Johnson Controls CD-W00-00-0 Installation Instructions Manual

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CD-W00-00-0
Installation Instructions CD-W00-00-0
Issue Date 0501
Wall Mount CO

Application Requirements

FCC Compliance Statement
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense.
Canadian Compliance Statement
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.

Installation

IMPORTANT: The CD-W00-00-0 transmitters
are intended to provide input to equipment under normal operating conditions. Where failure or malfunction of the transmitter could lead to an abnormal operating condition that could cause personal injury or damage to the equipment or other property, other devices (limit or safety controls) or systems (alarm or supervisory) intended to warn of, or protect against, failure or malfunction of the transmitter must be incorporated into and maintained as part of the control system.
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Mounting

The CO2 transmitter is shipped with parts separated, ready for standard wallbox or surface mounting with the Drywall Spring Clip Mounting Kit (included).
IMPORTANT: Avoid touching or applying force to the components on the Printed Circuit Board (PCB). Handle the board by the edges only.
Location Considerations
This device mounts either on a U.S. wall box or directly to a wall surface.
Locate the transmitter on an inside wall, free from drafts, and out of direct sunlight. The device is shock and vibration resistant; however, be careful not to drop the unit or to mount it where it could be exposed to excessive vibration. The following ambient operating conditions apply:
Temperature: 23 to 113°F (–5 to 45°C)
Humidity: 0 to 85% Relative Humidity (RH),
non-condensing 85°F (29°C) maximum dew point
Center
Hole
Base
PCB
Cover
Parts Included
Wall Mount Carbon Dioxide (CO base, PCB, and cover (see Figure 1)
Drywall Spring-Clip Mounting Kit (includes two each No. 6-20 x 1.25 in. pan-head, self-tapping screws, spring clips, and spacers)
© 2001 Johnson Controls, Inc.
Part No. 24-09601-19, Rev. — www.johnsoncontrols.com
) Transmitter:
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Figure 1: Mounting the Transmitter
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Surface Mounting
Use the following procedure to mount the CO
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transmitter to a drywall surface:
1. Mark the wall location for the center hole (wiring) and two mounting screws, using the base as a template. (For drywall mounting, see Figure 2).
2. Using a 1-3/8 in. (35 mm) hole saw, drill the center hole.
3. Using the base as a template and a drill with a 1/8 in. (3 mm) bit, drill the screw holes.
4. Insert the spring clips shown in Figure 2. (Use the spacers for 3/8 or 1/2 in. drywall.)
6. Mount the base onto the wall using the screws provided. The arrow imprinted on the base shows the correct mounting position. (See Figure 2.)
IMPORTANT: To prevent drywall damage, do not overtighten the screws.
7. To install the PCB into the base, refer to Figure 1 and:
place the PCB under the hook at the right side
of the base (see Figure 3).
align the PCB over the locating pins.
Note: Replacement spring clips, spacers, and
screws can be ordered separately as the Drywall Mounting Kit (ACC-DWCLIP-0).
5. Pull the wiring through the base’s center hole. (See Figure 2.)
Top View
Spacer (2) for
3/8 in. (9.5 mm) and 1/2 in.
(12.7 mm) Thick Drywall
Drywall Drywall
Spring Clip (2)
1-3/8 in.
(35 mm)
Hole
Spring
Clip
press down on the board until it snaps into
8. Proceed to the
1-3/8 in. (35 mm)
Hole
Drywall
place and is secured by the latch.
section.
Wiring
Spring Clip
Base
Two No. 6-20 x 1.25 in. Pan-Head Tapping Screws (Provided)
Figure 2: Surface Mounting to Drywall
Wallbox Mounting
To mount the transmitter to a standard wallbox, refer to Figure 3 and proceed as follows:
1. Pull the wiring through the wallbox and base.
2. Rotate the mounting base so the imprinted arrow points up.
3. Fasten the base to the wallbox with two No. 6-32 screws (not provided).
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Transmitter Installation Instructions
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4. To install the PCB into the base, refer to Figure 1 and:
place the PCB under the hook at the right side
of the base.
align the PCB over the locating pins.
press down on the board until it snaps into
place and is secured by the latch.
5. Proceed to the
Wiring
section.
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Standard
Wallbox
Latch Pin
Base
Locating Pin
Figure 3: Wiring to a Wallbox
Locating Pin
Hook
Two No. 6-32 Screws
(Not Pr ovided)
If several transmitters share one transformer, the phase (~) must always be the same at each transmitter to maintain polarity. A shared common line at the controller (see Figure 5) may cause a short circuit.
CO Transmitter
2
Controller
Shared
Common
Line
24 VAC
Supply Vol tage
Supply Vol tage
24V
GND
OUT
CO Transmitter
2
24V
Output Signal
OUTGND
Output Signal
Figure 5: Connecting One AC Supply to
Several Transmitters (Not Recommended)

Wiring

Power Supply Requirements
The transmitter requires a 24 VAC/VDC, Class 2 power supply maintaining voltages of 18 to 30 VDC or 20 to 30 VAC. Although the power input includes a halfwave rectifier, using a DC supply is recommended to avoid excessive current peaks (current consumption: peak 170 mA, average 85 mA).
24 VAC Power Supply Connections
When more than one transmitter is connected to one 24 VAC transformer, a common loop is formed at the controller and the risk of a short circuit increases.
All commons must be at the same potential.
Note: To avoid a short circuit, isolate the 24V power
supply by providing a separate transformer for each transmitter, as shown in Figure 4.
CO Transmitter
2
24V
GND
OUT
24 VAC
24 VAC
Supply Vol tage
Supply Vol tage
CO Transmitter
2
24V
GND
OUT
Figure 4: Connecting Separate AC Supplies
(Recommended)
Controller
Output Signal
Shared
Common
Line
Output Signal
1. Strip 1/4 in. (6.35 mm) of insulation from the ends of the power and output signal.
2. Connect the wires to the PCB screw terminals, shown in Figure 6.
24V OUTGND
GND
24V
Power Supply
OUT
Analog Output
Figure 6: PCB Screw Terminals
Note: The transmitter is capable of generating either
voltage or current output.
3. Select the output using jumpers on the PCB 0 to 10V (default), 0 to 20 mA, or 4 to 20 mA).
4. Use the two jumpers next to the terminal block and follow the connection configurations shown in Figure 7.
0 to 10V
0 to 20 mA
4 to 20 mA
0 to 10V Selected
0 to 20 mA Selected
4 to 20 mA Selected
Figure 7: Jumper Settings
5. Reposition the cover as shown in Figure 1.
CD-W00-00-0 Wall Mount CO2 Transmitter Installation Instructions 3
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Setup and Adjustments

Commissioning
Johnson Controls CO factory calibrated for the following:
output signal (0 to 10V) proportional to CO2 concentration (0 to 2,000 ppm)
altitude range of 0 to 1,969 ft (0 to 600m) above sea level without compensation
Altitude Compensation
The sensors are calibrated for an altitude of 984 ft (300m) above sea level and are intended for applications within the range of 0 to 1,969 ft (0 to 600m) without compensation.
1.30
1.25
1.20
1.15
transmitters come from the
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For altitudes above 1,969 ft (600m) where optimum accuracy of the CO
concentration measurement is
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essential, modify the Building Automation System (BAS) controller’s Analog Input (AI) ranging to compensate for sensor placement at other than the standard calibration altitude.
To do this, reset the 2,000 ppm value using the controller’s Compensation Factor (CF) shown in Figure 8 or Figure 9, as follows:
Corrected Value = CF x 2,000
For example, if the sensor is situated at an altitude of 3,000 ft (914.4m) above sea level, the CF is 1.10 (see Figure 8 or Figure 9).
The new value is calculated as follows:
Corrected Value = (1.10)(2,000 ppm) = 2,200 ppm
CF
CF
1.10
1.05
1.00
0.95
0.90 0
1,000 2,000 3,000 4,000
Altitude (Feet)
5,000
6,000
Figure 8: Altitude Compensation in Feet above Sea Level
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90 0 200 400 600 800 1,000 1,200 1,400 1,600 1,800 2,000 2,200
Altitude (Meters)
7,000
Figure 9: Altitude Compensation in Meters above Sea Level
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Transmitter Installation Instructions
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Troubleshooting

The transmitter is not field-repairable.
In the event the unit is not functioning properly, use the following checklist to identify the symptoms and determine a solution.
1. Verify that the unit is mounted properly and the appropriate output jumper is selected.
2. Verify that all wiring is correct.
3. Verify that the power supply voltage level is 20 to 30 VAC or 18 to 30 VDC.
Note: The diagnostic Light-Emitting Diode (LED), V7
located on the right side of the PCB, lights up if the self-diagnostics procedure detects an abnormality.
If the transmitter will not operate after completing these steps, replace the unit.
CD-W00-00-0 Wall Mount CO2 Transmitter Installation Instructions 5
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Technical Data

Product CD-W00-00-0 Wall Mount CO2 Transmitter
Measuring Range 0 to 2,000 ppm CO
Accuracy at 77°F (25°C) <±[40 ppm CO2 + 3.0% of reading] (includes manufacturing deviation and drift). All accuracy
specifications reflect testing the transmitters using high-grade, certified gases. Transmitters are intended for an altitude range of 0 to 1,969 ft (0 to 600 m) above sea level without compensation.
Non-Linearity <1.0% of Full Scale
Temperature
<0.08% of Full Scale/F° (< 0.15% of Full Scale/C°)
Dependence of Output
Long-Term Stability <5.0% of Full Scale/5 Years
Response Time (0 to 63%) 1 Minute
Operating Temperature
23 to 113°F (-5 to +45°C)
Range
Storage Temperature
-4 to 158°F (-20 to +70°C)
Range
Humidity Range 0 to 85% RH (non-condensing)
Transmitter CO2 Output
Signal
Resolution of Analog
Jumper Selectable 0 to 20 mA or 4 to 20 mA or 0 to 10 VDC Maximum Output Current: 25 mA; Maximum Output Voltage: 12.5V
10 ppm CO
Outputs
Recommended External
Load
Current Output: Maximum 500 ohms Load Resistance Voltage Output: Minimum 1,000 ohms Load Resistance
Power Supply Range 20 to 30 VAC (18 to 30 VDC), Class 2
Power Consumption <2.5W Average, 4.1 VA
Warm-up Time <1 Minute
<30 Minutes for Full Specification
Housing Material ABS Plastic
Dimensions (H x W x D) 3-5/32 x 4-9/32 x 1-3/8 in. (80 x 108.5 x 35 mm)
Shipping Weight 0.19 lb (85g)
Agency Listings UL Listed, CCN XAPX (US) and XAPX7 (Canada); EMC Directive (CE Mark), 89/336/EEC;
FCC and DOC Compliant
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The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
Controls Group
507 E. Michigan Street P.O. Box 423 Printed in U.S.A. Milwaukee, WI 53201 www.johnsoncontrols.com
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Transmitter Installation Instructions
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