100 and 130 lb·in).
8. Test for free damper shaft movement: Press and hold down the Actuator Clutch for Manual Adjustment button and manually turn the actuator coupling to ensure the actuator can rotate from fully closed to fully opened positions without binding.
9. Connect the VAV box flow sensor tubing to the controller’s Pressure Sensor Inputs. Create a condensation trap in the pneumatic tubing by forming it into a vertical loop.
LN Series Variable Air Volume (VAV) LN-VAVCF-12 Controller Installation Instructions 3
10. Finalize the installation by rotating the damper to
!
Figure 5: T ypical Power and Net work Connections with an LN Series Communicating Sensor Input a nd
Floating Actuator Output
the full open position.
CAUTION: Risk of Property Damage.
Rotate the damper to the full-open position before starting the air handler. Failure to rotate the damper to the full­open position may result in damage to the Variable Air Volume (VAV) box or ductwork when the air handler is started.
MISE EN GARDE : Risque de dégâts matériels.
Faire pivoter le registre pour le placer en position d'ouverture complète avant de démarrer l'unité de traitement d'air. Le non-respect de cette directive risque d'endommager le caisson de l'unité à volume d'air variable (VAV) ou le réseau de conduites au démarrage de l'unité de traitement d'air.

Typical VAV Application Wiring Diagram

Figure 5 shows the typical power and network connections with a floating actuator output and sensor.
LN Series Variable Air Volume (VAV) LN-VAVCF-12 Controller Installation Instructions4

Wiring

!
Figure 6: LN-VAVCF-12 Jumper Locations
Digital Outputs (DO)
Power Source
Net to Subnet Port
Settings
*
Factory-default positions
Subnet
Port
Wireless
Port
Jumpers for
DO1 & DO2
Jumpers for
DO3 & DO4
Triac Internal
Power*
Triac External
Powered
Typical locations: Quantity may vary according to controller model
Disabled*Enabled
IMPORTANT: Make all wiring connections in accordance with the National Electrical Code and all local regulations. Use copper conductors only. Do not exceed the control’s electrical rating.
CAUTION: Risk of Electric Shock.
Disconnect the power supply before making electrical connections to avoid electric shock.
MISE EN GARDE : Risque de décharge électrique.
Débrancher l'alimentation avant de réaliser tout raccordement électrique afin d'éviter tout risque de décharge électrique.

Recommendations:

Use the removable terminal connectors to make all wiring connections.
Disconnect the terminal connectors from the device for wiring.

Configuration Jumper Location and Identification

See Figure 6 for the controller’s on-site configurable jumpers.
Use a small flat screwdriver to tighten the terminal connector screws once you have inserted the wires.
Keep analog type cables (for power, voltage, current inputs, or TRIAC outputs) apart from other types of wiring to avoid any ambient noise transmission among wires; however, unswitched power wiring can be in the same conduit as the L
ONWORKS communication cable.
The board connectors accept wires or flat cables ranging from 22 to 14 AWG (0.645 to 1.630 mm diameter) per pole; however, power cables must remain between 18 and 14 A WG (1 .0 24 a nd 1.6 30 mm diameter).
The transformer powering the controller must be configured as a floating transformer. Do not ground the transformer.
Keep all wires away from high-speed data transmission cables (for example, Ethernet).
IMPORTANT: Do not connect the analog/digital inputs or common terminals to ground (only if otherwise stated).
Keep input and output wiring in conduits, trays, or close to the building frame, if possible.
For more information on wiring and powering a VAV controller that uses a L communications, refer to the L
ONWORKS network for
ONWORKS LN-Series
Network Communication and Interface Guide Technical Bulletin (LIT-12011253).

Power Wiring

Device power requirements: 24 VAC +15%, Class 2 Note: To conform to Class 2 requirements in the
United State s, use tran sformers of 100 VA at 24 VDC or less to power the controller.
For power and ground wiring, use the heaviest gauge wire based on a maximum of 14 AWG and a minimum of 18 AWG.
We recommend wiring only one controller per 24 VAC transformer.
If only one 24 VAC transformer is available, determine the maximum number of VAVs that can be supplied on a single power cable supplied by a 100 VA transformer, according to the cable’s wire gauge and the total cable length from Table 1.
Avoid installation conditions that fall outside the parameters of Table 1.
LN Series Variable Air Volume (VAV) LN-VAVCF-12 Controller Installation Instructions 5
Figure 7: Power Wiring – AC
Figure 8: Power Wiring – DC
Ta b le 1: Maximum Number of VAV Devices on a Power Run
AWG Power Run
Total Cable Length
4
14 14 60 m (200 feet) 5 3 2 14 45 m (150 feet) 5 4 3 14 30 m (100 feet) 5 5 4 16 60 m (200 feet) 3 2 1 16 45 m (150 feet) 5 3 2 16 30 m (100 feet) 5 4 3 18 45 m (150 feet) 3 2 1 18 30 m (100 feet) 5 3 2
1. Typical VAV controller with one LN Series Communicating Sensor and actuator active. No external loads.
2. Typical VAV controller with one LN Series Communicating Sensor, 2 TRIAC loads (1.6 VA each), 1 analog output (20 mA), and actuator active.
3. Typical VAV controller with one LN Series Communicating Sensor, 4 TRIAC loads (1.6 VA each), 2 analog outputs (20 mA each), and actuator active.
4. Device terminals are not capable of accepting two 14 AWG wires (when daisy-chaining devices). Use a wire nut with a pig tail to make such a connection.
75 m (250 feet) 4 2 1
Maximum Number of Devices at 7 VA per
Device
1
Maximum Number of Devices at 10 VA per
Device
2
Maximum Number of Devices at 15 VA per
Device
3
Use an external fuse on the 24 VAC side (secondary side) of the transformer to protect all devices against power line spikes (Figure 7).
IMPORTANT: Maintain consistent polarity when connecting controllers and devices to the transformer. Connect the COM of each controller and each peripheral to the same terminal on the secondary side of the transformer.
IMPORTANT: The COM terminals of the controller are internally wired to the 24V COM terminal of the power supply. Connecting a peripheral or another controller to the same transformer without maintaining polarity between these devices will cause a short circuit. The transformer must be floating (it should not be grounded).

Input Wiring

The controller has physical connections for six inputs, which are software configurable from within the device’s Graphical Programming Interface (GPI) LN plug-in, the LN plug-in when using LN Builder, or the LN wizard when using the BSC Workbench. Each input can be configured for digital, resistive, current, or voltage signals. You must configure the input types properly in the software plug-in or wizard to ensure proper input readings.
IMPORTANT: Before connecting any input equipment to the controller, refer to the manufacturer’s installation guide.
Note: For wire length less than 75 feet (23 m), use either a shielded or unshielded 18 AWG wire.
Note: For a wire up to 200 feet (61 m) long, a shielded 18 AWG wire is recommended.
LN Series Variable Air Volume (VAV) LN-VAVCF-12 Controller Installation Instructions6
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