Johnson Controls FX30E, FX60E Installation Instructions Manual

FX30E/FX60E Supervisory Controllers Installation Instructions
Part No. 24-10174-115, Rev. DFX30E/FX60E
Issued July 16, 2015
Refer to the QuickLIT Web site for the most up-to-date version of this document.
Application
The FX30E and FX60E are web-based supervisory class controllers in the Facility Explorer product family. The FX30E/FX60E manages networks of field controllers using open communication protocols, such as N2,
LONWORKS®, and BACnet® protocols.
Figure 1: FX30E Supervisory Controller
North American Emissions Compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which case the users will be required to correct the interference at their own expense.
Installation
Parts Included
Unpack the FX30E/FX60E and accessories (power module, option cards), if ordered. Inspect the contents of the packages for damaged or missing components. If damaged, notify the appropriate carrier and return any damaged components for repair or replacement.
Included in this package are the following items:
FX Supervisory Series controller
Hardware bag containing a grounding wire with quick disconnect 0.187 in. (4.75 mm) female connector.
Power module (if ordered). The power module may be one of the following:
- LP-FXPM24-0 (24 VAC, DIN rail mountable)
- LP-FXPM263-0 (90-263 VAC, DIN rail mountable)
- LP-FXPMUS-0 (90-240 VAC, with U.S. wall
adapter)
- LP-FXPMEU-0 (90-240 VAC, with European wall
adapter)
- LP-FXPMUK-0 (90-240 VAC, with U.K. wall
adapter)
Communication cards (if ordered):
- LP-FXLONFTT-1
- LP-FXRS232-0
- LP-FXRS485-0
- LP-FXWTC-0
Expansion Input/Output (NDIO) Modules (if ordered)
LP-FXNDIO16-0-
- LP-FXNDIO34-0
Canada
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
1FX30E/FX60E Supervisory Controllers Installation Instructions
Materials and Special Tools Needed
You may require the following materials and tools for installation:
a suitable power module, such as one of the following types:
- 24 VAC or 24 VDC, in-line, DIN mount capable,
with grounding wire
- 120-240 VAC, in-line, DIN mount capable, with
grounding wire
- FX-PM: external wall-mount power adapter (input
90-254 VAC, 50-60 Hz, output: 15 VDC, 1A), where FX-PM varies by AC wall plug, for installation locale (for example, FX-PMUS for U.S. or Japan installation, FX-PMEU for European installations, type C plug, or FX-PMUK for United Kingdom installations, type B plug)
if using a 24 VAC power module, either one of the following:
- UL listed, Class 2, 24 VAC transformer, rated at
minimum of 7.5 VA to 20 VA (approximate range of controller alone, to fully expanded unit with four additional NDIO16 modules and other option boards). A dedicated transformer is required.
- 24 VDC power supply, capable of supplying at
least 1 A (24 W)
DIN Rail: type NS35/7.5 (35 x 7.5 mm) and DIN rail end clips. Length of DIN rail depends on the number of optional DIN rail mounted options.
suitable tools and fasteners for mounting unit and accessories.
#2 Phillips screwdriver: used to install and remove any option card.
small flat-blade screwdriver: used for making wiring connections to removable screw terminal plugs and mounting and removing modules from the DIN Rail.
Safety Precautions
The following information relates to the installation and startup of the FX30E/FX60E.
Risk of Electric Shock. Disconnect the power supply before making electrical connections. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death.
AVERTISSEMENT: Risque de décharge électrique.
Débrancher l'alimentation avant de réaliser tout branchement électrique. Tout contact avec des composants conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles.
Important: Use copper conductors only. Make all wiring
connections in accordance with local, national, and regional regulations. Do not exceed the FX30E/FX60E electrical ratings.
Important: Do not install or use the FX30E/FX60E in
or near environments where corrosive substances or vapor could be present. Exposure of the FX30E/FX60E to corrosive environments may damage the device's internal components, and will void the warranty.
Important: Use this FX30E/FX60E only as an operating
control. Where failure or malfunction of the FX30E/FX60E could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed in the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the FX30E/FX60E.
2FX30E/FX60E Supervisory Controllers Installation Instructions
Static Discharge Precautions
Static charges produce voltages high enough to damage electronic components. The microprocessors and associated circuitry within an FX30E/FX60E are sensitive to static discharge.
Important: Work in a static-free area. Discharge any
static electricity you may have accumulated. Discharge static electricity by touching a known, securely grounded object. Do not handle the Printed Circuit Board (PCB) without proper protection against static discharge. Use a wrist strap when handling PCBs. Secure the wrist strap clamp to earth ground.
Accessories
The FX30E/FX60E has a 20-pin, right-angle, Euro-DIN connector that accepts accessory modules. The connector provides power and signal lines to any connected modules. The connector is located on the end of the FX30E/FX60E opposite the option cards.
Important: Turn off power to the FX30E/FX60E before
inserting or unplugging accessory modules. Wait for the LED activity to stop (all LEDs off).
Risk of Property Damage. Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.
MISE EN GARDE: Risque dégâts matériels. Ne pas mettre le système sous tension avant d'avoir vérifié tous les raccords de câblage. Des fils formant un court-circuit ou connectés de façon incorrecte risquent d'endommager irrémédiablement l'équipement.
Each accessory module has a DIN-mount base, and typically provides two 20-pin connectors that allow you to chain multiple accessories (see DIN Rail Mounting Instructions). Table 1 lists the currently available modules.
Accessory Module Details
Table 1: Accessory Module Details
LP-FXPM24-0
LP-FXPM263-0
LP-FXNDIO16-0
LP-FXNDIO34-0
Power module for FX30E/FX60E
24 VAC/DC, DIN rail mountable
Power module for FX30E/FX60E
90-263 VAC, DIN rail mountable
16 channel input/output module for FX30E/FX60E, DIN rail mountable
34 channel input/output module for FX30E/FX60E, DIN rail mountable. In addition, the NDIO34 provides power to the attached FX30E/FX60E, using an externally supplied 24 VAC transformer or 24 VDC power supply.
NotesDescriptionModel
Install only one power module per FX30E/FX60E, regardless of type
Install only one power module per FX30E/FX60E, regardless of type.
Provides the following I/O points:
8 universal inputs (UIs)
4 digital outputs (DOs), single-pole single-throw (SPST) relay type
4 analog outputs (AOs) (0-10 VDC)
Up to four (maximum) NDIO16 accessory modules are supported
Provides the following I/O points:
16 universal inputs (UIs)
10 digital outputs (DOs), SPST relay type
8 analog outputs (AOs) (0-10 VDC)
One NDIO34 plus up to 2 additional NDIO16 modules are supported. Do not power the NDIO34 if using a separate wall plug power module.
3FX30E/FX60E Supervisory Controllers Installation Instructions
Mounting
Mount the FX30E/FX60E in a location that allows clearance for wiring, servicing, and module removal.
Follow these recommendations and precautions when mounting and installing the unit.
Use this controller for indoor use only. Do not expose the unit to ambient conditions outside the range of 0 to 50ºC (32 to 122ºF) and relative humidity outside the range of noncondensing 5 to 95% (Pollution Degree 3).
Supply voltage requirements are as follows:
Allowable voltage fluctuation to -15%, +10%,
-
Temporary overvoltages +/- 15%
- Transient overvoltages: Overvoltage Category 2
For a controller mounted inside an enclosure, ensure that the enclosure is designed to keep the unit within its required operating range (considering a 20-watt dissipation by the controller). This enclosure is especially important if the controller is mounted inside an enclosure with other heat producing equipment.
Do not mount the unit:
in an area where excessive moisture, corrosive
-
fumes, or explosive vapors are present
- where vibration or shock is likely to occur
- in a location subject to electrical noise. This
includes the proximity of large electrical contactors, electrical machinery, welding equipment, variable frequency drives, and spark igniters.
Mount the unit on a 35-mm wide DIN rail (recommended). The FX30E/FX60E unit base and its accessories have molded DIN rail slots and locking clips. Mounting these components on a DIN rail ensures accurate alignment of connectors between all modules.
If DIN rail mounting is impractical, use screws in mounting tabs on the FX30E/FX60E and in any end-connected accessory (power module, NDIO module). See Figure 2 for tab dimensions.
DIN Rail Mounting Instructions
1. Securely install the DIN rail using at least two screws near both ends of the rail.
2. Position the FX30E/FX60E on the rail, then tilt it to hook the DIN rail tabs over one edge of the DIN rail (Figure 3).
3. Use a screwdriver to pry down the plastic locking clip, and push the FX30E/FX60E down and in, which forces the locking clip to snap over the edge of the DIN rail.
4. Mount the accessory modules (NDIO modules and power module) onto the DIN rail in the same manner (Figure 5). See Table 1 for quantities allowed.
5. Slide the accessory along the DIN rail to connect its 20-position plug into the FX30E/FX60E.
6. Repeat these instructions for all accessories, until all are mounted on the DIN rail and firmly connected to each other. For an example, see Figure 4.
Physical Mounting
The following information applies to the physical mounting of the FX30E/FX60E.
You do not need to remove the cover before mounting.
Mount the FX30E/FX60E in any orientation.
To keep the final assembly together, secure the assembly at both ends with DIN rail end-clips. This action also prevents the assembly from sliding on the DIN rail. See Figure 4.
4FX30E/FX60E Supervisory Controllers Installation Instructions
Figure 2: Tab Mounting Dimension, in. (mm)
5FX30E/FX60E Supervisory Controllers Installation Instructions
Figure 3: DIN Rail Mounting
Figure 4: Using End Clips to Secure Modules
6FX30E/FX60E Supervisory Controllers Installation Instructions
Figure 5: Mounting Accessories
Removing and Replacing the Cover
The FX30E/FX60E cover is removable. You must remove the FX30E/FX60E cover to connect the optional battery on a new unit, to replace the optional battery on an existing unit, or to install any optional communication cards. The cover snaps onto the base with four plastic tabs (two on each end). To remove the cover, press in the four tabs on both ends of the unit and lift off the cover.
Figure 6: Removing and Replacing the Cover
Note: If accessory modules are plugged into the
FX30E/FX60E, you may need to slide them away from the unit to get to the cover tabs.
To replace the cover, position it so the cutout area for the communication ports is correct, then push inward to snap in place.
7FX30E/FX60E Supervisory Controllers Installation Instructions
Board Layout
See Figure 7 for the location of LEDs, option slots, and other features of the FX30E/FX60E. See Figure 10 for a side view of communication ports and other features. The FX30E/FX60E ships with onboard static RAM (SRAM) that can provide station backup during power loss, and also has two open option card slots for a variety of available option cards.
Figure 7: FX30E/FX60E Board Layout Details
Note: An optional NiMH battery pack is included, but
not connected. For connection instructions, see
Backup Configurations.
8FX30E/FX60E Supervisory Controllers Installation Instructions
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