Johnson Controls B1HA036, B1HA060, B1HA042, B1HA048 Installation Manual
INSTALLATION
MANUAL
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
REPLACEMENT PARTS. . . . . . . . . . . . . . . . . . . . . . . . .3
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . . . .3
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SEQUENCE OF OPERATION. . . . . . . . . . . . . . . . . . . .13
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
See the following page for a complete Table of Contents.
AFFINITY™ SERIES
SINGLE PACKAGE HEAT PUMPS
MODEL: B1HA036 thru 060
3 thru 5 Ton
(10 SEER)
NOTES, CAUTIONS AND WARNINGS
Installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes
intended to clarify or make the installation easier.
Cautions
Warnings
injury and/or equipment damage may result if installation procedure is not handled properly.
CAUTION: READ ALL SAFETY GUIDES BEFORE
YOU BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
are given to prevent equipment damage.
are given to alert installer that personal
are
ISO 9001
Certified Quality
Management System
341849-YIM-A-0108
TABLE OF CONTENTS
341849-YIM-A-0108
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . .3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . 4
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . 5
SERVICE ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . 5
THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
POWER AND CONTROL WIRING . . . . . . . . . . . . . . . 5
COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
CHECKING SUPPLY AIR CFM . . . . . . . . . . . . . . . . .9
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . .13
ANTI-SHORT CYCLE TIMER . . . . . . . . . . . . . . . . . . 13
COOLING OPERATION . . . . . . . . . . . . . . . . . . . . . . 13
HEATING OPERATION . . . . . . . . . . . . . . . . . . . . . . 13
DEFROST OPERATION . . . . . . . . . . . . . . . . . . . . .13
HEAT PUMP SAFETY SWITCH OPERATION . . . . 14
ELECTRIC HEAT LIMIT SWITCH OPERATION . . .14
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . 15
LIST OF FIGURES
Fig. # Pg. #
1 CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . . . . . .4
2 TYPICAL FIELD WIRING DIAGRAM . . . . . . . . . . . . . . 6
3 COIL DELTA P VS. SUPPLY AIR CFM . . . . . . . . . . . .9
4 DIMENSIONS AND CLEARANCES . . . . . . . . . . . . . .12
5 TYPICAL WIRING DIAGRAM (230-3-60 POWER
SUPPLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Fig. #
6 TYPICAL WIRING DIAGRAM BHA MODELS
(460-3-60 AND 575-3-60 POWER SUPPLY) . . . . . . . 17
7 TYPICAL WIRING DIAGRAM LEGEND . . . . . . . . . . . 18
8 TYPICAL WIRING DIAGRAM NOTES . . . . . . . . . . . . 18
Pg. #
LIST OF TABLES
Tbl. # Pg. #
1 UNIT APPLICATION DATA . . . . . . . . . . . . . . . . . . . . . 4
2 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 ELECTRICAL DATA (HEAT PUMP /
ELECTRIC HEAT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 ELECTRICAL DATA (BASIC UNIT) . . . . . . . . . . . . . . . 7
6 SIDE & BOTTOM SUPPLY AIR BLOWER
PERFORMANCE 230/460/575 VOLTS . . . . . . . . . . . . 8
7 SIDE & BOTTOM SUPPLY AIR BLOWER
PERFORMANCE 208 VOLTS . . . . . . . . . . . . . . . . . . . 8
8 ADDITIONAL STATIC PRESSURE RESISTANCE . . . 8
9 COOLING SUPERHEAT AT COMPRESSOR SUCTION,
AIRFLOW = 1,200 CFM (B1HA036) . . . . . . . . . . . . . . 10
10 HEATING SUPERHEAT AT COMPRESSOR SUCTION,
AIRFLOW = 1,200 CFM (B1HA036) . . . . . . . . . . . . . . 10
11 COOLING SUPERHEAT AT COMPRESSOR SUCTION,
AIRFLOW = 1,400 CFM (B1HA042) . . . . . . . . . . . . . . 10
12 HEATING SUPERHEAT AT COMPRESSOR SUCTION,
AIRFLOW = 1,400 CFM (B1HA042) . . . . . . . . . . . . . . 10
13 COOLING SUPERHEAT AT COMPRESSOR SUCTION,
AIRFLOW = 1,600 CFM (B1HA048) . . . . . . . . . . . . . . 11
14 HEATING SUPERHEAT AT COMPRESSOR SUCTION,
AIRFLOW = 1,600 CFM (B1HA048) . . . . . . . . . . . . . . 11
15 COOLING SUPERHEAT AT COMPRESSOR SUCTION,
AIRFLOW = 2,000 CFM (B1HA060) . . . . . . . . . . . . . . 11
16 HEATING SUPERHEAT AT COMPRESSOR SUCTION,
AIRFLOW = 2,000 CFM (B1HA060) . . . . . . . . . . . . . . 11
17 THERMOSTAT SIGNALS (THREE PHASE
UNITS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Johnson Controls Unitary Products
341849-YIM-A-0108
GENERAL
YORK Model B1HA units are factory assembled heat
pumps designed for outdoor installation on a rooftop or
a slab. Field-installed electric heater accessories are
available to provide supplemental electric heat combined with electric cooling and heating.
The units are completely assembled on rigid, removable base rails. All piping, refrigerant charge, and electrical wiring is factory installed and tested. The units
require only electric power and duct connections at the
point of installation.
The electric heaters have nickel-chrome resistance wire
elements and utilize single point power connection.
INSPECTION
As soon as a unit is received, it should be inspected for
possible damage during transit. If damage is evident,
the extent of the damage should be noted on the carrier's freight bill. A separate request for inspection by
the carrier's agent should be made in writing.
REFERENCE
Additional information on the design, installation, operation and service of this equipment is available in the
following reference forms:
REPLACEMENT PARTS
Contact your local York® parts distribution center for
authorized replacement parts.
This product must be installed in strict compliance with the enclosed installation instructions
and any applicable local, state, and national
codes including, but not limited to, building,
electrical, and mechanical codes.
Improper installation may create a condition
where the operation of the product could cause
personal injury or property damage.
De-energize the electrical power to the unit
before attempting to inspect, repair or perform
maintenance to the unit.
• 341849 - General Installation
• 035-16605-003 - Electric Heater Accessory
PRODUCT NOMENCLATURE
B 1 H A A
PRODUCT CATEGORY
B = Single Package Heat Pumps
(Air Cooled)
PRODUCT GENERATION
1 = NEW or Current Design
PRODUCT IDENTIFIER
HA = Heat Pump (10 SEER)
PRODUCT NOMENCLATURE
30 6 2 5
NOMINAL COOLING
CAPACITY (MBH)
036 = 36,000 BTUH
042 = 42,000 BTUH
048 = 48,000 BTUH
060 = 60,000 BTUH
VOLTAGE CODE
25 = 208/230-3-60
46 = 460-3-60
58 = 575-3-60
FACTORY
INSTALLED ELECTRIC HEAT
A = No Electric Heat Installed
Johnson Controls Unitary Products 3
341849-YIM-A-0108
INSTALLATION
LIMITATIONS
These units must be installed in accordance with the
following national and local safety codes.
1. National Electrical Code ANSI/NFPS No. 70 or Canadian Electrical Code Part 1, C22.1 (latest ed itions).
2. Local plumbing and waste water codes and other
applicable local codes.
Refer to Table 1 for unit application data and to Table 4
for electric heat application data.
If components are to be added t o a unit to meet local
codes, they are to be installed at the dealer's and/or
the customer's expense.
Size of unit for proposed installation should be based
on heat loss/heat gain calculations made in accordance with industry recognized procedures identified
by the Air Conditioning Contractors of America.
TABLE 1: Unit Application Data
Voltage Variation,
Min./Max.
Wet Bulb Temperature (°F) of Air on
Dry Bulb Temperature (
1. Rated in accordance with ARI Standard 110, utilization
range “A”.
2. “T1" transformer primary tap must be moved from the 230
volt connection to the 208 volt connection for low voltage
applications of 208 volt and below.
3. A low ambient accessory is available for operation down to
0°F.
1
Evaporator Coil, Min./Max.
Condenser Coil, Min.
208/230 V
°F) of Air on
3
/Max.
2
460 V 414/504
575 V 518/630
LOCATION
187/253
57/72
45/120
installed components. Unit must be installed on a
level roof curb or appropriate angle iron frame providing adequate support under the compressor/
condenser section.
5. Maintain level tolerance of unit to 1/8" maximum.
RIGGING AND HANDLING
Care must be exercised when moving the unit. Do not
remove any packaging until the unit is near the pla ce of
installation. Rig unit with slings placed under the unit.
Spreader bars of sufficient length should be used
across the top of the unit.
BEFORE LIFTING A UNIT, MAKE SURE THAT ITS
WEIGHT IS DISTRIBUTED EQUALLY ON THE
CABLES SO THAT IT WILL LIFT EVENLY.
Units may also be moved or lifted with a fork-lift. Slotted openings in the skid are provided for this purpose.
Forks must pass completely through the base.
Refer to Table 2 for unit weights and to Figure 1 for
approximate center of gravity.
TABLE 2: Unit Dimensions
Shipping
Size
036 367 362 100 96 84 87
042 394 389 107 103 90 93
048 445 440 121 117 102 105
060 490 485 133 129 112 116
FRONT
OF
UNIT
Weight
(lbs.)
49 1/8
Operating
Weight
(lbs.)
“D”
“A”
“B”
25
Dimensions
“A” “B” “C” “D”
CENTER OF GRAVITY
“C”
22
49 1/4
Use the following guidelines to select a suitable location for these units.
1. Unit is designed for outdoor installation only.
2. Condenser must have an unlimited supply of air.
Where a choice of location is possible, position unit
on either north or east side of building.
3. For ground level installation, a level pad or slab
should be used. The thickness and size of the pad
or slab used should meet local codes and unit
weight. Do not tie the slab to the building foundation.
4. For roof top installation, be sure the structure will
support the weight of the unit plus any field
4 Johnson Controls Unitary Products
FIGURE 1 - Center of Gravity
CLEARANCES
All units require certain clearances for proper operation
and service. Refer to Figure 4 for the clearances
required for construction, servicing and proper unit
operation.
Do not permit overhanging structures or shrubs
to obstruct the condenser air discharge outlets.
341849-YIM-A-0108
DUCTWORK
These units are adaptable to downflow use as well as
rear supply and return air duct openings. To convert to
downflow, use the following steps:
1. Remove the duct covers found in the bottom return
and supply air duct openings. There are four (4)
screws securing each duct cover (save these screws
to use later).
2. Install the duct covers, removed in step one, to the
rear supply and return air duct openings. Secure
with the four (4) screws used in step one.
3. Seal duct covers with silicone caulk.
Downflow units must have an “L”-shape d supply duct
without any outlets or registers located below the outlet
of the unit.
Duct work should be designed and sized according to
the methods of the Air Conditioning Contractors of
America (ACCA), as set forth in their Manual D.
A closed return duct system shall be used. This shall
not preclude use of economizers or ventilation air
intake. Flexible joints may be used in the supply and
return duct work to minimize the transmission of noise.
CONDENSATE DRAIN
A condensate trap is required to be installed in the condensate drain. The plumbing must conform to local
codes. Use a sealing compound on male pipe threads.
Install the condensate drain line (3/4“ NPTF) to spill
into an open drain.
SERVICE ACCESS
Access to all serviceable components is provided by
the following removable panels:
• Blower service access
• Electrical/Filter access
• Compressor service access
Refer to Figure 4 for locatio n of these access panels
and minimum clearances.
THERMOSTAT
The room thermostat should be located on an inside
wall approximately 56" above the floor where it will not
be subject to drafts, sun exposure or heat from electrical fixtures or appliances. Follow manufacturer's
instructions enclosed with the thermostat for general
installation procedure. Six color coded insulated wires
(minimum #18 AWG) should be used to connect thermostat to unit. See Figure 2.
When fastening ductwork to side duct flanges
on unit, insert screws through duct flanges
only. DO NOT insert screws through casing.
Outdoor ductwork must be insulated and
waterproofed.
NOTE: Be sure to note supply and return openings.
Refer to Figure 4 for information concerning rear and
bottom supply and return air duct openings.
FILTERS
A filter rack and high velocity filters are standard on
three phase units.
Filters must always be used a nd must be kept clean.
When filters become dirt laden, insufficient air will be
delivered by the blower, decreasing your units efficiency and increasing operating costs and wear-andtear on the unit and controls.
Filters should be checked monthly especially since this
unit is used for both heating and cooling.
POWER AND CONTROL WIRING
Field wiring to the unit must conform to provisions of
the current N.E.C. ANSI/NFPA No. 70 or C.E.C. and/or
local ordinances. The unit must be electrically
grounded in accordance with local codes or, in their
absence, with the N.E.C./C.E.C. Voltage tolerances
which must be maintained at the compressor terminals
during starting and running conditions are indicated on
the unit Rating Plate and Table 4.
The wiring entering the cabinet must be provided with
mechanical strain relief.
A fused disconnect switch should be field provided for
the unit. If any of the wire supplied with the unit must be
replaced, replacement wire must be of the type shown
on the wiring diagram.
Electrical line must be sized properly to carry the load.
Each unit must be wired with a separate branch circuit
fed directly from the meter panel and properly fused.
Refer to Figure 2 for typical field wiring and to the
appropriate unit wiring diagram for control circuit and
power wiring information.
Johnson Controls Unitary Products 5
COMPRESSORS
Units are shipped with compressor mountings factoryadjusted for shipping.
CONTROL WIRING
341849-YIM-A-0108
Loosen compressor bolts half turn before
operating unit.
THERMOSTAT
** = Minimum wire size of 18 AWG
wire should be used for all field
installed 24 volt wire.
PROGRAMMABLE
THERMOSTAT ONLY
UNIT TERMINAL STRIP
**
*
NOTE:
HEAT ANTICIPATOR
SHOULD BE SET AT 0.25
AMPS FOR ALL MODELS.
24 VOLT TRANSFORMER
* = Only required on units with
supplemental electric heat.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can
cause improper and dangerous operation. Verify proper operation after servicing.
POWER WIRING
REFER TO ELECTRICAL DATA
TABLES TO SIZE THE
DISCONNECT SWITCH,
WIRING & OVERCURRENT
PROTECTION.
FIGURE 2 - Typical Field Wiring DIagram
TABLE 3: Physical Data
Models
Indoor
Blower
Indoor
Coil
Outdoor
Fan
Outdoor
Coil
Charge Refrigerant 22 (Lbs./oz.) 5/5 6/0 9/0 10/0
Filter Face Area (Sq. Ft./qty./size) 4.28/2/14" x 22"
Compressor Hermetic Type, (Qty. = 1) Scroll Recip. Scroll Scroll
Centrifugal Blower (Dia. X Wd. In.)
Fan Motor Hp
Rows Deep
Fins Per Inch
Face Area (Sq. Ft.)
Propeller Dia. (In.)
Fan Motor Hp
Nom. CFM Total
Rows Deep
Fins Per Inch
Face Area (Sq. Ft.)
036 042 048 060
10 x 8 11 x 10 11 x 10 11 x 10
3/4 3/4 3/4 1
3333
15 15 16 16
4.38 4.38 5.62 5.62
22 22 22 22
1/41/41/41/4
2,400 2,400 2,800 2,800
1111
20 20 16 20
11.7 11.7 16.4 16.4
BHA
6 Johnson Controls Unitary Products
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