Johnson Controls CD-W-00-0 Series Installation Instructions Manual

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CD-Wxx-00-0 Series
Installation Instructions CD-Wxx-00-0
Issue Date 0501
Wall Mount CO

Application Requirements

IMPORTANT: The CD-Wxx-00-0 Series
transmitters are intended to provide input to equipment under normal operating conditions. Where failure or malfunction of the transmitter could lead to an abnormal operating condition that could cause personal injury or damage to the equipment or other property, other devices (limit or safety controls) or systems (alarm or supervisory) intended to warn of, or protect against, failure or malfunction of the transmitter must be incorporated into and maintained as part of the control system.
FCC Compliance Statement
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense.
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Installation

Parts Included
Wall Mount Carbon Dioxide (CO (includes base, PCB, and cover)
Drywall Mounting Kit (includes two each No. 6-20 x 1-1/4 in. pan-head, self-tapping screws, spring clips, and spacers)
) Transmitter
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Mounting

The CO2 transmitter is shipped ready for installation onto a standard wallbox or for surface mounting with the Drywall Spring Clip Mounting Kit (included).
IMPORTANT: Avoid touching or applying force to the components on the Printed Circuit Board (PCB). Handle the board by the edges only.
Location Considerations
This device mounts either to a U.S. wall box or directly to a wall surface:
Locate the device on an inside wall, free from drafts, and out of direct sunlight. The transmitter is shock and vibration resistant; however, be careful not to drop the unit or mount it where it could be exposed to excessive vibration. The following ambient operating conditions apply:
Temperature: 23 to 113°F (-5 to 45°C)
Canadian Compliance Statement
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.
© 2001 Johnson Controls, Inc.
Part No. 24-09601-27, Rev. — www.johnsoncontrols.com
Humidity: 0 to 85% Relative Humidity (RH),
non-condensing 85°F (29°C) maximum dew point
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Surface Mounting
Use the following procedure to mount the CO
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transmitter to a drywall surface:
1. Using a hole saw with a 1-3/8 in. blade, drill the center hole in the surface where the sensor will be mounted, then pull the wiring through the drilled hole.
2. Using only the drywall mounting holes indicated in Figure 1, mark the location of the two mounting holes and drill the 1/8 in. holes.
Top View
Spacer (2) for
3/8 in. (9.5 mm) and 1/2 in.
(12.7 mm) Thick Drywall
Drywall Drywall
Spring Clip (2)
1-3/8 in.
(35 mm)
Hole
Wallbox Mounting Hole
Wallbox Mounting Hole
Drywall
Drywall Mounting Hole
Center
Hole
Drywall Mounting Hole
Figure 1: Transmitter Base
1-3/8 in. (35 mm)
Hole
Base
Spring
Clips (2)
Figure 2: Surface Mounting to Drywall
3. Insert the spring clips as shown in Figure 2. (Use the spacers for 3/8 or 1/2 in. drywall.)
Note: Replacement spring clips, spacers, and
screws can be ordered separately as the Drywall Mounting Kit (ACC-DWCLIP-0).
4. Pull the wiring through the base’s center hole.
5. Center the two holes in the base over the drilled holes, and fasten the base to the drywall using the No. 6 screws provided (Figure 1 and Figure 2).
!
CAUTION: When mounting to drywall, use the specified holes (see Figure 2) with the provided spring clips. Other mounting may cause the screws to damage the PCB or cause a short circuit.
Two No. 6
Self-Tapping
Screws (Provided)
IMPORTANT: To prevent drywall damage, do not overtighten the screws.
6. To install the PCB into the base, refer to Figure 3 and:
align the PCB over the latch pins on the base.
press down on the board until it snaps into
place and is secured by the latches.
7. Proceed to the
Wiring
section.
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Transmitter Installation Instructions
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Wallbox
Screw
Holes
Drywall
Screw Holes
Sensor
Center
Hole
Base
PCB
Cover
5. Proceed to the Wiring section.

Wiring

Power Supply Requirements
The transmitter requires a 24 VAC/VDC, Class 2 power supply maintaining voltages of 18 to 30 VDC or 20 to 30 VAC. Although the power input includes a halfwave rectifier, to avoid current peaks, use a DC supply (current consumption: peak 170 mA, average 85 mA).
24 VAC Power Supply Connections
When more than one transmitter is connected to one 24 VAC transformer a common loop is formed at the controller and the risk of a short circuit increases.
Figure 3: Mounting the Transmitter
Wallbox Mounting
To mount the transmitter to a standard wallbox, refer to Figure 4 and proceed as follows:
1. Pull the wiring through the wallbox and the transmitter’s base.
2. Rotate the base so the arrow points up.
3. Fasten the base to the wallbox with two No. 6-32 screws (not provided) using the curved wallbox mounting holes shown in Figure 1 and Figure 4.
Standard
Wallbox
Base
Two
No. 6-32 Screws
(Not Pr ovided)
Figure 4: Mounting to a Wallbox
4. To install the PCB into the base, refer to Figure 3 and:
All commons must be at the same potential.
Note: To avoid a short circuit, isolate the 24V power
supply by providing a separate transformer for each transmitter as shown in Figure 5.
Output
24 VAC
24 VAC
Supply Vol tage
Supply Vol tage
2
~ +
~
-
CO Transmitter
~ +
~
-
V
or
mA
0
2
V
or
mA
0
SignalsCO Transmitter
Controller
Shared
Common
Line
Figure 5: Connecting Separate AC Supplies
(Recommended)
If several transmitters share one transformer, the phase (~) must always be the same at each transmitter to maintain polarity. A shared common line at the controller (see Figure 6) may cause a short circuit.
Output
24 VAC
Supply Vol tage
Supply Vol tage
2
~ +
~
-
CO Transmitter
~ +
~
-
V
or
mA
0
2
V
or
mA
0
SignalsCO Transmitter
Controller
Shared
Common
Line
align the PCB over the latch pins on the base.
press down on the board until it snaps into
place and is secured by the latches.
CD-Wxx-00-0 Series Wall Mount CO2 Transmitter Installation Instructions 3
Figure 6: Connecting One AC Supply to
Several Transmitters (Not Recommended)
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To wire the PCB’s input and output connections:
1. Strip 1/4 in. (6.35 mm) of the wire insulation for wiring to the terminal block.
2. Connect the 24V supply between the PCB’s positive (
~
) and negative (~) terminals (shown in
Figure 7).
X7X6
— +
Wiring the Relay Module
Model CD-WR0-00-0 is shipped with a relay module. To wire the relay, refer to Figure 8 and attach the relay wires to the relay PCB’s two screw terminals.
Relay Screw Terminals
mA V 0
0/4mA
SERIAL C OM
X5
X3
V7
V10
Figure 7: Transmitter PCB (Front View)
The transmitter can generate either voltage or current output. Refer to Figure 7.
3. To configure the analog output connect the following:
Common wire to Terminal 0
Other wire to either:
- Terminal V (for voltage output)
- Terminal mA (for current output)
4. Choose the current output type with the PCB jumper at pins labeled 0/4mA (shown in Figure 7):
Connect to X5
Connect to X3
Figure 8: Relay PCB (Front View)
Wiring the Relay and Display Module
Model CD-WRD-00-0 is shipped with a relay and display module. To wire the module, refer to Figure 7 and Figure 9, and:
1. Carefully unplug the relay and display module from the transmitter PCB.
2. Attach the two relay wires to the screw terminals.
Note: The module’s relay and its terminal pins are
located on the back of the relay and display PCB (see Figure 9).
Connect to X7 Connect to X6
4 to 20 mA: connect the jumper so that it shorts the pins (default)
0 to 20 mA: disconnect (do not discard) the jumper
5. If the unit has an optional accessory (relay, relay and display, or temperature module), follow the procedure described in the applicable wiring section before repositioning the cover.
6. Reposition the cover (see Figure 3).
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Transmitter Installation Instructions
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Relay
Screw
Terminals
Connect to X3
Figure 9: Relay and Display Module (Back View)
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3. Plug the relay and display module into the 5-pin (X3) and two 2-pin (X6 and X7) connectors on the main PCB, shown in Figure 7.
The relay has two setpoint values, the On level and the Off level. These provide hysteresis and desired control function. The On level must be higher than the Off level. When CO
concentration is increasing, the
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relay closes at the On level and opens when concentration is reduced to the Off level.
Note: The default relay setpoints are 1,000 ppm On
and 950 ppm Off. To change these settings, use the Relay Setpoint Software ACC-CD-S to enter new values.
Wiring the Temperature Module
Model CD-WA0-00-0 is shipped with a temperature module. Observing polarity, connect the temperature output wires to the screw terminals marked + and – (see Figure 10).
Sensor
Screw Terminal
Front

Setup and Adjustments

Commissioning
Johnson Controls CO the following:
output signal (0 to 10V) proportional to concentration (0 to 2,000 ppm)
CO
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altitude range of 0 to 1,969 ft (0 to 600m) above
sea level without compensation
default relay output trigger point of 1,000 ppm
Altitude Compensation
The sensors are calibrated for an altitude of 984 ft (300m) above sea level and are intended for applications within the range of 0 to 1,969 ft (0 to 600m) without compensation.
For altitudes above 1,969 ft (600m) where optimum accuracy of the CO essential, modify the Building Automation System (BAS) controller’s Analog Input (AI) ranging to compensate for sensor placement at other than the standard calibration altitude.
transmitters come calibrated for
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concentration measurement is
2
Connect to X3 Connect to X7
Figure 10: Temperature Module (Front View)
1.30
1.25
1.20
1.15
1.10
CF
1.05
1.00
0.95
0.90 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000
To do this, reset the 2,000 ppm value using the controller’s Compensation Factor (CF) shown in Figure 11 or Figure 12, as follows:
Corrected Value = CF x 2,000
For example, if the sensor is situated at an altitude of 3,000 ft (914.4m) above sea level, the CF is 1.10 (see Figure 11 or Figure 12).
The new value is calculated as follows:
Corrected Value = (1.10)(2,000 ppm) = 2,200 ppm
Altitude (Feet)
Figure 11: Altitude Compensation in Feet above Sea Level
CD-Wxx-00-0 Series Wall Mount CO2 Transmitter Installation Instructions 5
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1.30
1.25
1.20
1.15
1.10
CF
1.05
1.00
0.95
0.90 0 200 400 600 800 1,000 1,200 1,400 1,600 1,800 2,000 2,200
Figure 12: Altitude Compensation in Meters above Sea Level

Troubleshooting

The transmitter is not field-repairable.
If the unit is not functioning properly, use the following checklist to identify the symptoms and determine a solution:
1. Verify that the unit is mounted properly and the appropriate output jumper is selected.
2. Verify that all wiring is correct.
3. Verify that the power supply voltage level is 20 to 30 VAC or 18 to 30 VDC.
Note: The diagnostic Light-Emitting Diode (LED)
shown at the right-hand corner of Figure 7 indicates operational status:
V7 lights up if the self-diagnostics procedure
detects an abnormality.
V10 pulses to indicate that the device is
operational.
If the transmitter will not operate after completing these steps, replace the unit.
Altitude (Meters)
4. Read the resistance level to determine whether the contacts are open or closed.
If the contacts are closed, replace the unit with
the appropriate relay module and restart this procedure.
If the contacts are open, apply power to the
transmitter.
5. Determine whether the contacts are open or closed.
If the contacts are closed, the relay is
functioning properly and no further testing is necessary.
If the contacts are open, increase the CO
concentration by exhaling near the sensor looking for a change in the resistance value. (See Figure 3.)
If no change is noted, confirm that the CO
concentration has been raised above the trip point.
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Testing the Relay Module
To confirm that the relay is operating correctly, perform the following procedure:
1. Temporarily turn off power to the unit.
2. Temporarily remove wires connected to the relay screw terminal.
3. Connect a multimeter to the relay terminals.
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Transmitter Installation Instructions
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- Check the transmitter output signal with a voltmeter to make sure the signal has risen above the 1000 ppm relay trip point.
- If the output signal has not reached the trip point, it may be necessary to further increase the CO
concentration.
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If the contacts are open after exceeding the trip point, replace the unit with the appropriate module and restart this procedure.
6. Disconnect power to the transmitter.
7. Disconnect the multimeter from the relay terminals.
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8. Reconnect the wires to the relay screw terminal.
Testing the Temperature Module
9. Reconnect power to the transmitter.
10. Reposition the cover, shown in Figure 3.
Testing the Relay and Display Module
To confirm that the the relay and display are operating correctly, perform the following procedure:
1. Test the relay following Step 1 through Step 10 in the previous section, Testing the Relay Module.
Note: When the relay contacts are closed, the yellow
LED next to the display should be on.
2. A CO
concentration should be displayed. If not,
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replace the unit.
3. Reposition the cover. (See Figure 3.)
To confirm that the temperature module is operating correctly, perform the following procedure:
1. Temporarily turn off power to the unit.
2. Observing polarity, connect a voltmeter across the screw terminals marked + and – (see Figure 10).
3. Apply power to the transmitter.
4. Apply heat to the temperature sensor by gently holding it between a finger and thumb (see Figure 10).
5. Verify that the voltage reading rises. If no increase is noted, replace the module.
6. Disconnect power to the transmitter.
7. Disconnect the voltmeter from the temperature module screw terminals.
8. Apply power to the transmitter.
9. Reposition the cover. (See Figure 3.)

Repairs and Replacement

The following modules are replaceable:
Relay Module ACC-CD-R
Relay and Display Module ACC-CD-DR
Temperature Module ACC-CD-A
CD-Wxx-00-0 Series Wall Mount CO2 Transmitter Installation Instructions 7
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Technical Data

Product CD-Wxx-00-0 Series Wall Mount CO2 Transmitter
Measuring Range 0 to 2,000 ppm CO
Accuracy at 68°F (20°C) <±[30 ppm CO2 + 2.0% of reading] (includes manufacturing deviation and drift). All accuracy
specifications reflect testing the transmitters using high-grade, certified gases. Transmitters are intended for an altitude range of 0 to 1,969 ft (0 to 600 m) above sea level without compensation.
Non-Linearity <1.0% of Full Scale (FS)
Temperature
<0.056% of Full Scale/F° (< 0.1% of Full Scale/C°)
Dependence of Output
Long-Term Stability <±5.0% of Full Scale/5 Years
Response Time (0 to 63%) 1 Minute
Operating Temperature
23 to 113°F (-5 to +45°C)
Range
Storage Temperature
-4 to 158°F (-20 to +70°C)
Range
Humidity Range 0 to 85% RH (non-condensing)
Transmitter Output
Signals
CO
2
Jumper Selectable: 0 to 20 mA or 4 to 20 mA or 0 to 10 VDC (Default)
Maximum Output Current: 25 mA; Maximum Output Voltage: 12.5V
Relay Contact Ratings
30V, 0.5 A Class 2
(Optional)
Analog Temperature
Linear 0 to 10 VDC for 32 to 122°F (0 to 50°C)
Module (Optional)
Resolution of CO2 Output 10 ppm
Recommended External
Load
Current Output: Maximum 500 ohms Load Resistance Voltage Output: Minimum 1,000 ohms Load Resistance
Power Supply Range 20 to 30 VAC (18 to 30 VDC), Class 2
Power Consumption <2.5W Average, 4.1 VA
Warm-up Time <5 Minutes for CO2 Measurement
<30 Minutes for Temperature Measurement
Housing Material ABS Plastic
Dimensions (H x W x D) 3-5/32 x 4-9/32 1-3/8 in. (80 x 108.5 x 35 mm)
Shipping Weight 3.5 oz (100g)
Agency Listings UL Listed, CCN XAPX (US) and XAPX7 (Canada); EMC Directive (CE Mark), 89/336/EEC;
FCC and DOC Compliant
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The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
Controls Group
507 E. Michigan Street P.O. Box 423 Printed in U.S.A. Milwaukee, WI 53201 www.johnsoncontrols.com
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Transmitter Installation Instructions
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