J&M X2431 Operator's Manual

Page 1
GRAIN CART
International
OPERATOR’S MANUAL
MODEL
ORIGINAL
J&M Manufacturing Co, Inc
284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708
Rev. 6.1.2019
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Page 3
EC Declaraon of Conformity
In accordance with EC Direcve 2006/42/EC
We, J&M Manufacturing Co., Inc. and our authorised representave AR AGRO SIA herewith declare that the;
Machine Type : J&M Model X2431 Grain Cart from serial no. 1900000
Designaon of Machine: Agricultural Grain Transfer Device
Manufacturer: J&M Manufacturing Co., Inc.
Manufacturer Address: 284 Railroad Street
Fort Recovery, OH 45846 USA
Authorised Representave: Janis Osis, AR AGRO SIA, member of the management board
Representave Address: Varaviksnes, Lejasstrazdi
Dobeles pagasts, Dobeles novads
Latvia, LV-3722
CE marking in year: June 2019
do solely declare that the product listed above which is the subject of this declaraon,
i. fully conforms with the pernent safety and health requirements specied in EC Direcve 2006/42/EC
AND
ii. fully conforms with the pernent electromagnec requirements specied in EC Direcve 2014/30/EU
The following harmonized standards and technical specicaons were applied for correct interpretaon of the safety and health requirements specied in the EC Direcve:
EN ISO 12100 General principles for design – risk assessment
EN ISO 4254-1 Agricultural machinery – safety – general requirements
If the equipment is modied without the agreement of the undersigned, the declaraon becomes invalid.
Signature Date: 6-1-2019
Signature Locaon: 284 Railroad St, Fort Recovery, OH 45846
Shannon Grieshop Sales Manager
Representave of J&M Manufacturing Posion in Company
Page 4
Front
Stance
Back
Opposite Auger Side
Auger Side
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Page 5
Dealer Pre-Delivery Instructions Grain Cart
WHEEL NUTS Check ALL wheel nuts for correct torque setting. (20mm studs- 644 Nm (475 Ft.-Lbs.)) Tighten as needed. Re-Check wheel nut torque settings during initial break in period (during 1st, 2nd , 3rd loads, etc.), then periodically afterwards (every 10 hours of use for rst 40 hours). Keep checking wheel nut settings until wheel nuts do not loosen. If wheel nuts loosen and damage the surface of the wheel center, it will be impossible to keep them tight. Failure to keep the wheel nuts tight could cause considerable damage to the grain cart and surrounding. It is the Dealer’s responsibility to have wheel nuts torqued to specication before delivery. Damage caused by failure to keep the wheel nuts tight is not warrantable.
HITCH Determine the hitch style of cart to be compatible with tractor. Tractor with hammer strap (clevis type) should be used with grain carts equipped with a single prong (spade) hitch. Tractors equipped with a single prong hitch (no hammer strap) should be used with grain carts equipped with a double prong (clevis) hitch. Use a K80 spoon grain cart hitch with a K80 ball tractor hitch.
Be sure the tractor pin is at least 1/4” smaller in diameter than the pin hole in the grain cart hitch to ensure enough free movement when traversing through uneven terrain.
POWER TAKE-OFF Check for adequate clearance between telescoping PTO and tractor hitch. Suggested clearance is 7 inches.
Check telescoping PTO for adequate extension. With the tractor hitched to the cart on at level ground, the PTO should have approximately 10 inches extended from the collapsed (shortest) length.
UPPER AND LOWER AUGERS Raise the auger to the unload position. Run the auger from the PTO or optional hydraulic motor. If the top auger is misaligned with the bottom auger, you will hear a ‘bang’ as the upper auger realigns itself with the lower auger. This is normal as the top auger has dropped to engage the lower auger. Be sure that the top auger engages the lower auger. Check bearing at top of auger. Be sure to have approximately 1/8” to 3/16” of an inch gap under/between top auger bearing. Some models have bearings inside and some models have bearings outside of upper auger housing. If there is no gap under the bearing, or the gap is greater than 1/8” to 3/16”, the bearing needs adjusted. See “Adjusting the Lower and Upper Flighting” on page 28.
HYDRAULIC CYLINDERS AND HOSES Run all functions of the hydraulic cylinders and inspect ttings and seals for leakage. (use cardboard or wood to check for hydraulic leaks)
GEARBOX Check the gearbox oil level. The gearbox should be half full of oil. To check, remove the ll plug, insert a “dipstick” (large plastic cable tie or similar) into the ll hole until it reaches the bottom. Mark the dipstick at the ll hole. Oil should be half way on the dipstick. Grain carts with 14” to 20” diameter augers have gearboxes that require 24 ounces of uid. Grain carts with 22” diameter augers have gearboxes that require 96 ounces of uid. Add 80/90 weight gear lube as necessary.
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Page 6
Dealer Pre-Delivery Instructions Grain Cart
LIGHTING & SAFETY FEATURES Check the tractor lighting system for functions. Plug the grain cart wire harness into the tractor receptacle and check the cart lighting for correct functions. Note: The auger spout light is activated through a mercury switch located at the harness connection under the discharge spout. The auger spout light should automatically turn on when the auger is in the unload position and turn o when the auger is returned to the storage position. If the auger spout light does not turn on or shut o properly, the mercury switch may need repositioned.
Check that the safety chains are properly installed. Use bolt-torque chart listed in operator’s manual for correct torque value.
TIRES All tires need to be inated to the specied air pressure given in the operator’s manual.
BRAKES Follow these steps for embedding the brakes before use:
1. Before starting the embedding be sure that the brake levers are properly adjusted. Push a full braking and check that the brake cylinder has a stroke of 35 - 45 mm.
2. Drive at 40 km/h.
3. Procedure a) - Perform 10 braking applications at approximately 3 bar pressure (half stroke of the pedal) from 40 km/h to stop. After each stop, release the brake, wait 1 minute then start speed­ing up to 40 km/h and then brake with the tractor in neutral.
OR
Procedure b) - Alternatively you can operate with a continuous braking at 1.5 - 2 bar for about 2
minutes, during this procedure the brakes repeatedly develop smoke. A rst smoke emission is due to the combustion of the painting of the drums (about 200 °C). The second emission is due to the stabilization of the friction material (over 300 ° C). At the occurrence of the second emis­sion is appropriate to suspend the heating procedure.
4. If you have a thermometer, measure the temperature of the brake drums and resume the run­ning when the temperature is below 100 °C. If you don’t have the thermometer please wait about 30 minutes before running again.
5. Perform 5 brake applications to 3 bars with a 5-minute interval (cleaning of the friction material).
6. Cool the brake down to 100 ° C.
7. Check the stroke of the cylinder and restore the values according to point 1.
8. Begin the test for approval. If the minimum performance for approval is not achieved, repeat the procedure from the beginning.
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Page 7
Machine Identication
Serial Number __________________________________ (Check purchase order)
Model Number __________________________________ (X2431)
Unit Arrival Date __________________________________ (Date unit arrived, unassembled)
Assembly Completion Date __________________________________ (Date unit assembly was nished)
This manual was last edited on 4.19.2019.
Retailer Location
Name:
Road:
City:
Tel.:
Dealer Code:
Manufacturer Information
J&M Manufacturing Co., Inc.
284 Railroad Street
Fort Recovery, Ohio 45846
USA
(419) 375-2376
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Page 9
Table of Contents
10 ........................................................................................................... To the Dealer
11 .................................................................................................... General Information
11 ...........................................................................................................Intended Use
12 ..........................................................................................Specications and Dimensions
14 .......................................................................................................Bolt Torque Chart
15 .............................................................................................................Safety Rules
16 ..................................................................................................................Decals
22 ...................................................................................... Initial Operation and Maintenance
23 ..................................................................................................Operating Instructions
25 ...................................................................................................Routine Maintenance
26 ............................................................................................Lubrication Service Schedule
27 ........................................................................................................Troubleshooting
28 ................................................................................Adjusting the Lower and Upper Flighting
28 ............................................................ Removing Dirt from the Restrictors on the Hydraulic Cylinder
29 .....................................................................................................Storage Preparation
29 .................................................................................................Removing from Storage
Repair Parts List and Diagrams
29 ....................................................................................................Wheel Rims and Tires
30 ..............................................................................................Hub and Spindle Assembly
30 ......................................................................................... Power Take-O (PTO) Assembly
31 ..........................................................................................130 Degree Gearbox Assembly
32 .........................................................................................................Hitch Assembly
33 ................................................................................................................Driveline
34 ........................................................................................................ Spout Assembly
36 ..................................................................................................Upper Auger Assembly
36 ......................................................................................... Upper Auger Bearing Assembly
37 ................................................................................................... Upper Auger Linkage
38 ..................................................................................................Lower Auger Assembly
39 ..................................................................................................................Frame
40 ...........................................................................................Hydraulic Hoses and Cylinders
42 ......................................................................................................Lower Level Panels
42 ........................................................................................................Mid-Level Panels
43 ....................................................................................................................Rails
43 ..............................................................................................................Top Panels
44 ....................................................................................................... Sideboard Braces
44 .............................................................................................................Tank Screen
45 .................................................................................Light Kit Assembly (European Standard)
46 ......................................................................................................CE Light Mounting
47 .........................................................................................................Adjustable Axle
48 ...........................................................................................Weigh Scale System Hardware
49 ...................................................................................................Door Wheel Assembly
50 .................................................................................................... Inspection Windows
50 .......................................................................................................... Wheel Chocks
51 ....................................................................................................Auger Rest Assembly
52 ....................................................................................................... Ladder Assembly
53 .................................................................................................Spring Return Assembly
54 ......................................................................................................Roll Tarp Assembly
56 .............................................................................................Brake Pneumatic Schematic
58 .................................................................................................Brake Mounts Assembly
59 ....................................................................................................CE Wiring Schematic
60 ...........................................................................Brake Pneumatic Schematic with ISO Symbols
62 .................................................................................. Hydraulic Schematic with ISO Symbols
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Page 10
To the Dealer
Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J&M Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been submitted.
EXPRESS WARRANTY:
J&M Mfg. Co., Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee.
Warranty service must be performed by a dealer or service center authorized by J&M Mfg. Co., Inc. to sell and/or service the type of product involved, which will use only new or remanufactured parts or components furnished by J&M Mfg. Co., Inc. Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance.
Each Warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved unless (i) the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is eective only if the warranty registration card is returned within 30 days of purchase.
This Warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modication or repair, (ii) accident, abuse or improper use, (iii) improper or insucient maintenance, or (iv) normal wear or tear. This Warranty does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. J&M Mfg. Co., Inc. makes no Warranty, express or implied, with respect to tires or other parts or accessories not manufactured by J&M Mfg. Co., Inc. Warranties for these items, if any, are provided separately by their respective manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
In no event shall J&M Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy under this Warranty shall be repair or replacement of the defective component at J&M Mfg. Co., Inc’s. option. This is the entire agreement between J&M Mfg. Co., Inc. and the Owner about warranty and no J&M Mfg. Co., Inc. employee or dealer is authorized to make any additional warranty on behalf of J&M Mfg. Co., Inc.
The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.
SERVICE:
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and maintenance. Lubricate the unit as specied. Observe all safety information in this manual and safety signs on the equipment.
For service, your authorized J&M dealer has trained mechanics, genuine J&M service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine J&M service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model No: X2431 Grain Cart Serial No: ________________________ Date of Purchase: ___________________
Purchased From: ________________________________________________________________________________
Provide this information to your dealer to obtain correct repair parts.
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General Information
TO THE OWNER:
The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:
1. Is instructed in safe and proper use.
2. Reviews and understands the manual(s) pertaining to this machine.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.
This Safety-Alert symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
IMPORTANT
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, will result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information.
Intended Use
This machine has been built in accordance with the latest technical standards and generally accepted safety regulations. The premeditated use for this machine is the assisting with handling grain during agricultural harvest. Any other use or use beyond the restriction of the premeditated use is considered unintended use. Unintended use can lead person(s) to be severely or fatally injured. Risk will be borne solely by the user if the machine is used outside this scope. Intended use also includes compliance with the operating instructions and adherence to the operating,
maintenance, and repair instructions specied by J&M Mfg. Co., Inc.
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all
mechanical products, it will require cleaning and maintenance. Lubricate the unit as specied. Observe all safety information in
this manual and safety signs on the equipment.
For service, your authorized J&M dealer has trained mechanics, genuine J&M service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine J&M service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory operation.
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Center of Mass
625 cm
(L2)
Specications and Dimensions
Load Capacity Ratings
6,352 kg (14,004 lbs)
(Weight of Cart)
99 cm
(L1)
(Weight of Cart) (L1) = (x) (L2)
(6,352) (99) = (x) (625)
x = 1,006 kg
Weight Distribution
Center of Mass
625cm
(L2)
Weight Distribution
(Empty)
Weight on Each Tire = 2,673 kg (5,893 lbs)
28,124 kg (62,002 lbs)
Empty Tongue Weight = 1,006 kg (2,218 lbs)
(Total Maximum Weight)
Full Tongue Weight = 1,800 kg (3,968 lbs)
(Full)
Weight on Each Tire = 13,162 kg (29,017 lbs)
40 cm
(L1)
(Weight of Cart) (L1) = (x) (L2)
(28,124) (40) = (x) (625)
x = 1,800 kg
12
SPECIFICATIONS
Capacity Auger, One Vertical Unload Time (minutes) Wheels Tires
(2)
Spindles
Tongue Weight Empty Loaded Total Weight (approx.)
Standard Metric
875 bu 18”
2.5 min 30x32 900/60R32 4 1/2” (no brakes) 5” (brakes)
2,218 lbs. 3,968 lbs. 14,004 lbs.
24 t 45,7 cm
11,4 cm (no brakes) 12,7 cm (brakes)
1,006 kg 1,800 kg 6,352 kg
Page 13
Metric
Specications and Dimensions
Standard
11’-2”
A
9’-6”
B
6’-9”
C
8’-1”
D
9’-10”
E
10’-0”
F
4’-1”
G
21’-3”
H
1’-11”
I
20’-6”
J
31’-4”
K
14’-8”
L*
9’-6”
M
22’-0”
N
12’-0”
0
1’-6”
P
1’-4”
Q
*Measured at the center of the spout with all spout options installed.
Metric
340 cm 290 cm 206 cm 246 cm 300 cm 305 cm 125 cm 648 cm
58 cm 625 cm 955 cm 447 cm 288 cm 671 cm 366 cm
46 cm
41 cm
B
D
E
Eective Side Reach
A
C
F
(throw)
G
H
NM
L
O
I
J
K
P
Hydraulic Sliding Axle
Transport Position Field Position
81” or 206 cm
117” or 297 cm
120” or 305 cm
156” or 396 cm
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Page 14
Bolt Torque Chart
Always tighten hardware to these values unless a di󰀨erent torque or tightening procedure is listed for specic application. Fasteners must always be replaced with the same grade as specied in the manual parts list. Always use the proper tool for
tightening hardware. Make sure fastener threads are clean and you start thread engagement properly. Torque values in the
charts below use a torque coe󰀩cient of 0.17.
SAE Fasteners
Coarse Thread Series
SAE J429 Grade 2 SAE J429 Grade 5 SAE J429 Grade 8
Diameter and Pitch (Inches) Clamp Load (Lbs.) Tightening Torque Clamp Load (Lbs.) Tightening Torque Clamp Load (Lbs.) Tightening Torque
1/4”-20 1313 56 in-lbs 2029 86 in-lbs 2864 122 in-lbs 5/16”-18 2163 115 3342 178 4719 251 3/8”-16 3196 17 ft-lbs 4940 26 ft-lbs 6974 37 ft-lbs 7/16”-14 4385 27 6777 42 9568 59 1/2”-13 5853 41 9046 64 12771 90 5/8”-11 9323 83 14408 128 20340 180 3/4”-10 13797 147 21322 227 30101 320 7/8”-9 11428 142 29436 365 41556 515 1”-8 14992 212 38616 547 54517 772
Fine Thread Series
Diameter and Pitch (Inches) Clamp Load (Lbs.) Tightening Torque Clamp Load (Lbs.) Tightening Torque Clamp Load (Lbs.) Tightening Torque
1/4”-28 1500 64 in-lbs 2319 99 in-lbs 3274 139 in-lbs 5/16”-24 1395 74 3702 197 5226 278 3/8”-24 3623 19 ft-lbs 5599 30 ft-lbs 7905 42 ft-lbs 7/16”-20 4897 30 7568 47 10684 66 1/2”-20 6598 47 10197 72 14396 102 5/8” 10558 93 16317 144 23036 204 3/4” 15385 163 23776 253 33566 357 7/8” 12609 156 32479 403 45853 568
Metric Fasteners
Coarse Thread Series Class 8.8 Class 10.9
Diameter and Pitch (mm) Clamp Load (Lbs.) Tightening Torque Clamp Load (Lbs.) Tightening Torque
M5-0.8 1387 4 in-lbs 1985 66 in-lbs M6-1 1968 7 2816 113 M8-1.25 3580 192 5123 274 M10-1.5 5671 32 ft-lbs 8115 45 ft-lbs M12-1.75 8240 55 11792 79 M16-2 15320 137 21924 196 M20-2.5 23938 267 34256 382 M22-2.5 29669 364 42457 521 M24-3 34471 461 49329 660 M30-3.5 54819 917 78448 1313
Fine Thread Series
Diameter and Pitch (mm) Clamp Load (Lbs.) Tightening Torque Clamp Load (Lbs.) Tightening Torque
M8-1 3833 205 in-lbs 5486 293 in-lbs M10-1.25 5985 33 ft-lbs 8565 48 ft-lbs M12-1.25 9007 723 12889 86 M16-1.5 16331 146 23371 209 M20-1.5 27517 307 38065 425 M22-1.5 33688 413 46601 572 M24-2 38847 520 53738 719 M30-2 62823 1051 86905 1454
TIGHTENING WHEEL NUTS
Standard 20mm wheel studs and nuts should be tightened to torque 644 Nm (475 Ft.-Lbs.) during initial operation of the grain cart and then checked for proper torque after every 10 hours of use. Failure to do so may damage wheel nut seats. Once seats are damaged, it will become impossible to keep nuts tight.
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Safety Rules
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our e󰀨orts to provide safe
equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s) pertaining to this machine. Also make certain that the operator(s) reviews and understands the operator’s manual of the tractor prior to hooking up or operating the grain cart.
Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact the manufacturer or your authorized dealer.
1. Understand that your safety and the safety of other persons is measured by how you service and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work.
2. The safety information given in this manual does not replace safety codes, federal, state or local laws. Make certain your machine has the proper equipment as designated by local laws and regulations.
3. A frequent cause of personal injury or death is from persons
falling o󰀨 equipment and being run over. Do not permit
persons to ride on this machine.
4.
A majority of farm accidents can happen from fatigue or carelessness. help prevent accidents.
5. Always look around to make sure it is safe to start tow
vehicle motor or move grain cart. A visual verication of a
clear working area is important with higher noise levels and quiet cabs.
6. Travel speeds should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick or muddy surfaces.
7. Collision of high speed road tra󰀩c and slow-moving
machines can cause personal injury or death. On roads, use
asher lights according to local laws. Keep slow-moving-vehicle emblem visible. Pull over to let faster tra󰀩c pass.
Safe operation of tractor and grain cart will
10. Use care when moving of operating the grain cart near
electric lines as serious injury or death can result from contact.
11. Never adjust, service, clean, or lubricate the grain cart
until all power is shut o󰀨. Keep all safety shields in place.
Keep hands, feet, hair and clothing away from moving parts while the grain cart is in operation.
12. The service ladder is for service work only. If you must
climb into the grain tank, be certain that all power is shut o󰀨
and then use extreme caution when climbing into the grain cart.
13. Make sure that everyone is clear of equipment before applying power or moving the machine.
14. Make sure that the grain cart is fastened securely to the tractor by using a high strength hitch pin, clip and safety chains.
15. Make sure that the grain cart hitch properly matches the hitch type of the tractor. Use a single prong (spade) grain cart hitch with a double prong (clevis) tractor hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade)
tractor hitch. Use a K80 spoon grain cart hitch with a K80 ball
tractor hitch.
16. Before lling the grain cart, make certain that no one is
inside the grain tank. Never allow children or anyone in, near, or on the grain cart during transport or during loading and unloading of grain. Be aware that moving grain is dangerous and can cause entrapment, resulting in severe injury or death
by su󰀨ocation.
8. Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury. To prevent personal injury,
Relieve all pressure, before disconnecting uid lines,
Before applying pressure, make sure all connections are
tight and components are in good condition,
Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose.
If injured by leaking uid, see your doctor immediately.
9. When transporting the grain cart, always keep the auger in the stow position.
17. Never operate the auger system with anyone inside the
grain tank. Hands, feet, hair and clothing can t through the
openings in and around the grate. Contact with the auger can cause severe injury or death. Make certain that all power is
shut o󰀨 before service work is performed.
18. Before unhooking the grain cart from the tractor, be sure the jack stand is properly mounted and in place, the wheels are properly blocked, and parking brake is applied to prevent the cart from moving.
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Decals
Description Part No.
1 J&M Manufacturing 284 Railroad St Decal JM0039482 2 J&M Oval and X-Tended Reach Decal JM0048619 3 Side Shooter Decal JM0025929 4 J&M Oval Decal (Small) 3-5/8” x 5-1/4” JM0015150 5 CE Keep Hands Away JM0050762 6 CE Away 10M JM0050743 7 CE Power Lines JM0050742 8 CE Read Owners Manual JM0050733 9 CE Read Owners EN DE FR ES JM0050737 10 CE Read Owners EN R H P JM0050740 11 CE Reector Panel Red/White - Left /Right DIN11030 282mm x 282mm JM0048318 12 CE Auger Transport Posistion JM0050750 13 CE Auger Rest Damage JM0050749 14 CE Auger Field Position JM0050751 15 CE Auger Force JM0050748
+10m
+10m
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged or Missing
x2
2
3
4
5
1
• Place decals accordingly. Clean surface before attaching decals.
15
12
13
14
JM0050733
EN
DE
FR
ES
9
10
EN
DE
FR
ES
EN
R
H
P
JM0050733
7
JM0050740
8
11
6
16
Page 17
+10m
16
Decals
6
+10m
17
18
40
40
JM0050759
19
JM0050759
JM0050760
JM0050760
24
20
23
21 21
Description Part No.
16 J&M Oval Decal (Large) 9-1/2” x 15” JM0015151 17 www.jm-inc.com Decal JM0019239 18 40 km/h Decal JM0048319 19 CE Reector Panel Red/White - Left /Right DIN11030 423mm x 423mm (14-4220-207) JM0048311 20 CE Tire Pinch Point Left JM0050759 21 CE Reector RED 60mm (15-5411-017) JM0048314 22 CE Jack Point JM0050746 23 CE Chain Point JM0050747 24 CE Tire Pinch Point Right JM0050760 25 CE Spinning Auger JM0050756 26 CE Flowing Grain JM0050741 27 X2431 Side Stripe AS JM0043855 28 CE Reector YELLOW 60mm (15-5412-017) JM0048315 29 CE Torque Lug Nut JM0050744 30 Quality Made In The USA Decal JM0019241 31 CE Hydraulic Keep Away JM0050745 32 CE Hydraulic Assignment JM0050755 33 CE Drive Shaft JM0050754 34 X2431 Side Stripe OAS JM0043854 35 CE PTO Length JM0050752 36 CE No Step JM0050753
22
17
Page 18
+10m
28
25 26
Decals
+10m
27
350Nm
6
7
1
4
10
9
3
8
2
29
350Nm
6 7
1
4
10
9
3
8
2 5
JM0050760
5
30
34
350Nm
6
7
1
4
10
9
3
8
2
5
JM0050760
25
243363123 32
28
+10m
JM0050759
30
350Nm
6
7
1
4
10
9
3
8
2
5
JM0050759
+10m
29
21 33 6 23
18
Page 19
JM0050747
35
>75mm
>150mm
3633
JM0050752
>150mm
>75mm
JM0050754
JM0050753
JM0050747
JM0050745
JM0050755
23 31 32 33
JM0050754
19
Page 20
Decals
EN
DE
FR
ES
Carefully Read Operator’s Manual (EN,DE,FR,ES)
JM0050759
Tire Pinch Point Left
Keep Safe Distance, Danger of
EN
R
H
P
JM0050760
Carefully Read Operator’s Manual (EN,R,H,P)
Tire Pinch Point Right
Read Operator’s Manual
Whole Body Entanglement
When Moving Auger Tube from Storage Position to Field Position, Ensure Auger Rest is in Field Position. Damage to the Tube Can Occur if Auger Rest is in Storage Position During the Process.
Keep Hands Away
Amber Reector
Red Reector
20
Page 21
Decals
+10m
Crushing Hazard, Maintain More Than 10m Away During Operation
High Pressure Hydraulic Fluid During Operation, Maintain Safe Distance Away
Maintain Appropriate Distance from Power Lines
Keep Load from Rolling, Chain Equipment Here
Pinch Point, Keep Safe Distance
644Nm
Crushing of Whole Body Above Angle
Auger Entanglement. Never Reach or Climb into Grain Tank While Engine is Running
Jack Equipment During Repair at This Location
Do Not Step in this Location
6
7
1
10
3
4
Torque Lug Nuts 644 Nm, 10 Bolts
9
8
2
5
>75mm
>150mm
Check PTO Gap Length, 75mm Overlap, 150mm Exposed
21
Page 22
Initial Operation and Maintenance
WARNING
BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART.
Before the grain cart is put into service:
Have the safety instructions been read and clearly understood by the operator(s) of this machine?
Has the gearbox been properly lled with SAE 80W-90 gearbox lubricant?
Have all nuts, bolts, bearings and braces been properly fastened?
Has the PTO been checked for proper overlap?
IMPORTANT: Has the slip clutch on the PTO been serviced? If the slip clutch is left unchecked, damages to the power
take-o󰀨 and drive shaft may result. Before using the grain cart, loosen the bolts around the slip clutch. Make sure the
friction plates turn free of each other and are not corroded together. Re-tighten the tension bolts. Run the auger system EMPTY and check for proper engagement of the slip clutch.
CHECK PTO OVERLAP LENGTH. Overlap length may vary depending on the tractor model and hitch setting. Try to obtain the greatest possible overlap without bottoming out in the extreme operating conditions. Too much overlap may cause the PTO to bottom out and damage the driveline. Not enough overlap may cause the PTO front and back halves to separate. From the fully compressed (shortest) length the PTO should be telescoped (extended) between 25,4 cm and
55,88 cm. Di󰀨erent PTO lengths may need to be purchased to accommodate your terrain. A 10,16 cm shorter or a 25,4
cm longer PTO can be ordered through your dealer from J&M Manufacturing.
GREASE BEARINGS: Are all bearings on the drive line properly greased? Are all set screws in the bearings and U-joints
tight? Has the power take-o󰀨 shaft been properly greased at all points including the cross bearings? Has the universal
joint at the gearbox been greased? Have all grease points at the auger hinge area, including the hanger bushing assembly been greased?
GREASE K80 SPOON HITCH: Are all pivot joints greased on the K80 ball and K80 spoon hitch?
AIR BRAKE AND PARKING BRAKE SYSTEM: Are all hoses fully seated in the push connect ttings? Did both brakes
release the wheel hub?
TIRE PRESSURE: Are the tires properly inated? The following is to be used as a general guide for tire ination for cyclic use. Figures can vary depending on specic brand of tire used. It is important that tires are inspected before
and after the unit is loaded. The tire should stand up with no side wall buckling or distress as the tire rolls. Do Not Exceed The Tire Pressure Indicated Below:
Tire Size kPa PSI
30.5x32 Lug Tires-18 ply (Alliance) (for 27x32-10 Hole Wheels) (124” c/c) 248 36
900/60R32 Lug Tires (Firestone) (176LI) (for 30x32-10 Hole Wheels) (136” c/c) 283 41
800/60R32 Diamond Tires (181 LI) (Firestone) 317 46
800/65R32 Lug Tires (181 LI) (Alliance) 434 63
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Page 23
Operating Instructions
CAUTION
Do NOT operate the grain cart before reading and understanding the Operator’s Manual and ALL danger, warning and caution signs.
Never exceed 1,000 rpm on the PTO and driveline system.
Never fold or extend the auger until the PTO has come to a complete stop.
Never ll the grain cart unless the gate indicator is in the closed position.
Never allow foreign object (shovels, etc.) to be placed inside the grain cart.
Never engage the lugs and drive dogs on the augers when the system is moving at a high rate of speed.
Never perform maintenance work or service the grain cart with the tractor running.
Never use the PTO or their guards as a step.
The maximum height of the auger when unfolding is 648 cm. Always check the height of overhead power lines or bridges
when the auger is unfolded or during the folding or unfolding process.
VERY IMPORTANT: Under no circumstance is it recommended to tow a loaded grain cart in excess of 13 km/h.
WHEEL NUTS: Are the wheel nuts properly fastened? Torque to 644 Nm for 20mm wheel studs and nuts. Wheel studs and nuts should be checked after each load during initial operation of the cart and then after every 10 hours of use. Failure to do so may damage wheel studs and nuts. Once the seats are damaged, it will become impossible to keep the
lug nuts tight.
The drawing shows the proper way to mount the wheels using Budd-type nuts. The wheels supplied with your grain cart have straight holes and the Budd nuts will be mounted according to Figure 1. Wheels that are improperly installed on the grain cart, resulting in product failure, will nullify warranty and shift the burden of liability to the owner/operator. We recommend you inspect your wheel nuts to make sure they are
properly installed. Also, check the wheel nuts on a regular basis to ensure they are tight.
LIGHTING AND SAFETY DECALS: Are the rear, amber extremity lights properly positioned? Extend the
lights within 40,6cm (16”) of the left and right extremities of the grain cart.
HYDRAULIC HOSES AND FITTINGS: Use tractor manufacturer recommended hydraulic uid for grain cart hydraulic operation. Maximum hydraulic pressure is 206.8 bar (3,000 psi) and maximum hydraulic temperature is 93.3°C (200°F).
WARNING: BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING
HYDRAULIC LINES TO TRACTOR.
Preparing the Grain Cart for Use: The X2431 Grain Cart requires a 200 hp tractor or larger and tractor must be compliant to
applicable Machinery Directive.
IMPORTANT: Do NOT pull a loaded grain cart on highway. For incidental highway travel, observe the section below.
Tow Loads Safely
Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.
Observe these recommended maximum road speeds, or local speed limits which may be lower.
Road Travel: Do not travel more than 40 km/h (25 mph) and do not tow loads more than 1.5 times the pulling unit’s weight.
Ensure the load does not exceed the recommended weight ratio. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines.
IMPORTANT: During normal eld operation, adjustable axle needs to be fully extended for greatest stability. During normal
road transport, the adjustable axle needs to be fully retracted for narrow travel.
Figure 1
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Page 24
Operating Instructions
MAXIMIZING STABILITY
Follow the ensuing procedures to achieve maximum stability with your grain cart:
Operating in eld
a. Fully extend the axles b. Ensure brakes are properly connected to tractor
Operating on road
a. Empty the contents of the grain cart b. Fully retract the axles c. Move auger to transport position
d. Ensure brakes are properly connected to tractor
Grain Cart is stationary and unhooked from the tractor
a. Empty the contents of the grain cart b. Fully retract the axles c. Ensure that parking brake is applied d. Move auger to storage position e. Lower the jack f. Apply the wheel chocks
• If parked on a slope, place each chock on the downhill faces of the two tires.
• When parked on level ground, the chocks should be placed on both sides of the auger side wheel to prevent any rocking motion that might send the grain cart in one direction or another.
WARNING: For greater stability on uneven or steep terrain, position non-scale wheel spindles at the furthest out setting.
1) Connect grain cart hitch to tractor drawbar using a good quality hitch pin. Attach the safety chain to the tractor and around the A-frame of the cart. Make sure the grain cart hitch properly matches the hitch of the tractor. Use a single prong (spade) grain cart hitch with a tractor double prong (clevis) hitch. Use a double prong (clevis) grain cart hitch with a single prong
(spade) tractor hitch. Use a K80 spoon grain cart hitch with a K80 ball tractor hitch.
Safety Chains User Instruction
a. Secure the safety chains by looping them around each side of the grain cart and connecting to the towing machine’s
attaching bar. b. Do not allow any more slack than necessary for articulation (maximum 28 cm, 11”) c. Do not use any intermediate support as the attaching point. d. Store the safety chain by securing it around the main axle A-frame of the grain cart. Replace the safety chains if one or
more links or end ttings are broken, stretched, damaged, or deformed.
2) Attach the power take-o󰀨 shaft to the tractor. The PTO must have at least 25,4 cm (10”) of engagement. Check tractor
drawbar for clearance and length and adjust if necessary. Make sure the PTO does not bottom out when making sharp turns as it may bend the drive shaft.
3) Make sure the jack stand is removed from the lower support position before the cart is moved. Never use the jack to support a loaded grain cart.
4) Be sure that no debris or foreign objects are in the grain cart.
5) Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger.
Connect these lines to a second service outlet on the tractor. Two hydraulic lines (red band) operate the hydraulic ow control
spout located at the end of the upper auger. Connect these lines to a third service outlet on the tractor. The remaining two hydraulic lines operate the adjustable axle. Connect these lines to a fourth service outlet on the tractor. Make sure the air is bled from the hydraulic cylinders and hoses.
CAUTION: Before operating hydraulic components, verify a clear working area. If the ladder is in the out position, the
operator must check inside the tank to ensure nobody is inside before operation.
6) Attach the air brake lines to the tractor and release the park brake.
7) Connect the lighting 7-prong connector end on the main wiring harness to the tractor electrical outlet. Make sure that all asher and turn indicator lights are working properly before incidental highway travel.
24
Page 25
Operating Instructions
8) Run the auger system EMPTY before loading grain into the tank for actual use. Make certain that the slip clutch is operating and that the upper and lower augers are properly engaged.
9) To lower the auger from eld position to storage position, while the auger is extended, push the Flip Up Auger - Throw Handle from “Field Position” to “Storage Position”. After the handle has been moved, completely fold the auger into storage position.
10) The maximum continuous noise is 88 dB (A).
11) Any removable guards have to be put back after cleaning or maintenance.
12) Machine is to be operated and maintained only by trained personnel.
13) Follow lock out/tag out procedure implemented in the end user’s facility.
14) Machine must not be used in residential area.
Routine Maintenance
WARNING: WHEN SERVICING THE GRAIN CART BE CERTAIN ALL POWER IS SHUT OFF AND THE TRACTOR
KEY REMOVED TO PREVENT OPERATION OF TRACTOR AND CART
Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 Severe Duty, High Shock Load, Lithium based Grease. Also check the seal for wear and replace if necessary.
Check the grain cart periodically for cracks in welds and for other structural damage. Have cracked welds xed immediately. Failure to do so could result in extensive damage to the grain cart and greatly reduce the life of the cart.
Have all loose bolts torqued to correct torque value listed in the “Bolt Torque Chart” on page 14.
Run all functions of the hydraulic cylinders and inspect hoses, ttings, and seals for leakage. Replace any damaged hoses, ttings, or seals. For replacement parts, see “Hydraulic Hoses and Cylinders” on page 40.
Lubricate the slides on the clean-out door.
Make sure all tires are properly inated. See “Initial Operation and Maintenance” on page 22 for recommended instructions for tire pressure. It is important that tires are inspected before and after unit loaded.
Check PTO for wear of plates in the slip clutch. Replace if needed.
Check all air brake lines for wear and replace as necessary.
Make sure that all guards and shields are in place before operating the grain cart.
25
Page 26
Lubrication Service Schedule
IMPORTANT: Your grain cart has grease ttings at all critical points. These should be serviced before the grain cart is put into
operation.
To view the lubricating grease Safety Data Sheet, go to: http://jm-inc.com/sds_10565_1_lc_ep_1.pdf
WARNING: WHEN SERVICING THE GRAIN CART BE CERTAIN ALL POWER IS SHUT OFF AND THE TRACTOR KEY
REMOVED TO PREVENT OPERATION OF TRACTOR AND CART
PTO & DRIVE LINE: The grease ttings on the PTO should be serviced after every 8 hours of use. Service the grease ttings
on each of the drive bearings and the universal joint after every 8 hours of use.
AUGER FOLDING MECHANISM: One grease tting is located on the pivot pin of the folding auger. This tting should be serviced after every 8 hours of use. Service the grease tting on the hanger bushing assembly (top end of the lower auger
assembly) after every 8 hours of use or as needed.
SPRING LOADED UPPER AUGER BEARING: Service the grease tting on the upper auger bearing (located at the top
end of the upper auger assembly) after every 8 hours of use. Lubricate the springs and retaining bolts on the bearing before prolonged storage of the grain cart.
GEARBOX: Gearbox lubricant has been added to the gearbox during nal assembly. Recheck the lubricant level before
initial operation of the grain cart, then periodically according to use. An inspection plug is located in the center of the top
of the gearbox mount plate. To check the uid level, remove the vented inspection plug and drain plug at the bottom of the gearbox. Drain the lubricant. Return the drain plug and rell the gearbox with 0,71 liters (24 ounces) of gear box lubricant for 51 cm (20”) auger. The gearbox is properly lled when half full of lubricant. DO NOT OVERFILL. Use SAE 80W-90 gearbox
lubricant or equivalent.
To view the gearbox lubricant Safety Data Sheet, go to: http://jm-inc.com/hd_80w90_es_gear_oil.pdf
K80 SPOON HITCH: Service the grease tting on the socket side of the spoon hitch after every 8 hours of use.
Pivot Pin Once Annually
Roll Tarp U-Joint Once Annually
Upper Auger Flighting Every 8 hrs of use
Drive line Every 8 hrs of use
Brake Bearing Every 8 hrs of use
K80 Spoon Hitch Every 8 hrs of use
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Page 27
Troubleshooting
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY.
Trouble...
Auger will not return to down position or move from stow position
Hanger bushing assembly at the top
of the lower auger ighting is hot
Excessive vibration
Possible Cause... Possible Remedy...
Dirt in restrictor
Faulty check valve
Upper ighting and lower ighting are
locked together
Top of the hanger bushing assembly is rubbing against the drive dog
Auger ighting or shaft is bent
Drive shaft is bent
Remove restrictor ttings from outside
hydraulic cylinder and clean out dirt
Replace check valve
Bearing on top of upper auger ighting
need adjusting. When the auger is in the engaged position, there must be
1/8” (0,32cm) gap between bottom
of top bearing and top of upper tube housing (See “Adjusting the Lower
and Upper Flighting” on page 28)
Loosen the two bolts and re-adjust the position of the hanger bushing assembly. Re-tighten bolts.
Remove the lower ighting assembly
and place a shim between the spline coupler and the gearbox.
Straighten or replace auger ighting
Replace or straighten drive shaft
Grain ow stoppage
Auger tube is breaking away from the grain cart at the hinge area or the ram in the hydraulic folding cylinder is bent
Flip-up auger rest not ipping over
center
Axle will not adjust in/out Adjust gap in axle stop blocksAxle stop blocks too tight to axle
Bolt sheared in drive dog
Folding auger before complete stop
PTO key sheared
Upper auger is extended in the upright
position while traveling in the eld
Cable has loosened With auger in “Field” position tighten
Replace bolt in drive dog. Engage
upper and lower ighting at a slow rate
of speed. (Drive dogs and lugs are being engaged too fast.)
Upper and lower ightings are
disengaging before auger comes to a complete stop. Replace bolt in the drive dog. Never engage or disengage the upper and lower
ightings until the augers come to a
complete stop.
Replace key and tighten set screw.
Repair or place folding cylinder if necessary. Remember to lower auger
to the eld position after unloading.
cable to the handle.
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Page 28
Adjusting the Lower and Upper Flighting
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY.
If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower ighting and/or hanger may
need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the
(2) M12-1.75 x 35 bolts on the hanger bushing assembly. Adjust the hanger either up or down and vertically center it between the ighting and drive dog. Re-tighten the bolts. Make certain that the ighting center and drive-dogs do not rub the hanger
bushing assembly, causing them to become hot.
If the hanger can no longer be adjusted by moving it up or down on the elongated holes, both the hanger bushing assembly
and the lower ighting will have to be removed. After removing them from the tube assembly, place a shim [between 0,32cm (1/8”) to 0,48cm (3/16”) thick] where the gearbox and the spline coupler (welded to the lower ighting). Replace the lower ighting and reattach the hanger to the tube assembly. Readjust the hanger assembly. NOTE: The bottom of the lower ighting is not attached to the gearbox with any bolts or set screws but may be ‘frozen’ fast. Be careful when removing the lower ighting from the gearbox. For easier removal of the lower ighting, keep the gearbox at the bottom intact, remove the (2) M12-1.75 x 35 bolts from the hanger bushing assembly and pull the lower ighting o󰀨 of the gearbox.
After adjusting the lower ighting, move the upper auger to the unload position and check the upper ighting for readjustment.
If the upper and lower augers to do not properly separate during the unfolding sequence, the upper ighting may need adjusting. Before making adjustment to the upper ighting, check to see if the lugs and drive dogs on the auger assemblies
are locking together. If they are not locked together, check to see if dirt is in the restrictor or if a faulty check valve on the hydraulic cylinder used to raise and lower the upper auger assembly may be causing the problem. If dirt is in the restrictor, see
“Removing Dirt From Restrictors On Hydraulic Cylinders” below.
Fold the upper tube assembly into the upright position. Position the upper ighting in the engaged position with the lower ighting. Locate the four-hole ange bearing on the top of the upper auger tube housing. With the upper ighting in the engaged position, check the spacing between the upper bearing and the upper tube housing. There must be a 0,32cm (1/8”) space between the base of the four-hole ange bearing and the upper tube housing. If there is NOT a space between the bearing and the upper tube housing, or if there is more than a 0,32cm (1/8”) space, the upper ighting will need to be adjusted. To adjust the upper ighting, loosen the 1-1/4” hex jam nuts both above and below the four-hole ange bearing. Move the 1-1/4” hex jam nuts up or down the threaded shaft on the top of the auger ighting shaft until the bearing moves to approximately 0,32cm (1/8”) above the base of the upper tube housing. When the four-hole ange bearing is properly located, tighten both 1-1/4” hex jam nuts together to secure the bearing position.
If the upper and lower ighting still does not separate properly during the folding sequence, a small bevel may need to be removed from the inside of the lugs where they engage the drive dogs on the auger assemblies. Grind approximately 0,32cm (1/8”) from the corner of the lugs where they touch against the drive dogs.
Removing Dirt from the Restrictors on the Hydraulic Cylinder
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF AND THE UPPER AUGER TUBE IS IN THE DOWN POSITION BEFORE REMOVING THE RESTRICTORS.
Remove restrictors from the 90-degree street elbow on the hydraulic cylinder. Remove dirt from the tting to allow hydraulic oil to ow through the restrictor. Reattach the restrictor to the street elbow. Use Teon sealant tape or equivalent on the threads
of the restrictor before re-attaching.
If the restrictor continues to plug with dirt, replace the restrictor or lter the hydraulic oil in your system.
28
Page 29
Storage Preparation
IMPORTANT: When the grain cart is not going to be used for a period of time, store the cart in a dry, protected place. Leaving your grain cart outside, open to the weather will shorten its life.
Follow the procedure below when your grain cart is placed in storage for periods up to six months.
1. Cover electronic monitor (if equipped) with plastic before washing the grain cart. Wash or clean and completely
lubricate the grain cart. See “Lubrication Service Schedule” on page 26.
2. Remove all grain from inside the grain tank, auger tube assemblies, and at the clean-out door.
3. Check the gearbox oil and replace with new SAE 80W-90 gearbox lubricant or equivalent if necessary.
4. Touch up areas where paint may have worn away. Use a good quality primer paint, especially before re-applying graphite paint to the interior slopes of the grain tank.
5. Retract all hydraulic cylinders to prevent the piston rods from rusting.
6. Clean the tires before storage. Inate the tires at regular intervals.
7. Open the clean-out door at the base of the grain tank.
8. Loosen the Slip Clutch Tension Bolts.
Removing from Storage
Check the gearbox to make sure it has the appropriate amount of oil.
Inate the tires to the correct operating pressure.
Close the clean out door at the base of the grain tank.
Make sure all safety shields are in the proper position.
Repair Parts List and Diagrams
When performing maintenance work, wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing and head. Follow the Operator’s Manual instructions to ensure safe and proper maintenance and repair.
Your local, authorized dealer can supply genuine replacement parts. Substitute parts may not meet original equipment
specications and may be dangerous.
WARNING: WHEN SERVICING THE GRAIN CART BE CERTAIN ALL POWER IS SHUT OFF AND THE TRACTOR
KEY REMOVED TO PREVENT OPERATION OF TRACTOR AND CART
Wheel Rims and Tires
Wheel Rims
27x32-10 Hole Wheel Rims 30x32-10 Hole Wheel Rims
Tires
30.5x32 Lug Tires - 18 ply (Alliance) 800/60R32 Diamond Tires (181 LI) (Firestone) 800/65R32 Lug Tires (181 LI) (Alliance) 900/60R32 Lug Tires (176 LI) (Alliance)
29
Page 30
Hub and Spindle Assembly
Description Part No.
1 ADR Brake Hub Axle Assembly-Left (1925, 2431) JM0050150 2 ADR Brake Hub Axle Assembly-Right (1925, 2431) JM0050149
Power Take-O (PTO) Assembly
30
Description Part No.
1 Back Half Weasler PTO (1-3/4”) with CE Guard (Auto Clutch) JM0048367 2 Front Half Weasler PTO (1-3/4”) with CE Guard (Auto Clutch) JM0048362 2 Front Half Weasler PTO (1-3/8”) with CE Guard (Auto Clutch) JM0048374 3 55E Cross Kit (Auto Clutch PTO) JM0018449 4 Auto Clutch for Weasler JM0018500 5 Yoke, Tube & Sleeve (Weasler Auto Clutch) (55E) JM0018519 6 Yoke & Shaft Assembly (Weasler Auto Clutch) (55E) JM0018520 7 Spring Lock Yoke (1-3/4” PTO) (Weasler) JM0018506 7 Spring Lock Yoke (1-3/8” PTO) (Weasler) JM0024353 8 Weasler Auto Clutch Front CE Guard JM0045258 8 Weasler Auto Clutch Back CE Guard JM0045257 9 Complete 1-3/4” Weasler PTO with CE Guard (Auto Clutch) JM0048368 9 Complete 1-3/8” Weasler PTO with CE Guard (Auto Clutch) JM0048388
Page 31
12
4
17
130 Degree Gearbox Assembly
18
14
16
1
12
3
10
11
7
6
9
8
13
18
13
8
9
15
2
10
11
7
5
19
Description Part No.
1 Casting, Upper Half for Superior Gearbox (18-20”) (A0150) JM0025088 2 Casting, Lower Half for Superior Gearbox (18-20”) (A0149) JM0025089 3 1-3/4” Input Shaft for Superior Gearbox (18-20”) (A0142) JM0025090 4 1-3/4” Output Shaft for Superior Gearbox (18-20”) (A0143) JM0025091 5 18 Tooth Gear for Superior Gearbox (18-20”) (H61S18) JM0025092 6 29 Tooth Gear for Superior Gearbox (18-20”) (H61S29) JM0025093 7 Shim, Arbor for Superior Gearbox (18-20”) (H00101-01) JM0025094 8 Bearing Cup for Superior Gearbox (14-20”) (414276) JM0025077 9 Bearing Cone for Superior Gearbox (14-20”) (514137) JM0025078 10 Bearing Cup for Superior Gearbox (18-20”) (413620) JM0025095 11 Bearing Cone for Superior Gearbox (18-20”) (413687) JM0025096 12 Seal for Superior Gearbox (18-20”) (617285) JM0025097 13 End Cap for Superior Gearbox (14-20”) (400301) JM0025076 14 2-1/4” Bolt for Superior Gearbox (438225) JM0025085 15 Solid Plug for Superior Gearbox (14-20”) (400300) JM0025080 16 Bushing (1/2” x 1/4” reducer) for Superior Gearbox (4003VB) JM0025073 17 Vented Plug for Superior Gearbox (2003PR) JM0025081 18 Plain Plug for Superior Gearbox (200300) JM0025075 19 130 Degree Gearbox Complete (Superior) (18-20”) (H130-9) JM0017840
31
Page 32
Hitch Assembly
Description Part No.
1 M24-3.0 x 165 Gr8.8 YZ Hex Bolt JM0002117 2 M24-3 Gr8.8 YZ Nylon Locking Hex Nut JM0002165 3 2-7/8” x 16-3/4” Non-Scale Hitch Bar JM0048289 4 Universal Hitch Mount Plate JM0029111 5 Scharmuller, K80-4t Towing Spoon Hitch JM0046108 6 M20 Zinc Finish Lock Washer JM0046200 7 M20-2.5 x 75 Gr8.8 YZ Hex Bolt JM0043804 8 30k Lb Safety Chain JM0031890 9 M30-3.5 Gr8.8 YZ Nylon Locking Hex Nut JM0002166 10 M30-3.5 x 120 Gr8.8 YZ Hex Bolt JM0002119
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Driveline
4
18
17
1
15
2
12
16
3
13
14
11
10
5
6
7
8
9
Description Part No.
1 Upper PTO Shield (1925, 2431) JM0045804 2 Shield Hydraulic for Hose Conduit with Weld Nuts 949mm JM0049111 3 Front Driveline Shield with Weld Nuts 2146mm JM0049113 4 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 5 Middle Driveline Shield with Weld Nuts 1289mm JM0049116 6 Rear Driveline Shield with Weld Nuts 920mm JM0049117 7 44 Series U-Joint (252288) - Weasler 44063-A1 JM0017957 8 X1925 U-Joint Bottom Shield (14-1/16”) JM0036716 9 Cross Kit (U-Joint) (44R) (CK-44R) JM0017958 10 M16-2.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002164 11 Drive Shaft Support Plate (10-7/8”) JM0019550 12 M16-2.0 x 45 Gr8.8 YZ Hex Bolt JM0002116 13 1-3/4” 4 Bolt Flange Bearing, 5/8” Bolt Hole (UCF-20928) JM0018774 14 164-1/2” x 1-3/4” Drive Shaft (1012, 1112, 1122, 1222, 2431) JM0026002 15 Lower PTO Shield (1925, 2431) JM0045805 16 4-Keyed Hydraulic Hose Holder (CE) JM0048515 17 M10-1.5 x 20 Gr2 Z Round Head Slotted Screw JM0048300 18 M10-1.5 Gr8.8 YZ SF Hex Nut JM0002154
33
Page 34
Spout Assembly
1
2
3
4
5
6
7
8
16
15
8
25
6
14
13
12
11
10
9
5
17
18
19
20
21
34
22 23 24
Page 35
Spout Assembly
Description Part No.
1 1” OD 33/64” ID x 3/4” L Black UV Nylon Spacer JM0001962 2 M3-0.5 x 20 Gr8.8 Z Hex Bolt JM0050141 3 M3-0.5 Gr8.8 YZ Nylon Locking Hex Nut JM0050142 4 Telescoping Spout Main Linkage Rod JM0034363 5 Inner Tip Spout (12 & 22-Series) JM0034291 6 M8-1.25 Gr8.8 YZ Nylon Locking Hex Nut JM0048804 7 Spout Guide (Nylon) JM0035132 8 M8-1.25 x 16 Flat Head Socket Cap Screw - Black Oxide JM0049079 9 M12-1.75 Gr 8.8 YZ Nylon Locking Nut JM0002163 10 M12-1.75 x 50 Gr8.8 YZ Hex Bolt JM0001490 11 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab ends) (HC-FCS) JM0018564 12 5/32” x 1-1/2” Cotter Pin JM0014348 13 1/2” x 1-3/4” Clevis Pin, Usable Length 1-1/2” JM0018264 14 LED Field Light JM0001881 15 Tip Spout Cylinder Tab JM0041970 16 M12-1.75 x 35 Gr8.8 YZ Hex Bolt JM0020955 17 Outer Tip Spout (12 & 22-Series) JM0034365 18 M6-1.0 x 20 Gr8.8 YZ Hex Bolt JM0002120 19 M6 Flat Washer JM0019447 20 4-Sided Telescoping Spout Rubber Extension (20”)(12 & 22-Series) JM0034417 21 M6-1.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002167 22 M10-1-1/2 x 30 Gr8.8 YZ Carriage Bolt JM0037071 23 1/2” ID x 2-1/4” OD Flat Washer - 1/8” Thick JM0019081 24 M10-1.5 Gr8.8 YZ Nylon Locking Hex Nut JM0002162 25 UHMW - 0.25 Angle Iron - Spout Guide JM0034308
35
Page 36
Upper Auger Assembly
1
2
3
4
5
3
6
7
8
*-R = Red *-G = Green
1
Description Part No.
1 18” x 132-1/2” Upper Flighting JM0032692 2 Top Tube Weldment (1925, 2431) JM0041299 3 M6-1.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002167 4 2-3/4” x 1-1/2” Rest Pad JM0020802 5 M6 Flat Washer JM0019447 6 M6-1.0 x 30 Gr8.8 YZ Hex Bolt JM0031474
2
When requesting an item with color, end the part number with -R or -G. (e.g. JM0000000-R)
3
4
5
6
Upper Auger Bearing Assembly
Description Part No.
1 18” x 132-1/2” Upper Flighting JM0032692 2 M12-1.75 x 140 Gr8.8 YZ Hex Bolt JM0031572 3 1-1/4”-12 PN Gr5 Hex Jam Nut JM0001606 4 1-3/8”, ID 3” OD Flat Washer JM0015731 5 1-1/2” Long Spacer (1.28” ID, 1-3/4” OD, .235” Thick) JM0016792 6 1-1/4” Flange Bearing, 4 hole (GRAF-206) JM0018560 7 4-1/2” Compression Spring (CMSUAA-4) JM0018559 8 M12-1.75 Gr 8.8 YZ Nylon Locking Nut JM0002163
36
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Upper Auger Linkage
Description Part No.
1 Main Linkage Weldment (1925, 2431) JM0035725 2 1/4” Diameter Snap Ring JM0001870 3 1-1/4” ID x 1-1/2” OD x 2” Long Sleeve Composite Bushing JM0021957 4 1-1/4” Pin Keeper JM0035930 5 18” Auger Hinge Pin w/ Keeper Weldment (19” Long) JM0022086 6 M16-2.0 x 45 Gr8.8 YZ Hex Bolt JM0002116 7 M8-1.25 x 35 Gr8.8 YZ Hex Bolt JM0048806 8 Master Link w/ Keeper (11-1/8” x 3” x 3/4”) JM0035075 9 M16-2.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002164 10 M8-1.25 Gr8.8 YZ Nylon Locking Hex Nut JM0048804 11 HD Adjustable Pac Man Weldment JM0021417 12 1-1/4”-12 Z Gr5 Hex Jam Nut JM0002158 13 Fold Cylinder Mount Weldment with HD Adjustable Pac Man Weldment (1925, 2431) JM0039660 14 M12-1.75 x 35 Gr8.8 YZ Hex Bolt JM0020955 15 M12-1.75 Gr8.8 YZ SF Hex Nut JM0002155 16 M12-1.75 x 50 Gr8.8 YZ Hex Bolt JM0001490
37
Page 38
Lower Auger Assembly
Description Part No.
1 Straight Auger Bottom Tube Assembly (1925, 2431) JM0039547 2 S-Cap Yellow - 1/2” ID x 1-1/4” x 0.065” (REC-1) JM0016842 3 16-1/2” x 17” x 4-1/2” x 154-3/8” RH 6” 5/16” Lower Flighting (1925, 2431) JM0039748 4 1/2” Gate Indicator Rod (103-7/8” Rod Length) JM0016893 5 2” x 36” Hydraulic Cylinder (JD236) JM0018523 6 M12-1.75 Gr8.8 YZ Nylon Locking Hex Nut JM0002163 7 M12-1.75 x 35 Gr8.8 YZ Hex Bolt JM0020955 8 Spline Coupler 3” x 1-3/4” ID x 2-1/2” OD (for 18” & 20” ighting) JM0016883 9 1-3/4” Output Shaft Gearbox Spline Washer (3” OD) JM0000083 10 1” x 3” Clevis Pin with Cotter Pins JM0019407 11 M24-3 Gr8.8 YZ Nylon Locking Hex Nut JM0002165 12 M24-3.0 x 125 Gr8.8 YZ Hex Bolt JM0031228 13 Drive Dog Weldment, 2 1/2” ID (18” & 20”) (DDW-21218) JM0000093 14 M12-1.75 Gr8.8 YZ SF Hex Nut JM0002155 15 Hanger Bushing Assembly (18”) (includes bronze bushing) (HBA-18) JM0000090 16 2-1/2” ID Bronze Bushing (BB-212) JM0016841 17 M5-0.8 x 12 Gr8.8 Z Hex Bolt JM0036046 18 Limit Switch for Field Light (ME-8111) JM0036040 19 Dog House Weldment (1925, 2431) JM0040416 20 85” Feed Gate Guide Rod (24T, 31T, 1925, 2431) JM0016646
13
14
15
1 32
11
18 191715 16
16
1
20
987 1064125
*-R = Red *-G = Green
When requesting an item with color, end the part number with -R or -G. (e.g. JM0000000-R)
38
Page 39
Frame
21
17
18
19
20
Description Part No.
1 M16-2.0 x 45 Gr8.8 YZ Hex Bolt JM0002116 2 M16-2.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002164 3 OAS Front Leg Brace (1925, 2431) JM0042300 4 M12-1.75 Gr8.8 YZ SF Hex Nut JM0002155 5 M12-1.75 x 50 Gr8.8 YZ SF Hex Bolt JM0045759 6 Front Leg Weldment (1925, 2431) JM0042309 7 Rear Leg Weldment (1925, 2431) JM0042465 8 M24-3.0 x 75 Gr8.8 Hex Bolt JM0002118 9 M24-3 Gr8.8 YZ Nylon Locking Hex Nut JM0002165 10 M6 x 20mm Self Tapping Screw JM0049187 11 Operator’s Manual Canister JM0010115 12 AS Front Leg Brace (1925, 2431) JM0042297 13 Main Frame Weldment (2431) JM0042244 14 Flip Up Auger - Throw Handle JM0021843 15 Extension Spring 5 x 1-1/2” OD x 19/128 Wire, Zinc Plated JM0024976 16 1/4” x 1-3/8” Roll Pin JM0009896 17 Jack Stand Assembly w/Plate (10,000 lbs.) JM0020936 18 M16-2.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002164 19 M16-2 X 140 Gr8.8 YZ Hex Bolt JM0049201 20 Jack Back Support Bar JM0050103 21 Complete Jack Stand Assembly w/ Plate, Nuts, and Bolts (10,000 lbs) JM0046116
39
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Hydraulic Hoses and Cylinders
1-3/4”x4” Hydraulic Cylinder
17
“Tip Spout Cylinder”
4
3
3
6
2
1
1
21
21
2”x36” Hydraulic Cylinder “Door Cylinder”
13
7
11
22
24
3”x 40” Hydraulic Cylinder “Adjustable Axle Cylinder”
12
3”x 24” Hydraulic Cylinder
9
“Fold Cylinder”
25
8
23
5
20
4
15
24
14
16
16
19
18
10
Bulk Head Fittings Location
“Door Cylinder”
“Tip Spout Cylinder”
“Fold Cylinder”
40
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Hydraulic Hoses and Cylinders
Description Part No.
1 1/4” x 222” Hydraulic Hose 222inch4IA3K-4G-8MP-4G-6FJX JM0050601 2 3/8” Female NPT x 3/8” Compression Bulk Head Fitting JM0048582 3 1/4” x 43” Hydraulic Hose 43inch4IA3K-4G-6MP-4G-6FJX JM0050603 4 3/8” Male JIC x 3/8” Male NPT Straight Adapter JM0050598 5 2” x 36” Hydraulic Cylinder (JD236) JM0018523 5 Seal Kit for 2” x 36” Hydraulic Cylinder (JD472) JM0026629 6 1/4” x 258” Hydraulic Hose 258inch4IA3k-4G-8MP-4G-6MP JM0050604 7 1/4” x 288” Hydraulic Hose 288inch4IA3K-4G-8MP-4G-6MP JM0050605 8 1/4” x 21” Hydraulic Hose 21inch4IA3K-4G-4MP-4G-6MPX JM0050606 9 3” x 24” x 1-1/2” Welded Cylinder (JD324) JM0019644 9 Seal Kit 3” x 24” Cylinder (JD324-1) (JD480) JM0037895 10 1-3/16” x 3-5/8” Clevis Pin (X-Tended Reach) JM0047300 11 3/8” Male NPT x 3/8” Female NPT; 90 Degree Elbow JM0030059 12 PC-37 Check Valve JM0018233 13 3/8” Male NPT x 3/8” Female NPT-Swivel with .062 Orice (restrictor) JM0018362 14 3/8” Female NPT x 3/8” Female NPT x 3/8” Female NPT; Street T JM0018266 15 3/8” Male NPT x 3/8” Female JIC; 90 Degree Elbow with .062 Orice JM0050607 16 1/4” x 438” Hydraulic Hose 438inch4IA3K-4G-8MP-4G-4MP JM0050629 17 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab ends) (HC-FCS) JM0018564 17 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 18 1/4” Male NPT x 1/4” Female NPT-Swivel; 90 Degree Elbow JM0010301 19 1/4” Male NPT x 1/4” Female NPT-Swivel; 90 Degree Elbow with 0.032 Orice JM0050628 20 1/2” Female NPT Pioneer (PQC-1) JM0018254 21 1/4” x 292” Hydraulic Hose 292inch4IA3K-4G-8MP-4G-6MJ JM0050608 22 1/4” x 27” Hydraulic Hose 27inch4IA3K-4G-6FJX-4G-6FJX JM0050609 23 1/4” x 75” Hydraulic Hose 75inch4IA3K-4G-6FJX-4G-6FJX JM0050610 24 3/8” Male JIC x 1/2” Male NPT; 90 Degree Elbow JM0050612 25 3” x 40” Hydraulic Cylinder JM0031363 25 Seal Kit for 3” x 40” Cylinder JM0048490
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Lower Level Panels
Description Part No.
1 Side Lower Middle Panel (#17 & 18) (1925, 2431) JM0049417 2 Wheel Well Shedder Panel - OAS (1925, 2431) JM0049444 3 Wheel Well Corners (11” x 3”) JM0002891 4 Rear Lower Middle Panel (#25) (1925, 2431) JM0029804 5 Wheel Well Shedder Panel - AS (1925, 2431) JM0049443 6 OAS Wheel Well (1925, 2431) JM0049410 7 Inside Shedder Panel (1925, 2431) JM0029602 8 Rear Bottom Panel (#23) (1925, 2431) JM0029803 9 AS Wheel Well (1925, 2431) JM0049400 10 OAS Lower Mid Front Panel (#19) (1925, 2431) JM0049430 11 OAS Bottom Panel (#26) (1925, 2431) JM0049435 12 OAS Wall to Gearbox Splice Plate (1925, 2431) JM0029611 13 Straight Auger Shedder to Gearbox Splice Plate (1925, 2431) JM0039360 14 Straight Auger Rear Wall Gearbox Splice Plate (1925, 2431) JM0039365 15 Clean Out Door (1925, 2431) JM0000082 16 AS Wall Gearbox Splice Plate (1925, 2431) JM0029603 17 AS Bottom Panel (#27) (1925, 2431) JM0049439 18 AS Lower Mid Front Panel (#20) (1925, 2431) JM0049440 19 Front Lower Panel (#28) (1925, 2431) JM0029790 20 Front Lower Middle Panel (#24) (1925, 2431) JM0029789
Mid-Level Panels
Description Part No.
1 Rear Top OAS Panel (#15) (2431) JM0029858 2 Rear Top Center Panel (#14) (2431) JM0029814 3 Rear Top AS Panel (#16) (2431) JM0029812 4 AS Upper Middle Rear Panel (#11) (1925, 2431) JM0029793 5 AS Upper Middle Mid Panel (#12) (1925, 2431) JM0029792 6 AS Upper Middle Front Panel (#13) (1925, 2431) JM0029791 7 Front AS Upper Middle Panel (#22) (1925, 2431) JM0029787 8 Front OAS Upper Middle Panel (#21) (1925, 2431) JM0029856 9 OAS Upper Middle Front Panel (#10) (1925, 2431) JM0029874 10 OAS Upper Middle Mid Panel (#9) (1925, 2431) JM0029872 11 OAS Upper Middle Rear Panel (#8) (1925, 2431) JM0029870
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Rails
Description Part No.
1 Front Rail Cross Brace (95-1/8” x 14-1/4”) (1925, 2431) JM0029965 2 Front Rail (97-5/8” x 17-27/32”) (1925, 2431) JM0029148 3 AS Rail (187-1/32” x 13”) (1925, 2431) JM0029150 4 AS Wall Gearbox Splice Plate (1925, 2431) JM0029968 5 Rear Rail Cross Brace (95-1/8” x 14”) (1925, 2431) JM0029482 6 Rear Slope Corner Brace - OAS Bottom Half (1925, 2431) JM0029996 7 Rear Slope Corner Brace - OAS (2431) JM0029998 8 Rear Batman Wings - Mid OAS (2431) JM0029994 9 Rear Batman Wings - Mid AS (2431) JM0029675 10 Rear Slope Corner Brace - AS (2431) JM0029718 11 Rear Slope Corner Brace - AS Bottom Half (1925, 2431) JM0029720 12 Wide Rear Rail (97-5/32” x 19-29/32”) (1925, 2431) JM0029241
Top Panels
Description Part No.
1 Corner (19-9/32” x 2”) JM0029920 2 Auger Front Corner Panel (#29) (1925, 2431) JM0029617 3 Front Top Panel (#4) (1925, 2431) JM0029766 4 Corner (34” x 2”) JM0029899 5 OAS Top Front Panel (#5) (1925, 2431) JM0029884 6 OAS Top Middle Panel (#6) (1925, 2431) JM0029882 7 OAS Top Rear Panel (#7) (2431) JM0029880 8 Corner (9-3/8” x 2”) JM0029919 9 Rear Top Panel (113-13/16” x 24-15/32”) (2431) JM0029805 10 AS Top Rear Panel (#3) (2431) JM0029802 11 AS Top Middle Panel (#2) (1925, 2431) JM0029801 12 AS Top Front Panel (#1) (1925, 2431) JM0029799
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Tank Screen
Description Part No.
1 Main Screen Weldment (1925, 2431) JM0029703 2 Fender Well Brace (1925, 2431) JM0029696 3 Rear Tank Screen (1925, 2431) JM0029699
Sideboard Braces
Description Part No.
1 Front-To-Rear Brace (Male) (31T, 1925, 2431) 141” JM0002682 2 Front-to-Rear Brace (Female) (31T, 2431) 140-1/2” JM0002685 3 Rear Slope Brace (2431) JM0029626 4 Front Tri Gusset (1925, 2431) JM0029627 5 OAS Tri Gusset (1925, 2431) JM0029624 6 X-Bracing (1925, 2431) JM0029706 7 AS Tri Gusset (1925, 2431) JM0029623 8 AS Wall Slope Brace (1925, 2431) JM0029694 9 OAS Wall Slope Brace (1925, 2431) JM0029695 10 Extra Brace Support (1925, 2431) JM0048569
3
2
1
5 6 7 98
10
4
44
Page 45
Light Kit Assembly (European Standard)
4
6
10
8 9
2 1
1 2
10
2 1
1 2
7
5
3
2 1
1 2
2
1
Description Part No.
1 CE Front Harness 5.5m JM0044153 2 CE Front Position White Lamp with Reector JM0050288 3 CE Reector Panel Red/White - Left /Right DIN11030 423mm x 423mm (14-4220-207) JM0048311 4 LED Field Light JM0001881 5 Limit Switch for Field Light (ME-8111) JM0036040 6 Field Light Wire (Limit Switch) JM0048128 7 CE Main Harness 8.6m JM0048305 8 CE Right Rear Extension - 4 Pin to 5 Pin Bayonet Green 1.2m JM0048307 9 CE Left Rear Extension - 4 Pin to 5 Pin Bayonet Yellow 1.2m JM0048306 10 CE Tail Lamp with Number Plate Light JM0050290 11 CE Complete Light Harness with Lights and Reectors (2431, 1925) JM0048302
1 2
2 1
2
3
45
Page 46
CE Light Mounting
Description Part No.
1 M20-2.5 x 140 Gr8.8 YZ Hex Bolt JM0048560 2 M20 Zinc External Tooth Lock Washer JM0048571 3 M20-2.5 Gr8.8 YZ Nylon Locking Hex Nut JM0048570 4 CE Light Right Reector Weldment JM0045365 5 CE Front Position White Lamp with Reector JM0050288 6 M3.5 x 13mm Pointed Self Tapping Screw JM0048527 7 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 8 M12-1.75 Gr8.8 YZ Nylon Locking Hex Nut JM0002163 9 Light Bracket Mount Assembly (2431) JM0045272 10 M12-1.75 X 120 Gr8.8 YZ Hex Bolt JM0048574 11 CE Light Tank Mount Bracket JM0045299 12 M10-1.5 Gr8.8 YZ SF Hex Nut JM0002154 13 M10-1.5 x 20 Gr8.8 YZ SF Hex Bolt JM0036973 14 CE Light Bracket Kickstand JM0045300 15 CE Light Bracket Base Support (2431) JM0045263 16 CE Light Bracket (17-1/2”) JM0046768 17 M6-1.0 Gr8.8 YZ SF Hex Nut JM0002156 18 CE Light Bracket (23-1/2”) JM0046766 19 M6-1.0 x 16 Gr8.8 YZ SF Hex Bolt JM0037087 20 CE Back Plate for Red/White Reector JM0045292 21 CE Light/Reector Mounting Bracket (7” x 15-3/16”) JM0045274
46
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Adjustable Axle
Description Part No.
1 AS Axle Insert (1925, 2431) JM0030596 2 AS Adjustable Axle Clamp Plate (1925, 2431) JM0030313 3 M24-3 Gr8.8 YZ Nylon Locking Hex Nut JM0002165 4 3” x 40” Hydraulic Cylinder JM0031363 5 M24-3.0 x 180 Gr8.8 YZ Hex Bolt JM0031353 6 OAS Axle Insert (1925, 2431) JM0030300 7 OAS Adjustable Axle Clamp Plate (1925, 2431) JM0030288 8 M24-2.0 Gr8.8 YZ Hex Nut JM0049492 9 M24-2.0 x 100 Gr10.9 YZ Hex Bolt JM0049493 10 Main Axle Weldment (1925, 2431) JM0030623 11 3/8” Female NPT x 1/2” Male NPT; 90 Degree Elbow JM0010292 12 M24-3.0 x 240 Gr8.8 YZ Hex Bolt JM0048508
47
Page 48
Weigh Scale System Hardware
1
32 4
65
10
11
12
87
9
13
16
15
14
*Insert short end of scale bars into axle with labels facing up.
GT 400 GT 560
Description Part No.
1 GT 400 Digi-Star Scale Display Monitor JM0019040 1 GT 560 Digi-Star Scale Display Monitor JM0044177 2 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 3 GT 400 Scale Monitor Display Bracket JM0000361 3 GT 560 Scale Monitor Display Bracket JM0046976 4 M10-1.5 Gr8.8 YZ SF Hex Nut JM0002154 5 Bolt Together Junction Box Mount JM0000366 6 1/4” x 3/4” Self Tapping Screw JM0001570 7 M6-1.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002167 8 M6-1.0 x 20 Gr8.8 YZ Hex Bolt JM0002120 9 Digi-Star 6-Point Junction Box (JB-5) JM0019038 10 External 5 Pt Scale Mount - Narrow Pad (Rear Left, Front Right) (1925, 2431) JM0029540 11 M24-3.0 x 75 Gr8.8 Hex Bolt JM0002118 12 External 5 Pt Scale Mount - Narrow Pad (Rear Right, Front Left) (1925, 2431) JM0030032 13 M24-3.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002165 14 M24-3.0 x 125 Gr8.8 YZ Hex Bolt JM0031228 15 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 16 8’ Cable from J-Box to Indicator (Digi-Star) JM0047238 16 20’ Extension Cord to Mount Indicator in Cab (ECI-2) JM0025816 17 Flash Drive Memory Stick for Digi-Star GT 560 (114991) JM0025819
48
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23
4
Door Wheel Assembly
10
11
1
5
2
6
7
3
8
9
13
14
20
15
21
12
22
16
24
17
10
3
18
19
Description Part No.
1 M10-1.5 Gr8.8 YZ SF Hex Nut JM0002154 2 Rack Track Mount Plate JM0002939 3 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 4 1/4” Oversized Flat Washer (1” OD) JM0050272 5 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 6 Stub Shaft 3/4” x 4 1/8” w/ Threaded End JM0029440 7 Rack Track Weldment for Door (27-1/2”) JM0030634 8 Keyway Washer for Door Rack JM0029454 9 15 Tooth Sprocket - 3/4” Bore w/ Key JM0029455 10 Nylon Guided Rack Housing Weldment JM0030635 11 3/8”-16 x 1-1/4” Gr5 Z Hex Bolt JM0016675 12 3/8”-16 Gr5 Z Hex Nut JM0001707 13 Nylon Track Guide For Door Wheel JM0029354 14 Compression Spring (1” x 1-3/4”) for Door Assembly & Tongue Latch JM0001688 15 Scrubber Spring Plate (ST Manual Door) (Door Wheel) JM0002851 16 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 17 Flip Lock For Door Rack JM0029459 18 M10-1.5 Gr8.8 YZ Nylon Locking Hex Nut JM0002162 19 CE Rack Wheel Weldment JM0049031 20 Red Silicone Lock Cap JM0032161 21 .754 ID x .874 OD x .625 LG Bronze Bushing (BB-34) JM0009455 22 M10-1.5 x 50 Gr8.8 YZ Hex Bolt JM0001486 23 Complete CE Door Wheel Assembly JM0049039 24 Wrench JM0015256
49
Page 50
Inspection Windows
7
1 M10-1.5 Gr8.8 YZ Nylon Locking Hex Nut JM0002162 2 Inside Window Clip - Deep JM0000253 3 Outside Window Clip - Shallow JM0000256 4 M10-1.5 X 25 Gr8.8 YZ Hex Bolt JM0031355 5 Window Seal 3/4 “S” Strip JM0000254 6 Standard Inspection Window JM0000255 7 Inspection Window Kit JM0025752 8 Oval Window Grommet (Long Oval Window) JM0033504 9 Long Oval Window JM0033502
Description Part No.
Wheel Chocks
542 31
Description Part No.
1 M8-1.25 X 20 Gr8.8 YZ SF Hex Bolt JM0050181 2 CE Wheel Chock Holder JM0050233 3 CE Wheel Chock (407534.001) JM0048316 4 Wheel Chock Mount Plate JM0050229 5 M8-1.25 Gr8.8 YZ SF Hex Nut JM0050180
50
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Auger Rest Assembly
Description Part No.
1 Flip Up Auger Rest - Long Fold JM0020538 2 M12-1.75 x 35 Gr8.8 YZ SF Hex Bolt JM0029895 3 M6-1.0 x 50 Gr8.8 YZ Hex Bolt JM0048615 4 Cable Guide for X-tended Reach Auger Rest JM0046922 5 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 6 M10 x 1.5 Gr8.8 YZ SF Hex Nut JM0002154 7 M6-1.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002167 8 Flip Auger Rest Brace (52-9/32” x 7-1/32”) JM0029719 9 M12-1.75 Gr8.8 YZ SF Hex Nut JM0002155 10 1/4” Diameter Snap Ring JM0001870 11 Flip Up Auger Rest Pin (6-7/8” x 1-1/4”) JM0028218 12 Slide Plate - Flip Auger Rest JM0029715 13 Auger Rest Mount Bolt Plate (18” x 6-1/4”) JM0030549 14 2-3/4” x 1-1/2” Rest Pad JM0020802 15 M6 Flat Washer JM0019447 16 M6-1.0 x 30 Gr8.8 YZ Hex Bolt JM0031474 17 3” x 17-1/2” Auger Rest Guide Plate UHMW JM0024456 18 3/8” ID, 1” OD Z Flat Washer JM0003061 19 3/8”-16 x 1” Gr5 Z Hex Bolt JM0001592 20 6” x 2” Storage Position Auger Rest Triangle Pad JM0037644 21 M12-1.75 Gr8.8 YZ Hex Nut JM0002128 22 Auger Rest Bracket for Storage Position JM0043372 23 M12-1.75 x 35 Gr8.8 YZ Hex Bolt JM0020955 24 Auger Rest Weldment for Storage Position JM0048317 25 1/8” Auger Rest Cable JM0037202
51
Page 52
1
Ladder Assembly
9
4
2
3
8
7
10 91211 13 14
6
5
15
11
16
Description Part No.
1 1925, 2431 Side Swing Ladder Mount Bracket JM0030493 2 Top Side Ladder (1925, 2431) JM0049081 3 1925, 2431 Ladder Support Leg JM0030492 4 2 Rung Lower Ladder Assembly (1925, 2431) JM0049097 5 M12-1.75 x 35 Gr8.8 YZ Hex Bolt JM0020955 6 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 7 M10-1.5 Gr8.8 YZ SF Hex Nut JM0002154 8 M12-1.75 Gr8.8 YZ Nylon Locking Hex Nut JM0002163 9 M12 Flat Washer JM0048779 10 Swing Out Ladder Adjustable Tab JM0020977 11 M10-1.5 Gr8.8 YZ Nylon Locking Hex Nut JM0002162 12 M10 Flat Oversized Washers (30mm OD) JM0049104 13 3-4” OD, 13/32” ID x 3/8” Black Nylon Spacer JM0021981 14 M10-1.5 X 40 Gr8.8 YZ Hex Bolt JM0002115 15 Rubber Bumper JM0002920 16 3-4” OD, 13/32” ID x 3/16” Black Nylon Spacer JM0049098 17 M10-1.5 x 35 Gr8.8 YZ Hex Bolt JM0043597 18 M10-1.5 X 25 Gr8.8 YZ Hex Bolt JM0031355
12
17
18
52
Page 53
Spring Return Assembly
7421 3 65
13
14
1
8
9
3
1
3
15
6
7
18
5
10
11
12
Description Part No.
1 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 2 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445 3 1-1/4” Idler Pulley (1/4” ID) JM0002439 4 Large Spring Return Pully Spacer (2 Holes) JM0018897 5 1-5/8” Idler Pully (Long Spring Return) JM0012970 6 1/4”-20 x 1” Gr5 Z Hex Bolt JM0002095 7 1/4”-20 x 1-1/2” Gr5 Z Hex Bolt JM0002447 8 1/4” ID, 3/4” OD Z Flat Washer JM0003090 9 Rectangular Plastic Spacer for Spring Return JM0012973 10 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt JM0016673 11 2” Black Plastic Spacer (1/4” ID x 1/2” OD) JM0002442 12 Spring Return Spring JM0000207 13 Grain Cart Spring Return Housing JM0012974 14 3/8”-16 x 3” Gr5 Z Hex Bolt JM0001666 15 Spring Return Stiening Plate JM0034548 16 3/4” x 2” Plastic Spacer JM0002444 17 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 18 Spring Return Cable (Grain Carts) JM0012981 19 Spring Return Assembly (Grain Cart) JM0002911
12
16
17
19
53
Page 54
Roll Tarp Assembly
Front Endcap
Tarp Stand-O
Prop-Up Bars
Crank Handle U-Joint
Rear Endcap
Crank Handle Holder
Tarp Assembly
54
Page 55
Roll Tarp Assembly
Description Part No.
1 End Cap - Front Plate (113-1/2”) (680, 760, 1925, 2431) JM0001573 2 Tarp Nylon Riser JM0000196 3 End Cap - Front Arch (113-1/2”) (680, 760, 1925, 2431) JM0001572 4 M6-1.0 x 14 Gr8.8 YZ Hex Bolt JM0031837 5 M6-1.0 Gr8.8 YZ SF Hex Nut JM0002156 6 M6-1.0 x 16 Gr8.8 YZ Hex Bolt JM0031839 7 End Cap - Rear Arch (114”) (680, 760, 1925, 2431) JM0001574 8 3/8”-16 Gr5 Z J-Bolt JM0001519 9 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 10 End Cap - Rear Plate (110”) (680, 760, 1925, 2431) JM0001575 11 M6 Flat Washer JM0019447 12 Tarp Stando JM0001889 13 1/4” x 1-1/2” Self Tapping Screw JM0001571 14 End Cap Prop - Upper 19” JM0021404 15 M10 x 25 Gr8.8 YZ Hex Bolt JM0031355 16 M10-1.5 Gr8.8 YZ Nylon Locking Hex Nut JM0002162 17 Endcap Prop - Lower 19” (ABS-2) JM0000179 17 Endcap Prop - Lower 27” (ABS-2L) JM0021403 18 3/8”-16 x 1-1/2” Gr5 Z Hex Bolt JM0001659 19 M6-1.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002167 20 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 21 M6-1.0 x 65 Gr8.8 YZ Hex Bolt JM0002121 22 M12-1.75 Gr8.8 YZ Nylon Locking Hex Nut JM0002163 23 Crank Holder (zinc plated)(CH-1) JM0002967 24 Roll Tarp - Handle Hanger Rubber Flap JM0002551 25 M12 Flat Washer JM0048779 26 M12-1.75 x 35 Gr8.8 YZ Hex Bolt JM0020955 27 1/4” x 2” x 29” Bar for Crank Holder (ABCH-1EL) JM0000164 28 3/16” Cable x 270” (1000-1151, 1012,1112, 1222, 2431, GC31t-1) (316C-1050) JM0021408 29 1-1/4” x 270” Roll Tube for Roll Tarp (1000-1151, 1012-1222, 2431)(1050RT) JM0021334 30 21’8” x 13’6” Tarp w/ 10 Rivets (1050T) JM0021335 31 1” x 264” Square Tie-Down Tube (1000-1151, 1012, 1112, 1122, 1222, 2431)(1050TT) JM0021331 32 Tightening Lip Rear (2431) JM0031107 32 Tightening Lip Front (2431) JM0031102 33 109” Arched Tarp Bows (680, 760, 2431) JM0001585 34 12’ Crank w/ Splined U-Joint (CUJ-1LN) JM0019888 35 S-Cap Yellow - 1.062 ID x 1-1/2” x 1/16 JM0018963 36 M10-1.5 x 50 Gr8.8 YZ Hex Bolt JM0001486 37 Tarp Stop Bracket (TSB-1) JM0000187 38 1/8” Cable Clamp JM0001514 39 Universal Joint - Roll Tarp (SUJ-1) JM0001517 40 M6-1.0 x 16 Gr8.8 YZ SF Hex Bolt JM0037087 41 M6-1.0 x 20 Gr8.8 YZ Hex Bolt JM0002120
55
Page 56
Brake Pneumatic Schematic
1
2
3
4
5
4
56
24
25
26
27
24
28
24
29
54
26
21
30
30
25
13
20
31
44
49
51
32
34
35
50
22
33
45
44
8
9
10
16
32
11
15
6
36
43
30
33
13
13
4
37
23
39
52
14
17
20
38
7
40
46
6
37
42
47
18
36
41
40
48
13
30
8
9
10
12
19
43
33
44
52
33
32
21
32
31
35
25
45
30
26
34
30
20
53
29
24
25
26
27
24
28
24
54
Page 57
Brake Pneumatic Schematic
Description Part No.
1 Coupling Head Red / M16 x 1.5 JM0050396
2 Coupling Head Yellow / M16 x 1.5 JM0050397
3 Hose Tail with Thrust and O-Ring (M16 x 1.5 / Ø11mm ID Tube) JM0050414
4 Hose Clamp 18-12mm, DIN3017 JM0050415
5 Brake Hose 11 x 3.5, DIN 74310, Winded x 3.5m JM0050416
6 Hose Tail Internal Thread (M18 x 1.5 / Ø11mm ID Tube) JM0050418
7 Park Release Emergency Valve JM0050401
8 Bulkhead Connector M22, Union Nut (M22 x 1.5 / M18 x 1.5) JM0050417
9 Line Filter M22 x 1.5 JM0050399
10 Straight Stud Coupling Push-In Connection (M22 x 1.5 / 8 x 1 Tube) JM0050423
11 Plastic Pipe 8 x 1 x 0.7m Black JM0050424
12 Plastic Pipe 8 x 1 x .55m Black JM0050555
13 Elbow Push-In Stud Coupling (M16 x 1.5 / 8 x 1 Tube) JM0050427
14 Straight Stud Coupling Push-In Connection (M16 x 1.5 / 8 x 1) JM0050430
15 Plastic Pipe 8 x 1 x 4.4m Black JM0050558
16 Quick Release Valve JM0050411
17 Plastic Pipe 8 x 1 x 0.25m Black JM0050559
18 Plastic Pipe 8 x 1 x 4.2m Black JM0050557
19 Plastic Pipe 8 x 1 x 5m Black JM0050556
20 Elbow Push-in Stud Coupling (M16 x 1.5 / Ø6 x 1 Tube) JM0050449
21 Plastic Pipe 6 x 1 mm x 0.79m Black JM0050472
22 Elbow Stud Socket with Thrust and O-ring (M16 x 1.5 / M18 x 1.5) JM0050444
23 Brake Hose 11 x 3.5, DIN 74310, Winded x .30m JM0050553
24 Push-in Unit 6L for Plastic Tube (M12 x 1.5 / Ø6 x 1 (6L) Tube) JM0050456
25 M12x1.5 Hexagon Nut, DIN 80705, Galvanized JM0050455
26 M12 Flat Washer JM0048779
27 Straight Bulkhead Union (M12 x 1.5 / M12 x 1.5) JM0050454
28 Coiled Tube (6 x 1mm Black) JM0050464
29 Bulkhead Elbow (M12 x 1.5 / M12 x 1.5) JM0050460
30 Push-in Unit 12L for Plastic Tube (M18 x 1.5 / Ø12 x 1.5 (12L) Tube) JM0050459
31 Straight Bulkhead Union (M18 x 1.5 / M18 x 1.5) JM0050457
32 M18 Flat Washer JM0050565
33 M18 x 1.5 Hexagon Nut, DIN 80705 JM0050458
34 Coiled Tube 12 x 1.5mm Black JM0050463
35 Elbow Bulkhead Fitting (M18 x 1.5 / M18 x 1.5) JM0050461
36 Plastic Pipe 12 x 1.5 mm x 0.65m Black JM0050471
37 Straight Stud Coupling Push-In Connection (M22 x 1.5 / Ø12 x 1.5 Tube) JM0050440
38 L Stud Coupling with Thrust and O-ring (M16 x 1.5/Ø8 x 1 Tube/Ø8 x 1 Tube) JM0050441
39 Relay Valve JM0050409
40 Elbow Push-In Stud Coupling (M22 x 1.5 / Ø15 x 1.5 Tube) JM0050434
41 Plastic Pipe 15 x 1.5mm x 0.625m Black JM0050442
42 Air Reservoir 40L 310mm x L = 618mm JM0050407
43 Swivel Elbow Coupling Push-in Connection (M18 x 1.5 / Ø12 x 1.5) JM0050462
44 Swivel Elbow Coupling 6 x 1mm Push-in Connection (M12 x 1.5 / Ø6 x 1) JM0050452
45 Plastic Pipe 6 x 1 mm x 0.68m Black JM0050561
46 Straight Test Port M22 x 1.5 JM0050436
47 Drain Valve with Ring with Thrust and O-ring (M22 x 1.5) JM0050437
48 Elbow Push-In Stud Coupling (M22 x 1.5 / Ø8 x 1 Tube) JM0050435
49 Tee Screw-in Connection (M16 x 1.5 / M18 x 1.5 / M12 x 1.5) JM0050451
50 Test Connection (M18 x 1.5) JM0050453
51 Elbow Push-in Stud Coupling with Test Port (M16 x 1.5 / Ø12 x 1.5 Tube) JM0050450
52 Plastic Pipe 12 x 1.5mm x 0.62m Black JM0050560
53 Elbow Push-in Stud Coupling (M16 x 1.5 / Ø12 x 1.5 Tube) JM0050448
54 Tristop Cylinder 20/30 with Clevis JM0050566
55 Corrugated Pipe, Unslotted 16.8 x 21mm / DN 17 / PP x 0.4m JM0050425
56 Corrugated Pipe, Unslotted 19.4x24mm / NW 19 x 4.0m JM0050431
57 Corrugated Pipe, Unslotted 23.7 x 28mm / NW 23 x 0.5m JM0050443
58 Corrugated Pipe, Unslotted 19.4 x 24mm / NW 19 x 0.42m JM0050564
57
Page 58
Brake Mounts Assembly
9
1210 11 13 14
2
15
3
1
4
5
6
7
8
16
19
17
23
9
24
21
20
1
22
3
19
18
Description Part No.
1 M6-1.0 Gr8.8 YZ SF Hex Nut JM0002156 2 CE Brake Kit, Coupling Head Support JM0047844 3 M6-1.0 x 16 Gr8.8 YZ SF Hex Bolt JM0037087 4 CE Brake Kit, Line Filter Support Weldment JM0047848 5 M10-1.5 x 25 Gr8.8 YZ SF Hex Bolt JM0002093 6 CE Brake Kit, Trailer Control Valve Support JM0047916 7 M16-2.0 x 50 Gr8.8 YZ Hex Bolt JM0050176 8 M16-2.0 Gr8.8 YZ Nylon Locking Hex Nut JM0002164 9 25mm Pipe Loop x 25mm Wide Clamp JM0050178 10 M10-1.5 Gr8.8 YZ SF Hex Nut JM0002154 11 CE Brake Kit, Air Reservoir Bracket JM0047920 12 CE Brake Kit, Valve Support JM0047838
58
Description Part No.
13 Spacer for 3M Brake System JM0050179 14 M10-1.5 x 85 Gr8.8 YZ SF Hex Bolt JM0050438 15 Air Resevoir Bracket Strap 310mm JM0050405 16 M12-1.75 Gr8.8 YZ Hex Nut JM0002128 17 Air Reservoir 40L 310mm x 618mm JM0050407 18 CE Brake Kit, Quick Release Valve Support JM0047841 19 M8-1.25 Gr8.8 YZ SF Hex Nut JM0050180 20 CE Brake Kit, Bulkhead Union Support JM0047862 21 M8-1.25 x 20 Gr8.8 YZ SF Hex Bolt JM0050181 22 25mm Pipe Loop x 15mm Wide Clamp JM0050177 23 CE Brake Kit, Tube Support JM0047921 24 M10-1.5 x 35 Gr8.8 YZ SF Hex Bolt JM0036932
Page 59
Right Position
Right Turn/Stop
CE Wiring Schematic
Left Position
7
6
Pin Function
1 Left Turn Yellow
2 Fog/Aux Blue
3 Ground White
4 Right Turn Green
5 Right Marker Brown
6 Brake Red
7 Left Marker Black
7 Pin Euro Trailer Plug
Color
4
2
5
3
1
Aux Aux
Limit Switch
Work Light
Aux
Left Turn/Stop
59
Page 60
Brake Pneumatic Schematic with ISO Symbols
1
3
3
4
4
5
4
7
664
7
8
9
9
2
12
5
14
1-2
1-1
8
10
10
10
17
3
22
14
12
4
13
21
14
11
20
16
10
10
15
18
19
25
47
27
3
4
10
24
2
21
29
18
1
2
24
23
22
29
26
Supply Pressure 8,1 bar Operating Pressure 8,1 bar
3837 39 37
40
37 41 39 42
42
44
45
46
12
11
47
32 33 31 3431
30
37 39 37
38
12
12
2
27
28 46
11
12
30
2
27
3
32 33 31 3431
5
31 33 35
36
12
11
43
29
30
15
40
37 41 39 42
31 33 35
30
36
29
15
60
Page 61
Brake Pneumatic Schematic with ISO Symbols
Description Part No.
1 Coupling Head Red / M16 x 1.5 JM0050396
2 Coupling Head Yellow / M16 x 1.5 JM0050397
3 Hose Tail with Thrust and O-Ring (M16 x 1.5 / Ø11mm ID Tube) JM0050414
4 Hose Clamp 18-12mm, DIN3017 JM0050415
5 Brake Hose 11 x 3.5, DIN 74310, Winded x 3.5m JM0050416
6 Hose Tail Internal Thread (M18 x 1.5 / Ø11mm ID Tube) JM0050418
7 Bulkhead Connector M22, Union Nut (M22 x 1.5 / M18 x 1.5) JM0050417
8 M18 Flat Washer JM0050565
9 Line Filter M22 x 1.5 JM0050399
10 Straight Stud Coupling Push-In Connection (M22 x 1.5 / 8 x 1 Tube) JM0050423
11 Plastic Pipe 8 x 1 x 0.7m Black JM0050424
12 Plastic Pipe 8 x 1 x .55m Black JM0050555
13 Corrugated Pipe, Unslotted 16.8 x 21mm / DN 17 / PP x 0.4m JM0050425
14 Elbow Push-In Stud Coupling (M16 x 1.5 / 8 x 1 Tube) JM0050427
15 Park Release Emergency Valve JM0050401
16 Straight Stud Coupling Push-In Connection (M16 x 1.5 / 8 x 1) JM0050430
17 Plastic Pipe 8 x 1 x 5m Black JM0050556
18 Plastic Pipe 8 x 1 x 4.4m Black JM0050558
19 Plastic Pipe 8 x 1 x 4.2m Black JM0050557
20 Corrugated Pipe, Unslotted 19.4x24mm / NW 19 x 4.0m JM0050431
21 Air Reservoir 40L 310mm x L = 618mm JM0050407
22 Elbow Push-In Stud Coupling (M22 x 1.5 / Ø8 x 1 Tube) JM0050435
23 Elbow Push-In Stud Coupling (M22 x 1.5 / Ø15 x 1.5 Tube) JM0050434
24 Straight Test Port M22 x 1.5 JM0050436
25 Drain Valve with Ring with Thrust and O-ring (M22 x 1.5) JM0050437
26 Relay Valve JM0050409
27 Plastic Pipe 15 x 1.5mm x 0.625m Black JM0050442
28 Corrugated Pipe, Unslotted 23.7 x 28mm / NW 23 x 0.5m JM0050443
29 Straight Stud Coupling Push-In Connection (M22 x 1.5 / Ø12 x 1.5 Tube) JM0050440
30 L Stud Coupling with Thrust and O-ring (M16 x 1.5/Ø8 x 1 Tube/Ø8 x 1 Tube) JM0050441
31 Plastic Pipe 8 x 1 x 0.25m Black JM0050559
32 Quick Release Valve JM0050411
33 Elbow Push-in Stud Coupling (M16 x 1.5 / Ø6 x 1 Tube) JM0050449
34 Elbow Stud Socket with Thrust and O-ring (M16 x 1.5 / M18 x 1.5) JM0050444
35 Plastic Pipe 12 x 1.5 mm x 0.65m Black JM0050471
36 Plastic Pipe 6 x 1 mm x 0.79m Black JM0050472
37 Push-in Unit 12L for Plastic Tube (M18 x 1.5 / Ø12 x 1.5 (12L) Tube) JM0050459
38 Straight Bulkhead Union (M18 x 1.5 / M18 x 1.5) JM0050457
39 M18 x 1.5 Hexagon Nut, DIN 80705 JM0050458
40 Coiled Tube 12 x 1.5mm Black JM0050463
41 Elbow Bulkhead Fitting (M18 x 1.5 / M18 x 1.5) JM0050461
42 Swivel Elbow Coupling Push-in Connection (M18 x 1.5 / Ø12 x 1.5) JM0050462
43 Push-in Unit 6L for Plastic Tube (M12 x 1.5 / Ø6 x 1 (6L) Tube) JM0050456
44 Straight Bulkhead Union (M12 x 1.5 / M12 x 1.5) JM0050454
45 M12x1.5 Hexagon Nut, DIN 80705, Galvanized JM0050455
46 M12 Flat Washer JM0048779
47 Coiled Tube (6 x 1mm Black) JM0050464
48 Bulkhead Elbow (M12 x 1.5 / M12 x 1.5) JM0050460
49 Swivel Elbow Coupling 6 x 1mm Push-in Connection (M12 x 1.5 / Ø6 x 1) JM0050452
50 Plastic Pipe 12 x 1.5mm x 0.62m Black JM0050560
51 Plastic Pipe 6 x 1 mm x 0.68m Black JM0050561
52 Corrugated Pipe, Unslotted 19.4 x 24mm / NW 19 x 0.42m JM0050564
53 Elbow Push-in Stud Coupling (M16 x 1.5 / Ø12 x 1.5 Tube) JM0050448
54 Elbow Push-in Stud Coupling with Test Port (M16 x 1.5 / Ø12 x 1.5 Tube) JM0050450
55 Tee Screw-in Connection (M16 x 1.5 / M18 x 1.5 / M12 x 1.5) JM0050451
56 Test Connection (M18 x 1.5) JM0050453
57 Tristop Cylinder 20/30 with Clevis JM0050566
58 Brake Hose 11 x 3.5, DIN 74310, Winded x .30m JM0050553
61
Page 62
1A
2A
1B
2B
1C
2C
1D
2D
Hydraulic Schematic with ISO Symbols
21
44
12
5
2" x 36" Hydraulic Cylinder
"Door Cylinder"
2 2
3
1 1
3
20 20
22
23 23
3" x 40" Hydraulic Cylinder
"Telescoping Axle"
76
12
24
12
11
10 13
3" x 24" Hydraulic Cylinder
8
1 2
9
"Fold Cylinder"
15
15
14
16
1 2
18
1-3/4" x 4" Hydraulic Cylinder
"Tip Spout Cylinder"
17
19 19
Description Part No.
1 1/4” x 222” Hydraulic Hose 222inch4IA3K-4G-8MP-4G-
6FJX 2 3/8” Female NPT x 3/8” Compression Bulk Head Fitting JM0048582 3 1/4” x 43” Hydraulic Hose 43inch4IA3K-4G-6MP-4G-6FJX JM0050603 4 3/8” Male JIC x 3/8” Male NPT Straight Adapter JM0050598 5 2” x 36” Hydraulic Cylinder (JD236) JM0018523 5 Seal Kit for 2” x 36” Hydraulic Cylinder (JD472) JM0026544 6 1/4” x 258” Hydraulic Hose 258inch4IA3k-4G-8MP-4G-
6MP 7 1/4” x 288” Hydraulic Hose 288inch4IA3K-4G-8MP-4G-
6MP 8 1/4” x 21” Hydraulic Hose 21inch4IA3K-4G-4MP-4G-
6MPX 9 3” x 24” x 1-1/2” Welded Cylinder (JD324) JM0019644 9 Seal Kit 3” x 24” Cylinder (JD324-1) (JD480) JM0037895 10 3/8” Male NPT x 3/8” Female NPT; 90 Degree Elbow JM0030059 11 PC-37 Check Valve JM0018233
12 3/8” Male NPT x 3/8” Female NPT-Swivel with .062
Orice (restrictor) 13 3/8” Female NPT x 3/8” Female NPT x 3/8” Female NPT;
Street T
JM0050601
JM0050604
JM0050605
JM0050606
JM0018362
JM0018266
Description Part No.
14 3/8” Male NPT x 3/8” Female JIC; 90 Degree Elbow with
.062 Orice
15 1/4” x 438” Hydraulic Hose 438inch4IA3K-4G-8MP-4G-
4MP
16 1/4” Male NPT x 1/4” Female NPT-Swivel; 90 Degree
Elbow with 0.032 Orice
17 1/4” Male NPT x 1/4” Female NPT-Swivel; 90 Degree
Elbow
18 1-3/4” x 4” Hydraulic Cylinder (1/2” Clevis and Tab ends)
(HC-FCS) 18 Seal Kit for 1-3/4” x 4” Cylinder (SKHC-FCS) (JD459) JM0024892 19 1/2” Female NPT Pioneer (PQC-1) JM0018254 20 1/4” x 292” Hydraulic Hose 292inch4IA3K-4G-8MP-4G-
6MJ 21 1/4” x 27” Hydraulic Hose 27inch4IA3K-4G-6FJX-4G-6FJX JM0050609 22 1/4” x 75” Hydraulic Hose 75inch4IA3K-4G-6FJX-4G-6FJX JM0050610 23 3/8” Male JIC x 1/2” Male NPT; 90 Degree Elbow JM0050612 24 3” x 40” Hydraulic Cylinder JM0031363 24 Seal Kit for 3” x 40” Cylinder JM0048490
JM0050607
JM0050629
JM0050628
JM0010301
JM0018564
JM0050608
62
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