Johnson Controls CD-Pxx-00-0 Series Installation Guide

24-9601-0, Rev. C
Figure 1: Mounting Holes on the Flange
Dimensions in. (mm)
0.87 (22)
Center
Hole
1.65 (42)
1.54 (42)
FIG:dim
CD-Pxx-00-0 Series Duct Mount CO2 Transmitter
Installation Instructions
CD-Pxx-00-0
Refer to the QuickLIT website for the most up-to-date version of this document.
Part No. 24-9601-0, Rev. C
Issued April 2016

North American Emissions Compliance

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense.

Canada

This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

Installation

Parts Included

The duct mount CO2 transmitter is shipped assembled. It consists of three main pa rts: ba se and Pr inted Circuit
Board (PCB), cover, and mounting flange with four screws (for probe depth adjustment). A conduit adaptor is also included.

Dimensions

Mounting

Location Considerations

When selecting a location for the transmitter, note the following:
The transmitter is designed for duct mounting in any position.
IMPORTANT: The CD-Pxx-00-0 Duct Mount CO Transmitter is intended to provide an input to
equipment under normal operating conditions. Where failure or malfunction of the transmitter could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the transmitter.
CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Installation Instructions
2
The probe is best mounted in the return airstream.
The device should penetrate the duct by a minimum of 3.0 in. (76.2 mm) to ensure the sensing part of the element is fully in the airstream.
The transmitter should be placed in an area free of condensation.
The transmitter is duct mounted using a flange. The mounting flange adjusts the distance betwee n the probe and the inner duct wall. Fasten the mounting flange with the four screws as follows:
1. Loosen the probe retention screw, and separate the flange from the assembled unit.
2. Drill a hole 7/8 to 1 in. (22 to 25 mm) diameter in the duct for the transmitter’s probe.
1
3. Using the mounting flange as a template centered
Figure 2: Connecting Separate AC Supplies
(Recommended)
~ +
~
-
~ +
~
-
0
Shared
Common
Line
24 VAC
Supply Voltage
CO Transmitter
2
24 VAC
Supply Voltage
Output SignalsCO Transmitter
2
Controller
V
0
mA
or
V
mA
or
FIG:conn ac1
0
Line
Supply Voltage
CO Transmitter
2
24 VAC
Supply Voltage
SignalsCO Transmitter
2
Controller
~ +
~
-
~ +
~
-
mA
or
mA
or
FIG:conn_ac2
Figure 3: Connecting One AC Supply to Several
Transmitters (Not Recommended)
Figure 4: Inserting the Conduit Adaptor
Nut
Adaptor Body
Adaptor
FIG:ins_cond
on the hole, drill four 1/8 in. (3.18 mm) holes for the mounting screws positioned as in Figure 1.
4. Fasten the mounting flange onto the duct using the four screws provided.
5. Insert the probe a minimum of 3.0 in. (76 .2 mm) , and tighten the probe retention screw on the mounting flange.

Wiring

Power Supply Requirements

The transmitter requires a 24 VAC/VDC, Class 2 power supply maintaining voltages of 18 to 30 VDC or 20 to 30 VAC. Although the power input includes a halfwave rectifier, we recommend using a DC supply to avoid excessive current peaks (current consumption: peak, 170 mA; average, 85 mA).

24 VAC Power Supply Connections

When more than one transmitter is connected to one 24 VAC transformer, a common loop is formed at the controller, an d the risk of a short circuit increases.
All commons must be at the same potential.
Output
V
0
Shared
V
Common

Connecting the Conduit Adaptor

1. Align the nut with the opening inside the enclosure, and hold it in place.
2. Insert the adaptor body into the transmitter conduit opening.
3. Manually tighten the adaptor into the nut, turning in a Clockwise (CW) direction (see Figure 4).
Note: To avoid a short circuit, isolate the 24 V power supply by providing a separate transformer for each transmitter as shown in Figure 2.
If several transmitters share one transformer, the phase (~) must always be the same at each transmitter to maintain polarity and avoid a short circuit via a shared common line at the controller, as shown in Figure 3.
IMPORTANT: Do not overtighten the conduit adaptor. Overtighting the conduit adaptor may damage or displace the PCB.
4. Insert the wires through the conduit adaptor body opening.
5. Tighten the adaptor onto the adaptor body by turning the adaptor in a CW direction.

Wiring the PCB

To wire the PCB’s input and output connections:
CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Installation Instructions
1. Open the transmitter cover.
2
2. Insert the wire carefully through the conduit
S
V7
X3
X6
X5
FIG:trans_PCB
Figure 5: Transmitter PCB
Screw Terminals
Connect to X5
FIG:Rel_PCB
Figure 6: Relay PCB
adaptor and then strip 1/4 in. (6.35 mm) of the wire insulation to prepare the wire for connection to the terminal block.
3. Connect the 24V supply between the po sitiv e ( ) and negative ( ) terminals as shown in Figure 5.
~
X7
— +
~

Wiring the Relay

Model CD-PR0-00-0 is shipped with a relay module. To wire the relay, see Figure 6, and attach the relay wires to the relay PCB's two screw terminals.
mA V 0
0/4mA
ERIAL COM
V10

Configuring the Output

The transmitter is capable of generating either voltage or current output. To select, refer to Figure 5 and:
1. Connect the common wire to Terminal 0.
2. Connect the other wire to:
Terminal V (for voltage output)
Terminal mA (for current output) and configure
the pins marked 0/4mA as follows:
- 4 to 20 mA: connect the jumper so that it shorts the pins (default)
- 0 to 20 mA: disconnect (do not discard) the jumper
Connect to X3
The relay has two setpoint values: the On level and the Off level. These levels provide hysteresis and desired control function. The On level must be higher than the Off level. When CO
concentration is increasing; the
2
relay closes at the On level, and the relay opens when concentration is reduced to the Off level.
Note: The default relay setpoints are 1,000 ppm On and 950 ppm Off. Change these settings by entering new values using the Relay Setpoint Software ACCCDS.
Setup and Adjustments
Commissioning
Johnson Controls® Carbon Dioxide (CO2) transmitters come from the factory calibrated for the following:
output signal (0 to 10 V) proportional to CO concentration (0 to 2,000 parts per million [ppm])
altitude range of 0 to 1,969 ft (0 to 600 m) above sea level without compensation
default relay output trigger point of 1,000 ppm
2
3. If the unit has an optional relay accessory, follow the procedure described in the Wiring the Relay section and then reposition the cover .
CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Installation Instructions
3

Altitude Compensation

CF
Altitude (Feet)
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90 01,000
2,000
3,000
4,000
FIG:alt_ft
Figure 7: Altitude Compensation in Feet Above Sea Level
CF
Altitude (Meters)
0200
400
600 800 1,000 1,200 1,400 1,600
1,800 2,000 2,200
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
FIG:alt_mtr
Figure 8: Altitude Compensation in Meters Above Sea Level
The sensors are calibrated for an altitude of 984 ft (300 m) above sea level and are intended for applications within the range of 0 to 1,969 ft (0 to 600 m) without compensation.
For altitudes above 1,969 ft (600 m) where optimum accuracy of the CO
essential, modify the Building Automation System (BAS) controller’s Analog Input (AI) high range to compensate for sensor placement at other than the standard calibration altitude.
Note: For altitude compensation, only adjust the AI high range. The AI low range should remain at zero.
1.30
concentration measurement is
2
To modify the controller’s AI, reset the 2,000 ppm value using the controller's Compensation Factor (CF) shown in Figure 7 or Figure 8 as follows:
Corrected Value = CF x 2,000 For example, if the sensor is situated at an altitude of
3,000 ft (914.4 m) above sea level, CF, from either Figure 7 or Figure 8, is 1.10.
The new value is calculated as follows: Corrected Value = (1.10)(2,000 ppm) = 2,200 ppm
1.30
CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Installation Instructions
4
6,000
7,000

Troubleshooting

The transmitter is not field repairable. In the event the unit is not functioning properly, perform
the following to identify the symptoms and determine a solution; verify that:
1. the unit is mounted properly and the ap pr o pr iate output jumper is selected
2. all wiring is correct
3. the power supply voltage level is 20 to 30 VAC or 18 to 30 VDC
Note: The diagnostic Light Emitting Diodes (LEDs) shown in the lower right-hand corner of Figure 5 indicate operational status:
V7 lights up if the self-diagnostics procedure detects an abnormality.
V10 pulses to indicate that the device is operational.
If the transmitter does not operate after completing these steps, replace the unit.
5. Determine whether the contacts are open or closed.
If the contacts are closed, the relay is
functioning properly, and no further testing is necessary.
If the contacts are open, increase the CO
concentration by exhaling near the probe, looking for a change in the resistance value.
If no change is noted, confirm that the CO
concentration has been raised above the trip point.
- Check the transmitter output signal with a voltmeter to make sure the signal has risen above the 1,000 ppm relay trip point.
- If the output signal has not reached the trip point, it may be necessary to further increase the CO
concentration.
2
If the contacts are open after exceeding the trip point, replace the unit with the appropriate module, and restart this procedure.
2
2

Testing the Relay Module

To confirm that the relay is operating correctly, perform the following procedure:
IMPORTANT: To expose the sensing portion of the probe, loosen the probe retention screw, and remove the probe from the duct. After testing is complete, reinstall the probe, and tighten the probe retention screw.
1. Temporarily shut off power to the unit.
2. Temporarily remove wires connected to the relay screw terminal.
3. Connect a multimeter to the relay terminals.
4. Read the resistance level to determine whether the contacts are open or closed.
If the contacts are closed, replace the unit with
the appropriate relay module, and restart this procedure.
If the contacts are open, apply power to the
transmitter.
6. Disconnect power to the transmitter.
7. Disconnect the multimeter from the relay terminals.
8. Reconnect the wires to the relay screw terminal.
9. Reconnect power to the transmitter.
10. Reposition the cover.

Repair Information

If the CD-Pxx-00-0 Series Duct Mount CO2 Transmitter fails to operate within its specifications, replace the
unit. For a replacement transmitter, contact the nearest Johnson Controls representative.
CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Installation Instructions
5
Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. © 2016 Johnson Controls, Inc.
Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202

Technical Specifications

CD-Pxx-00-0 Series Duct Mount CO2 Transmitter

Measuring Range 0 to 2,000 ppm CO Accuracy at 77°F (25°C) < ±[30 ppm CO2 + 2.0% of reading] (includes manufacturing deviation and drift). All
accuracy specifications reflect testing the transmitters using high-grade, certified gases. Transmitters are intended for an altitude range of 0 to 1,969 ft (0 to 600 m) above sea level without compensation
Non-Linearity < 0.5% of Full Scale Temperature of Dependence of
Output Long-Term Stability < ±5.0% of Full Scale/5 Years Response Time (0 to 63%) 1 Minute Operating Temperature Range 23 to 113°F (-5 to 45°C) Storage Temperature Range -4 to 158°F (-20 to 70°C) Humidity Range 0 to 85% non-condensing Transmitter Output Signal CO
Recommended External Load Current Output: Maximum 500 ohms Load Resistance
Power Supply Range 20 to 30 VAC (18 to 30 VDC), Class 2 Power Consumption < 2.5 W Average, 4.1 VA Warm-up Time < 5 minutes Airflow Range 0 to 7,500 ft/Minute (0 to 2,286 m/Minute) Duct Probe Material Duct Probe Meets Plenum Rating Requirements of UL 1995, Heating and Cooling
Housing Material ABS Plastic Dimensions (H x W x D) 3-5/32 x 3-3/16 x 8 in. (80 x 81 x 204 mm) Shipping Weight 0.3 lb (140 g) Compliance United States UL Listed, CCN XAPX
Canada UL, LIsted XAPX7 Europe CE Mark – Johnson Controls, Inc. declares that the CD-Pxx-00-0 Duct Mount CO2
2
< 0.56% of Full Scale/F° (<0.1% of Full Scale/C°)
Jumper Selectable: 0 to 20 mA or 4 to 20 mA or 0 to 10 VDC (Default) Maximum Output Current: 25 mA; Maximum Output Voltage: 12.5 V Maximum 30 V, 0.5 A, Class 2
Voltage Output: Minimum 1,000 ohms Load Resistance
Equipment
Transmitters are in compliance with the essential requirements and other relevant provisions of the EMC Directive.
2
European Single Point of Contact: NA/SA Single Point of Contact: APAC Single Point of Contact:
JOHNSON CONTROLS WESTENDHOF 3 45143 ESSEN GERMANY
CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Installation Instructions 6
Published in U.S.A. www.johnsoncontrols.com
JOHNSON CONTROLS 507 E MICHIGAN ST MILWAUKEE WI 53202 USA
JOHNSON CONTROLS C/O CONTROLS PRODUCT MANAGEMENT
NO.22 BLOCK D NEW DISTRICT WUXI JIANGSU PROVINCE 214142 CHINA
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