J&M TF2, TF212, TF215 Operator's Manual

TF2 TF212 TF215
Soil Conditioners
OPERATORS MANUAL
Ph: (419) 375-2376 Fax: (419) 375-2708
J. & M. Mfg. Co., Inc.
284 Railroad Street - P.O. Box 547
Fort Recovery, OH 45846
www.jm-inc.com
Table of Contents
To The Dealer 3 General Information 4 Bolt Torque Chart 5 Specications 5 Safety Rules 7 Safety Signs 8 Set-Up Instructions 9-13 Coil Tine Pipe Bar & Round Bar Bracket Layout 14 Operations 15 Transporting, Un-hitching, Field Adjustments 16 Storage, Service, Troubleshooting 17 Parts List 18-32 A-Frame Assembly 18 Main Frame Assembly 19 Outside Wing 20 Wheel Assemblies 21 Torsion Arm 22 Rolling Baskets 23 Coil Tine & Diagonal Bar 24 TF2 Hydraulic Layout 25 TF212-TF215 2 Hoses w/ Lift Assist Hydraulic Layout 26-27 TF212-TF215 4 Hoses w/ Lift Assist Hydraulic Layout 28-29 TF212-TF215 4 Hoses WITHOUT Lift Assist Hydraulic Layout 30 TF212-TF215 2 Hoses WITHOUT Lift Assist Hydraulic Layout 31 Light Harness 32
2
To The Dealer
General Information
Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J. & M. Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been submitted.
EXPRESS WARRANTY:
J. & M. Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee.
Warranty service must be performed by a dealer or service center authorized by J. & M. Mfg. Co., Inc. to sell and/or service the type of product involved, which will use only new or remanufactured parts or components furnished by J. & M. Mfg. Co., Inc. Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance.
Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved unless (i) the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is eective only if the warranty registration card is returned within 30 days of purchase.
This warranty does not cover a component which fails, malfunctions, or is damaged as a result of (i) improper modication or repair, (ii) accident, abuse or improper use, (iii) improper or insucient maintenance, or (iv) normal wear or tear. This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this implied, with respect to tires or other parts or accessories not manufactured by J. & M. Mfg. Co., Inc. Warranties for these items, if any, are provided separately by their respective manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
In no event shall J. & M. Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy under this Warranty shall be repair or replacement of the defective component at J. & M. Mfg. Co., Inc’s. option. This is the entire agreement between J. & M. Mfg. Co., Inc. and the Owner about warranty and no J. & M. Mfg. Co., Inc. employee or dealer is authorized to make any additional warranty on behalf of J. & M. Mfg. Co., Inc.
The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.
SERVICE:
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and maintenance. Lubricate the unit as specied. Observe all safety information in this manual and safety signs on the equipment.
For service, your authorized J. & M. dealer has trained mechanics, genuine J. & M. service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine J. & M. service parts. Substitute parts may void warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model No:______________ Serial No: ________________________ Date of Purchase: ___________________
Purchased From: ________________________________________________________________________________
Provide this information to your dealer to obtain correct repair parts.
3
To The Dealer
General Information
TO THE OWNER:
The purpose of this manual is to assist you in operating and maintaining your soil conditioner in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:
1. Is instructed in safe and proper use.
2. Reviews and understands the manual(s) pertaining to this machine.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or death.
This Safety-Alert symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
IMPORTANT
NOTE
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, will result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information.
4
General InformationBolt Torque Chart
BOLT TORQUE CHART
Always tighten hardware to these values unless a dierent torque or tightening procedure is listed for a specic application.
Fasteners must always be replaced with the same grade as specied in the manual parts list.
Always use the proper tool for tightening hardware. SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start the thread engagement properly. All torque values are given to specication used on hardware dened by SAE J1701 & J1701M (Jul 96).
A
Diameter (Inches)
1/4
5/16
3/8
7/16
1/2
9/16
5/8 3/4 7/8
1
Diameter
&
(Millimeters) Thread Pitch
6 x 1.0
8 x 1.25
10 x 1.5
12.1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
SAE SERIES TORQUE
A
CHART
Wrench
Size
7/16”
1/2”
9/16”
5/8”
3/4” 13/16” 15/16”
1-1/8”
1-5/16”
1-1/2”
METRIC SERIES TORQUE
A
CHART
Wrench
Size
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
109
169
234
330
451
571
1175
SAE Bolt Head
Identication
SAE Grade 2 (No Dashes)
SAE Grade 5
3 Radial Dashes
SAE Grade 8
6 Radial Dashes
MARKING ON HEAD
SAE 2
LBS.-FT.
6 12 23
36 55
78
110 192 306
467
8 17 31
48 75
106 149
261 416
634
8.8
Metric
Grade 8.8
COARSE THREAD FINE THREAD
8
20
39
68
125
172
244
332
421
867
6
15
29
50
80
11
27
54
94
151
234
323
457
623
790
1626
LBS.-FT.
Metric Bolt Head
Identication
8
20
40
70
111
173
239
337
460
583
1199
SAE 5 SAE 8
N-m N-m 10 19 35
55 85
121 170
297 474
722
13 26 47
75
115
164
230
403
642
979
10.9
Metric
Grade 10.9
MARKING ON THREADMARKING ON THREAD
11
29
57
103
163
250
363
507
684
861
1740
21
41
75
118
181
263
367
495
623
1258
8
6
16
30
55
87
133
194
270
365
459
928
Metric 10.9Metric 8.8Metric 8.8 Metric 10.9
LBS.-FT.N-m
1020
14 27 49
78
120 171 240
420 669
22
42
76
120
184
268
374
505
635
1283
18 37
67 106 163
232 325
569 907
1383
Diameter
&
(Millimeters) Thread Pitch
8
6 x 1.0
8 x 1.0
10 x 1.25
12.1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
5
To The DealerSpecications
Specications Basket Sizes & Layout
Working
Width
Transport
Width
Base
Width
Wings Each Approx.
Width
Side Wing Base Unit Side Wing
12’ 12’ 12’ N/A 2,195 lbs. 6’ 6’
13’ 13’ 12’ N/A 2,310 lbs. 4’ 5’ 4’
14’ 14’ 12’ N/A 2,425 lbs. 5’ 4’ 5’
15’ 15’ 15’ N/A 2,540 lbs. 5’ 5’ 5’
16’ 16’ 15’ N/A 2,655 lbs. 5’ 6’ 5’
Model TF2
17’ 17’ 15’ N/A 2,770 lbs. 6’ 5’ 6’
18’ 18’ 15’ N/A 2,885 lbs. 6’ 6’ 6’
20’ 13’5” 12’ 4’ 4,415 lbs. 4’ 6’ 6’ 4’
22’ 13’5” 12’ 5’ 4,645 lbs. 5’ 6’ 6’ 5’
23’ 13’5” 12’ 5’6” 4,760 lbs. 5.5’ 6’ 6’ 5.5’
24’ 13’5” 12’ 6’ 4,875 lbs. 6’ 6’ 6’ 6’
26’ 13’5” 12’ 7’ 5,105 lbs. 3.5’ 3.5’ 6’ 6’ 3.5’ 3.5’
27’ 13’5” 12’ 7’6” 5,220 lbs. 3.5’ 4’ 6’ 6’ 4’ 3.5’
28’ 13’5” 12’ 8’ 5,335 lbs. 4’ 4’ 6’ 6’ 4’ 4’
29’ 13’5” 12’ 8’6” 5,450 lbs. 3.5’ 5’ 6’ 6’ 5’ 3.5’
30’ 13’5” 12’ 9’ 5,565 lbs. 4’ 5’ 6’ 6’ 5’ 4’
Model TF212
31’ 13’5” 12’ 9’6” 5,680 lbs. 3.5’ 6’ 6’ 6’ 6’ 3.5’
32’ 13’5” 12’ 10’ 5,795 lbs. 5’ 5’ 6’ 6’ 5’ 5’
33’ 13’5” 12’ 10’6” 5,910 lbs. 5’ 5.5’ 6’ 6’ 5.5’ 5’
34’ 13’5” 12’ 11’ 6,025 lbs. 5.5’ 5.5’ 6’ 6’ 5.5’ 5.5’
35’ 13’5” 12’ 11’6” 6,140 lbs. 5.5’ 6’ 6’ 6’ 6’ 5.5’
36’ 13’5” 15’ 12’ 6,255 lbs. 5 ’ 5.5’ 5’ 5’ 5’ 5.5’ 5’
37’ 15’5” 15’ 11’ 6,370 lbs. 5’ 6’ 6’ 6’ 5’ 5’
38’ 15’5” 15’ 11’6” 6,485 lbs. 5.5’ 6’ 5’ 5’ 5’ 6’ 5.5’
39’ 15’5” 15’ 12’ 6,600 lbs. 6’ 6’ 5’ 5’ 5’ 6’ 6’
40’ 15’5” 15’ 12’6” 6,715 lbs. 3.5’ 5’ 5’ 5’ 5’ 5’ 5’ 4’ 3.5’
41’ 15’5” 15’ 13’ 6,830 lbs. 4’ 5’ 5’ 5’ 5’ 5’ 5’ 4’ 4’
42’ 15’5” 15’ 13’6” 6,945 lbs. 3.5’ 5’ 5’ 5’ 5’ 5’ 5’ 5’ 3.5’
43’ 15’5” 15’ 14’ 7,060 lbs. 4’ 5’ 5’ 5’ 5’ 5’ 5’ 5’ 4’
Model TF215
44’ 15’5” 15’ 14’6” 7,175 lbs. 4’ 5’ 5.5’ 5’ 5’ 5’ 5.5’ 5’ 4’
45’ 15’5” 15’ 15’ 7,290 lbs. 5’ 5’ 5’ 5’ 5’ 5’ 5’ 5’ 5’
6
Safety Rules
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our eorts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, trans­port, maintenance and storage of equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s) pertaining to this machine.
Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact the manufacturer or your authorized dealer.
SAFETY
Understand that your safety and the safety of other persons is measured by how you service, and operate this machine. Know the positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting your work.
The safety information given in this manual does not replace safety codes, federal, state or local laws. Make certain your machine has the proper equipment as designated by local laws and regulations.
A frequent cause of personal injury or death is from persons falling o equipment and being run over. Do not permit persons to ride on this machine.
Travel speeds should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick or muddy surfaces.
Collision of high speed road trac and slow moving machines can cause personal injury or death. On roads, use asher lights according to local laws. Keep slow-moving-vehicle emblem visible. Pull over to let faster trac pass.
Never adjust, service, clean, or lubricate running gear until all power is shut o.
Keep all safety shields in place.
Keep hands, feet, hair and clothing away from moving parts while unit is in operation.
Make sure that everyone is clear of equipment before applying power or moving the machine.
Make sure that the implement is fastened securely to the tractor by using the proper hitch pin, clip and safety chains.
Do NOT exceed speeds in excess of 20 MPH. Also be sure slow moving vehicle emblem is attached to rear of transport.
Before unhooking the implement from the towing unit, be sure to properly block the wheels to prevent the imple­ment from moving. Be sure the jack assembly is positioned in the park position and the weight has been transferred to the jack assembly before unhooking the implement.
7
Safety Signs
IMPORTANT: Install new safety signs if the old signs are destroyed, lost, painted over or cannot be read. When parts are replaced that have safety signs, make sure you install a new sign with each new part. New signs are available from the manufacturer or your authorized dealer.
# Description Part #
1 Warning: Keep Lug Nuts Tight JM0010150 2 Warning: Rapidly Rising Tongue JM0010181 3 Warning: Electric Lines JM0010182 4 Warning: High Pressure Fluid JM0010163 5 Warning: Transport Locks JM0010167 6 Warning: Folding Wings JM0014992 7 Reective Amber Decal JM0009946 8 Reective Red Decal JM0009945 9 Reective Orange Decal JM0009944 10 Medium Size J&M Oval JM0010179 11 Small “J&M Manufacturing” Decal JM0010180 12 “TF2” Decal Driver Side JM0027693 12 “TF2” Decal Passenger Side JM0027688 12 “TF212” Decal Drivers Side JM0027692 12 “TF212” Decal Passenger Side JM0027689 12 “TF215” Decal Drivers Side JM0027691 12 “TF215” Decal Passenger Side JM0027690 13 “Torsion-Flex” Decal JM0010173
8
Set-Up Instruction
The J&M Torsion-Flex Soil Conditioner is shipped with components partially assembled. Hardware required to connect the Base Wheel Assembly, Main Base Frame Assembly, Wing Frames and Tongue Assembly should already be secured to the components at the point of attachment.
The hydraulic cylinders have the ttings already installed and are secured to the base wheel assembly. The hydraulic hoses and light harness wires should be inserted into the component tubing and simply require the ends to be connected.
Each basket frame should have the rolling baskets and torsion ex arm installed. Refer to the Basket Size and Layout, located on the right side of the chart on page 5 of the Operator’s Manual for recommended basket layout. Be sure the baskets with the 3” x 3” Torsion Bars are secure to the Main Base Unit and the baskets with the smaller 2 1/2” x 2 1/2” Torsion Bars are secured to the side wings.
Optional Li Assist Wheel Assembly
Wing Unit Baskets
2-1/2” x 2-1/2” Torsion Arm
Right Wing Frame
Base Unit Baskets
3” x 3” Torsion Arm
Base Wheel Assembly
Wing Unit Baskets
2-1/2” x 2-1/2” Torsion Arm
Main Base Frame
Le Wing Frame
Base Wheel Assembly Optional Li Assist
Wheel Assembly
Tongue Assembly
9
To The DealerSet-Up Instructions
• Wheel Arm Weldment
Attach the wheel are weldment to the main frame.
Use a 1-1/4” x 9 “ hex bolt and 1-1/4” hex nut.
Tighten hardware.
• Wheel & Tire Assembly
Attach the wheel and tire assembly using (6) 1/2” wheel nuts.
Align the wheel and hub and tighten the wheel nuts in a star
pattern to 80 Ft. Lbs. Check the wheel nuts periodically to
ensure they remain tight.
• Lift Cylinder
Attach the lift cylinder to the main frame using a 1” x 5” hex bolt and a 1” nylon locking
hex nu t. Attach the lift c ylinder to the wheel arm weldment using a 1” x 3-1/2” clevis pin
and (2) cotter pins. Fasten hardware once secured.
Install the cylinder lock, fasten with provided lynch pin.
• Turnbuckle
Secure one end of the turn buckle assembly to the top of the main
frame as shown using one 1” x 3-1/2” clevis pin and cotter pin.
Turnbuckle
Li Cylinder
Wheel Arm Weldment
Cylinder Lock
Wheel & Tire Assembly
• A-Frame Weldment
Connect the A-Frame to the Base Unit.
Use (2) 1-1/4” x 6” hex bolts and (2) 1-1/4” nylon locking hex nuts.
Tongue Pin
Both bolts face the inside of the A-frame. Fasten hardware once secured.
• Turnbuckle
Secure the other end of the turn buckle assembly to the top of the
Hose Holder Rod
A-Frame
A-frame using a 1” x 3-1/2” clevis pin and cotter pin.
• Tongue Weldment
Slide Tongue Weldment inside the A-frame. Secure with 1” x 8” tongue pin.
Attach Hose Holder Rod to the Tongue Weldment.
Fasten with 3/8” x 3/4” hex bolt. Fasten hardware once secured.
Tongue Weldment
• Hydraulic Hoses & Light Harness
Based on your model go to pages 22-28 to nd the destination of each hydraulic
hose. Connect the A-Frame harness to the Main Frame harness. Secure with zip-ties.
WARNING: Before attaching the cylinders to the wing linkage, charge the cylinders with hydraulic oil to bleed all air out of the system, and then check for
any leaks. Failure to do so could cause erratic, sudden movement of the wings which could damage the equipment and cause serious injur y or death.
10
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